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OVERVIEW OF THE PIPELINE INDUSTRY IN BRAZIL
CAPTURING PIPELINE OPORTUNITIES
MARCELO RENNÓChairman, Pipeline Comittee
Brazilian Petroleum, Gas, and Biofuels Institute
Director, Petrobras / TRANSPETRO
DISCLAIMER
� The presentation may contain forecasts about future events. Such forecasts
merely reflect the expectations of the Company's management. Such terms
as "anticipate“, "believe“, "expect“, "forecast“, "intend“, "plan", "project", "seek",
“should", along with similar or analogous expressions,
are used to identify such forecasts.
� These predictions evidently involve risks and uncertainties, whether foreseen
or not by the Company. Therefore, the future results of operations may differ
from current expectations, and readers must not base their expectations
exclusively on the information presented herein.
� The Company is not obliged to update the presentation/such forecasts in light
of new information or future developments.
TOPICS
The Brazilian pipeline sector
Opportunities
Achievements
Challenges
Rio Pipeline 2009 Conference and Exposition
Conclusions
THE BRAZILIAN PIPELINE SECTOR
PIPELINE NETWORK OF BRAZIL
CURRENT
Gas, Oil and Product Pipelines
Land: 7,000 km of oil and product pipelines
7,000 km of gas pipelines
Offshore: 4,000 km of rigid pipelines
5,000 km of flexible pipelines
Slurry Pipelines
1,500 km of slurry pipelines
Pecém
Rio de Janeiro
THE BRAZILIAN PIPELINE SECTOR
FSRU - Floating Storage and Regasification UnitsPecém, Ceará
Guanabara Bay, Rio de Janeiro
OPPORTUNITIESETHANOL PIPELINES
STRATEGIC MOTIVATION
�Brazil has high potential for ethanol exports;
�Increasing world interest in fuel ethanol
for socioeconomic, strategic and
environmental reasons;
�Kyoto Treaty;
�Excellence in ethanol logistics in Brazil, due
to 30 years experience in pipeline transportation;
�Flex-Fuel technology: different percentage
of ethanol – gasoline.
Product CProduct D Ethanol Product B Product A
OPPORTUNITIESETHANOL PIPELINES
TRANSPORTATION OF ETHANOL IN PRODUCTS PIPELINE BY BATCHES
Mato Grosso
Mato Grosso do Sul
Goiás
São PauloParaná
Rio de Janeiro
EspiritoSanto
Minas Gerais
High
Good
Exceptional
(*) Average for the next10 years
DF
Bahia
Tocantins
Santa Catarina
Rio Grande do Sul
Areas Productivity:
OPPORTUNITIESETHANOL PIPELINES
RIGHTS OF WAY FOR ETHANOL LOGISTICS AND PRODUCTION AREAS
Source: IDEA
OPPORTUNITIESOIL PRODUCTS EXPANSION
Hidrovia
New Pipelines
Existing Pipelines
FROM TO LENGTH
(KM)
DIAMETER
Curitiba Londrina 341 14
Londrina P Eptácio 10 12
P Eptácio Campo Grande 286 12
Campo Grande Rondonópolis 444 10
Rondonópolis Cuiabá 171 10
TOTAL 1,432 KM
MIDWEST PIPELINE
OPPORTUNITIESSLURRY PIPELINE
SLURRY (ORE) PIPELINES IN BRAZIL
�More than 1,500 km in
operation;
�First ore pipeline started
operations in 1977;
�Ore transported:
�Bauxite
�Iron Ore Concentrate
�Phosphate
�Kaolin
Source: J. Chapman, PSI
OPPORTUNITIESOFFSHORE PIPELINES
BM-S-21
BM-S-24
BM-S-8BM-S-9
BM -S-10
BM-S-11
BM-S -17
BM -S-42
BM -S-42133 km
166 km
PMXL
22 km
BM-S-21
BM-S-24
BM-S-8BM-S-9
BM -S-10
BM-S-11
BM-S -17
BM -S-42
BM -S-42133 km
166 km
BM-S-21
BM-S-24
BM-S-8BM-S-9
BM -S-10
BM-S-11
BM-S -17
