Capabilities - YORK · 5. Buffer Tank TACO USA 6. ... CENTRIFUGAL FREESTANDING | ICF • Class I,...

Al Salem Johnson Controls

Allied Department Capabilities

Reflection Of Achievement

Fans and Ventilators

Allied Products Department Capabilities

Allied Department Products

Item Product Manufacture Country of Origin

1. Fans and Ventilators YORK USA

2. Chilled Water Pumps TACO USA

3. Expansion Tank TACO USA

4. Air Separators TACO USA

5. Buffer Tank TACO USA

6. Air Terminals “ VAV & CAV “ Ruskin Titus UAE

7. Fire & Smoke Dampers Ruskin Titus UAE

8. Electric Water Heater Braford white USA

9. Filters Koch Filters USA

10. Precision Control Delta Valves Flow Controls USA

Creating air-flow efficienciesYORK® COMMERCIAL AND INDUSTRIAL SUPPLY AND EXHAUST FANS

COMMERCIAL AND INDUSTRIAL SUPPLY AND EXHAUST FANS

YORK® COMMERCIAL AND INDUSTRIAL SUPPLY AND EXHAUST FANS

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CEILING INLINE | CI• Ceiling or inline mount.

• Low sound levels.

• Direct drive.

• Application: General exhaust for lavatories, conference rooms, and institutions.

• Capacity: From 32 - 3,290 cfm; 0 - 1.5” w.g.

• U.L. Listed for use over bath tubs and showers when connected to a GFCI protected branch circuit.

CENTRIFUGAL DOWNBLAST ROOF EXHAUSTER | CRDE• Roof-mount, low contour downblast.

• Architectural, tiered hood design.

• Direct or belt drive.

• Application: General exhaust for schools, churches, and office buildings.


LOW CONTOUR DOWNBLAST | CLD• Roof-mount, low contour downblast.




UPBLAST | EVU• Roof-mount, spun aluminum upblast; direct or belt drive; ECM option.

• Application: Fumes, commercial kitchens, and exhaust of other contaminants.

• U.L. Listed for Smoke Control Systems (500°F / 4-Hours; 1000°F / 1-Hour).

• U.L. 762 Listed for Grease Laden Air Exhaust (400°F).


• Miami-Dade Approved for High Velocity Hurricane Zones (NOA# 10-0615.09).

DOWNBLAST | EVD• Roof-mount, spun aluminum downblast.

• Direct or belt drive, ECM option.



• Miami-Dade Approved for High Velocity Hurricane Zones (NOA# 10-0615.09).


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CENTRIFUGAL INLINE ROUND | CIR• Tubular inline duct-mount.

• Aluminum construction.


• Application: Supply or return air; exhaust fumes or humid air.


CENTRIFUGAL INLINE SQUARE | CIS• Square inline duct-mount.

• Direct or belt drive; ECM option.

• Application: Supply, return, or exhaust air for general HVAC systems.


• Inlet filter box with 1” or 2” filters.

MAKE UP AIR-FRESH | MAF, MAS• Roof-mount filtered supply.


• Side Intake (MAS Model)

• Application: Supply fresh air to buildings or systems by replacing the exhaust of contaminated air (e.g., Commercial kitchens).


CEILING CABINET | CC, CCB• Inline duct-mount.

• Belt drive.

• Application: General purpose duct blower for heating/cooling systems.

• CC (Single) Capacity: From 750 - 6,350 cfm; 0 - 1.5” w.g.

• CCB (Twin) Capacity: From 1,500 - 12,700 cfm; 0 - 1.5” w.g.

AXIAL PROP | PAFP, PAFX, PAFC, PAFL, PAFM, PAFH, PAFB• Wall-mount propeller fans.


• Application: General supply and exhaust for warehouses, factories, and mechanical rooms.

• Capacity: Up to 68,172 cfm; 0 - 1.8” w.g.

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HOODED, ROOF GRAVITY VENTILATOR | GHRV• Hooded roof gravity ventilators.

• Galvanized or aluminum construction.

• Application: Building pressure relief and fresh air intake.

• Capacity Range: Up to 72,000 cfm.

PRESSURE RELIEF VENTILATOR | SVC, SVF• Low silhouette, spun aluminum design.

• Application: Pressure relief, discharge cap, outside air inlet hood.

• Capacity: Up to 20,065 cfm.

VERTICAL DISCHARGE EXHAUSTER | VUC, VUX, VUF, VUZ, VUS• Roof-mount propeller upblast.


• Standard height or low profile.

• Application: Rapid air removal or general ventilation exhaust.

• U.L. Listed for Smoke Control Systems (500°F / 4-hours; 1000°F / 15-minutes).


LOW CONTOUR PROP DOWNBLAST | PLDE, PLDS• Roof-mount, low contour propeller downblast.

• Application: General exhaust or supply for low pressure systems.

• Capacity: Up to 2460 cfm; 0 - 1.25” w.g.

HOODED, ROOFTOP MOUNT PROP | PHRC, PHRF• Hooded, roof-mount propeller fans.


• Application: Supply fresh air or exhaust hot, humid, and/or foul air.



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UTILITY SET | US• Class I heavy-gauge galvanized steel, roof/floor/inline mount utility blower.

• Belt drive; backward inclined wheel.

• Application: Commercial kitchen and fume exhaust, building pressurization and fresh air supply.

• U.L. 762 Listed for Grease Laden Air Exhaust (500°F).

• U.L. Listed for Smoke Control Systems (500°F / 4-hours; 1000°F / 41-minutes).


ROOF TURBINE | GTRT, GTRH, GTRA• Turbines: General ventilation of factories, farm/agricultural buildings, commercial/

public structures, and homes.

• Pul-Air for air exhaust with no moving parts.

• Insul-Air for extended airshaft to clear roof peaks, etc.

ARCHITECTURAL TIERED GRAVITY HOOD | GHT• Roof-mount architectural tiered hood design.

• Gravity air intake or relief.

• Application: Building pressure relief and fresh air intake.

• Compatible with Linea centrifugal exhausters.

CENTRIFUGAL FREESTANDING | ICF• Class I, II, III, IV construction, free standing SWSI/DWDI centrifugal fan.

• Direct or belt drive (Arr. 4, 7, 8).

• Backward inclined and airfoil wheels.

• Application: Exhaust and supply in typical duct systems; able to handle many special environments such as high temperature, corrosive, spark resistant, and commercial kitchen.


• U.L. 762 Listed for Grease Laden Air (300°F & 500°F).

• U.L. Listed for Smoke Control Systems (500°F / 4-hours; 1000°F / 1-hour).


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PLENUM PLUG FAN | PPF, CPF• Class I, II, III heavy-gauge steel construction, unhoused centrifugal.

• Direct or belt drive (Arr. 4, 7, 8 ESP models).

• High efficiency backward inclined (size 105 - 165) and airfoil (size 182 - 890) wheels.

• Application: Supply air in a pressurized plenum for built-up air handling system; excellent for retrofit or replacement systems.


MIXED FLOW LINE | MFSI• Class I, II heavy-gauge steel, mixed flow inline fan.

• Belt drive; patented wheel design.

• Application: Exhaust, supply, or return air in ducted (medium to high) pressure systems requiring lower sound levels.

• Capacity: From 1,300 - 155,000 cfm; 0 - 7.0” w.g.



TUBULAR CENTRIFUGAL LINE | CTI• Class I, II, III heavy-gauge steel construction, tubular centrifugal inline fan.

• Belt drive.

• Backward inclined and airfoil wheels. Horizontal or vertical mount.

• Application: Exhaust, supply, or return air in ducted (medium to high) pressure systems.

• Capacity: From 49 - 46,640 cfm; 0 - 10” w.g.




INDUSTRIAL EXHAUSTER | IEF• Heavy-duty, high pressure construction, free standing SWSI industrial fan.

• Direct or belt drive (AH wheel only Arr. 4, 7, 8).

• 3 Wheel Types: General, fibrous material handling, and air handling.

• Application: Ventilation or exhaust of dust, granular materials, and fibrous materials as well as air handling.


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TUBE AXIAL | FTD, FTB• Low to medium pressure ducted applications.


• Horizontal or vertical mount.

• Application: exhaust contaminated/hot air and supply air to cool/pressurized interior spaces.


• Aluminum or steel propeller available.

UPBLAST ROOF FANS | LDRU, LBRU, TDRU, TBRU• Heavy-duty construction, roof-mount propeller upblast.


• Standard height or low profile.

• Application: Rapid air removal, high temperature, or general ventilation exhaust.



HOODED, ROOF MOUNT PROP FANS | IPHRD, IPHRB, IPHRR, IPHRT• Heavy-duty construction, hooded roof-mount propeller fans.


• Application: Supply fresh air or exhaust hot, humid, and/or foul air.



VANE AXIAL | FVD, FVB• High pressure ducted applications.

• Direct or belt drive; horizontal or vertical mount.

• Fixed aluminum or steel.

• Application: exhaust contaminated/hot air and supply air to cool/pressurized interior spaces.


• U.L. Listed for Smoke Control Systems (500°F / 4-hours; 1000°F / 15-minutes - VXD steel propeller only).

WALL MOUNTED PROP FANS | PWD, PWB, PWM• Heavy-duty construction, wall-mount propeller fans.


• Application: Supply/Exhaust for warehouses, factories, and mechanical rooms.




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Johnson Controls, the Johnson Controls logo, and YORK® are trademarks of Johnson Controls, Inc., or its affiliates, in the United States of American and/or other countries.

©2015 Johnson Controls, Inc., P.O. Box 423, Milwaukee, WI 53201 Printed in USA PUBL-7588 www.johnsoncontrols.com

At Johnson Controls, we truly understand HVAC systems. In fact, we produce some of the most robust HVAC equipment, parts and controls on the market today. But we don’t just sell products. We also offer the expertise, services and strategic insight to make them work within your current system, optimizing your building’s performance and lowering your overall costs. If you’re interested in revolutionizing your HVAC system, contact and expert today. Otherwise, browse our full-suite of HVAC products.

Please visit us at johnsoncontrols.com/hvac for more information.

TheCommercialHydronicsExperts

www.taco-hvac.com

Cast iron casing with integrally cast feet enables pump to be bolted to base for sturdier installation. Allows for back pull without disturbing piping.

Low-cost, replaceable wear rings protect casing during normal operation.

Standard ceramic seals promote product flexibility, enabling basic

product offering to meet a wide range of application requirements.

Dry shaft design ensures shaft is never exposed to system fluid, elim-inates need for expensive corrosion-resistant shaft, and simplifies sleeve and seal removal/reassembly.

Rear pullout design allows pump to be serviced without disturbing system piping.

1/4 NPT pressure tapping on suction and discharge connections.

Easy-to-replace slip-on shaft sleeve facilitates seal maintenance in the field and lowers long-term mainte-nance costs.

Flush seal line tap allows installa-tion of filter to protect seal from particles present in open systems.

Top centerline discharge design simplifies piping layouts, reduces piping strain, and makes the pump self-venting.

FI Series PumpsEnd SuctionSplit CoupledBase/Frame MountedGPM: 40 - 4,000Head (ft): 10 - 380HP: 1/3 - 200SIZES: 1-1/4” — 10”

Flush seal line taps allow for instal-lation of filter to protect seal from particles present in open systems.

1/4 NPT pressure tapping on suc-tion and discharge connections.

Standard ceramic seals promote product flexibility, enabling basic product offering to meet a wide range of application requirements.


Top centerline discharge design simplifies piping layouts, reduces piping strain, and makes pump self-venting.

Cast iron casing with integrally cast feet enables pump to be bolted to a housekeeping pad for sturdier installation and still allow back pullout without disturbing the piping.

Dry shaft design ensures shaft is never exposed to system fluid,

eliminates need for expensive corrosion-resistant shaft, and simplifies sleeve and seal removal/ reassembly.

Easy-to-replace slip-on shaft sleeve facilitates seal maintenance in the field and lowers long-term mainte-nance costs.

Rear pullout design allows pump to be serviced without disturbing system piping.

CI Series PumpsEnd SuctionClose CoupledFoot MountedGPM: 40 - 2,200Head (ft): 10 - 380HP: 1/3 - 50SIZES: 1-1/4” — 8”

NOTE: All pumps are also available with 50Hz or 60Hz motors

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Designed for optimum perfor-mance and ease of installation and maintenance. Ideal for HVAC and industrial applications.

The split coupler design permits changing of the seal without dis-turbing the motor or the piping.

The axial load is hydraulically bal-anced to increase bearing life, better

KS Series PumpsVertical In-LineSplit CoupledGPM: 40 - 12,000Head (ft): 10 - 380HP: 3/4 - 600SIZES: 1-1/2” — 14” pump efficiencies, and lower

NPSH requirements.

The recirculating line flushes seal faces and extends seal life.

Optimum pump efficiency is achieved by close running impeller to casing clearances.

Designed for optimum performance and ease of installation and mainte-nance.

Ideal for HVAC and industrial applications.

Space saving design that doesn’t require isolation pads.

Closed coupled design pro-vides improved alignment

and increased seal life.

KV Series PumpsVertical In-LineClose CoupledGPM: 40 - 2,400Head (ft): 10 - 380HP: 3/4 - 100SIZES: 1-1/2” — 8”

The axial load is hydraulically bal-anced to increase bearing life, better pump efficiencies, and lower NPSH requirements.

The recirculating line flushes seal faces and extends seal life.

Optimum pump efficiency is achieved by close running impeller to casing clearances.


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Rugged, heavy-duty casing design allows higher working pressures, provides greater structural integrity, and reduces the risk of distortion.

GT Series Single-Stage, Double Suction Horizontal Split Case Pumps provide the ultimate in reliability and ease of installation

• Cast Iron Pump Casing

• High-efficiency Double Suction Bronze or Stainless Steel Impeller

• Carbon Steel or Stainless Steel Shaft

• Bronze or Stainless Steel Shaft Sleeve

• Mechanical Seal Handles a wide range of applications with superior longevity

GT Series PumpsHorizontal Split CaseGPM: 2,000 - 18,000Head (ft): 20 - 430HP: 30 - 1,500SIZES: 10” — 18”

Top half of casing is easily removed for easy service of the rotating unit without disturbing piping.

TA Series PumpsHorizontal Split CaseGPM: 100 - 5,500Head (ft): 15 - 390HP: 1 - 400SIZES: 2” — 12”

Impeller is designed to assure minimum NPSH requirements and maximum pump efficiency.

Mechanical seal option reduces shaft length and minimizes shaft deflection, thereby increasing both seal and bearing life.

Double suction design virtually eliminates axial thrust and reduces bearing loading, promoting maximum bearing life.


TC Series Single-Stage, Double Suction Vertical Split Case Pumps provide the ultimate in reliability and ease of installation for heating, air condition-ing, pressure boosting, cooling water transfer, and water supply applications.

Quiet, dependable and proven performance: that’s the TC Series.

TC Series PumpsVertical Split CaseGPM: 100 - 11,000Head (ft): 15 - 500HP: 1 - 400SIZES: 2” — 12”


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Taco VT Series Vertical Turbine Pumps provide the ultimate in reliability and ease of installation. Applications include condenser water, chilled water, water trans-fer, pressure boosting and water supply. Quiet, dependable, with proven performance: that’s the Taco VT Series of pumps.

• Ductile iron discharge heads

• 250 psi ductile iron stuffing box with stainless steel packing glands

• Steel baseplate (option)

• Standard 416 stainless steel shafting & couplings

• Assembled with stainless steel bolts and impeller collets

• Stainless steel basket strainer (option)

• GE and US VHS motors standard with non-reverse ratchet and space heaters

• High profile discharge head allows 2 piece head shaft

• Dual 1/4” air release ports at top of discharge flange

• 4” thru 10” discharge heads have matching centerlines

• Stainless steel bearing retainers

• Investment cast stainless steel impellers

• Epoxy lined cast iron intermediate bowls

VT Series PumpsVertical TurbineGPM: 60 - 7,500Head (ft): 10 - Several thousandHP: 5 - 300SIZES: 6” — 18” Bowls 4” — 12” Heads

VM Series PumpsVertical MultistageGPM: 2 - 115Head (ft): 300 - 825HP: 1/2 — 25SIZES: 1-1/4” — 2”

These pumps are designed to efficiently circulate heated or chilled water in large residential and commercial hydronic or solar systems.

• Proven Performance

• Dependable, Quiet Operation

• Built to Last—Quality design, materials and construction throughout.

• Rugged Motor—Available in single and three-phase and all standard voltages. (Built-in overload protection on single-phase models.)

• 100% Factory Tested

TS Series PumpsVertical Split CaseGPM: 100 - 11,000Head (ft): 15 - 500HP: 1 - 400SIZES: 2” — 12”

TS Series Single-Stage, Double Suction Vertical Split Case Pumps provide the ultimate in reliability and ease of installation for heating, air conditioning, pressure boosting, cooling water transfer, and water supply applications.


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Rugged casing design has maximum operating pressure of 175 psi and a maximum operating temperature of 300°F. The 1600 Series is offered in cast iron bronze-fitted or all-bronze construction.

Permanently lubricated long-life bearing cartridge replaces conven-tional “wick” type bearing/bracket assembly. Single bearing cartridge services the entire product line.

One-piece enclosed impeller assures long life and higher pump efficien-cies.

Standard mechanical seal assures maximum flexibility. One seal fits all models; several materials available.

