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Capability Profile -2015-02-11

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The Consulmet Group of Companies 2015 15 Friesland Drive, Longmeadow Business Estate South Modderfontein 1644 Tel: +27 11 608 0396 Fax: +27 11 608 3853/0996 Capability Profile 0
Transcript
Page 1: Capability Profile -2015-02-11

The Consulmet Group of Companies

2015

15 Friesland Drive, Longmeadow

Business Estate South

Modderfontein

1644

Tel: +27 11 608 0396

Fax: +27 11 608 3853/0996

Capability Profile

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TABLE OF CONTENTS

1 Consulmet Business Details ............................................................................................................................ 2

2 Introduction .................................................................................................................................................... 4

3 Key Personnel ................................................................................................................................................. 6

5 Company Summary - Consulmet (PTY) Limited .............................................................................................. 9

6 Company Summary - Consulmet Metals ........................................................................................................ 9

7 Company Summary - Consulmet Reagents ................................................................................................... 10

8 Company Summary – Consulmet Consulting ................................................................................................ 12

9 Consulmet Australia ...................................................................................................................................... 12

10 Services ..................................................................................................................................................... 12

11 Profile of Experience ................................................................................................................................. 36

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1 Consulmet Business Details 1.1 Business Name & Registration Details South Africa, Johannesburg South Africa, Johannesburg Consulmet (Pty) Limited Consulmet Metals (Pty) Ltd Company Reg. No.: 2005/013599/07 Company Reg. No.: 2008/005732/07 VAT Reg. No.: 4060188846 VAT Reg. No.: 4840250726 SARS Customs Code No.: 1845797 CIDB Rating: 7CE;7GB; 7ME; 1EP D&B D-U-N-S Number:65-325-1665 B-BBEE contributing level 3 (013599.03.14)

Australia, Perth & Brisbane South Africa, Johannesburg Consulmet Consulmet Consulting (Pty) Ltd ABN : 51 138 522 139 Company Reg. No.: 2011/002593/07 DRC - Lubumbashi VAT Reg. No.: 4300260637 Consulmet office B-BBEE contributing level 3 (con001504/1) Consulmet Namibia Consulmet Nigeria Company Registration No: 2012/0983 Company Registration No: RC 1084498 1.2 Physical Addresses South Africa, Johannesburg Australia, Perth Australia, Brisbane 15 Friesland Drive Longmeadow Business Estate South Modderfontein 1644, Johannesburg, Gauteng South Africa

Level 28, AMP Tower 140 St Georges Terrace Perth Western Australia 6000

Level 24, AMP Place 10 Eagle Street Brisbane Queensland 4000

Consulmet Nigeria Consulmet Congo - DRC Consulmet Namibia 5 Al Haji Masha Road Lagos Nigeria 101283

3255 Av Chemin Public Joli Site Commune Annexe Lubumbashi

3rd Floor Mutual Platz Building Post Street Windhoek

1.3 Postal Addresses

Consulmet

(Pty) Ltd Consulmet Metals (Pty) Ltd

Australia, Perth Australia, Brisbane

PO Box 93 Longmeadow South 1609 Gauteng, SA

PO Box 55 Longmeadow South 1609 Gauteng, SA

Level 28, AMP Tower 140 St Georges Terrace Perth WA 6000

Level 24, AMP Place 10 Eagle Street Brisbane QLD 4000

Consulmet Nigeria

PO Box 4882 Surulere Lagos Nigeria, 101283

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1.4 Contact Details Consulmet (Pty) Ltd Office Telephone : +27 11 608-0396 Office Fax : +27 11 608-3853/608-0996 Derek Lahee +27 83 325 3374 [email protected] Gavin Boyle +27 82 854 6564 [email protected] E-mail : [email protected] Web Site : www.consulmet.com Consulmet Metals (Pty) Ltd and Consulmet Reagents (Pty) Ltd Office Telephone : +27 11 553 6960 Office Fax : +27 11 608-0996 Rupert Swanepoel +27 83 463 1378 [email protected] E-mail : [email protected] Web Site : www.consulmet.com

Consulmet Australia (Pty) Ltd Brisbane Office Telephone : +61 (0)7 3303 0247 David Fuller +61 (0)419 577 979 [email protected] Perth Office Telephone : +61 (0)8 9278 2790 Michael Bell +61 (419) 577 100 [email protected] E-mail : [email protected] Web Site : www.consulmet.com Consulmet Consulting (Pty) Ltd Head Office Telephone : +27 11 553 6960 Tebogo Thobejane +27 71 353 3591 [email protected] Manqoba Fakude +27 82 775 4839 [email protected] Frank Smallwood +27 84 359 0276 [email protected] E-mail : [email protected] Web Site : www.consulmet.com Consulmet Congo (Pty) Ltd Head Office Telephone : +27 11 608-0396 Willy Maloba +243 9970 32 934 [email protected] E-mail : [email protected] Web Site : www.consulmet.com Consulmet Nigeria (Pty) Ltd Head Office Telephone : +234 1844 8824/9765 Cellular +234 8038283868 E-mail : [email protected] Web Site : www.consulmet.com

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2 Introduction

Consulmet was first established in 1993 and focused its primary business activities on the provision of metallurgical test work services to the mining and mineral processing industries. These services soon expanded to incorporate project engineering and management services to capital equipment suppliers of metallurgical processing equipment. Several successful test work projects were completed in the Zambian copper belt and South African mines together with project management services locally and internationally until 1996.

