FOOD & BEVERAGE CAPABILITY STATEMENT

Food & Beverage Capability Statement 2

Food & Beverage Company Profile

Lycopodium is an Australian company with a 50 year history of successfully delivering complex projects.

• Previously known as Process Design & Fabrication.

• EPC and EPCM delivery

• Flexible engineering and project management solutions

• Tailored approach to individual client and project requirements

• Fundamental understanding of individual unit operations

• Integration of process technology

• Specialized hazardous area design

• Quality Management Systems certified to ISO 9001 – 2008

• Health & Safety Management System based on OHSAS 18001 and AS4801

Food & Beverage Specialist Knowledge

Lycopodium offers tailored process design and project management services for the Food and Beverage industries. Areas of specialist knowledge include:

• Hygienic / Sanitary design principles

• GMP, GAMP and HCCP requirements

• Facility clean design

• Facility master planning, layout and process flow

• “Australianisation” of equipment to local codes, regulations and standards

• Instrumentation and control – PLC, DCS , SCADA, MMI programming

• Waste-to-Energy and Biomass-to-Energy Systems

• Co- and Tri-Generation

Food & Beverage Specialist Capabilities

Having delivered numerous food and beverage projects the Lycopodium team have developed specialist capabilities with regards to:

• Energy Efficient Engineering Design and Process Analysis

• Significant experience interfacing with international technology suppliers

• Steam Production and Handling

• CIP systems

• Materials Handling & Recovery Systems

• Process Modeling (Aspen +)

• Emissions Control Systems

• HAZOP & SIL studies and analysis

• Our engineering staff include Certified Functional Safety Professionals

• Project management and delivery

OVERVIEW

Client Brief

1. Concept

Screening Process & Technology Review

Define Design Constraints

Cost, Program & Risk Review

Due Diligence Studies

2.

Feasibility Studies

Site/Approvals Review

Sustainable Design Review

Equipment Lists

Cost Estimation

3. Detailed Design

Process Modelling

Engineering Design

Cost/Risk Review

HAZOP analysis

Hazardous Areas

4. Facility

Execution Tender Prep/ Review/Award

Permit Approvals

Procurement

Construction

Project Management

5. Project QA & Verification

Commissioning

Factory/Site Acceptance Tests

Certification

Process Verification

Lycopodium Engineering Services

OVERVIEW OVERVIEW

Food & Beverage Capability Statement 3

PROJECT PROJECT PROFILES

YAKULT

Detailed design, procurement, construction and commissioning of the entire Manufacturing Room Expansion Project. • Dandenong, Vic

1963 2013

YAKULT

Works included a refrigeration upgrade; installation of a cool room and LT filling line; installation of a cooling tower replacement tank; installation of a new pack machine and installation of a new seed room. • Various Expansion Works • Dandenong, Vic

CADBURY-SCHWEPPES

Design, fabrication, installation and commissioning of a new automated process facility for the production of cordials, soft drinks and alcoholic beverages. • Beverage Plant • Osborne Park, WA

KELLOGG AUSTRALIA

Design, procurement, installation and commissioning for the upgrade to the flavour addition plant for the existing cereal product lines. • Flavour System Upgrade • Botany, NSW

MURRAY GOULBURN

Various upgrades to steam, chilled water, cooling water, CIP, effluent treatment plant DAF and electricity co-generation plant, as well as water savings initiatives Waste-to-energy • Various Projects • Leongatha, Vic

MARS

Project included the design of tanks, vessels, continuous mixing systems, pneumatic conveying systems, as well as the civil and building works for a chocolate manufacturing facility. • Ballarat, Vic

BCB BEVERAGES

Design, fabrication, installation and commissioning of a new alcohol storage tank farm for the production of alcoholic mixed drinks in cans and bottles. • Alcohol Storage Tank • Melbourne, Vic

CEREBOS FOOD

Design, installation and commissioning of a new sauce manufacturing plant within an existing facility, incorporating new and existing equipment. • Sauce Processing Plant • Seven Hills, NSW

www.lycopodium.com.au LYCOPODIUM PROCESS INDUSTRIES processind@lycopodium.com.au

Melbourne Upper Level, 253-269 Wellington Road Mulgrave, Victoria 3170 P: +61 (0) 3 9566 3700

Brisbane 163 Leichhardt Street Spring Hill, Queensland 4004 P: +61 (0) 7 3244 7777

Perth Level 5, 1 Adelaide Terrace East Perth, Western Australia 6004 P: +61 (0) 8 6210 5222

Food & Beverage Capability Statement

CLIENTS

Arnott’s Biscuits Goodman Fielder Murray Goulburn

Foster’s Group H J Heinz Nestle Dairy Products

Bunge (Australia) Kellogg’s Streets Ice Cream

Cadbury Schweppes Kraft Foods Uncle Tobys

Carlton & United Breweries Mars Snackfoods Unilever Foods

Cerebos Mars Petcare Weston Bio-Products

Coca Cola Meadow Lea Yakult

Cottees

CLIENTS