Flexible coupler absorbs shock, vibration and misalignment that could be transmitted to the car-

1600 Series PumpsIn-LineGPM: 20 - 200Head (ft): 10 - 68HP: 1/4 — 3SIZES: 1-1/2” — 2”

tridge and motor bearings while also isolating and preventing any motor related noise or vibrations from being transmitted to the system.

Resilient mounted motor ensures quiet, reliable pump operation.

One bearing cartridge, one seal, and two motor frames fit all pump mod-els, assuring superior parts flexibility.

2400 SeriesCirculatorsIn-LineGPM: 10 - 140Head (ft): 2 - 50HP: 1/10 — 1/2SIZES: 3/4” — 3”

110-120 Series CirculatorsIn-LineGPM: 5 - 65Head (ft): 2 - 22HP: 1/12 — 1/3SIZES: 3/4” — 2”


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SCX1700 Series PumpsStainless SteelClose CoupledGPM: 10 - 100Head (ft): 25 - 135HP: 1/2 — 2-1/2SIZES: 1” — 1-1/2”

121-138 Series CirculatorsIn-LineGPM: 10 - 150Head (ft): 5 - 38HP: 1/4 — 1SIZES: 2-1/2” — 3”

LoadMatch® SeriesCirculatorsCartridge / Wet RotorCommercialGPM: 0 - 50Head (ft): 0 - 35HP: 1/40 — 1/6SIZES: 1/2” — 2”

3-Speed 00® Series CirculatorsCartridge / Wet RotorGPM: 0 - 29Head (ft): 0 - 21HP: 1/20SIZES: 3/4” — 1-1/2”

Variable Speed 00®Series CirculatorsCartridge / Wet RotorGPM: 0 - 50Head (ft): 0 - 35HP: 1/40 — 1/6SIZES: 1/2” — 2”


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Viridian, Web-Enabled,High Efficiency CirculatorsWet Rotor, Variable SpeedGPM: 10 - 350Head (ft): 5 - 46HP: .027 — 2.175SIZES: 1-1/2” to 3”

Close coupled compact design is energy efficient and installs anywhere in the piping layout.

Self-supporting design allows horizontal or vertical installation.

Pump and sealed ball bearing motor are maintenance-free

Rear pullout design and standard motor promote simple, easy service.

One seal and shaft sleeve fits all models, assuring superior parts flexibility.

1900 Series PumpsClose CoupledIn-LineGPM: 20 - 250Head (ft): 10 - 160HP: 1/4 — 7-1/2”SIZES: 1-1/2” — 2”

Variable Speed Pump • High efficiency premium motors

• Allow serial communication with pump

• Simple selection of drives

• Factory preset motor rotation

• Robust adjustable bracket design

• Available in single phase and three phase models

High efficiency wet rotor pump

Up to 80% energy savings

Built-in Web-enabled control, monitoring and adjustment

Internally sensed variable speed operation

ECM motor

Heating or cooling applications

Operating Modes: • Constant Pressure Control (Δp-c)

• Variable Differential Pressure Control (Δp-v) - factory default

• Proportional Pressure Control

• Constant Curve Duty (uncontrolled pump)

• RPM Regulation

• Power Limitation

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S-Flex™Enclosed Drives

SmartDriveBasic Drive

Advantage 212Mini-featured AC Drives

SmartDriveHVAC Drive

SmartDriveSP Side Panel Bypass

SmartDriveVP Vertical Panel Bypass

No one knows more about controlling pumps than the people who make the pumps. That’s why our variable speed SmartDrives deliver the finest precision performance for maximum system efficiency and reduced life cycle costs. There’s a SmartDrive that’s perfect for your application. SmartDrive HVAC is upgradeable with Taco System Logic (+TSL) software to control VFDs in appli-cations such as Delta T or Delta P, geothermal hot/cold changeover or domestic water boosters.

Advantage Series of Variable Speed AC DrivesFeaturing optimal reactions times and complete scalability to match your application requirements for speed, size and protection, the complete line of Advantage products provides the flexibility and performance to meet the needs of a broad range of pumping applications.

Differential Pressure Transmitters

DPS629

DPS3100D

Accuracy: ±0.5% F.S. (includes linearity, hysteresis & repeatability).

Temperature Limits: 0 to 200°F (-18 to 93°C).

Compensated Temperature Limits: 0 to 175°F (-18 to 79°C).

Pressure Limits: 0 - 25 PSI with an over pressure limit of 250PSI.

Thermal Effect: 0.02%/°F (0.036%/°C) includes zero & span.

Power Requirements: 13-30 VDC (2-wire).

Output Signal: 4 to 20 mA. Optional 0-5, 0-10 VDC

Accuracy: ±0.075% FS (@ 20°C)

Range ability: 100:1 turn down

Stability: ±0.125% FSO/year

Temperature Limits: Process - -40 to 248°F (-40 to 120°C) Ambient - without LCD -40 to 185°F (-40 to 85°ÂºC) - with LCD -22 to 176°F (-30 to 80°C)

Pressure Limits: Max pressure range — -14.5 to 2000 psi Burst pressure - 10000 psi

Thermal Effect: ±0.125% span/32°C

Power Requirements: 11.9 to 45 VDC

Output Signal: 4 to 20 mA

This symbol tell you that a +TSL upgrade is available for this unit.+TSL

+TSL +TSL +TSL

SmartDrives with +TSLDelta-P programs come

preprogramed with all the Taco DPS629 information.

Sensor connects directly to VFD.

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Five (5) Valves in one: - Shut-off valve

- Flow Control Valve (Globe Style)

- Non slam check valve

- Flow Metering Valve

- Straight Pattern Valve can be converted to a right angle pattern valve Low pressure drop (Equal to or better than any comparable valve on the market today)

Suitable for 125 and 250 PSI W.P.

Plus Two Multi-Purpose ValveHorizontal or Vertical installationGPM: 20 - 10,000SIZES: 1-1/2” — 14”

Full Length Straightening Vane Assembly ensures uniform flow to the suction inlet of the pump

Oversized Body Cylinder ensures minimal pressure drop

Removable Cover Plate and reusable “O” ring allows for easy access and maintenance of Permanent Strainer

Suction Diffuser Rear Strainer Pullout (RSP)Suitable for 125 & 250 PSI W.P.GPM: 20 - 10,000SIZES: 1-1/2” — 16”

Blow Down port allows for routine maintenance and removal of sediment and debris

Optional Magnetic Insert to trap small metallic particles

Specifically designed to serve the needs of commercial HVAC and industrial applications.

Flow measurement independent of stem and ball position.

Modified venturi flow measure-ment section ensures precise and consistent differential pressure readings.

Positive shut-off ball valve for service work.

Accu-Flo Balancing ValveFixed Port Venturi Balancing ValveGPM: 1/2 - 1000SIZES: 1/2” — 4” Can be installed in any position

Tamper resistant memory stop

1/2” – 2” available in sweat and NPT connections.

2-1/2”, 3” and 4” available flanged connections.

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Plate & FrameHeat ExchangersASME designed and constructedGPM: 50 - 7000CONNECTION SIZES: 1” — 20”

TFP & TMP Brazed PlateHeat ExchangersASME designed and constructedGPM: 1 - 2005” x 12” and 10” x 20”CONNECTION SIZES: 3/4” — 2”

Rugged, reliable Taco Brazed Plate Heat Exchangers represent the latest technology in high-performance heat exchangers.

These compact units feature copper brazed, stainless steel plates that offer a highly-efficient, low fouling transfer service. All units have male pipe thread fittings and mounting stud bolts are standard.

Shell & TubeHeat ExchangersU and StraightSteam to LiquidLiquid to LiquidCONNECTION SIZES: 1” — 14”4” - 30” diameterUp to 10’ long

Shell & TubeHeat ExchangersLeak Guard, Double WallSteam to LiquidLiquid to LiquidCONNECTION SIZES: 1” — 14”4 - 30” diameterUp to 10’ long

Computerized product selection helps you choose the heat exchanger that’s just right for your application. Their compact size and ease of servicing, coupled with Taco dependability, make the PF Series the perfect choice.

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Micro Air bubble removal to 18 MicronsDirt particle removal below 30 MicronsSize range from 2” to 36” / W.P. at 125, 150 or 250 PSI.

4900 SeriesAir & Air/Dirt SeparatorsASME designed and constructedGPM: 0 - 30,000CONNECTION SIZES: 3/4” — 36”

Optional removable Heads and Pall Ring baskets (recommended on open systems)

Save money and extend the life of system pumps, piping and components with Taco ACT Series air removal units. The ACT air separator is designed and constructed to the ASME Boiler & Pressure Vessel Code, Section VIII, Division I for unfired vessels.

ACT TangentialAir SeparatorsASME #125 constructionGPM: 0 - 10,000CONNECTION SIZES: 2” — 36”

Patented 5900 FlexBalance and FlexBalance~Plus Separators act as a hydraulic bridge between the primary and secondary circuits in hydronic heating and cooling applications.

The FlexBalance~Plus product line incorporates patented Pall Ring technology for deep micro-bubble and dirt removal.

5900FlexBalance

5900FlexBalance~Plus

5900 FlexBalance and5900 FlexBalance~Plus Hydraulic BalancerDesigned, Manufactured and tested toASME Section VIII, Div. 1 GPM: 0 - 1,500CONNECTION SIZES: SIZES: 2” — 12”

Stainless steel removable strainer (optional) 375°F max. operating temperature Higher working pressures available.

Air SeparatorsASME #125 constructionGPM: 0 - 10,000CONNECTION SIZES: 2” — 36”

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CX StyleExpansion TankCA Expansion Tanks

CAPACITY: 23 — 2,640 Gallons (90 -10,000 liters) DIAMETER: 20” — 72” HEIGHT: 29” — 160”

Field replaceable, heavy-duty butyl full acceptance rubber bladder removes easily for inspection.*

CX Expansion TanksCAPACITY: 8 — 92 Gallons (29 -171 liters) DIAMETER: 14” — 24” HEIGHT: 22” — 60”

Heavy-duty butyl rubber diaphragm expansion tank allows permanent separation of air and water.*

PAX Expansion TanksCAPACITY: 8 — 132 Gallons (30-500 liters) DIAMETER: 14” — 24” HEIGHT: 25” — 85”

Heavy duty partial acceptance rubber bladder design for potable water systems.*

CBX Expansion TanksCAPACITY: 4 — 160 Gallons (15-600 liters) DIAMETER: 14” — 30” HEIGHT: 15” — 80”Molded rubber membrane allows permanent separation of air and hydronic system fluid. Field removable partial acceptance membrane design specifically developed for smaller heating and chilled water systems.*

PS Expansion TanksCAPACITY:15 — 515 Gallons (57-1893 liters) DIAMETER: 14” — 36” HEIGHT: 25” — 127”Available in either red oxide painted or galvanized. Optional saddles for horizontal installations are available.*

Most Taco Expansion Tanks are available with either bladders or diaphragms so that water and air are permanently separated. No absorption can take place at any point during the system cycle, and you avoid the problems of waterlogged tanks, air-bound terminal units, excessive corrosion, inefficient balancing and pump cavitations.

* Each of these tank model is fabricated in accordance with ASME Section VIII, Div. 1 to assure highest quality & performance.

Buffer TanksCAPACITY: 50 — 3000 Gallons (189-11,356 liters) FLANGE SIZES: 2” — 12”DIAMETER: 20” — 84” HEIGHT: 43” — 145”Available in either red oxide painted or galvanized. Optional saddles for horizontal installations are available.*

Buffer Tank

Multi-Purpose Tanks (MPT)CAPACITY: 50 — 3000 Gallons (189-11,356 liters) FLANGE SIZES: 2” — 12”DIAMETER: 20” — 84” HEIGHT: 43” — 145”

Multi-Purpose Tank (MPT)

PAX StyleExpansion Tank

CA StyleExpansion Tank

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An advanced Green hydronic heating and cooling system that delivers better comfort, lower first costs, lower energy and maintenance costs, lower life cycle costs, and reduced design, start-up, and commissioning time.

LoadMatch® hydronic piping distribution systems utilize a primary single pipe loop joined with a decoupled secondary piping loop for all

Terminal Unit

SecondaryCirculator

Expansion Tank

PrimarySystem Pump

Chiller

Single Pipe Loop

Air SeparatorDedicated Coil Circulators - Control Valves Are Not Requried

terminal units. In addition maintenance free wet rotor circulators are substituted for control valves in this decou-pled secondary loop.

Chiller

Terminal Unit(Chilled Beam)

LOFlo Mixing Block

Dedicated Coil Circulators(Control valves not required)

ExpansionTank

Single Pipe Loop

Primary System Pump

Air Separator

The Taco LOFlo System is used in hydronic heating and cooling systems to significantly reduce the flow of water. Typically used in radiant panel (ceiling, wall or floor) and chilled beam (passive and active) applications, the technology significantly reduces pump flows and pipe sizes for reduced energy consumption and lower first costs. The LOFlo System also provides precise control of supply water to the terminal, e.g. chilled beam, and precise control of room tem-peratures.

The basic concept of the LOFlo Mixing Block, shown here, is to

provide a complete injection mixing station in a simple fac-tory assembled package that controls each individual zone at the lowest possible flow rate by maintaining the highest pos-sible supply water temperatures in cooling and lowest possible supply water temperatures in heating.

LOFlo® Mixing Block and iWorx®CHB2 Chilled Beam Controller

Scan with your SmartPhone tolearn more.


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iWorx® by Taco Electronics Solutions is a powerful, web-based, easily-scalable building management, monitoring and control system designed spe-cifically for the light commercial buildings and high-end residen-tial markets.

iWorx is ideal for integrating forced air and hydronic systems, including geothermal and solar, and for assuring that each sys-tem communicates effectively and works smoothly together.

iWorx delivers effective cost control over a building’s energy usage and HVAC equipment maintenance, plus optional BTU metering, in single locations, multi-site or multi-building installations ranging from retail stores, strip malls and restaurants to offices, apartments, schools and high-end residential.

• No software to buy or learn• Self-configuring controllers• Affordable• Web-based• Easy-to-install• Simple-to-use• Much more.

Scan this QR Code with your Smart Phone to learn more about the Taco Design Suite and download this FREE software.


Taco Design Suite — The Design Suite is a free collection of tools that take the “time-consuming” out of hydronic system design. In fact, an entire LoadMatch® system can be designed in minutes from top to bottom!

Load Tool — What used to be a pencil-breaking task is now mouse-click easy. Here are some features of the Load Tool:

• Interactive tools eliminate recalculation time for changes

• Default values for design parameters reduce input time

• Drag and drop capability allows grouping of room loads to higher level terminal and systems quickly and easily

• Import load data directly into Hydronic System Solutions files and drawings, saving time entering loads, design parameters, etc.

System Analysis Tool, Version 2.0 We designed the SAT to save time by allowing you to compare differ-ent system configurations on the fly, in the design process.

• Selection software for HVAC Systems

• Interactive tool eliminates recalculation time for changes

• Quickly and easily compare HVAC system operating and life cycle costs at beginning of project

• System selection Wizard allows quick modeling of preconfigured systems

Hydronic System Solutions® With HS2 you can:

• Design & compare HVAC systems

• Eliminate recalculation time for changes

• Calculate plant total loads, flows

• Size pipe and equipment

• Select and schedule equipment

• Reduce errors

• Make design changes quickly and easily

• LoadMatch® Wizard allows modeling of systems in minutes

TacoNet® — TacoNet is our premier product selection and specifica-tion tool for Taco equipment. Long acknowledged by the industry as the easiest software of its kind, TacoNet gives you all you need to save time and avoid errors. With TacoNet, you can:

• Enter all data quickly from one screen.

• Print submittals and schedules

• Save data.

iWorx® Selection Wizard We’ve created an online iWorx Selection Wizard that lets you create and specify iWorx projects in minutes. Just answer a few simple questions about the type of job and the iWorx Selection Wizard does the rest. In minutes, you have a complete submittal package that includes wiring and air flow diagrams, bill of materials, sequence of operations, associated instruction manuals and complete job specifications.

To access the iWorx Wizard, go to www.iworxwizard.com or scan this QR Code withyour Smart Phone.

- 15 -

Taco, Inc., 1160 Cranston Street, Cranston, RI 02920 / (401) 942-8000 / Fax (401) 942-2360 Taco (Canada) Ltd., 8450 Lawson Road, Unit#3, Milton, Ontario L9T 0J8 / (905) 564-9422 / Fax (905) 564-9436

www.taco-hvac.com

©Taco Catalog # 300-9.4Supersedes: 09/10/12

Effective Date: 04/15/13Printed in USA

The Taco Innovation & Development CenterA few years ago, John Hazen White, Jr. set out to build the most advanced learning facility in the industry, one that would train and inspire generations. The 20,000 sq. ft., $22 million Taco Innovation and Development Center (IDC) was born and dedicated in June of 2012 to Taco’s employ-ees and the HVAC industry.

State of the art classroomsThe IDC’s expansive classrooms are equipped with advanced multi-media hardware. From a simple PowerPoint® presentation to a live streaming webinar, each classroom can deliver visual content to class attendees in the building or on the Internet. Classrooms are flexible to hold classes of any size.