During the period 1996 to 2000 Consulmet consolidated its service provision activities and focused on trading in consumer commodities expanding this aspect to achieve business stability. With a series of strategic alliances formed, Consulmet is now in a position to offer a full and diversified range of products and services with access to engineering design, manufacture, installation and management services.

Consulmet (Pty) Limited has three primary focus areas aimed primarily at the metals and mineral processing sectors. These areas include:

o Supply of customised engineering solutions o Modular Process Plants for Metals and Minerals o Specialist manufacture of flocculant and reagent dosing systems.

Consulmet (Pty) Limited specialises in the application of modular recovery solutions for the small scale mining and exploration sector of the Metals and Minerals industries predominantly on the African continent. Having said this Consulmet is also fully capable of tackling larger projects and has done so on several plants to date. Our modules are trial erected and water tested at our factory before shipment. Typical lead times for total plant fabrication do not exceed six months ex-works Johannesburg. Our modular plants are suited for rugged, remote locations and Consulmet provides erection supervision, with experience from our previous projects, to assist our clients. In addition it commissions its plants and trains client personnel in plant operations. Demand for modular plants and Consulmet’s ability to achieve quick project turnovers sees more and more clients seeking our services.

As part of our rapid expansion we seek to continuously provide packages that suit our clients’ needs and as such have developed our capabilities to include services such as infrastructure development, infrastructure construction, logistics (via road and sea), commissioning of installations, operations and maintenance of plants as well as plant upgrades . The design and construction of TSF (tailings storage facilities) with full operational packages is offered as part of our services to assist clients achieve a full solution in a single engineering house. Additional services like potable water process plants, sewerage plants (with required infrastructure), power generation and security systems have all been successfully added to our portfolio. This coupled with our spares and commodities division affords our clients a diverse base from which to choose the products and services that best meet their needs. Consulmet now focuses on providing engineered processing solutions for the mining and mineral processing industries, providing a competitive range of innovative niche technologies, encompassing capital equipment and process engineering services. We are constantly refining our designs and incorporating the latest technology to provide our clients with optimal solutions for their processing needs.

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2.1 Import & Export Logistics Consulmet utilizes its manufacturing and logistics centre in Johannesburg as the primary source of its technology. It is registered with the South African Revenue Service as an importer and exporter and is a member of the South African Capital Equipment Export Council, administered by the South African Department of Trade and Industry. Consulmet is also a member of the Johannesburg Chamber of Commerce as well as the Angolan Chamber of Commerce. Consulmet also retains the services of dedicated clearing agents to expedite clearing of all trans-border business. Consulmet won the JCCI Exporter of the year award for medium size manufacturers in 2011.

2.2 Preferential Partnerships Consulmet (Pty) Limited has formed preferential partnerships with established companies in the industry with whom it has had professional and satisfactory working relationships. These companies are:

• Prime Resources – Geological exploration and EIA specialists • Coffey Mining – Mining design, modelling and operations specialists • Euro Technologies – Civil and structural engineering • Minco Electrical – Electrical design, supply and erection • Eicon and Sync Systems – Electrical design, supply and erection • Consulmet Construction - plant fabrication, refurbishment and erection

• MechProTech - equipment fabrication • Asgard Engineering – structural steel and plate-work fabrication • Hydrex – Manufacturing and installation • Multiple known design companies with Tailings facilities, Fuel systems, Sewerage and infrastructure. • Botes & Kennedy – Civil Contractors • Vibramech & Multotec • Weir & KSB Date of Compilation: This profile was updated on 11/02/2015.

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3 Key Personnel 3.1 Directors

3.2 Senior staff and their functions

Derek Lahee – Process Engineer - DMS and gravity separation process consultant with experience in over 50 gravity separation projects world-wide.

Gavin Boyle – Process Engineer - Materials handling, crushing and milling expert with over 20 years’ experience in plant design, equipment specification and process consulting including major experience in Africa

Justin Macnab – Mechanical Engineer - Project Managing for various projects in Africa. He is responsible for all project implementation activities until final hand over.