Green Building comfortThe entire building’s comfort system was designed by some of the brightest minds in HVAC engineering using Taco’s Hydronic System Solutions® software. The software also helped size the IDC’s pipe and equipment, calculate total loads and flows, and generate schedules. Award-winning LoadMatch® single pipe and LOFlo® radiant cooling systems were installed as real-time demonstration of the energy savings, reliability, and comfort so essential for LEED Green Building certification. System components can be seen in action throughout the building, thanks to viewing panels in walls, ceilings, and floors making the IDC a hands-on “living lab”.

The incredible mechanical room The IDC’s mechanical room is a marvel of hydronic technology, featuring energy efficient boilers and chillers, variable speed pumping, geothermal and energy recov-ery systems, solar heating systems, all controlled by an iWorx® building management system. Workhorse TC and

FloProTeam Trainers John Barba and Dave Holdorf hold training sessions on a regular basis at the IDC and on-line at FloPro Univesity.

TA pumps, vertically aligned KV and KS pumps, variable speed drives, solar pumping stations, heat exchangers, and air-dirt separators are all working displays, managing the comfort of the entire Taco facility. In this room, visitors can see how everything goes together in the most advanced hydronic facility in the industry.

single/dual duct terminal units

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Single/Dual Duct Terminals

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SINGLE/DUAL DUCT TERMINALS

Single/Dual Duct Terminal Products

For detailed controls information, please refer to the Terminal Unit Accessories section.

pages: M25-M38

EDV

DUAL DUCT TERMINALS

AVAILABLE CONFIGURATIONS• For non-mixing.• With integral attenuator/mixing section.• Special high performance blending.

CONTROL OPTIONS• Pneumatic.• OEM controls program.• Factory mounting of controls by others.• OEM controls (Titus Alpha BACnet).

UNIT ACCESSORIES• Fibre Free lining.• Steri-Loc™ lining.• EcoShield.• Removable flow sensor.

ESV

SINGLE DUCT TERMINALS

AVAILABLE CONFIGURATIONS• With integral attenuator.• With water coils.• With integral electric coil section.

CONTROL OPTIONS• Pneumatic.• Electric.• TA1 electronic.• OEM controls program.• Factory mounting of controls by others.• OEM controls (Titus Alpha BACnet).

UNIT ACCESSORIES• Fibre Free lining.• Steri-Loc™ lining.• UltraLoc lining.• Multi-outlet section.• Round outlet adapter.• EcoShield.• Removable flow sensor.

pages: M4-M24


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Titus is a charter member company and current participant in the AHRI Directory of Certified Performance. This volun-tary certification program was developed by participating manufacturers in conjunction with the former Air-Condi-tioning and Refrigeration Institute (ARI) in the 1990’s. It is currently administrated by the Air-Conditioning, Heating, and Refrigeration Institute (AHRI). The purpose of this program is to provide for the independent verification of manufacturers’ published performance data. Only participat-ing products are authorized to bear the AHRI VAV Certifica-tion Mark. Certified data may be viewed and downloaded at www.ahrinet.org .

In order to participate in this program, member companies pay annual dues based on sales volume, submit published performance data for all applicable model types, and agree to provide a number of randomly selected product samples for annual rounds of independent testing at the manufactur-ers’ expense. All verification testing is conducted in accor-dance with ASHRAE Standard 130 ‘Methods of Testing Air Terminal Units’. These tests are conducted to verify that a manufacturer’s published certified ratings are within the test tolerances outlined in AHRI Standard 880 ‘Performance Rat-ing of Air Terminals’. Any failure to demonstrate the certified performance is punished by additional testing requirements, mandatory performance re-rating, monetary penalties and possible expulsion from the Certified Directory. Product samples provided for certification testing are standard production units with standard ½ in dual density fiberglass lining (unless otherwise specified) and no optional appurtenances such as add-on attenuators or heating/cool-ing coils. The certified ratings are measured at the standard operating points under the following test conditions:

PESV, EESV, AESV, DESV

• Rated airflow (cfm) – Based on an inlet velocity of 2000 fpm.

• Rated Min ∆Ps (in wg) – Minimum static pressure drop from the unit inlet to discharge at rated airflow with damper full open.

• Rated ∆Ps (in wg) – A static pressure drop of 1.5 in wg from unit inlet to discharge.

• Rated sound power by octave band (dB, re 10-12 watts) – Radiated and discharge sound performance conducted in a reverberation room that meets both the broadband and pure tone qualifications of AHRI Standard 220.

InletSize

RatedCFM

Min∆Ps

Radiated Sound Power

Discharge Sound Power

2 3 4 5 6 7 2 3 4 5 6 7

04 150 0.04 60 57 46 41 40 37 68 64 59 54 54 49

05 250 0.03 62 59 49 42 41 37 69 64 60 56 55 50

06 400 0.13 63 61 52 44 42 38 70 69 64 60 57 52

07 550 0.10 64 59 53 47 43 34 69 70 63 59 56 51

08 700 0.02 65 60 53 47 47 45 72 71 63 58 56 52

09 900 0.05 64 58 53 47 45 38 73 68 63 59 57 54

10 1100 0.01 67 62 57 55 54 43 74 70 65 63 60 55

12 1600 0.01 66 62 59 53 50 44 75 73 68 64 62 58

14 2100 0.04 66 62 55 53 50 46 72 68 66 63 63 59

16 2800 0.03 66 61 54 50 50 45 74 69 66 64 62 57

40 5300 0.06 79 74 72 68 67 64 85 80 77 72 73 69

PESV, AESV, DESV

AHRI Directory Of Certified Performance

SUGGESTED SPECIFICATIONS


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DESIGN FEATURES

Dual Duct Design Features

The concern for IAQ has led to renewed interest in the benefits of dual duct systems. Dual duct systems are an ideal vehicle for alternative ventilation strategies and humidity control. Additionally, total filtration of all air delivered to the zone is possible. Titus dual duct terminals provide high performance and value, making them the preferred selection for these applications.

Titus dual duct terminals vary the airflow individually between hot and cold inlets for highly accurate temperature control.

As the ratio of hot and cold air is critical in most applications, pressure independent controls are used with a separate velocity control loop to each inlet.

Titus dual duct terminals are available in three styles. In those instances where no blending of airstreams is required, the EDV without the integral attenuator assembly can be an effective choice.

When blending of hot and cold supply air is needed for accurate temperature control with minimum flow requirements, the EDV or EDC with integral attenuator should be used.

The attenuator reduces discharge sound levels and provides some mixing benefit. An optional mixing baffle is available for use with the attenuator to provide maximum blending of hot and cold airstreams. Less than 1°F temperature variation is provided at the discharge with a 10°F inlet temperature differential!

All Titus dual duct terminals are available with Fibre-Free and other lining options.

The Titus MDV/MDC Dual Duct Terminals have been specially designed for those applications where comfort levels are critical, as in hospitals, research facilities, and other institutional applications.

Like the EDV/EDC, the MDV/MDC terminals use separate pressure independent velocity control loops for each inlet, rather than a single velocity controller for discharge volume control only. This provides superior temperature control during blending, as each inlet can compensate for duct pressure changes without affecting the other.

The unique internal mixing baffle design provides for exceptional mixing characteristics. Less than 1°F temperature variation is provided at the discharge with a

20°F inlet temperature differential. Additional ductwork is not required downstream to achieve proper mixing, allowing for immediate take-off to diffusers. This is also beneficial for installations with space limitations.

The tightly sealed casing typically allows less than 1 percent leakage of conditioned air to the space at 1.5 inches wg. differential static pressure, making this one of the most energy efficient dual duct terminals. The dampers are the improved Titus low leakage design.

All Titus dual duct terminals are also available with EcoShield, Fibre-Free and Steri-Loc lining options. Specify the MDV/MDC and you will be providing the best performing dual duct terminal available.

TITUS DUAL DUCT TERMINAL - LEADERSHIP IN A RE-EMERGING TECHNOLOGY!

EDV NON MIXING DEDV WITH OPTIONAL MIXING BAFFLE

MDV WITH INTEGRAL MIXING ATTENUATOR, DMDV SHOWN


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InletSize

RatedCFM

Min∆Ps



2 3 4 5 6 7 2 3 4 5 6 7

04 150 0.04 60 57 46 41 40 37 68 64 59 54 54 49

05 250 0.03 62 59 49 42 41 37 69 64 60 56 55 50

06 400 0.13 63 61 52 44 42 38 70 69 64 60 57 52

07 550 0.10 64 59 53 47 43 34 69 70 63 59 56 51

08 700 0.02 65 60 53 47 47 45 72 71 63 58 56 52

09 900 0.05 64 58 53 47 45 38 73 68 63 59 57 54

10 1100 0.01 67 62 57 55 54 43 74 70 65 63 60 55

12 1600 0.01 66 62 59 53 50 44 75 73 68 64 62 58

14 2100 0.04 66 62 55 53 50 46 72 68 66 63 63 59

16 2800 0.03 66 61 54 50 50 45 74 69 66 64 62 57

PEDV, DEDV WITHOUT ATTENUATOR

InletSize

RatedCFM

Min∆Ps



2 3 4 5 6 7 2 3 4 5 6 7

04 150 0.41 54 53 44 38 36 31 62 59 54 50 50 45

05 250 0.47 56 54 47 40 39 35 62 61 56 51 53 50

06 400 0.91 55 57 49 43 41 37 61 61 57 54 55 54

07 550 0.53 63 57 51 45 45 41 65 64 58 53 56 54

08 700 0.55 61 59 50 43 41 40 64 66 59 55 57 56

09 900 0.23 66 57 50 45 46 45 71 65 58 55 58 57

10 1100 0.38 64 57 49 43 42 41 72 66 60 57 59 61

12 1600 0.44 68 62 58 55 58 57 73 67 61 58 60 61

14 2100 0.34 67 60 53 47 48 49 73 67 61 58 61 62

16 2800 0.40 70 61 56 50 51 51 74 67 62 59 62 64

InletSize

RatedCFM

Min∆Ps



2 3 4 5 6 7 2 3 4 5 6 7

04 150 0.41 59 56 47 41 39 36 61 59 54 51 47 40

05 250 0.42 63 59 50 43 40 35 64 63 58 54 50 46

06 400 0.76 63 59 51 47 47 43 68 65 59 56 53 48

07 550 0.47 66 61 53 46 45 42 70 67 61 55 55 52

08 700 0.50 67 61 53 47 45 44 70 67 62 56 55 52

09 900 0.25 71 62 52 45 42 35 72 66 62 54 53 49

10 1100 0.31 69 64 56 51 52 52 75 69 64 59 57 52

12 1600 0.51 73 66 60 58 60 58 78 71 67 60 61 57

14 2100 0.31 72 65 56 48 46 40 78 70 65 59 59 54

16 2800 0.39 76 66 60 52 49 45 80 73 68 63 63 58

PEDV, PEDC, DEDV WITH INTEGRAL ATTENUATOR AND MIXING BAFFLE

PMDV, PMDC, DMDV Titus is a charter member company and current participant in the AHRI Directory of Certified Performance. This volun-tary certification program was developed by participating manufacturers in conjunction with the former Air-Condi-tioning and Refrigeration Institute (ARI) in the 1990’s. It is currently administrated by the Air-Conditioning, Heating, and Refrigeration Institute (AHRI). The purpose of this program is to provide for the independent verification of manufacturers’ published performance data. Only participat-ing products are authorized to bear the AHRI VAV Certifica-tion Mark. Certified data may be viewed and downloaded at www.ahrinet.org .

In order to participate in this program, member companies pay annual dues based on sales volume, submit published performance data for all applicable model types, and agree to provide a number of randomly selected product samples for annual rounds of independent testing at the manufactur-ers’ expense. All verification testing is conducted in accor-dance with ASHRAE Standard 130 ‘Methods of Testing Air Terminal Units’. These tests are conducted to verify that a manufacturer’s published certified ratings are within the test tolerances outlined in AHRI Standard 880 ‘Performance Rat-ing of Air Terminals’. Any failure to demonstrate the certified performance is punished by additional testing requirements, mandatory performance re-rating, monetary penalties and possible expulsion from the Certified Directory. Product samples provided for certification testing are standard production units with standard ½ in dual density fiberglass lining (unless otherwise specified) and no optional appurtenances such as add-on attenuators or heating/cool-ing coils. The certified ratings are measured at the standard operating points under the following test conditions:

PEDV, PEDC, PMDV, PMDC, DEDV, DMDV

• Rated airflow (cfm) – Based on an inlet velocity of 2000 fpm.

• Rated Min ∆Ps (in wg) – Minimum static pressure drop from the cold inlet to discharge at rated airflow with damper full open.

• Rated ∆Ps (in wg) – A static pressure drop of 1.5 in wg from cold inlet to discharge with the hot damper fully closed.

• Rated sound power by octave band (dB, re 10-12 watts) – Radiated and discharge sound performance conducted in a reverberation room that meets both the broadband and pure tone qualifications of AHRI Standard 220.

AHRI Directory of Certified Performance

SUGGESTED SPECIFICATIONS

FIRE & SMOKEDAMPERSSelection and Application Manual

R

Specified by Many — Equaled by None

Introduction

Ruskin believes it is important to understand the needs of

our customers and to provide them with answers to their fire,

smoke and combination fire/smoke damper questions. The

purpose of this publication is to answer some of those questions.

The information provided herein serves as a guide to understand-

ing the application of fire, smoke and combination fire/smoke

dampers. This manual includes general information, in addition

to important points to consider when designing a system or

writing a specification.

Table of Contents

Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Underwriters Laboratories Standard 555, 555S and 555C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Codes and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Damper Application Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Actuator Selection and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Sleeve Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Fire/Smoke Damper Options and Variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Damper Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Installation Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Definitions

Actuator – An electric or pneumatic device which drives the damper open or closed. It is often referred to as a damper operator or damper motor and is integral to the proper operation of the damper. Actuators used withfire/smoke dampers are spring return type which spring return to their normal position when power is removed.

Blade Axle – A shaft that supports the blade and extends through the frame.

Blade Edge Seal – A strip of material applied to the edge of the blade to minimize air leakage between blades. Blade edge seals are typically made of flexible silicone.

Blade Stop – A metal strip attached to the top and bottom parts of the frame that provides a surface for the blades to stop against in the closed position. They also minimize air leakage at the top and bottom of the frame.

Ceiling Damper – A device used to protect HVAC openings in fire rated horizontal ceiling assemblies. A ceilingdamper closes automatically to restrict the passage of flame and heat.

Combination Fire/Smoke Damper – A device that functions as both a fire damper and a smoke damper.

Corridor Damper – A fire/smoke damper intended for use where air ducts penetrate or terminate at horizontal openings in the ceilings of interior (tunnel) corridors.

Drive Blade – The blade which is connected to the jackshaft and is the source of actuation for the other blades.Actuation force is transmitted through the jackshaft to the drive blade and through the linkage to the other blades.

Electric Fuse Link (EFL) – An electric, resettable, quick release device which allows the damper to close upon a rise in temperature. The EFL replaces “old fashioned” fusible rods and is used in conjunction with an electric actuator.

EP (Electro-pneumatic) Switch – A device which allows electricity to control a pneumatic actuator. EP’s are requiredwhen utilizing pneumatic actuators with TS150’s or ELF’s.

Fire Damper – A device used to restrict the passage of flame through the ductwork of an air system. A fire damper is installed in a fire rated wall or floor and closes automatically to maintain the integrity of that partition.

Jackshaft – A 1⁄2" solid steel rod or 1" hollow steel tube used to connect the actuator to the drive blade on fire/smokedampers. A jackshaft is also used to connect multiple section dampers together so they work as a single unit.

Jamb Seal – A strip of material applied to the gap between the damper frame and the end of the blade which minimizes air leakage through that area. Jamb seals are normally compressible stainless steel.

Linkage – Steel bars or rods and axles used to interconnect all the blades of a damper. The linkage is either concealed within the damper frame or exposed to the airstream.

Mullion – A device used to subdivide openings in fire walls when the opening is larger than the maximum size of the damper. Mullions are application specific and can only be used as approved.

Pneumatic Fuse Link (PFL) – A pneumatic, quick release device which allows the damper to close upon a rise in temperature. The PFL is used in conjunction with a pneumatic actuator.

Position Indication Switch – A device that provides the ability to check the damper blade position from a remote location.

Sleeve – A steel box, open on both ends, which encloses a fire damper. Fire and fire/smoke dampers require sleevesin order to be installed properly.

Smoke Damper – A device used:

1. to restrict the spread of smoke in HVAC systems which shut down in the event of a fire or

2. to control the movement of smoke in a building when the HVAC system is operational in engineered smoke control systems.

Transition – A round or oval duct connection which allows a rectangular damper to fasten to a round or oval duct.

1

Underwriters Laboratories Standard 555 and 555S

Underwriters Laboratory Inc. (UL) is an independent, not-for-profit, non-governmental organizationthat tests thousands of types of products, materials, constructions and systems in effort to reduceinjury, loss of life and property damage. UL listed products have demonstrated the ability to meetthe stringent requirements of test standards which ensure performance and reliability.

UL555 FIRE DAMPER TESTThe UL555 Fire Damper test standard originated in 1966 to ensure fire dampers would function in fireconditions. The original standard has been revised several times to address new discoveries in fire protectionand developing technology since 1966. The latest edition requires each fire rated damper to pass the following tests:

• Fire Endurance/Hose Stream TestThe damper is exposed to a prescribed and regulated fire for either 11⁄2 or 3 hours to determine the hourly classification of the damper assembly. Immediately after the fire exposure, the damper is hosed down witha heavy stream of water. This provides an extreme shock to the damper ensuring it will withstand the severityof all fire conditions.

• Operational Reliability TestRequires the damper to be cycled open and closed 250 times for dampers without actuators and 20,000 timesfor dampers with actuators. The damper is fouled with salt and dust prior to the test to simulate the most severefire conditions.

• Dynamic Closure TestThe damper is subjected to heated air flows and pressures and must demonstrate the ability to close against aminimum velocity of 2400 fpm and 4.5 in. w.g. pressure. Successful closure results in a rating of 2,000 fpm and4 in. w.g. pressure. Higher airflow ratings of 3,000 fpm (tested to 3,400 fpm) and 4,000 fpm (tested to 4,400fpm) are available. Higher pressure ratings of 6 in. w.g. (tested to 6.5 in. w.g.) and 8 in. w.g. (tested to 8.5 in. w.g.)are also available.

UL555S LEAKAGE RATED TESTINGIn September 1983, UL issued UL555S, the test Standard for Smoke Dampers. Realizations that smoke causesmore fatalities than fires led to its development. The latest edition requires each smoke rated damper to passthe following tests:

• Cycling TestLike a fire damper, the smoke damper is fouled with salt and dust. The damper/actuator assembly is thencycled (20,000 times for two-position operation and 100,000 times for modulating operation) to ensure satisfactory operation.

• Temperature Degradation TestThe damper/actuator assembly is exposed to elevated temperatures for 30 minutes and then immediately cycled three times.

• Operation TestThe damper/actuator assembly is exposed to heated (250ºF or 350ºF) airflow (minimum 2,400 fpm and 4.5 in. w.g.pressure) for 15 minutes. After 15 minutes, the damper is closed and reopened. The damper is allowed to cooland the open/close procedure is repeated three times at ambient temperature. The heat is re-introduced and oneadditional cycle is conducted at the heated airflow. Successful operation at the minimum airflow results in a ratingof 2,000 fpm and 4 in. w.g. pressure. Higher ratings are available (refer to UL555 Dynamic Closure Test for details).

2

• Leakage TestThe leakage test is a continuation of the operation test and is conducted on the following representative sizes:

• minimum width by maximum height

• maximum width by minimum height

• maximum width by maximum height

Leakage tests are conducted at a minimum of 4" w.g. pressure differential and measured in cfm per square foot of damper area. Based on the test results, a smoke damper receives a leakage rating from Class 1 (lowest leakage) to Class 3 (highest leakage).

UL555C CEILING FIRE DAMPER TESTThe UL555C Ceiling Damper Test Standard (First Edition) was introduced in 1992. It was previously part of UL555.

• Fire-Endurance/Heat Radiation TestThe damper is exposed to a controlled fire test that follows a Time-Temperature Curve. The evaluation monitorsamount of heat transfer through the ceiling membrane and compares the performance to rated assemblies incorporating hinged door sheet metal type dampers. The test continues until failure or until ceiling damper has withstood the test conditions for a period of time equal to the maximum fire resistance rating of the assembly.

• Operational Reliability TestThis test evaluates the closing reliability of the damper on the basis that air-conditioning and ventilation systemsare automatically shut down during the event of a fire. Damper must demonstrate that performance is notimpaired after repeated operation from open to close position.

• Dust & Salt-Spray TestThis damper is subjected to dust and salt spray environment for a period of time. After full exposure damper istested for closing.

CODES AND STANDARDS

A code is a set of requirements written with the intent of becoming law. A code becomes law when it is adopted by a governing body or authority having jurisdiction. A standard, on the other hand, is not written with the intent of becoming law, even though it may be adopted as law or become part of a code. A standard is written to define alevel of performance and may include different tests which must be passed in order to comply with the standard.

There are currently two active building codes in the United States. They are:

• The International Building Code (IBC), published by the International Code Council (ICC)

• NFPA 5000 published by the National Fire Protection Association

Of the two active codes, the IBC has been adopted by the most jurisdictions throughout the United States.

NATIONAL FIRE PROTECTION ASSOCIATIONNFPA is a non profit organization which promotes fire safety. NFPA publishes numerous codes and standardsdeveloped through research. The codes and standards they publish provide a basis for model building coderequirements and sometimes actually become a part of the codes. Some of the more recognized codes and standards they publish are:

• NFPA101 — Life Safety Code

• NFPA90A — Standard for the Installation of Air-Conditioning and Ventilating Systems

• NFPA92A — Recommended Practice for Smoke-Control Systems

• NFPA92B — Smoke Management Systems in Malls, Atria and Large Areas

3

DAMPER APPLICATION AND SELECTION

FIRE DAMPER APPLICATION AND SELECTIONCompartmentation is an integral component of building design and construction. Compartments are formed by subdividing eachfloor with numerous fire restrictive partitions and/or walls. In the event of a fire, these fire “boundaries” will restrict thespread of flame and heat. Containing the fire to the compartmentof origin minimizes life and property loss and helps firefightersextinguish the blaze.

A common way for fire to spread from one compartment to anotheris through the HVAC ductwork; therefore fire dampers are installedin the plane of the fire wall to protect these openings. Upon detec-tion of heat, the fusible link (usually rated for 165oF or 212oF)melts closing the fire damper blades and blocking the flame frompenetrating the partition into the adjoining compartment.

There are three significant considerations when selecting and applying a fire damper:

• Hourly Fire Resistance RatingThe hourly rating comes from the UL555 Fire Endurance Test. It indicates how long a damper will block a fire. There are typically two ratings for fire dampers in the United States, 11⁄2 and 3 hours. Any fire resistantbarrier with less than a 3 hour rating requires a 11⁄2 hour rated fire damper. Any fire resistant barrier with a 3 hour or more rating requires a 3 hour rated fire damper. These requirements are based on recommendationsmade by the National Fire Protection Association (NFPA).

Fire rated partitions contain fire damage to the compartment of fire origin.

NFPA90A

Fire dampers used for the protection of openings in walls, partitions, or floors with fire resistance ratings of less than 3 hours shall have a 11⁄2 hour fire protection rating in accordance with UL555,Standard for Safety Fire Dampers.

Fire Dampers used for the protection of openings in walls, partitions, or floors having a fire resistancerating of 3 hours or more shall have a 3 hour fire protection rating in accordance with UL555,Standard for Safety Fire Dampers.

4

CODE REQUIREMENTS FOR THE USE OF FIRE SMOKE DAMPERSThe International Building Code refers to the following types of fire rated construction:

• Fire Walls • Smoke Barriers

• Fire Barriers • Smoke Partitions

• Fire Partitions

Fire walls and barriers have higher fire resistance ratings than fire partitions. Fire partitions and smoke barriershave 1 hour fire resistance ratings while smoke partitions are not required to have a fire resistance rating.Generally speaking, fire dampers are required where ducts penetrate fire barriers and smoke dampers arerequired where ducts penetrate smoke barriers. Combination fire smoke dampers are required where ducts penetrate barriers serving both purposes like shaft enclosures.

SMOKE DAMPER APPLICATION AND SELECTIONSmoke dampers have two general applications:

1. Part of a “Passive Smoke Control System” where theysimply close upon detection of smoke preventing the circulation of air and smoke through a duct or a ventilation opening.

2. Part of an “Engineered Smoke Control System” designed to control smoke migration using walls and floors as barriers and fans to create pressure differences.Pressurizing the areas surrounding the fire prevents the spread of smoke into other areas.

Smoke dampers are motorized with either an electric or pneumatic actuator. They are controlled by a smoke or heat detector signal, fire alarm or some other buildingcontrol system.

Smoke dampers are qualified under UL Standard 555S “Smoke Dampers” and are always supplied with the appropriate factory mounted actuator and UL label. There are four significant considerations when selecting and applying a smoke damper:

• Leakage Rating Class 1 (lowest leakage), 2 or 3 (highest leakage).

• Elevated Temperature Rating250ºF, 350ºF

Open dampercontinuous

air flow

Closed damperno air flow

Air r

etur

n

Air s

uppl

y

High pressureH

L

L

H

H

Low pressure

Engineered Smoke Control System – Smoke is contained to the fire zone by higher pressures in adjacent zones.

5

• Airflow Closure RatingFire dampers are rated for either static or dynamicHVAC systems. Static fire dampers have not been tested for closure under airflow and therefore can onlybe applied in HVAC systems that are designed to shutdown in the event of a fire. Dynamic fire dampers havebeen tested for closure under airflow and carry both anairflow velocity (FPM) and pressure differential rating.The minimum airflow and pressure differential rating of dynamic fire dampers is 2,000 fpm and 4 in. w.g.Ratings of 3,000 fpm or 4,000 fpm and 6 in. w.g. or 8 in. w.g. are available. A dynamic fire damper shouldbe selected based on the conditions it will operate inafter installation.

• Blade DesignFire dampers are manufactured as two basic types. They are curtain type and multiple blade type. Multiple blade dynamic fire dampers can be more “user friendly” than curtain type dynamic fire dampers. In most cases, they are easier to test and re-open, and can currently be manufactured in larger sizes. The only disadvantage to using multiple blade dynamic fire dampers is the blades are in the air stream. The affect that they can have on performance must be considered.

Curtain TypeFire Damper

Multiple BladeFire Damper

Smoke Damper

• Operational RatingUL555S requires all smoke dampers to be rated for operation with an approved actuator at a minimum airflow velocity of 2000 fpm when open and against a minimum pressure of 4 inches of w.g. during closure. Ratings of 3,000 fpm or 4,000 fpm and 6 in. w.g. or 8 in. w.g. may also be available. Smoke dampers should be specified based on the conditions they will be exposed to in their application.

• Blade DesignThere are, essentially, two types of blades: triple vee-groove and airfoil. Triple vee-groove blades are used in HVAC systems with velocities up to 2,000 fpm. Airfoil blades are used in HVAC systems with velocities greater than 2,000 fpm. Airfoil bladedesign advantages include lower resistance to airflow, lower pressure drop and less turbulence.

COMBINATION FIRE/SMOKE DAMPER APPLICATION AND SELECTIONA combination fire/smoke damper functions as both a fire damper and a smoke damper in a single unit. HVAC system designers often combine smoke barriers and fire rated partitions requiring both a fire damperand a smoke damper to be installed in the same location. In this situation, a combination fire/smoke damper is recommended. This type of damper must meet the requirements of both UL Standard 555 as a fire damperand 555S as a smoke damper.

The things to consider when selecting and applying a combination fire smoke damper are the same asthose for fire dampers and smoke dampers. They are:• Hourly Fire Resistance Rating• Leakage Rating• Elevated Temperature Rating• Operational Rating• Blade Design

Refer to the previous application and selection sections for more information.

6

Ruskin “over-center” mechanism.

IMPORTANT NOTESome combination fire/smoke dampers (single section sizes) use fusible links and springs which melt and cause the damper to close instantaneously. Ruskin utilizes quick acting electric and pneumatic fuselinks and an “over-center” mechanism (on all sizes) which allows thedamper to close and lock in a controlled manner via the actuator spring.This prevents costly duct disruption that can be caused by the damperclosing instantaneously.

Triple V Blade

Airfoil Blade

Combination Fire/Smoke Damper

CEILING DAMPER APPLICATION AND SELECTIONCeiling fire dampers are also known as “Radiation” dampers and that describes what makes them differentfrom standard fire dampers. They are installed on grilles and diffusers. Should a fire occur they close the openings created by these devices to protect the structure above from excessive heat and subsequent collapse by providing a fire and heat barrier between the fire area and the structural floor. The test standard by whichthey are evaluated is UL555C.

The process of selecting a ceiling fire damper involves one major consideration:• Floor/ceiling or roof/ceiling assembly design

Ceiling fire dampers are not assigned hourly ratings themselves. They are listed for use as a component inassemblies tested with air inlet/outlet opening in the membrane. These assemblies have a specific hourly fire resistance rating, and ceiling fire dampers can normally be used in any assembly with a restrained or unrestrained rating of 3 hours or less.

ACTUATOR SELECTION AND MOUNTING

Selecting the appropriate actuator to drive a smoke or fire/smoke damper open and closed is an important part ofthe damper selection process. Qualifications of the damper under UL Standards 555 and 555S require testing boththe damper and its installed actuator. This limits the approved actuators that can be used on smoke and fire/smokedampers. Actuators must be furnished by the damper manufacturer andinstalled at the damper factory.

ACTUATOR TYPE SELECTIONActuators may be electric or pneumatic based on the control system thatwill operate the dampers and any other appropriate factor. Pneumatic actuators generally have a lower cost than electric, however they require25 to 30 psi control air to each actuator location. Electric actuators areavailable in 24VAC, 120VAC and 230VAC at 60Hz or 50Hz. Actuators for modulating control are also available.

ACTUATOR MODEL SELECTIONEach specific actuator model has a series of maximum damper size ratings depending on the damper model,airflow velocity through the open damper, and the maximum pressure differentials that will build up across theclosed damper. Typically actuators for damper applications are selected based on the number of square feet ofdamper they will be controlling.

IMPORTANT NOTEActuators utilized on fire/smoke dampersmay be required to hold the damper openfor prolonged periods of time. UL does nottest for prolonged periods of holding,therefore it is important to choose adamper which utilizes an actuator ratedfor holding periods of at least 6 monthsand 1 year if possible.

IMPORTANT NOTEProblems arise when holes are cut to accommodate air inlet/outlet devices in ceilings tested without any openings. Ceilingfire dampers should be installed to close the openings butbecause no damper was tested with the ceiling, it is “smart” to install ceiling fire dampers that provide maximum protection.Ceiling fire dampers that provide maximum protection are normally those tested as components of ceilings constructed from wood members.

7

Heat Focus 1(Steel Subject to Distortion)

Fire RatedCeiling Assembly

Funnel Effect

Heat Focus 2(Concrete Subject to Cracking and Explosion)

Fire Area

8

SLEEVE REQUIREMENTS

UL requires all fire and combination fire/smoke dampers be mounted in a steel sleeve of the appropriate gage andlength prior to installation. The damper/sleeve assembly is then installed in the fire wall or floor opening withretaining angles attached to the sleeve. The damper assembly then becomes part of the wall/floor and the duct isconnected to the end of the damper sleeve.

WALL THICKNESS MINIMUM SLEEVE LENGTH REQUIRED

4" to 6" 17" to 20"

7" to 10" 20" to 24"

11" to 13" 24" to 28"

SLEEVE LENGTH

The length of the damper sleeve is determined bythe thickness of the wall/floor it will be installed inas well as the actuator, accessories and options onthe damper. UL imposes the following regulationson sleeve length:

1. The sleeve may not extend more than 6"beyond the wall/floor on the non-actuator/non-access door equipped side.

2. The sleeve may not extend more than 16”beyond the wall on the actuator/access doorequipped side.

3. The sleeve must extend far enough beyond the wall to install the necessary retaining angles (usually 11⁄2")and duct-to-sleeve connections (minimum of 11⁄2").

4. The sleeve must extend far enough beyond thewall/floor to properly install the actuator and anyrequired options.

ACTUATOR MOUNTING OPTIONSActuators are commonly mounted external to the damper (out of the air stream), however, internally mounted(in the air stream) actuators are sometimes acceptable, particularly on large multiple section dampers. Externalmounting is recommended because the actuator is more accessible making it easier to test and maintain.

• External on a SleeveAll combination fire/smoke dampers require a sleeve for proper installation. Typically the manufacturer supplies the damper complete with a sleeve with the actuator mounted on the outside of the sleeve.

• External on a SideplateSmoke dampers do not require a sleeve for proper installation. If a sleeve is not desired,the actuator can still be mounted externally on a sideplate. For installation, a slot the widthof the sideplate is cut into the duct and the sideplate then fills that opening.

• Internal MountingActuators can be internally mounted to accommodate installations where space constraints preventthe use of the more desirable external installation. Internally mounted actuators are more difficult to test and maintain, reduce the free area in the damper creating a higher pressure drop and may beexposed to temperatures exceeding the elevated temperature rating in the event of a fire.

FIRE/SMOKE DAMPER OPTIONS AND VARIATIONS

Several options and accessories are available on smoke and fire/smoke dampers:

SP100 SWITCH PACKAGE OR SPH2Provides the ability to remotely indicate damper blade position. The SP100 consists ofa switch box and a rod connected to a damper blade. The position of the blades governswhich switch is opened and which is closed. This option is an integral part of theTS150EZ FireStat. The SPH2 is a switch package, consisting of two adjustable cams, for use with direct coupled actuators. It mounts over the actuator hub and set screws.

EFL (ELECTRIC FUSE LINK)The EFL is an electric, manually resettable link that replaces the traditional fuse link and the problems associatedwith it. The EFL is equipped with an electronic thermal sensing device that will interrupt power to the actuatorwhen the fixed temperature (165oF, 212oF, 250oF or 350oF) is reached. The actuator’s spring return mechanismcloses the damper in a controlled manner upon power loss, usually 7 to 15 seconds. Upon cessation of fire conditions, the damper can be reopened by pressing the reset button located on the side of the EFL assembly.

The EFL may also be wired into the smoke detection or other building control systems so the damper closes when a smoke signal is present. Once the smoke signal is cleared, the system automatically resets and the damper opens.

The EFL can only be furnished when the damper actuator is factory installed and wiredto the thermal sensor before shipment. The EFL is standard on all Ruskin combinationfire/smoke dampers and is easily resettable after testing or employment.