Wildu Mostert – Civil Engineer and construction Manager with extensive experience on all ISO standards & systems, implementation and management of these structures safety, Quality and Environmental departments. Registered Professional Construction Manager at the South African Council for Project and Construction Management Professions

Rupert Swanepoel –Process Engineer on various mega projects around the globe. His experience covers mineral concentrator plants as well as hydrometallurgical plants for the PGM, gold and base metal industries. He has significant experience on chemical process plants.

Manqoba Fakude – Chemical Engineer with significant base and precious metal experience Frank Smallwood – Chemical Design Engineer (25+ years of experience) and a specialist on PGM chemistry Tebogo Thobejane – Process Engineer with 10 years of experience in plant design, commissioning, training and hand-over Thabang Nkoana – Process Engineer with 10 years of experience in plant design, commissioning, training and hand-over Michael Bell - Perth office - Process Engineer on various international projects.

David Fuller - Brisbane office - Civil/Structural Engineer on various international projects.

Mario Venter – A Metallurgical Engineer with very good experience in plant design, Commissioning and Final Handover

Prince Charingira – A Chemical Engineer with 10+ years of experience in process plant design, commissioning, training and hand-over

Alecia Sewlal – A Chemical Design Engineer with 8 year of experience on various process plants

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Paul Becker – A Project Engineer with 20+ years of experience in project implementation

Ruark du Preez – A Mechanical Engineer with 6 years of experience in plant maintenance, project engineering and management

Corrie Griesel – Safety Manager of the group with 40+ years’ experience.

Cobus van Zyl – Project Engineer (Industrial and Mechanical Engineering studies)

Specializing in overseeing of design and operations of TSF (Tailings storage facilities) since 2002, using the upstream, downs stream and centreline designs.

Grant Forsyth – Site Manager Erecting thickening systems since 2001 (E-Cat, High Rate Thickeners and Clarifiers) through Africa. The Diameters varies from 6m – 60 m.

Gustav van Schalkwyk – Project Quality Controller Extensive experience since 1970, in hydraulic sluicing, sewerage treatment plants, management of tailings facilities, erecting of thickeners, earth walls, water treatment plants and mineral process plants.

Morne Lindeque – Infrastructure Manager Extensive involvement in the design, build and finishing of infrastructure areas since 1994. NHBRC and Masters Builders Registered.

Hugo Uys – Site Manager Extensive knowledge in earthworks, construction, concrete and expansion joints. Site Manager since 1997 in countries such as Dubai(Dubai Land & Burj Al Arab Hotel), Egypt (Cairo Airport), Lesotho (Kao Mine), Abu Dhabi (Al Salama Tunnel) and DRC (Geca Mines).

Charlotte Grobler – Chemical Engineer: Process engineer with respectable design and commissioning experience. Specialise in Copper/Cobalt leach, SX, EW and precipitation circuits.

Calvin Hutton – Mechanical Engineer: Good design experience especially 3D modelling design work

Nadia Boshoff –Chemical Engineering: Junior Process engineer: Currently in her training phase

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4 New Consulmet Premises

Consulmet has relocated its Head office to its newly designed corporate office situated at 15 Friesland Drive, Longmeadow Business Estate South, Modderfontein, Johannesburg, Gauteng, South Africa.

The Spares division, warehouse and logistics staff and building however remains at the original building with its warehousing facilities at Westfield Place, 6 Friesland Drive, Longmeadow Business Estate South, Modderfontein, Johannesburg, Gauteng, South Africa.

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5 Company Summary - Consulmet (PTY) Limited

Consulmet has three primary focus areas, aimed primarily at the metals and mineral processing sector. These areas include:

o Supply of Customised Engineering Solutions o Modular Process Plants for Metals and Minerals o Feasibility studies for the determination of the economic viability of a potential project

Consulmet has successfully provided metallurgical solutions and separation plants for the following minerals/commodities:

o Diamonds o Iron Ore (Haematite) o Copper Ore (Malachite) o Manganese Ore o Coal o Nickel Ore

Consulmet considers itself to be a leader in gravity separation plants (Metals and Minerals), including DMS, Drum and Spiral modules. These range from 1tph to 200tph standard modules.

Consulmet specialises in the application of modular recovery solutions for the small scale mining and exploration sector of the Metals and Minerals industries predominantly on the African continent. The plants are typically skid mounted and are constructed in modules for ease of transport and erection. Our modules are trial erected and water tested at our factory before shipment. Typical lead times for total plant fabrication do not exceed 6 months ex-works Johannesburg.

Our modular plants are suited for rugged, remote locations and Consulmet provides erection supervision, commissioning and training prior to final handover.