9

SPH2SP100

SLEEVE THICKNESSSleeve gauge or thickness is determined by the size of the damper and the gauge of the duct to which it will be connected. The bigger the damper the lower gauge, or thicker, the sleeve is required to be.The sleeve thickness must also be equal to or thicker than the duct connected to it.

DUCT-TO-SLEEVE CONNECTIONSUL allows two different types of duct-to-sleeve connections: Breakaway and rigid. UL defines a rigidconnection as any connection that has not been tested and qualified as a breakaway connection. There are several qualified breakaway connections as defined in UL Standard 555. Damper manufacturers are required to list all breakaway connections.

MINIMUM SLEEVE THICKNESS FOR FIRE DAMPERS

Type of Duct to Sleeve Connection Duct Duct Dimension Sleeve Gauge

Rigid Round 24" maximum diameterRectangular 36" maximum width or 16 (.060")

24" maximum height

Rigid Round over 24" diameterRectangular over 36" width or 14 (.075")

over 24" height

Breakaway Round or 12" wide and under 26 (.018")Rectangular 13" – 30" wide 24 (.024")

31" – 54" wide 22 (.030")55" – 84" wide 20 (.036")85" wide and over 18 (.048")

TS150EZ FIRESTATRuskin’s TS150EZ FireStat option allows remote override of a fire induced closure to permit operation in a dynamic smoke management system. The following features highlight the advantages of installing a TS150EZ on a fire/smoke damper:

• Quick response temperature replace fusible or mechanical type links. The sensors are tested with the damper/actuator assembly to ensure proper damper response to temperature conditions.

• Permits reopening damper at elevated temperatures above the standard 165ºFor 212ºF primary fire damper closure temperature requirements of most codes.This is essential in an engineered smoke management system.

• High limit sensor closes and locks the damper if the temperature continues to rise to 350ºF.

• SP100 Switch Package is included with the TS150EZ providing remote status indica-tion of damper blade position. Permits interface with alarm systems to ensure proper operation and allowing easy on-line testing of dampers from a remote station.

• Damper automatically resets to normal position when alarm system is reset after false or nuisance alarms. Push button sensor reset at the damper is required only when temperature at the damper has exceeded the sensor classification.

DUCT SMOKE DETECTORNational and local standards recognize the ability of air duct systems to transfer smoke, toxic gases, and flamefrom one area to another. Sometimes smoke can be of such quantity as to be a serious hazard to life safetyunless the blowers are shut down and the dampers are actuated. The primary purpose of duct smoke detectionis to prevent injury, panic, and property damage by reducing the spread of smoke.

A duct smoke detector is a device, or group of devices, used to detect the presence of smoke in the duct work.When smoke is detected in the duct, the electric supply to the damper actuator is cut off by the detector causing the damper to close. Duct smoke detection can also serve to protect air conditioning system itself from fire and smoke damage, and can be used to assist in equipment protection applications, such as ventilation/exhaust duct work of a mainframe computers and tape drives. The duct smoke detector may be used in conjunction with a Ruskin combination fire/smoke damper or a smoke damper and can be mountedat the factory, or shipped loose for field assembly. Most duct smoke detectors require some airflow to operatecorrectly. There are, however, area detectors that are approved for in duct installation, which do not require airflow. Ruskin can provide both types.

TRANSITION OPTIONSRound, oval or rectangular transitions may be required for installations in different style duct work.Rectangular dampers are normally constructed 2" larger than the duct dimensions and provided with a factorysleeve. The sleeve is transitioned at each end with the appropriate collar depending on duct size and shape.Rectangular dampers are sometimes transitioned with rectangular collars to achieve a higher damper free area.

10

W

H

W

H

D

Square Transition Round TransitionOval Transition

SMOKE DAMPER INSTALLATION REQUIREMENTSSmoke dampers have the following installation requirements:

• LocationThe smoke damper must be installed no more than 24" from the smokebarrier it is intended to protect.

• AttachmentThe manufacturer’s installation instructions will include the approvedmethod for attachment and spacing of the attachments.

• SealingThe joints between the damper frame and the duct must be sealed toprevent unwanted air leakage.

FIRE AND COMBINATION FIRE/SMOKE DAMPER INSTALLATION REQUIREMENTSCombination fire/smoke dampers have the following installation requirements:

• Opening clearanceTypically the fire wall opening must be a minimum of 1/4" larger than the width and height of the damper/sleeve assembly. The opening clearance must increase 1/8" for each foot the damper exceeds 24" on the width or height.

• Sleeve requirementsThe specific sleeve requirements depend on the damper size and type of duct to sleeve connection. As a general rule, the sleeve thickness must be equal to or thicker than the duct connected to it. See the Sleeve Requirements section of this manual for more details on UL sleeve length limitations.

• Damper to sleeve connectionsThe manufacturer’s installation instructions are required to show the method of attaching the damper to thesleeve and the spacing of the attachments.

DAMPER INSTALLATION REQUIREMENTS

All fire/smoke damper manufacturers are required to provide installation instructions detailing the UL approvedinstallation methods and procedures for each model damper. These instructions must be followed accurately tomaintain the dampers UL listing. Installation requirements may vary between different manufacturers as amanufacturer may qualify for different installation methods.

Like a typical fire damper installation, combination fire/smoke dampers are required to be enclosed in a sleeveand installed within the plane of a fire rated wall or floor. Smoke dampers may be installed directly in theductwork and are not required to be enclosed in a sleeve.

MAXIMUM DAMPER SIZE LIMITATIONSCombination fire/smoke dampers and smoke dampers have maximum UL listed single section damper sizes forsmaller openings and a maximum UL listed multiple section damper size for larger openings. Size limitationsare based solely upon what size dampers were actually tested and qualified at the UL Laboratory to meet theUL555 and UL555S requirements.

11

Duct Outlet24"Max.

DuctworkSmoke Barrier

Sealant

Damper

RetainingAngle

RetainingAngle

Sleeve

SpaceAllowanceRequired forExternallyMountedActuator

Wall or Floor

• Securing sleeveRuskin’s Picture Frame Mounting Angles (PFMA) or conventional UL approved retaining angles are attachedto the sleeve of the damper on each side, top and bottom on both sides of the wall or floor. Ruskin’s FASTAngle is fastened to both the sleeve and the wall or floor on only one side of the wall or top of the floor. Allangles must overlap the partition a minimum of 1".

• SealingApplication of sealant between the mounting angles and the fire rated partition is not required by UL.However, if a tight seal on these areas is specified, sealant can be applied per the manufacturers instructions.

• Duct to sleeve connectionsDuct to sleeve connections can be rigid or breakaway type. See the Sleeve Requirements section of this manualfor more details on approved UL duct-to-sleeve connections.

• Space envelopeWhen a fire smoke damper is installed it must fit in a space with room for wiring or piping. The actuator and accessories must be accessible for testing and service or replacement. Ruskin fire/smoke damper actuatorsand accessories are normally externally mounted on the right side of the sleeve as shown. If left side mount is required the damper can be turned upside down since there is no “top” or “bottom.” In addition, Ruskin fire/smoke dampers are not air flow directional, so the damper may be installed with the actuator and accessorieson either side of the wall or floor. Some damper sizes require the actuator to extend above or below the sleeve.Ruskin can factory mount the actuator to fit the application, if space above or below is limited and turning thedamper over or rotating it on its axis will not work.

DAMPER MAINTENANCEOwners of buildings or their agents should establish planned maintenance schedules for fire, smoke and combination fire/smoke dampers. Failure to properly maintain the dampers may be a contributing cause of fires and/or loss of life. Damper maintenance involves examining the damper to ensure it is not rusted orblocked and operating the damper via the actuator, with normal system airflow, to ensure the actuator performsafter prolonged periods of holding. The National Fire Protection Association makes several recommendationsregarding maintenance. These recommendations may be found in NFPA90A and NFPA92A. In addition, thedamper and actuator manufacturers make maintenance and cycling recommendations in their product literature.

INSTALLATION QUESTIONS

HOW SHOULD FIRE/SMOKE DAMPERS BE INSTALLED?Fire smoke dampers should be installed in accordance with the manufacturer’s UL approved installationinstructions.

WHAT IF THE DAMPERS CANNOT BE INSTALLED IN ACCORDANCE WITH THE MANUFACTURER’S UL APPROVED INSTALLATION INSTRUCTIONS.

Sometimes it is impossible to adhere to the manufacturer provided installation instructions. Obviously thisbrings up the issue of keeping the UL label on the damper. Remodel work especially will present challenginginstallations. The proper procedure in these situations is to propose a solution based on good engineering judgment and have the solution evaluated by the local authority having jurisdiction.

There are a number of resources available to consult when looking for solutions to installations problems. Here are a few suggestions:• Damper manufacturer representatives are usually well informed as to what alternative installations have

been approved in the past.• The damper manufacturer’s applications support department often has experience with solutions to

unconventional installations.• Building code inspectors or officials could be an excellent source of information on unusual installations.• The SMACNA Fire, Smoke and Radiation Damper Installation Guide for HVAC systems illustrates many

damper installations situations and includes suggested alternate methods for consideration.

12

HOW DO YOU INSTALL IN OPENINGS THAT ARE LARGER THAN THE MAXIMUM UL LISTED DAMPER SIZES?Steel mullions can be used to separate vertically mounted static fire dampers in wall openings larger than

the maximum UL listed multiple section damper assembly. The damper cannot exceed 120" in height by unlimited width using vertical mullions every 120." Mullions can only be used in concrete block or

poured walls with 7" minimum and 12" maximum thickness. Hollow concrete block walls mustbe filled with concrete before using mullions.

WHAT IF A FIRE OR FIRE/SMOKE DAMPER CANNOT BE INSTALLED IN THE WALL? Some damper manufacturer’s have tested fire/smokedampers for installation out of the wall. The distancethe damper can be installed out of the wall varies witheach manufacturer, but in no case can the damper bemore than 16" out of the wall. Fire/smoke dampers tested for out of the wall installation are normally“wrapped” by some type of fire resistant material. Refer to the manufacturer’s installation instructions for specific requirements.

HOW MUCH SPACE OUTSIDE THE DAMPER SLEEVE IS REQUIRED FOR THE ACTUATOR AND CONTROL OPTIONS? (see page 12)

The space envelope is dependent upon the type and make of the actuator. Enough space should be provided to allow for wiring or piping and the replacement of the actuator and other control options. The manufacturershould be contacted for envelope requirements.

WHAT IF A FIRE/SMOKE DAMPER MUST BE MODIFIED IN THE FIELD?Once a fire smoke/damper leaves the factory subsequent changes (field modifications) must be approved by the Authority Having Jurisdiction (AHJ). Sometimes the AHJ approves the modification and sometimes herequires UL to determine the suitability of the modification before he approves it. UL determines suitabilitythrough one of the following:

• Field Inspection by a UL representative – A field inspection is scheduled if the modification or repair uses original parts and results in a construction that is in compliance with the current UL Follow-Up Serviceprocedure.

• Field Evaluation or Field Investigation – A field evaluation is scheduled if the modification or repair usesparts not original to the product.

Field evaluations or inspections can be costly. Therefore, it is extremely important to specify and order the correct damper.

WHAT IF THE DAMPER IS REQUIRED TO BE “FIRESTOPPED”? Questions have arisen in several instances where local code officials or system designers have required thatcontractors provide firestopping materials in fire damper and combination fire/smoke damper applications.There is no UL requirement to firestop the annular space between the damper/sleeve assembly and wall or floor.However, Ruskin fire and combination fire/smoke dampers have been tested and may be firestopped in accor-dance with the UL approved firestopping installation instructions. Consult Ruskin for more information.

IS AN ACCESS DOOR REQUIRED FOR EVERY FIRE OR FIRE/SMOKE DAMPER?Yes, most building codes require fire or fire/smoke dampers to be accessible for inspection and servicing.

13

IMPORTANT NOTEUL (Underwriters Laboratories) does not recognize steel support mullions for use with dynamic fire dampers.

3900 Dr. Greaves Rd., Kansas City, MO 64030 • (816) 761-7476 Fax (816) 761-1936

RFSDM-6/06

ISO9001CERT I F IED

www.ruskin.com

R

Air & Sound ControlSpecified by Many – Equaled by None

Commercial Electric BruteHorizontal and Vertical Square

UL®

HORIZONTAL SQUARE MODELS150 GALS. TO 2500 GALS.

VERTICAL SQUAREMODELS

200 GALS. TO 2500 GALS.

Standard Equipment FeaturesEnergy-saving performance – a heavy blanket ofhigh-density fiberglass insulation is used to meet thedemanding ASHRAE 90.1b 1992 standard for minimizingheat loss. This requirement, allowing a maximum 4 watts persquare foot of tank surface energy loss, offers big savingsand operating efficiency.

Magnetic contactors with immersionthermostats – 120 volt control circuit with built intransformer. Elements are thermostatically controlled in54KW (max) increments.

Low watt density Incoloy elements – Incoloyelements are used by Bradford White because of their manysuperior characteristics to copper-sheathed elements inrigorous water heating applications. This tough alloysuccessfully resists the effects of prolonged high operatingtemperatures, hard water, acids, corrosion, and thermalshock. Their nominally higher initial cost is more than offsetby much longer life expectancies and reduced service andreplacement labor costs. Incoloy elements are designed to“burn in air” to prevent failures caused by water void.

Internal fusing – all elements and circuits are fused in48 amp. increments, providing complete electricalprotection. Cartridge type fuses are rated at 200,000 ampereinterrupting capacity.

Glass-lined tank – vitreous glass is applied to theinside surface of the steel tank and fired to 1600°F. (Allmodels are constructed in accordance with the ASME codeand approved for 125 PSI working pressure.)

Built-in safety drain pan – all models feature abuilt-in, sealed drain pan system...complete with a 3/4" drainconnection. This assists in protecting against water damagefrom tank or component leakage. Not available on roundmodels.

Magnesium tank saver – provides anodicprotection against corrosion of the tank due to electrolysis.

Galvanized jacket – the heavy 16-gauge steel jacketis galvanized on both sides and beautifully finished indurable acrylic enamel. This combines attractive appearancewith maximum protection.

Full-length hinged door with key lock –quality requires full-length hinged doors for ease ofinspection and maintenance. Key Door Lock providesadditional safety and security at no extra charge.

Temperature and pressure relief valve –factory provided ASME rated relief valve protects againstexcessive temperature and/or pressure buildup within thetank.

Terminal block connections – easy and safewiring connections are made possible by factory installedterminal blocks.

180°F temperature operation – every BruteHeater is approved for 180°F. operation for sanitizing andother high-temperature requirements.

Hand hole cleanout – provides easy access to theheater interior for inspection and cleaning.

Channel iron skid base – available for 250 gallonsand larger.

UL listed – all models are listed by UnderwritersLaboratories, Inc. as commercial electric water heaters...yourassurance of competent design and proper testing.

Three-year limited warranty – provides warrantyprotection against tank failure resulting from defects inmaterial and workmanship.

Optional Equipment Features:

Low water cut off – prevents energizing of the heaterwhen not filled with water or upon low water condition.

Pilot lights – monitor on/off cycle for each contactor.

Manual limiting switches – with indicating lights –permits manually limiting heating input by switching offcurrent to each contactor.

Solid state modulating control (electronicsequencer) – modulates power input and balances loadto demand. Contactors are staged automatically andsequentially to equalize element usage. Unit reprograms tooff position on power failure. (Available only for 36 KW orhigher)

Alarm bell – warns of various control failures.

Shunt trip disconnect† – provides maximumprotection by interrupting all power to the system in theevent of a control sensed malfunction or overcurrent.(Separate mounting).

Low or high pressure switch – turns off controlcircuit when water pressure drops below a set minimum, orabove a set maximum.

Time clock† – to control off/on cycles of the heater asprogrammed by the owner or electric utility requirements.(Separate mounting) (7 day or 24 hour)

Safety door interlock – prevents opening of accessdoor while heater is energized.

Temperature and pressure gauges – jacketmounted for convenient viewing.

Man hole – provides means to easily remove sedimentfrom the heater; optional on 250 gallons and larger.

Working pressure – 150 PSI or 160 PSI ASMEconstruction.

†Separate mounting – Field Installed.

Max. Approx.Model KW Water Shpg.(Gallon Cap.) Load W D H E J K N Conn.’s Wt. (Lbs.)