6 Company Summary - Consulmet Metals

Consulmet Metals is an output driven project engineering company capable of project execution from process design through to construction, commissioning and handover, specialising in the field of metals extraction and chemical processing. We are able to execute order of magnitude studies as well as pre-feasibility and feasibility studies. We offer services at highly competitive rates due to flat structuring and hands-on management. In addition to conventional process plants we offer factory-tested skid-mounted plants for remote installation. All designs are produced in the latest 3D Inventor software.

6.1 Capability Consulmet Metals employs qualified process engineers who have experience in concentrator as well as hydrometallurgical plant design and execution. We believe that a good process design lays the foundation for every successful project. As such, we do not compromise on the quality and extent of process design, no matter how big or small the project may be and we will not proceed with detailed design unless a mass balance and process design criteria has been completed.

Collectively we have many years of experience within the process engineering fraternity mainly spent at the major project houses. Our experience includes feasibility studies, detailed design, construction supervision, project management and commissioning within the following mineral and metal processing industries:

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• Platinum refining • Base metal refining • PGM concentrators • Gold processing • Coal processing • Chromite processing • Chlor/Alkali industries Consulmet Metals has recently completed two chromite recovery plants complete with bins, conveyors, crushers, screens and spiral plants for recovery of metallurgical grade, foundry grade and chemical grade chromite. 6.2 Current Focus Areas

• Process design for a leach pilot plant in South Africa • Preliminary process design for an Iron Ore spiral plant in Australia (test work phase) • Development of new Conti-flow reagent plant range (Flocculant etc.). Please find attached a snap shot of the

new reagent plant model on Page 10. • The Conti-Flow range is a continuous reagent make-up plant fully automated and cost effective. Due to the

continuous design the required tank volumes are reduced which reduces the capital cost of these units. Each unit is skid mounted to eliminate complex civil work and is compact (small footprint). These units are also transported as a complete unit with minimum site work required.

7 Company Summary - Consulmet Reagents

Consulmet has been supplying the industry with reagent storage, mixing, hydration, distribution and dosing plants for the past seven years. We have realized the need for a “one-stop shop” providing the industry with solutions relating to all aspects of reagent storage, make-up, distribution and dosing. As such we have recently established Consulmet Reagents for the sole purpose of capturing a large portion of the market in this regard. We have built up a library of MSDS’s and we have good relationships with reagent suppliers. As process engineers we understand:

• What gases are evolved when reagents are diluted and mixed • In what form and concentration reagents are supplied to end users • What materials of construction are used per type of reagent at the given concentration • What the zoning requirements are in terms of SABS standards • What the heat of dilution and other side effects are when working with reagents • What the storage requirements are and • What the rate of decay and degradation is per type and concentration

We supply a range of pre-designed flocculent and depressant plants from our CMET and CMET Pinnacle ranges. These plants are based on a well proven design which is continually fine-tuned and further developed each time specific challenges are encountered or improvements pointed out by clients and peers. In addition to the standard plants we can provide tailor-made solutions for any reagent plants required including full reagent suite design for flotation plants.

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CMET 1000 & CMET 2000 FLOCCULENT PLANT

CMET PINNACLE (3/15; 3X22.5; 4X15; 4X32) FLOCCULENT PLANTS

Conti-Flow range

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8 Company Summary – Consulmet Consulting

Consulmet Consulting is a consulting engineering company for the metals, minerals and chemical processing industries

CONSULMET Consulting has only been in operation since 2011 and was started in response to a gap in the market for a consulting and design engineering company within the field of hydrometallurgy. The company is flexible enough to execute small projects in a cost efficient manner without the overheads of the large Project Engineering houses. The company shareholders are all employees of CONSULMET Consulting and have experience in a wide range of metal and mineral processes. All are engineers with extensive experience of actually executing projects and commissioning of metallurgical plants.

Current orders are being executed for Anglo Platinum, where CONSULMET Consulting is assisting Anglo Platinum in commissioning and optimisation of a recent expansion to its base metal refinery and a feasibility study for ENRC for a copper leach process in Zambia. CONSULMET Consulting personnel has extensive experience in feasibility studies, design, execution and commissioning of a wide range of plants in the Copper, Nickel, Cobalt, Zinc, Gold and PGM industries.

CONSULMET Consulting strengths are its flexibility and ability to deliver to the client’s requirements in a cost effective and efficient manner. CONSULMET Consulting has access to drafting, procurement and project management expertise from its sister companies in the CONSULMET stable.

9 Consulmet Australia

Consulmet and Consulmet Metals are fully represented in Australia through our Brisbane and Perth offices.

10 Services

Consulmet (Pty) Limited is a Metallurgical Consulting/Process Engineering and Design Project House, capable of handling full turnkey projects including stand-alone Front-ends, DMS’s, Spiral Plants, Crushing and Recovery Modules, Mobile Plants, Process development as well as Feasibility Study Packages, including all related mining infrastructure. Infrastructure includes power generation and reticulation, water treatment and reticulation, sewerage treatment and reticulation, roads, workshops, housing, mess facilities, security systems, stores, culverts, reservoirs, slimes dams and tailings facilities. With the utilization of the latest technology Consulmet is able to produce cost effective plants.

Part of the services rendered is the transport and installation of entire processing plants and/or spares to any required location in Africa. Consulmet’s is well-experienced in successfully supplying, operating and constructing processing plants and spares in Africa.

Consulmet specialises in the application of customized Modular Recovery Solutions for the Mining and Exploration Sector of the Minerals and Metals Industries. Modular Technologies bridge the gap between Artisanal level Mining or Exploration activities and the large economies of scale operations.

Consulmet specialises in providing full technical backup for all of its installations after successful handover of projects.

Due to the in-depth knowledge of processing plants, separate modules, expected wear areas, various suppliers’ product knowledge and engineering divisions, Consulmet specialises in the assistance of Operations and Critical and Strategic spares lists. Due to the quantity of spares procured through Consulmet for various projects, the Client is able to receive the most competitive deal in the selected spares requirements.

Consulmet specialises in the on-going supply of spares requirements that the Client may request and the execution of the request up to delivery to the Client’s nominated address.

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Consulmet (Pty) Ltd mainly specialises in the minerals industry, however the group also consists of other subsidiaries, being Consulmet Metals, Consulmet Consulting, Consulmet Construction, Consulmet Australia, and Consulmet Congo.

All of these entities make use of a dedicated spares division located at the head office in Johannesburg. Consulmet has recently established a Cape Town office which specialises in Coal and Consulting work for De Beers. In addition Consulmet also provides flocculants/reagent make-up and dosing solutions and mining support infrastructure including architectural design and implementation of any mine based infrastructure which includes services, power generation and distribution, workshops, stores, offices, accommodation, etc.

Due to client demand, Consulmet has established an Infrastructure department and has employed specialists in the fields of Commercial Construction, Housing, Roads, Drainage, Storm Water and Civil Construction works to accommodate these functions in-house. The main drive behind this department was due to the huge Infrastructure development that accompanied the 180TPH Diamond processing Plant at Koidu Sierra Leone. The Department is responsible for the Architectural Designs, Geo-technical reports, Civil Designs, Construction, Installation and Implementation of the above mentioned fields on a LSTK basis.

All design work carried out uses the industry standard AutoCAD Inventor design tools which feature full 3-D rendering of all components. This practice eliminates conceptual errors in design, by way of clear visualisation of the final solution.

All work is done with the following Industry and Customer approved standards:

• SANS with our own internal quality control system supporting this. • South Africa Mines Health and Safety Act • SABS • ISO 9001:2000 for all Steel structures produced • Fulton’s Concrete Technology • Design mix and materials testing Process • Mix design Process • Geotechnical and Civil Investigation • SAPPMA approve suppliers for HDPE pipes • Testing and specification Process.

Consulmet also includes trial erection as part of its standard supply. This minimizes site errors and optimizes site erection time. See Testing Facilities below:

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Consulmet offers the following services:

• Scrubbing and screening testing facilities for scrubber index calculations;

• 5tph DMS

• Heavy liquid separation for wash ability analysis

• Rock hardness and crushability tests:

CUBE TEST WITH ALL CONCRETE WORK

STEEL STRUCTURE ANALYSIS

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PROJECT PHOTOS AND TYPICAL DESIGNS

TYPICAL SCRUBBER INSTALLATION

TYPICAL RE-CRUSH CIRCUIT – SIERRA LEONE

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DMS PLANT – 65 TON/H

2 x 150 T/H DMS PLANT FOR KOIDU, SIERRA LEONE

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DMS FOR COPPER – CONGO

SCRUBBER AND SPIRALS IN CONGO

COARSE DMS 180 T/H – SIERRA LEONE

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450 T/H COAL DMS

KAO PLANT UPGRADE - LESOTHO

IRON ORE PLANT FOR TERRITORY IRON, AUSTRALIA

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STELLITE CHROME SPIRAL PLANT

SPIRAL PLANT WITH STACKER BOOM

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MULTI LEVEL SPIRAL PLANT

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40 T/H PGM FLOTATION PLANT PGM & CHROMITE RECOVERY PLANT

40 T/H PGM FLOTATION PLANT PGM & CHROMITE RECOVERY PLANT

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WATER RECOVERY SYSTEMS – E-CAT THICKENER, DEGRIT SCREEN WITH SEPARATORS AND PROCESS WATER DAM

TYPICAL HIGH RATE THICKENER INSTALLATION

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EXPLORER 30 (30 T/H HEAD FEED AND 10TPH DMS)

EXPLORER 10

FULL DMS SYSTEM ON BOAT

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TSF (TAILINGS STORAGE FACILITY) WITH THE RWD (RETURN WATER DAM) AND SETTLING PONDS. PENSTOCK AND CATWALK INCLUDED.