*V200-(KW) 180 341⁄8" 385⁄8" 823⁄4" 6" 253⁄4" 17" — 11⁄2" 1000

*V250-(KW) 216 403⁄8" 403⁄8" 921⁄2" 195⁄8" 24" 203⁄16" 24" 11⁄2" 1280*V300-(KW) 234 463⁄8" 463⁄8" 801⁄2" 211⁄8" 30" 233⁄16" 30" 2" 1430*V400-(KW) 360 463⁄8" 463⁄8" 1041⁄2" 211⁄8" 30" 233⁄16" 30" 2" 2030*V500-(KW) 432 523⁄8" 523⁄8" 93" 213⁄4" 36" 263⁄16" 36" 2" 2600*V600-(KW) 540 523⁄8" 523⁄8" 1161⁄2" 221⁄2" 36" 263⁄16" 36" 21⁄2" 3150

*V700-(KW) 630 523⁄8" 523⁄8" 1321⁄2" 221⁄2" 36" 263⁄16" 36" 21⁄2" 3700*V800-(KW) 720 583⁄8" 583⁄8" 1261⁄2" 241⁄8" 42" 293⁄16" 42" 21⁄2" 4300*V1000-(KW) 900 583⁄8" 583⁄8" 1401⁄2" 241⁄8" 42" 293⁄16" 42" 21⁄2" 4800*V1250-(KW) 900 641⁄2" 641⁄2" 1321⁄2" 233⁄4" 48" 323⁄16" 48" 3" 5600

*V1500-(KW) 900 701⁄2" 701⁄2" 1281⁄2" 251⁄4" 46" 353⁄16" 46" 3" 6200*V2000-(KW) 900 761⁄2" 761⁄2" 1401⁄2" 271⁄4" 60" 383⁄16" 60" 3" 8000*V2500-(KW) 900 821⁄2" 821⁄2" 1461⁄2" 29" 66" 413⁄16" 66" 3" 8600

Max. Water Water Approx.Model KW Conn.’s Conn.’s Shpg.(Gallon Cap.) Load W D H E J Inlet Outlet Wt. (Lbs.)

*H150-(KW) 144 853⁄4" 301⁄4" 33" 113⁄4" 2" 2" 2" 800H200-(KW) 180 841⁄2" 341⁄4" 37" 12" 35⁄8" 2" 2" 1000

*H250-(KW) 225 901⁄4" 361⁄4" 39" 12" 4" 2" 2" 1280*H300-(KW) 270 781⁄4" 421⁄4" 451⁄2" 143⁄4" 51⁄4" 2" 2" 1430*H400-(KW) 360 1021⁄4" 421⁄4" 451⁄2" 143⁄4" 51⁄4" 2" 2" 2030

*H500-(KW) 450 903⁄4" 481⁄4" 511⁄2" 15" 63⁄8" 2" 2" 2600*H600-(KW) 540 1141⁄4" 481⁄4" 511⁄2" 15" 63⁄8" 21⁄2" 2" 3150*H700-(KW) 630 1301⁄4" 481⁄4" 511⁄2" 15" 63⁄8" 21⁄2" 2" 3700*H800-(KW) 720 1241⁄4" 541⁄4" 571⁄2" 123⁄4" 71⁄2" 21⁄2" 2" 4300*H1000-(KW) 900 1381⁄4" 541⁄4" 571⁄2" 123⁄4" 71⁄2" 21⁄2" 2" 4800

*H1250-(KW) 900 1301⁄4" 601⁄4" 631⁄2" 13" 85⁄8" 3" 3" 5600*H1500-(KW) 900 1261⁄4" 661⁄4" 721⁄2" 121⁄2" 71⁄2" 3" 3" 6200*H2000-(KW) 900 1381⁄4" 721⁄4" 751⁄2" 131⁄2" 11" 3" 3" 8000*H2500-(KW) 900 1441⁄4" 781⁄4" 811⁄2" 133⁄4" 121⁄8" 3" 3" 8600

Specifications

Horizontal Square

Vertical SquareDimensions

Dimensions

Vertical and Horizontal Square Models

200 GALLONS

E

H

Drain PanConnection

Cold Water Inlet

Hot Water OutletTemperature & PressureRelief Valve

2 1/8"

E

H

Drain PanConnection

Drain

Hot Water OutletTemperature & PressureRelief Valve

2 1/8"

Cold Water Inlet

Man Hole Clean Out500 Gal and Larger

Extra Panel Box

Cold Water Inlet150 & 200

D

K

JElectric Access

Hinged Door to ElectricControl Compartment

Drain PanConnection

W

4 "Cold Water Inlet

D

K

JElectric Access

Hinged Door to ElectricControl Compartment

Drain

Drain PanConnection

W N

250-2,500 GALLONSEXTRA PANEL BOX— (250-1000 gallons only) on 72KW andabove on 208V and 240V and 144KW and above on 480 Volt.

Hot Water Outlet

W

Temperature & PressureRelief Valve

4 "

Manhole

Cold WaterInlet

E 150-2,500 GALLONSExtra panel box may be necessary for higher than 72KW. Consult factory.

End View

H

J

AdditionalHeight IfRequired

8 " D

D/2

7 "

VERTICAL MODELS

HORIZONTAL MODELS

Contactor Option Amperage

No. of SuggestedGPH Contactors Cntrl. Steps

Recovery BTU Max. KW 208/415 208/415100°F Input & No. of Size of 240/480 240/480

KW Rise Output Elements Element 380 380 208V 240V 208V 240V 380V 415V 480V15 62 51,180 1 15 1/1 — 72 63 42 36 23 21 1818 74 61,416 1 18 2/1 — 87 75 50 43 28 25 2230 123 102,360 2 15 2/1 — 144 125 83 72 46 42 3636 148 122,832 2 18 4/2 4/2 173 150 100 87 55 50 4345 185 153,540 3 15 3/2 3/2 216 188 125 108 69 63 5454 221 184,248 3 18 6/2 3/2 260 225 150 130 83 75 6560 246 204,720 4 15 12/6 4/3 289 250 167 144 91 83 7272 295 245,664 4 18 8/4 4/4 — — 200 173 110 100 8790 369 307,080 5 18 6/3 3/3 — — 250 216 137 125 108

108 443 368,496 6 18 12/4 4/4 — — 300 260 165 150 130120 492 409,440 8 15 8/4 4/4 — — 333 289 183 167 144135 554 460,620 9 15 9/6 4/4 — — 375 325 206 188 162144 596 491,328 8 18 16/8 4/4 — — 400 346 219 200 173162 664 552,744 9 18 18/6 8/6 — — 450 389 247 225 195180 738 614,160 10 18 20/10 8/8 — — 500 433 274 250 217216 886 736,992 12 18 24/8 8/8 — — 600 519 329 300 260234 959 798,408 13 18 26/13 8/8 — — 650 563 356 325 282252 1033 859,824 14 18 28/14 8/8 — — 700 606 383 350 303270 1107 921,240 15 18 30/10 12/10 — — 750 649 411 376 325288 1181 982,656 16 18 32/16 12/12 — — 800 692 438 401 347306 1255 1,044,072 17 18 34/17 12/12 — — 850 736 465 426 368324 1328 1,105,488 18 18 36/12 12/12 — — 900 779 493 451 390342 1402 1,166,904 19 18 38/19 12/12 — — 949 823 520 476 411360 1476 1,228,320 20 18 40/20 12/12 — — 999 866 547 501 433432 1771 1,473,984 24 18 48/16 16/16 — — 1200 1040 657 601 520

Standard KW Input and Amperage — Vertical and Horizontal Square

Single Phase Three Phase

For KW inputs not shown above consult factory.

Typical Specifications

WATER HEATER(s) shall be Bradford White Brute Series model number -__________ with __________ gallons storage capacity, rated at __________kilowatts, __________ volts, __________ phase. Heater to be completely insulatedand jacketed for horizontal or vertical installation. The jacket shall be rectangular16-gauge galvanized steel with acrylic enamel finish. Jacket shall have a full-length hinged access door with key lock. Tank insulation shall be high-densityfiberglass sufficient to meet ASHRAE 90.1b current standard of 4 watts persquare foot of tank surface maximum energy loss. Key Lock Door providesadditional safety and security.

Tank construction shall be of 300 pound test, 125 pound working pressure andbe ASME stamped and National Board listed. All tanks are to be lined withvitreous glass, fired at 1,600°F. by a process which provides a molecularinterchange of glass and steel. Man hole cleanout shall be standard on 500through 1500 gallon models.The Vertical and Horizontal Square heater shall include the following standardfeatures: magnetic contactors with immersion thermostats, internal fusing forcontrol and load circuits, built-in safety drain pan with piping connections, low-watt density Incoloy sheath elements, ASME rated temperature and pressurerelief valve, terminal block wiring, 180°F. water temperature approval, UL listing,3-year limited warranty.

Dimensions and specifications subject to change without notice inaccordance with our policy of continuous product improvement.

Sales/800-523-2931Fax/215-641-1670

Technical Support/800-334-3393Fax/269-795-1089

Warranty/800-531-2111Fax/269-795-1089

International:Telephone/215-641-9400

Telefax/215-641-9750

Ambler, PA

888-538-7833Fax on Demand:

bradfordwhite.comwww.

For U.S. and Canada field service, contact your professional installer or

local Bradford White sales representative.

Sales/Technical Support866-690-0961905-238-0100

Fax/905-238-0105

Mississauga, ON

www.bradfordwhitecanada.com

414-B-0705-APrinted in U.S.A.

©2005, Bradford White Corporation.All rights reserved.

TM

New Products With Improved PerformanceThe most complete line of

Air Filtration ProductsCommercial, Industrial, Hospital, Gas Turbine and Paint Filtration Applications

Bulletin No. K-APB-5

Koch Filter Corporation…Durable. Reliable. Versatile.

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About Our CompanyKoch Filter Corporation is a world-class manufacturer of air filtration products. Founded in 1966 by Joseph Koch, Koch Filter Corporation is recognized globally for its premier brand of high efficiency air filtration products and the industry’s broadest range of air filters for any application.

Louisville, KY HeadquartersKoch Filter Corporation is headquartered in Louisville, KY where the corporate offices, modern manufacturing plant and extensive warehousing facilities are combined into a 400,000 sq. ft. complex.

Houston, TX Manufacturing Plant Our Houston facility serves our customers throughout the

southwestern United States and Mexico.

Mira Loma, CA Manufacturing PlantOur manufacturing facility in southern California (25 miles east of Los Angeles) provides prompt service to our customers in the western United States.

East Greenville, PA Manufacturing PlantOur East Greenville facility (located between

Philadelphia and Allentown) serves our customers in the northeastern United States and Canada.

These manufacturing facilities, combined with our strategically located sales offices, ensure exceptional service and technical support for our customers anytime, anywhere.

Quality Assurance ProgramKoch Filter Corporation maintains an ongoing Quality Assurance Program (QAP) to ensure complete customer satisfaction with every filter we ship. This program encompasses the entire manufacturing process, beginning with close inspection by experienced personnel of all raw materials as they arrive. Once a component material passes this rigid initial review, a continuing examination process follows each filter through all phases of production, including the final packaging stage. Labels indicating production dates, personnel involved, and other information pertinent to the QAP are attached to most products before they leave the plant.

As the final step in the QAP, finished filters undergo rigorous in-house performance tests. Internal results are regularly verified by independent laboratories in tests conducted according to current ASHRAE Standards. The Quality Assurance Program is a primary reason for Koch Filter Corporation’s ability to provide the most complete line of high quality air filtration products available.

Koch Green...What does it mean?Our customers regularly ask how air filtration, and Koch Filter's product line in particular, fits into the ever-growing “green building” concept.

Our answer: The Koch Green Icon!Koch Filter Corporation uses the Koch Green Icon to designate products within our line that contribute to a sustainable environment in various ways. Whenever you see the Green Icon, you will know that product meets or exceeds our criteria in one or more of the following categories:

Earns LEED Points

Reduces Energy Cost

Extends Filter Lifecycle

Conserves Resources

Improves Indoor Environmental QualityUsing the Green Icon is a great way to let your customers know exactly which Koch products can be considered "green". And with our Energy Savings and Lifecycle Calculator and other selling tools provided by Koch, you'll be able to tell them why our filter has earned the use of the Koch Green Icon! See Bulletin: K-GPG10 for complete GREEN product offering.

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Energy Star Partner and Service and Product Provider (SPP)

Koch Filter Corporation joins ENERGY STAR as a Partner and makes a fundamental commitment to protect the environment through the continuous improvement of our energy performance. We believe that an organization-wide energy management approach will help us enhance our financial health and aid in preserving the environment for future

generations. We understand that our commitment to measure, track, and improve the energy performance of our organization is supported by the resources and tools offered through ENERGY STAR. In addition, we understand that we will be recognized on the ENERGY STAR web site as a Partner, Service and Product Provider and as a supporter of ENERGY STAR. Distribution NetworkKoch Filter Corporation presently supplies high quality air filtration products to customers throughout North America and around the world. To ensure the prompt availability of the complete Koch Filter Corporation product line, we have developed a large and effective network of trained field representatives and distributors. Supported by our multiple manufacturing sites, this experienced sales team is always ready to offer solutions to any air filtration problem, regardless of the customer’s location. Our total line of high quality products, supported by our years of filtration manufacturing experience, make Koch Filter Corporation the only source you will ever need for replacement air filters.

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Helping Our Customers Save Money Koch Filter Corporation, in conjunction with one of our top-tier authorized distributors, evaluated a gas turbine operation owned and operated by a Fortune 50 customer. Our analysis determined that their gas turbine's air intake system was undersized for the volume of airflow. Further study indicated that the prefilters in the system carried a high resistance to airflow. Combined, these factors were "starving" the turbine for air, resulting in increased energy costs and reduced efficiency of the turbine. By replacing these high resistance filters with Koch products designed specifically for turbine applications, the problems were eliminated and a significant energy savings was achieved.

Training, Technical Services, Filtration Solutions and More...

In addition to our complete range of air filtration products, Koch Filter Corporation offers a full menu of value-added services. Filtration Training Seminars, webCLASSes, the Energy Savings and Lifecycle Calculator (ESLC), Filter Lifecycle Comparisons, Paint Defect Analysis, System Surveys and Analysis and a variety of other field services are offered to enhance our value to our distributors and customers around the world.

Energy Savings and Lifecycle Calculator at www.kochfilter.com

Hospital, pharmaceutical, and clean room applications

Office buildings, sports arenas, universities and

commercial facilities of all types

Industrial plants and gas turbine applications

Paint overspray and industrial finishing

applications

Airports, museums and other carbon and gas phase filtration applications

Applications

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Koch ICF™ Industrial Cartridge Filters• Multiple media, core and end cap options for different environments.• Durable construction with high moisture-resistance.• Replaces OEM manufactured filters.• Uniform pleat spacing. MERV Performance Rating: 11-15 Consult Bulletin: PB-798-20

Multi-Flo Rigid Air Filters• Designed for use in variable-air-volume systems and HVAC applications of all types.• Sturdy, lightweight galvanized steel cell sides.• Two media options: Series S synthetic and Series G microfiberglass.• Single header and no-header styles.• UL Classified. ASHRAE Efficiencies: 45%, 65%, 85%, 95%. MERV Performance Rating: 10–15 Consult Bulletin: K-228-C

A Complete Line of Air Filtration Products

Our most popular pleated filters

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Multi-Pleat XL8 MERV 8 Extended Surface Pleated Panel Filters

• MERV 8 and MERV-A 8 performance ratings.• Mechanical MERV 8 media is not reliant on electrostatic charge for efficiency.• Low resistance to airflow.• High dust holding capacity.• Sturdy double-wall frame design.• Moisture-resistant beverage board frame.• Standard and High Capacity models.• Available in 1", 2", 4" and 6" depths. • UL Classified. ASHRAE Efficiency: 30–35% MERV Performance Rating: 8 Consult Bulletin: K-100B

Multi-Sak Extended Surface Pocket Filters

• Versatile pocket filter provides economical high efficiency filtration in commercial and industrial HVAC systems of all types.

• Two media options, Series S synthetic and Series G microfiberglass.• Exclusive Triple-Lock construction technique for added durability and longevity.• Unique span-stitch design is sealed with thermoplastic adhesive bead to eliminate air bypass and leakage.• Standard 13/16" header. 1 -1/8" thickness also available.• UL Classified. ASHRAE Efficiencies: 35%, 50%, 65%, 85%, 95% MERV Performance Rating: 8–15 Consult Bulletin: K-228-B

DuraMAX 2v & DuraMAX 4v Minipleat Filters• 12" deep, extended surface minipleat V-style filter provides unequaled combination of low resistance to airflow, high efficiency, and prolonged filter life.• Minipleat 2v design packs 110 ft2 of media and 4v design packs 194 ft2 of media in a 24x24x12 frame.• Rugged, lightweight plastic frame is 100% incinerable.• Several standard sizes available.• UL Classified. ASHRAE Efficiencies: 65%, 75%, 85%, 95%, 98% MERV Performance Rating: 11–16 Consult Bulletins: K-1205B (DuraMAX 2V), K-996B (DuraMAX 4v)

BioMAX HEPA Filters• BioMAX HEPA filters provide the contaminant-free air required in many industrial, medical and pharmaceutical applications.• Microfiberglass media with Double-Edge™ corrugated aluminum separators.• Metal or wood cell sides. • Standard Capacity (1100 CFM) or High Capacity (2000 CFM) available.• UL Classified. Efficiency Range: 95%–99.999% PAO (Polyalphaolefin) @ .3 micron particles Consult Bulletin: K-603A

BioMAX CS Minipleat HEPA Filters for Clean Room and High Purity Applications• Compact Series BioMAX CS HEPA filters are designed for use in ceiling diffusers,

ducted modules, hospitals and other critical clean room applications.• Microfiberglass media with thermo-plastic glue-bead minipleat separators. • Anodized extruded aluminum cell sides, available in standard and custom sizes.• Gasket seal, gel seal, and knife-edge styles available.• BioMAX-V2000 for High Capacity 2000 CFM applications.• UL Classified. Efficiency Range: 95%–99.999% PAO (Polyalphaolefin) @ .3 micron particles Consult Bulletin: K-603-B

Maxi-Grid Internally Supported Panel Filters• Internally supported polyester panel filters designed for general HVAC, paint spray booths, and fan coil units.• 5 styles available: MG200 3 Ply, MG300 3 Ply, MG400 4 Ply, MG550 3 Ply, and MG600 Diffusion Panel.• Self-sealing design eliminates air bypass, no clips required.• Available in single panels and link panels.• Excellent for rooftops and other high moisture applications.• Slip-On Sleeve style also available.• UL Classified. ASHRAE Efficiencies: 20%–60% MERV Performance Rating: 7–11 Consult Bulletins: K-902, PB-798-3

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MicroMAX and MicroMax PL Minipleat Filters• Extended surface air filters which utilize revolutionary minipleat technology to achieve high efficiencies and low pressure drop.• Available in 2", 4" and 6" depths. • Compact, space-saving depth has 125 ft2 media in a 24x24" filter.• Moisture-resistant beverage board, galvanized, or plastic frame.• No-header and single header styles.• UL Classified. ASHRAE Efficiencies: 65%, 85%, 95% MERV Performance Rating: 11–15 Consult Bulletin: K-195-B

Multi-Cell Rigid Air Filters• Designed for use in variable-air-volume systems and HVAC applications of all types.• Microfiberglass media with Double-Edge™ corrugated aluminum separators.• Available in economy model LC Rigid with reduced media area.• Metal or wood cell sides. Other specialized cell sides available.• Single header, double header, and no-header styles.• UL Classified. ASHRAE Efficiencies: 65%, 85%, 95% MERV Performance Rating: 11–15 Consult Bulletins: K-787B, K-12002

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Extended Surface Pleated Panel Filters

Multi-Pleat Elite™• High performance MERV 8

mechanical air filter featuring a combination of performance and low initial cost.

• Exclusive vForm™ Pleating Technology maintains uniform pleat spacing in every filter.

• Low resistance to airflow reduces energy costs.

• Durable high wet-strength beverage board frame and cross braces.

• Completely incinerable.• UL Classified.

ASHRAE Efficiencies: 30-35% MERV Performance Rating: 8 Consult Bulletin: K-MPE10

Multi-Pleat Green 13• MERV 13 efficiency rating meets the criteria

of the US Green Building Rating System.• High efficiency extended surface pleated

filter designed for use in commercial and industrial air filtration systems where higher efficiencies are desired.

• High performance synthetic filter media.• Low resistance to airflow compared to

competitive models.• Durable high wet-strength beverage

board frame. • Rust resistant galvanized-dipped

expanded metal support grid.• Available in a wide range of standard and custom sizes.• UL Classified. ASHRAE Efficiencies: 85-90% MERV Performance Rating: 13 Consult Bulletin: K-608 B

Multi-Pleat XL11 and XL11 HC• MERV 11 extended surface pleated

panel filter for use in commercial and industrial air filtration systems where a higher degree of clean air is desired.

• Standard Capacity and High Capacity media area options.• High performance synthetic filter

media.• Durable high wet-strength beverage board frame. • Rust resistant galvanized-dipped

expanded metal support grid.• Available in a wide range of standard and custom sizes.• UL Classified. ASHRAE Efficiencies: 60-65% MERV Performance Rating: 11 Consult Bulletin: K-602

Multi-Pleat XL8 and XL8 HC• MERV 8 and MERV-A 8 extended surface pleated panel filters for use in commercial and industrial air filtration systems where a higher degree of clean air is desired.• Standard Capacity and High Capacity media area options.• High performance synthetic filter media.• Durable high wet-strength beverage board frame. • Rust resistant galvanized-dipped expanded metal support grid.• Available in a wide range of standard and custom sizes.• Most standard sizes available in economical K40 style.• UL Classified. ASHRAE Efficiencies: 30-35% MERV Performance Rating: 8 Consult Bulletin: K-100B

Multi-Pleat HT High Temperature Pleated Panel Filters• Designed for use in high temperature baking ovens found in many painting processes.• Aluminized frame will not chip or flake.• Ultrafine microfiberglass media.• Rust resistant expanded aluminum support grid.• Available in a wide range of standard and custom sizes.• UL Classified. ASHRAE Efficiency: 35–40% MERV Performance Rating: 8 Consult Bulletin: PB-594

Multi-Pleat GT and GT HD Pleated Panel Filter• Extended surface pleated panel designed

for use as a prefilter in gas turbines, centrifugal compressor air intakes, and other high velocity systems.

• HD features Ultra heavy-duty moisture-resistant frame and is designed for high humidity applications.

• Specialized high loft synthetic media in two configurations HD1 and HD3 with longer filter life and higher efficiency.

• Media is supported by a rust resistant metal grid.

• Available in a wide range of sizes.• UL Classified. ASHRAE Efficiency: 30–35% MERV Performance Rating: 8 Consult Bulletins: K-906B, K-906C

Multi-Pleat Series AB, HW and SG Pleated Panel Filters for Residential Air Cleaners• Koch offers a complete line of MERV 8, MERV 11, and MERV 13 replacement

filters for commercial and residential air cleaners such as Airbear*, Honeywell*, SpaceGard* and other major brands.

• High performance synthetic filter media. • Durable high wet-strength beverage board frame. • Rust resistant galvanized-dipped expanded metal support grid.• UL Classified. ASHRAE Efficiencies: 35% and 65% MERV Performance Ratings: 8,11,13 Consult Bulletin: K-104

Multi-Pleat SA Pleated Panel Filters with Built-in Header• 4" deep pleated panel constructed with a 13/16" peripheral header for easy installation into side access housings.• Durable high wet-strength beverage board frame. • Rust resistant galvanized-dipped expanded metal support grid.• Available in three standard sizes.• UL Classified. ASHRAE Efficiency: 30–35% MERV Performance Rating: 8 Consult Bulletin: PB-1293

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Medium and High Efficiency Extended Surface Filters

• A complete range of pleated filters, panel filters, pocket filters and rigid filters treated with a proven antimicrobial.

• MicroSafe antimicrobial-treated filters help control harmful mold, mildew, and bacteria in the air handling system.

• UL Classified. ASHRAE Efficiency: 30–35% MERV Performance Ratings: 4-16 Consult Bulletin: K-994 (section 12 product binder)

MicroSafe Antimicrobial-Treated FiltersMicroSafe™ Antimicrobial Treatment is available on the following products:• BioMAX CS• BioMAX HEPA• BioMAX V-2000• Duo-Cube• Duo-Pak 40• DuraMAX 2v• DuraMAX 4v• Maxi-Grid• MicroMAX• MicroSafe ES • Multi-Cell• Multi-Flo• Multi-Sak• Synthetic Air Filter Media

DuraGlove Cube Prefilter• The DuraGlove Prefilter is designed to

prolong the lifecycle of the DuraMAX 4v Final Filter in reverse-mount installations.

• Reverse-mount installations, in which DuraMAX 4v Final Filters are installed with the “V’s” as the air entry side, are common in inlet housings where limited space makes it difficult to install a separate bank of prefilters.

• The DuraGlove is constructed with durable synthetic filter media formed into a cube configuration and fits snugly onto the air entry face of the DuraMAX 4v.

• Several standard sizes are available. ASHRAE Efficiency: 30%–35% MERV Rating: 8 Consult Bulletin: K-996B

Duo-Pak 40 Synthetic Pocket Filters• Excellent for high moisture environments.• Medium efficiency, self sup-

porting synthetic pocket filter provides excellent dust holding capacities.

• Antimicrobial-treated filter media.• Duo-Pak 40 has internal wire frame

around perimeter and seals tight-ly into frame without the use of clips.

ASHRAE Efficiency: 20–35% MERV Performance Rating: 6–8 Consult Bulletin: PB-798-6

Standard Duo-Cube Filters• Standard Duo-Cube fits existing basket-type framework.• Excellent for high moisture environments.• Medium efficiency, synthetic cube filter provides excellent dust holding capacities. ASHRAE Efficiency: <20% MERV Performance Rating: 5–6 Consult Bulletin: K111C

2 Ply Duo-Cube Filters• Excellent for high moisture environments.• Medium efficiency, self supporting synthetic cube filter provides excellent dust holding capacities.• Antimicrobial-treated filter media.• Self-Seal Duo-Cube has internal wire frame around perimeter and seals tightly into holding frame without the use of clips. ASHRAE Efficiency: 30–35% MERV Performance Rating: 6–8 Consult Bulletin: K111C

3 Ply Duo-Cube Filters• 3 Ply Duo-Cube provides medium efficiency. Each filter has internal wire frame around perimeter and seals tightly into holding frame without the use of clips.• Excellent for high moisture environments.• Antimicrobial-treated filter media.• Medium efficiency, self supporting synthetic cube filter provides excellent dust holding capacities. ASHRAE Efficiency: 30–35% MERV Performance Rating: 8 Consult Bulletin: K111C

4 Ply Duo-Cube Filters• 4 Ply Duo-Cube provides the highest

performance characteristics of any selection from the Duo-Cube series. Each filter has internal wire frame around perimeter and seals tightly into holding frame without the use of clips.

• Anti-Microbial treated MERV 8 media provides exceptional protection.

• Self-Seal model eliminates air bypass and requires no clips or fasteners.

ASHRAE Efficiency: 30–35% MERV Performance Rating: 8 Consult Bulletin: K111C

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Disposable Filters, Automatic Rolls, Bulk Filter Media and Washable Filters

Original Equipment Replacement Cartridges

Koch offers a series of replacement filter cartridges designed to fit the existing original equipment baskets and framework of four “first generation” filter housings.

Multi-Test Cartridge (pictured above)• For Camfil HP* systems. ASHRAE Efficiency: 25-30%, 45-55%, 80-90%, 90-95%

MERV Performance Rating: 7, 10, 13, 14 Consult Bulletin: K1187

Multi-Test Rigid• For Cambridge Rigid Aerosolve* systems. ASHRAE Efficiency: 55%, 85%, 95%

MERV Performance Rating: 7, 12, 16 Consult Bulletin: K-1080-A

Multi-45 Cartridge• For Continental Air Filter Cono 45 and Cono Flo* systems. ASHRAE Efficiency: 45-55%

MERV Performance Rating: 10 Consult Bulletin: K-1287-A

Duo-Cap Cartridge• For Cambridge Hi Cap* systems. ASHRAE Efficiency: 30-35%

MERV Performance Rating: 8 Consult Bulletin: K-240

* Competitive brand and trade names are for product identification purposes only.

Automatic Roll Filters• Replacement roll filters for all existing roll fil-

ter equipment: American Air Filter Roll-O-Matic*, Continental Conomatic and Conomanual*, Farr Roll Kleen*, Cambridge* Electro-Aire*, and all other major automatic roll filter and unit ventilator equipment.

• Five media choices: Two grades of glass fiber media and three grades of synthetic media. • All medias consist of progressively dense fibers

supported by an integral scrim backing. ASHRAE Efficiency: 20–35% MERV Performance Rating: 4–8 Consult Bulletin: K-11586

Commercial /Industrial C&I Disposable Filters• Economical panel filter for any HVAC application.• Rugged, moisture-resistant frame.• Graded density media pad. Synthetic or fiber-

glass media options.• One piece frame. Interlocking miter corner for

extra-strength and durability.• A thermoplastic sealant is used to bond the

media on all sides of frame.• Available in 1" and 2"thicknesses.• All popular standard sizes and custom sizes. ASHRAE Efficiency: <20% MERV Performance Rating: 5 Consult Bulletin: K-888C

Synthetic and Fiberglass Bulk Filter Media and Pads• A wide range of synthetic and fiberglass

medias for commercial and industrial applications.

• Synthetic media is available in 1/2", 1", 11/2" and 2" media thicknesses.

• Fiberglass media is available in 1/2", 1", 2"and 4"media thicknesses.

• All types are offered in pre-cut pads or bulk rolls. ASHRAE Efficiencies: 20–35% MERV Performance Ratings: 4–8 Consult Bulletins: PB-001-B, K 386D

Koch Pad Holding Frames• The Koch Pad and Frame System offers an easy and cost-effective method of achieving proper air filtration.• Easy-open gate allows for quick

filter changes.• Galvanized steel construction.• Available in all popular standard

sizes and also in custom sizes.• Use with any Koch Synthetic

or Fiberglass Filter Media pad. Consult Bulletin: K-980A

MS and MA Permanent Washable Filters• Type MS Steel and Type MA Aluminum Filters

are constructed with rugged components designed to offer excellent filtration performance in HVAC systems, grease hoods, or any applications where a permanent, cleanable filter is required.• Available in a wide variety of standard and custom-made sizes.• Spray adhesive is offered to further enhance

dust holding properties. ASHRAE Efficiency: < 20% MERV Performance Rating: < 6 Consult Bulletin: K985-A

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Filters for Paint Overspray and Industrial Finishing Applications

Paint Booth Accessories: Booth floor paper, 9 different selections/sizes.Paint Arrestor Accessories: Holding frames, Wire rods, Snap-in-grid, Conversion grid, Conversion grid flange, Conversion pak, Spray-Pak grid, Conversion pak upper support grid.

Industrial Cartridges Filters• Available in a wide range of medias

and sizes.• For powder coating, bead blasting,

and pollution control applications.• Ensure maximum performance and value

in source capture and reclaim capability. MERV Performance Rating: 11-15 Consult Bulletin: PB-798-20

BioMAX Powder Booth Final Filters• BioMAX HEPA filters are designed for use in

industrial powder coat installations.• Microfiberglass media with thermo-plastic

glue-bead minipleat separators.• Anodized extruded aluminum cell sides• Wide range of standard and custom sizes.• Gasket seal, gel seal, and knife-edge styles

available. Pictured left to right: • BioMAX Gel Seal • BioMAX Reverse Gel Seal • BioMAX-V2000 high capacity 2000 CFM • 100% scan tested for leaks prior to shipping. Efficiency Range: 95%–99.999% PAO (Poly Alpha Olefin) @ .3 micron particles Consult Bulletin: K-603-B

High Temperature Rigid Air Filters• High efficiency, extended surface air filter

designed for use in applications with tempera-tures ranging from 350° to 900°.

• Microfiberglass media with Double-Edge™ cor-rugated aluminum separators.

• Aluminized steel cell sides with aluminized steel faceguards on air entry and air exit sides are ideal for use in paint ovens where high temperatures may cause galvanized steel to scale or flake.

• Contains no silicone.• Single, double or no header configurations.• Available in all popular sizes. ASHRAE Efficiencies: 30%, 65% and 95% UL Classified MERV Performance Rating: 8–15 Consult Bulletin: K-787B

SprayClean Diffusion & Air Make-up Panels, Media and Pocket Filters • Available in pads, blankets, rolls, bags and cubes to

provide maximum protection in basic and more specialized types of air filtration. SprayClean exceeds critical requirements for removing dirt particles, provides blemish free finish, high efficiency, extended filter life and more.KR-1 Panel (Bulletin: KR1-DP) 99+% efficient at 10 micronMaxi-Grid 600 (Bulletin: AIG 600) 99+% efficient at 5 micron Internally Supported Panels and Link K-902KDF 600 Diffusion Media PB-798-3Duo-Pak 550 Merv 8 PB-798-5MERV Performance Rating: 5–15UL ClassifiedConsult Bulletin: K-798B

SprayStop NESHAP Multi Stage Systems Overspray Collection Filters • Designed for applications where the removal of

chromates, maximum final filter life, airflow, and efficiency are desired.

• Exceeds the New NESHAP 40CFR 63 regulations for Aerospace painting and de-painting operations and MACT standards.SprayStop NESHAP 2 Stage System Bulletin: SS-2stageSprayStop NESHAP 3 Stage System Bulletin: SS-3stage

• All SprayStop System can be customized to meet the requirements of any coating operation. Available in all sizes and configurations for optimum filter life and value.MERV Performance Rating: 11–15 Consult Bulletin: K-798B

SprayStop Overspray Pocket Filters • Pocket and Cube Styles will extend life and

increase efficiency.SprayStop S Duo-Pak Standard Capacity Synthetic media, Bulletin: SS-SDP (Exceeds New NESHAP 40CFR 63 regulation and MACT standards)SprayStop HC Duo-Pak High Capacity Synthetic media, Bulletin: SS-HCDP (Exceeds New NESHAP 40CFR 63 regulation and MACT standards)SprayStop Universal Cube HE Synthetic media, High Capacity/High Efficiency Bulletin: SS-UCHE (Exceeds New NESHAP 40CFR 63 regulation and MACT standards)MERV Performance Rating: 7–14 Consult Bulletin: K-798B

SprayStop Paint Arrestors • Wide range of media types and styles to provide the best

solution for overspray collection in every application. • All medias removal efficiency are rated above 99%. • All medias available in bulk rolls, pads, or pre-cut blankets.

SprayStop S Standard Capacity Synthetic media, Bulletin: PB-798-1SprayStop SHC High Capacity Synthetic media, Bulletin: PB-798-2SprayStop HCX Synthetic media, Super High capacity, Bulletin: SS-HCX (exceeds New NESHAP 40CFR 63 and MACT standards)SprayStop STK High efficiency synthetic media, Bulletins: PB-798-9, PB-798-22SprayStop FG Fiberglass media, Bulletin: PB-693-1SprayStop Expanded Paper (six types available) Bulletins: PB-693-3, 4, 5, 6, 7Other popular types of overspray collection media are available

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Industrial Cartridge Filters for Turbomachinery and Air Inlet Systems

Synthetic and Fiberglass Bulk Rolls and Pads• A wide range of synthetic and fiberglass

medias for use as a prefilter in gas turbines, centrifugal compressor air intakes, and other high velocity systems.