HDPE LINER WELDING FOR RWD, SETTLING PONDS, PROCESS WATER DAMS

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STORM WATER MANAGEMENT – BRIDGE’S, CULVERTS AND DRAINAGE SYSTEMS

TYPICAL PROJECT – 11 MONTHS FROM FABRICATION TO PLANT FULL IN PRODUCTION.

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INFRA-STRUCTURE

TYPICAL BEFORE AND AFTER – FULLY OPERATIONAL WORKSHOP WITH GREASING SYSTEM AND MECHANICAL TOOLS

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TYPICAL DOUBLE STORY HOUSE FOR MINING SET UP – SIERRA LEONE

TYPICAL SINGLE COURTERS FOR MINING INDUSTRY – SIERRA LEONE

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TYPICAL SEWERAGE TREATMENT PLANT FOR INFRASTRUCTURE

WASH BAY FOR MINING EQUIPMENT AND SMALL VEHICLES WITH SETTLING SEPARATORS

POTABLE WATER – PURIFICATION SYSTEM WITH STORAGE RESERVOIRS

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MESS AREA - SENIOR STAFF – TO SERVE 150 PEOPLE

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POWER GENERATING PLANT FOR AN 180T/H PLANT AND FULL INFRASTRUCTURE WITH FULL DIESEL FILTRATION SYSTEM

INSIDE A GENERATING FACILITY

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BLASTING BUNKERS (ABOVE AND BELOW)

660 KL DIESEL STORAGE FACILITY & OFFICE WITH PURIFICATION SYSTEM, LDV AND HME DISPENSING EQUIPMENT – FULL FIRE SUPPRESSION SYSTEM

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FULLY EQUIPPED CLINIC TO HANDLE 600 – 700 WORKERS

EQUIPMENT IN CLINIC

HEALTH CARE CENTRE – INCLUDES CLINIC, ABLUTIONS FACILITY WITH SHOWERS (M&F), LAUNDRY, MESH AREA, TORCH CHARGING ROOM

CHANGE ROOMS KITCHEN IN MESS AREA

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WORKERS MESS

SECURITY, LIGHTNING AND ACCESS CONTROL

ACCESS CONTROL WITH TIME & ATTENDANCE

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ALL DESIGNS ARE DONE AUTOCAD 3D INVENTOR

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OTHER PRODUCTS AVAILABLE

PROCESS WATER DAMS – FROM 9 KL TO 2500 KL

EARTH WALL ERECTION

INTERNATIONAL AIRPORT – FROM DESIGN STAGE – 2, 5 KM RUNWAY WITH FUEL SYSTEM, FIRE SUPPRESSION SYSTEM, INFRASTRUCTURE FOR CUSTOMS AND PASSENGERS

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11 Profile of Experience

Consulmet and its sister companies have executed in excess of 100 projects and feasibility studies. We have included a reference of some of the more significant ones below.

Date Finished Project Title Client Description

Current Kleinsee plant upgrade Transhex Pty Ltd Fully upgrade of old De Beers plants and full commissioning.

30-11-2014 450 tph Coal Washplant

Stuart Coal Full Fabrication, installation and commissioning of the Coal Wash plant.

05-12-2014 Flocculant plant Tronox Manufacturing of Flocculant plant

26-11-2014 TSF Reallocation Vedanta – Black Mountain

Tailings facility Ring feed Re allocation

November 2012 - present

Anglo Platinum ramp-up Support

Anglo Platinum 10 On-site employees provided by Consulmet Consulting

February 2012 - present

Anglo Platinum concept studies

Anglo Platinum Consulmet Consulting specialist engineering studies

Dec-13 Gecamines Kamfundwa

Kambove, DRC 300tph Copper Treatment Plant

Dec-13 Koidu Kimberlite - TSF Operation and Maintenance

Octea - Previously Koidu Holdings

Operational training was done for the first year.

Dec-13 Copper Fines Recovery Plant

ENRC, DRC ENRC 300 tph copper fines recovery plant.

Dec-13 Spiral Plant ENRC, DRC The ENRC copper spiral plant in the DRC

Dec-13 Diamond Plant Alexkor, Muisvlak 100 t/h Frontend with 65t/h DMS

Nov-13 Spiral Plant Geca Mines, DRC The Gecamines copper spiral plant in the DRC

Nov-13 Dewatering Project Delkor, Angola Delkor 500 tph thickener feed Fully Automated Flocculent make up and dosing plant.

Jul-13 Delkor Delkor, Angola Fully Automated Flocculant make up and dosing plant with 500tph thickener feed

Mar-13 Sierra Rutile Dry Mining Plant

Sierra Rutile Limited

Sierra Rutile – Design, supply and installation of 500 tph Rutile beneficiation plant

Jan-13 Sylvania Metals, Twee fontein

Samancor Samancor/Sylvania Metals, HMS Plant design and installation

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Jan-13 Sylvania Metals, Twee fontein

Samancor Sylvania Platinum – Design and installation of a Chromite & PGM Recovery Plant

Dec-12 Zircon project Murry Murry Zircon 600 tph Skid Mounted Slurry Plant.

Sep-12 Sylvania Metals, Twee fontein

Samancor Sylvania Metals – Design and installation of a Flotation Plant

Jun-12 Sino TSF Sino, Zimbabwe Full design and construction of TSF.

Mar-12 Koidu, Diamond Treatment Plant

Octea - Previously Koidu Holdings

LSTK supply of USD100M diamond processing plant complete with infrastructure for Koidu Holdings

Mar-12 Koidu Kimberlite plant - TSF

Octea - Previously Koidu Holdings

Design and Construction of the TSF and design of future return water systems.

Feb-12 Luiri Gold Plant, Zambia

Luiri Gold Execution of feasibility study for Luiri Gold (Zambia)

Feb-12 Kigosi Gold Plant, Tanzania

Tanzanian Royalty Exploration Corporation

Execution of feasibility study for TRE

Dec-11 Tweefontein Flotation Plant

Sylvania Platinum Design, supply and installation of PGM Flotation and Chromite spiral plant

Dec-11 Tolukuma Gold Mine, Papua New Guinea

Everest Trading Execution of due diligence for new owner of Tolukuma Gold Mine

Aug-11 DMC TSF DMC, Zimbabwe Full design and construction of TSF.

Mar-11 Tweefontein Chromite and PGM Recovery

Sylvania Platinum Design of Chromite and PGM Recovery Plant

Mar-11 Leaching Chaarat Gold, Kyrgyzstan

A study for the Tulkubash Gold Plant for Chaarat Gold was recently completed and includes full mineralogical

characterization, leaching and gravity recovery test work.

Nov-10 Mooinooi HMS Plant Installation

Sylvania Metals/ Samancor Chrome

Detailed design of Crushing, Screening and HMS upgrade circuits

Sep-10 Tulkubash Project Chaarat Gold, Kyrgyzstan

Feasibility Study for 50 tph Gold Beneficiation Plant – Tulkubash Krgyzstan

Jul-10 Mooinooi Plant expansion

Sylvania Resources

Design of additional Ball Mill Circuit as well as chute design modifications

Mar-10 Mbada Diamonds TSF Mbada, Zimbabwe

Full design and construction of TSF.

Sep-09 Dilokong Chromite ASA Metals/Dilokong

Chrome Mine

LSTK supply of 100 tph Chromite spiral plant for the production of Foundry grade, Met grade and Chem

grade Chromite

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Jul-09 Grandwell Diamonds The New Reclamation

Group

Full LSTK supply of 100 tph Diamond Processing Plant including preparation plant through DMS, final

recovery and all aspects of security and operations.

Dec-08 Stellite Chrome Oblique Engineering

Process design and detailed engineering of a 40 tph Chromite recovery plant

Dec-08 220 tph Alluvial Plant LUO, Angola Supply of complete 220tph alluvial plant, complete with front-end, DMS and recovery plant on a full

turnkey basis

Dec-08 Conveyor Units Exxaro KZN Sands (Pty) Limited – Richards Bay

The design and manufacture of conveyor units for the Hillendale Dune Rehabilitation Project

Dec-08 200 tph Front-end, 20tph DMS + Final

Recovery Plant

Prismatica – West Coast of South

Africa

The design and fabrication of the above on a full turnkey basis. The requirements necessitated a

special design to handle the huge sand quantities

Dec-08 Marine Sampling Plant International Underwater

Sampling Limited

Design of the above including a 2400m³/hr front-end, 20tph DMS and final recovery plant

Dec-08 200 tph Crushing and Screening Plant

Rio Tinto – Murowa

Diamonds

The designs, procurement, manufacture transportation and installation of a 200 tph crushing

and screen plant.

Dec-08 150tph Front-end Plant Diacor CC – Middle Orange

River area

The design and supply of the above plant to treat alluvial and Kimberlite with Recrush circuits. The

projects includes complete transportation, erection and commissioning of the plant

Dec-08 220 tph Weathered Kimberlite Plant

LUO Angola Supply of full Turnkey Plant including water recovery, waste disposal and all other ancillaries.