• Synthetic media is available in .5", 1" and 1.5" thicknesses.

• Fiberglass media is available in 1", 2" and 4" thicknesses.

• All types are offered in pre-cut pads or bulk rolls.

ASHRAE Efficiencies: 20–30% MERV Performance Ratings: 4–8 UL Classified Consult Bulletins: PB-001-B, K386D, K-GT909

Multi-Pleat GT Pleated Panel Filter• Extended surface pleated panel designed for

use as a prefilter in gas turbines, centrifugal compressor air intakes, and other high velocity systems.

• Integral pleat supports.• High performance synthetic filter media.• Media is supported by a rust resistant metal

grid.• Available in a wide range of standard and

custom sizes.

ASHRAE Efficiency: 30–35% MERV Performance Rating: 8 UL Classified Consult Bulletin: K-906B

Multi-Pleat GT-HD Heavy Duty Pleated Panel Filter• Ultra heavy-duty frame is moisture-

resistant and is designed for high humidity applications.

• Specialized high loft synthetic media in two configurations HD1 and HD3 is moisture-resistant. HD3 offers longer filter life and higher efficiency.

• Replacement for pre-filters provided in OEM inlet air housings.

• Media is supported by a specialized heavy-duty rust resistant galvanized dipped expanded metal grid.

ASHRAE Efficiency: 25–35% MERV Performance Rating: 7-8 UL Classified Consult Bulletin: K-906C

Maxi-Cell Gas Turbine Inlet Filters• Extended surface, high efficiency barrier filter

designed for maximum performance in the most extreme atmospheric conditions.

• Dual-layered microfiberglass media with Double-Edge™ corrugated aluminum separators. (Available with coated separators for highly corrosive environments).

• Galvanized steel cell sides with expanded metal faceguards on air entry and air exit sides.

• Reliable performance in any climate.• Airflow performance level as high as 2500 cfm• Single header or Double header configurations.

ASHRAE Efficiencies: 65% and 95%. MERV Performance Rating: 11–14 UL Classified Consult Bulletin: K-386-B

DuraMAX 4v and 2v High Efficiency Minipleat Filters• 12" deep extended surface minipleat V-style filter

provides unequaled combination of low resistance to airflow, high efficiency, and prolonged filter life.

• DuraMAX 4v is designed for use as a final filter. 2v model is designed for use as a prefilter. 4v final filter packs 194 ft2 media in a 24x24x12 frame. 2v prefilter contains 110 ft2 of media.

• Both models are available in microfiberglass or synthetic filter media.

• Standard 4v and 2v models are constructed with an all plastic frame. They have no metal components which makes them completely incinerable after use.

• Also available with protective expanded metal faceguards upon request.

• 4v model may be combined with the DuraGlove™ Prefilter in reverse-mount installations.

• Several standard sizes are available.

ASHRAE Efficiencies: 65%, 85%, 95% and 98% MERV Performance Rating: 11–15 UL Classified Consult Bulletins: K-996B (4v), K-1205B (2v) and K-GT909

Industrial Cartridge Filters For Gas Turbines and Environmental Dust Collection

• Koch Filter has replacement cartridges for all types of gas turbine barrier systems and dust collector systems.

• All filters are constructed to strict specifications and are available in multiple sizes and media configurations to meet a variety of application and environmental requirements.

• High Performance Media Options: ICF-11HF, ICF-12, ICF-13 & ICF-15.

• High moisture-resistance.• Multiple media options for different environments (High

Flow Spun Bond, Synthetic, Paper, Nano, Melt Blown, Poly Propylene, Synthetic Paper).

• Durable construction.• Replaces OEM manufactured filters.• Multiple core and end cap options.• Uniform pleat spacing.

ASHRAE Test Standards 52.1-1999 and 52.2-2007. MERV Performance Rating: 11-15 Consult Bulletins: PB-798-20 and K-GT909

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Carbon and Gas Phase Filtration

Carbon and Gas Phase Filter Housings

Side Access Housings

Koch Filter is recognized globally for its premier brand of high efficiency air filtration products and the industry’s broadest range of air filters for any

Specialty Media and AccessoriesKoch Filter Corporation offers many air filtration accessories and medias for specialized applications:• Foam media for room air conditioners.• Replacement filters for unit ventilation

equipment.• Medias for ink and lint control.• Textile media for food processing and

tobacco applications and much more.... Consult Bulletin: PB-404

Type AR Filter Holding Frames• Designed for simple and cost-effective construction of filter banks.• 16 gauge galvanized steel components.• Each frame is equipped with gaskets to provide protection against air bypass.• Pre-punched holes in the sides of the frame make filter bank construction easy and trouble-free.• Wide selection of clips and latches. Consult Bulletin: K186D

Air Filter Housings• Versatile line of Air Filter Housings designed for easy installation into original equipment and retrofit filtration systems.• Standard housings are constructed of 16 gauge steel and can be manufactured to meet specifications in ASHRAE or HEPA applications.• A wide variety of optional features and housing depths. Consult Bulletin: K-298

DuraPURE V-Style Gas Phase Filter• Industrial grade extended surface gas

phase adsorption filter for removal of volatile organic compounds (VOC), chemical contaminants, and odors.

• Standard Capacity and High Capacity options.

• Available with premium grade activated carbon, impregnated carbon, or potassium permanganate.

• DustNet “afterfilter” prevents carbon dust downstream.

• Three standard sizes available.• Solvent Capacity of Standard Capacity

DuraPURE: 5 lbs.• Solvent Capacity of High Capacity

DuraPURE: 8 lbs.• Carbon Activity Rating: Minimum 60%

on carbon tetrachloride (CCl4) at 25º C. Consult Bulletin: K-397-B

OdorKleen ES Pleated Panel Filter• Light duty carbon filter for removal

of odors in commercial or light industrial applications.

• Carbon impregnated filter media.• Durable high wet-strength beverage

board frame.• Rust resistant galvanized-dipped

expanded metal support grid.• Available in a wide range of standard

sizes.

ASHRAE Efficiencies: 25–30% MERV Performance Rating: 7 Consult Bulletin: K-693A

OdorKleen 250 New CarbonWeb® High Efficiency Media– SuperiorPerformance• Odorkleen 250 offers superior perfor-

mance in gaseous and odor adsorption, as well as excellent particulate filtration. This “combination” product contains 250gsm of carbon product attached to a high efficiency cotton-polyester media blend of granular activated carbon and activated alumina impregnated with potassium permanganate.

• Patented, flexible CarbonWeb® Media-carbon will not settle.

• Great particulate efficiency.• Superior odor removal.• Low pressure drop.• Virtually no dusting. ASHRAE Efficiency: 35% MERV Performance Rating: 8 Consult Bulletin: PB-1201

DuraKleen High Efficiency Gas Phase Filter• The DuraKleen gas phase adsorber offers superior

performance in gas and odor applications where ultra high efficiencies are required.

• More and more facility and process engineers are becoming sensitive to removing low levels of gases known as airborne molecular contamination (AMC), which are typically 1 part per million (ppm) and less. DuraKleen removes low level gaseous pollutants to help provide acceptable levels of indoor air quality for manufacturing processes, museums, hospitals, commercial office buildings, cleanrooms, and many others.

• 26 gauge galvanized cellsides. • Removes VOC’s (volatile organic compounds),

chemical and contaminants.• Small mesh size carbon for high efficiency.• Uses Celbond Particulate Structure (CPS)Technology.• More odor catching surface area with less weight.• Low pressure drop.• Virtually no dusting.• Excellent polishing filter for high contaminant

concentrations.

Consult Bulletin: PB-1202

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ServingThe World

Louisville, KYHeadquarters, Manufacturing Plant,

and Regional Sales Office

Mira Loma, CAManufacturing Plant


East Greenville, PA Manufacturing Plant


Houston, TX Manufacturing Plant


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Corporate OfficesP.O. Box 3186 • 625 West Hill Street (40208)Louisville, KY 40201 • 502.634.4796Fax: 502.637.2280 • E mail: [email protected]

Regional Sales Offices/Distribution CentersAtlanta, GA • Detroit, MI • East Greenville, PA* • Houston, TX* • Indianapolis, INKansas City, MO • Louisville, KY* • Madbury, NH • Nashville, TN • Mira Loma, CA**Denotes manufacturing site.

© JANUARY 2013 KOCH FILTER CORPORATION Koch Filter Corporation maintains a policy of continuous product research and improvement, and retains the right to change product specification and design without notice.

Distributed by

Look for the Koch Green icon! Whenever you see the Koch Green icon, we are identifying a product that meets or exceeds our criteria in one or more of the following categories: Earns LEED Points, Reduces Energy Costs, Extends Filter Lifecycles, Conserves Resources, and Improves Indoor Environmental Quality.

Founded in 1966 by Joseph M. Koch, Jr., Koch Filter Corporation is a world class manufacturer of air filtration products. Koch Filter is recognized globally for its premier brand of high efficiency air filtration products and the industry’s broadest range of air filters for any application. Our wide array of filtration products is currently installed in over 50,000 commercial, medical and industrial accounts worldwide.

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Precision Control DeltaPValves

Product Catalog

guaranteed delta T · www.flowcontrol.com · 10-year warranty · www.flowcontrol.com · made in the USA

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Save Energy Use less flow for heating and cooling Run less equipment in the central plant Enable condensing boilers to condense Minimize simultaneous heating and cooling

Guarantee Available Capacity Serve more space with existing systems Reduce pump and piping constraints Extend thermal storage capability

Lower System Costs Simplify system design and control Design with fewer pumps and smaller pipes Ensure greater system diversity Reduce maintenance and eliminate hydronic balancing

Improve Comfort Tighten control Achieve precise response Stabilize LAT Reduce hot and cold calls

SALES ORDER 12345SERIAL NO. 3-54321MODEL NO. 3” HDP-126-5

DEGREESOPEN

Design 122GPM

0 0.010 120 1930 3940 5850 7760 9670 11480 13190 134

TAG: AHU-1 (Sample Flow)

DeltaPValves are factory tested and tagged to display the actual flow in

operation.

A Fundamentally Different Control Valve

100:1 Turndown

Flow Path

Inlet (P1)

Intermediate Pressure (P2)

Outlet (P3)

Pressure Regulator

Reference Pressure (P1)

Control Surface

2

What Sets Us Apart

Delta T (ΔT) GuaranteeThe only control valve manufacturer to guaran-tee delta T performance, or the valves are free.

Factory CommissionedAll DeltaPValves are flow tested with perfor-mance verified before shipment. Each valve has a unique serial number, and all testing data tied to that valve is maintained in the FCI data-base.

Flow TagsFactory certified flow tag states the actual flow at 10 degree increments from real test data for each valve.

Field Verifiable FlowThree P/T ports allow field verification of flow and pressure independence on all valves.

Pressure IndependentDeltaPValves instantaneously compensate for system pressure fluctuations to maintain stable flow at all valve positions.

TurndownAll DeltaPValves are industrial quality, capable of more than 100:1 turndown from maximum valve flow.

Operating Pressure RangeDeltaPValves provide pressure independent control over a wide range of operating pres-sures (5 to 70 and 10 to 90 PSID) [0.34 to 4.83 and 0.69 to 6.20 bar].

ShutoffClass IV on valves 2” and below. Class III on 3” and above. Typical shutoff for cooling and heating systems is Class III or better.

Pressure/Temperature PortsThree P/T ports standard to reduce installation cost, simplify troubleshooting, and allow for flow and pressure independence verification.

ExperienceOriginator of PICVs for the HVAC industry. More than 25 years experience and leadership in design, application, and manufacturing.

Complete Valve Size Range½” - 16” valve sizes provide accurate pressure-independent control of flow up to 5500 GPM (347.0 LPS).

Lowest Total Cost of OwnershipAllows for the reduction of first cost, operating cost, and deferred capital investment in cool-ing and heating systems.

Debris Resistant DesignDesigned with large openings, springs, and surface areas to resist clogging and maintain pressure independence.

Serviceable DeltaPValves are field serviceable, setting them apart from other PICV products in the market today.

Made in the USA100% American-made DeltaPValves are avail-able for projects meeting the requirements of the American Recovery and Reinvestment Act of 2009.

10-Year WarrantyIn 2015, we extended our warranty to 10 years for all ½” - 8”

valves - at least twice the current standard warranty coverage of any competitor. Designed to last the life of your piping system, the DeltaP-Valve® is guaranteed to offer many years of reliable precision control.

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Frequently Asked QuestionsWhat is “delta T” (∆T)?Delta T is the difference between enter-ing and leaving water temperatures at a heating or cooling coil.

Why is delta T important?Systems that operate with a high delta T are more efficient. Systems operating with a low delta T require more flow, more running equipment and consume more energy.

How many existing systems achieve delta T of design or greater at any load conditions?With over 25 years of experience in system design and modification, Flow Control Industries estimates less than 1% of conventional operating systems achieve design delta T.

Why do I need DeltaPValves to achieve a high delta T?DeltaPValves deliver precision control over a wide operating rangewith turn-down exceeding 100:1. DeltaPValves precisely match flow to the heating or cooling load, resulting in a high delta T.

Will the required 5 PSID differential across the DeltaPValve® increase my pump en-ergy consumption?No. The amount of pump energy consumed is a function of both head pressure and flow rate. Because DeltaPValves improve coil heat transfer and reduce the flow required to serve the load, pump energy consumption is minimized.

What is the expected life for DeltaP-Valves?DeltaPValves can be expected to last 20 - 30 years in typical systems. Inter-nal components are high quality and should never need replacement.

Why should I use the DeltaPValve® over other pressure independent control valves? No other manufacturer approaches hydronic system optimization with the breadth of experience and system expertise of Flow Control Industries. DeltaPValve® systems have consistently increased system capacity and im-proved energy efficiency while simpli-fying installation and operation of hy-dronic systems.

Are DeltaPValves selected the same way as pressure dependent valves?No. Pressure dependent valves are selected using a Cv and pressure drop, often resulting in oversized, underper-forming valves. DeltaPValves are sized only with the coil design flow rate, for simple selection in new designs and easy integration into existing systems.

Can I use my DeltaPValve® to indicate flow?Yes, it is possible to field verify flow on each DeltaPValve® using the three pressure/temperature posts (standard) and valve position. Every DeltaPValve® is factory tested and tagged with the actual flow rate in 10 degree incre-ments of rotation. If you know the valve position and verify minimum pressure, you know the flow rate.

P.O. Box 848

18715 141st Ave NE

Woodinville, Washington 98072

P: 866-454-1288 | F: 425-486-5672

© 2015 Flow Control Industries, Inc. 1049H (08-2015)

guaranteed delta T · www.flowcontrol.com · 10-year warranty · www.flowcontrol.com · made in the USA

After Sales

Regional Market Support

Our operational and Maintenance team are capable of serving and exceeding customers’ expectations The After Sales Market focuses primarily on: • Remote Monitoring • Non Destructive Testing • Preventative Maintenance • Suspension Testing Maintenance contracts exist for all types of service and repair. We, at Al Salem Johnson Control believe in providing authentic genuine spare parts and maintenance contracts for routine visits and on-site visits.

Al Salem Johnson Controls Aftermarket Services consists of a workforce of highly skilled, qualified and dexterous professionals.

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Makkah

Khamis Mushayt

Jizan

Al Qassim

Al Madinah

Jeddah

Khobar

Riyadh

Jubail

Al Ahsa

OurLocations

Location map of Al Salem Johnson Control in the Kingdom

Catering to the efficiency needs of an entire region

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SALES:JEDDAH (HEAD OFFICE)Tel +966 12 690 0999 Fax +966 12 690 0909

RIYADH Tel +966 11 477 7442 Fax +966 11 473 0571

ALKHOBARTel +966 13 858 8446 Fax +966 13 858 7466

JIZANTel +966 17 322 2363 Fax +966 17 322 2363

SERVICES:JEDDAH (HEAD OFFICE)Tel +966 12 690 0999 Fax +966 12 690 0909

RIYADH Tel +966 11 477 7442 Fax +966 11 473 0571

ALKHOBARTel +966 13 858 8446 Fax +966 13 858 7466

Manufacturing Facilities:Tel +966 12 289 6371 / 289 6372 / 289 6373 Fax +966 12 677 6593 / 694 0993

ADDRESSES:Jeddah Head Office:Lotus BLDG.,Madinah RoadP.O. Box 15019Jeddah 21444Kingdom of Saudi Arabia

MADINATel +966 14 845 1625 Fax +966 14 845 1708

MAKKAHTel +966 12 540 3598Fax +966 12 540 3598

JUBAILTel: +966 13 362 7201Fax: +966 13 8587466

JIZANTel +966 17 322 2363 Fax +966 17 322 2363

MADINATel +966 14 845 1625 Fax +966 14 845 1708

MAKKAHTel +966 12 540 3598Fax +966 12 540 3598

LEBANON:Tel: +961 1 901352Fax: +961 1 901 353

Lebanon OfficeWilliam Zard Abou Jaoude BLDG.Zalka Highway, Amaret ChalhoubP.O. Box 90-1991 JdeidehBeirut, Lebanon

OurAddresses

OurAddresses

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www.johnsoncontrols.com.saCustomer Care Center: 920003588

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