Jun-08 Umlalazi Domestic Coal Plant Project

Anglo Coal – Navigation West

Colliery

Construction management, erection and commissioning of a new coal processing plant

Mar-08 ROM Tip Repair Project Xstrata Coal – Atcom Colliery

Detail design, construction management and erection for the repairs to the existing run-of-mine tip for

777CAT tippers

Jan-08 Domestic Coal – Plant Replacement

Anglo Coal – Navigation

Colliery

Detail design, construction management and commissioning of a new domestic coal facility to

replace the existing out-dated facility

Dec-07 Feasibility Study Kumba Resources Limited – Kathu

A feasibility study was undertaken for the detailed design of the taster plant facility for the Sishen Mine

Expansion Project

Dec-07 Gypsum Pilot Modular Processing Plant

BPB Gypsum – Wildebeestkuil

The design and supply of a gypsum pilot modular processing plant.

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Jul-07 Filter Plant Project Anglo Coal – Greenside Colliery

Detail design, construction management and commissioning of a new filter plant installation for

flotation product.

May-07 Teetered Bed Separator Project

Anglo Coal – Klein kopje Colliery

Detail design, construction management and commissioning of fines plant upgrade

Dec-06 200 tph Front-end Plant

Transhex – Luarica Mine near

Lucapa, Angola

The design and supply of a 200 tph front-end plant incorporating the direct tipping bin, primary scalping

with VGF, scrubbing, screening and conveyor systems.

Dec-06 20 tph Emerald Processing Plant

Gem fields Holdings Zambia

Design and supply of a 20 tph emerald processing plant on a turnkey basis

Dec-05 Consultation, Design, Procurement

LUO, Angola Consultation and design of numerous plant upgrades, as well as procurement and supply of operating spares and major laboratory equipment for Escom in Angola.

Dec-05 Scrubbing and Screening Module

Rio Tinto – Murowa

Diamonds

Management, Procurement and installation of a new scrubbing and screening module and a slimes disposal

system upgrade.

May-05 Goedgevonden Colliery –Feasibility Study

Xstrata Coal SA Process engineering and design services for a 14million ton per annum coal processing facility

Aug-04 Morrua Tantalite – Bankable Feasibility

Study

Highland Star Group

Process Engineering, Detail engineering, Civil, Structural, Mechanical, Instrumentation and Electrical

study

May-04 Fines Plant Upgrade Project

Anglo Coal – Navigation

Colliery

Detail design, construction management and commissioning of fines plant upgrade

Dec-02 Up Current Classifier Kumba Resources – Sishen Mine

Detail design, construction management and commissioning of fines plant to treat fine iron ore

May-02 Coal Projects in Russia – Design and Supply

In excess of 8 design and supply of Coal processing projects and equipment for export to Russia

Mar-02 Up Current Classifier Plant

Sishen Iron Ore – Kumba

Process Engineering, Detail engineering, Civil, Structural, Mechanical, Instrumentation and Electrical

design

Mar-02 Larox Discharge Conveyor

Anglo American Supply and commissioning of Larox Discharge Conveyor

Oct-01 Crushing and Screening Plant Upgrade

Feralloys Ltd (Machadadorp)

Conceptual development and costing of a crushing plant, followed by project implementation including

detail design, construction management and commissioning of the system covering all disciplines

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Oct-01 Dorstfontein Colliery Total Coal Holdings

Fine Coal Processing Upgrade. Detail design, construction management and commissioning

Aug-01 Transvaal Gold Mining Estates

Transvaal Gold Mining Estates

20tph DMS for Gold Pre-Concentration. (Joint Venture). Design, supply, erect, commissioning and

operator training

Jul-01 Tantalite Recovery Plant Marropino (Mozambique)

Sub Saharan Resources

Process design, Detail Engineering, Procurement, Erection and Commissioning of a 150 TPH feed

Tantalite Recovery Plant including peripheral services

May-01 Toscanini Diamond Mine – Namibia

Joint Venture 20tph DMS Plant. Design, supply, erect, commissioning and operator training

Mar-01 Screening Plant Upgrade

FERALLOYS Ltd (Cato Ridge)

Detail Design and Construction Management of the Screening plant upgrade covering all the design

disciplines.

Mar-00 Calobo Mine – Democratic Republic of

Congo

Thabs Marketing /Dube and Ass’s

Diamond plant design (Turnkey). Design, supply, export (air freight), transportation to DRC, erection

and commissioning

Apr-99 Plant Upgrade Project –from 140 tph to 240

tph

Kangra Group Refurbishment of existing equipment, supply of new steelwork and equipment. Scope includes design of

civil, structural, mechanical, electrical and instrumentation, construction supervision, re-

commissioning and hand-over

Mar-99 Taaiboschspruit Colliery Upgrade to

240 tph

Kangra Group Detail design, construction supervision, commissioning, performance testing, optimization,

operator training

Feb-96 Inyala Chrome Beneficiation Plant –

Zimbabwe

Davy International

Plant Conveyors, Building steelwork and associated plate work including rubber-lined chutes. Detail

design (all disciplines), fabrication, delivery to site and erection.

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