BM -S-42
BM -S-42
133 km
166 km
PMXL
22 km
OFFSHORE PIPELINES PRE-SALT AREAOFFSHORE OPPORTUNITIES
OPPORTUNITIESSAFETY and UPGRADES
TERMINALDE BARUERI
TERMINALDE GUARULHOS
RECAP
TERMINALDE UTINGA
TERMINALBR DISTRIBIUDORA
PONTO 1
OB
ATI –
50 km
OS
SP
–15 km OSSP –
11.9
km
OSSP – 9.1 km
OSSP – 8.5 km
OSVAT / GASPAL 22’
RAMAL
COMPANHIAS
DISTRIBUIDORAS OS
SP
–24
km
PIPELINE RELOCATION - SÃO PAULO CITY
OPPORTUNITIESSAFETY and UPGRADES
Terminal deBarueri
Terminal deBarueri
RECAPRECAP
Terminal deGuararemaTerminal deGuararema
Terminal de MauáTerminal de Mauá
EBASEBAS
Terminal de CubatãoTerminal de Cubatão
TO BE DEACTIVATE
NEW RIGHT OF WAY
FUEL OIL PIPELINES
TO BE DEACTIVATE
NEW RIGHT OF WAY
FUEL OIL PIPELINES
Terminal deAlemoa
Terminal deAlemoa
SuzanoSuzano
Terminal de
Guarulhos
Terminal de
Guarulhos
RPBCRPBC
Terminal S. Caetano
Sul
Terminal S. Caetano
Sul
PIPELINE RELOCATION - SÃO PAULO CITY - FUTURE NETWORK
ACHIEVEMENTSURUCU-MANAUS GAS PIPELINE
� SOIL
Inappropiate for equipment and machinery traffic. Low permeability and
heavy undulating terrain. Low natural drainage.
� ACCESS TO RIGHT-OF-WAY
Poor access from main rivers to right-of-way. Long distances and long
time to reach work site;
� EXCESS RAIN
2007 rainfall index above average in the region kept soil inappropriate for
traffic of machinery and heavy equipment
ACHIEVEMENTSURUCU-MANAUS GAS PIPELINE - NON CONVENTIONAL CONSTRUCTION
“H” BARGE FOR TRENCHING TRENCHING IN FLOODED ROW
“H” BARGE TRENCHING
COLUMN DEPLOYMENT FROM BARGE
COLUMN DEPLOYMENT FROM BARGECOLUMN DEPLOYMENT FROM BARGE
WELDING AT BARGE
ACHIEVEMENTSURUCU-MANAUS GAS PIPELINE - NON CONVENTIONAL CONSTRUCTION
CHALLENGES
PIPELINE BUSINESS CONSTRAINTS
� Harsh operational conditions;
� More restrictive environmental and social concerns;
� Demand for high quality grade fuels;
� Ageing of current assets;
� Zero tolerance to leakages;
� Shortage of skilled professionals.
CHALLENGES
CAPEX REDUCTION
�Design, materials and construction
OPEX REDUCTION
�Exploring all capabilities of installed
telecommunication and SCADA
MAIN TARGETS FOR INNOVATION
CHALLENGES
� Right-of-way selection
� Enhance risk-based alternative design methodologies
� Strain-based design for higher-strength steels
DESIGN IMPROVEMENTS
CHALLENGESMATERIALS IMPROVEMENTS
0
50
100
150
1940 1950 1960 1970 1980 1990 2000 2010 2020
X 50
X 60
X 70
X 80
X 100
X 120
Year of commercial availability
Str
engt
h(k
si)
CHALLENGESCONSTRUCTION IMPROVEMENTS
0
1
2
3
4
5
6
7
Averageinstallationrate (km/day)
1970 19901980 2000
OFFSHORE PIPELINES
ONSHORE PIPELINES
Lack of Innovation in the Onshore Pipeline Construction Industry
CHALLENGESCENPES
EXPANSION:
� Total Area: 180.000 m2
� Buildings: 54.000 m2
2010
� Total area: 122.000 m2
� Buildings: 45.000 m2
� 137 Laboratories
� 30 Pilot Plants
2009CENPES I CENPES II
CHALLENGESCENPES - Ethanol R&D Project
AIMS
� Guarantee Product Specification
� minimize losses by contamination during transportation of large volumes
of ethanol for exportation.
CHALLENGESCENPES – Offshore Pipelines
SCR- STEEL CATENARY RISER
TDP
SOME FOCUS FOR DEEP AND ULTRA DEEPWATER PIPES & RISERS
CHALLENGESCENPES - Surveillance and Positioning Technologies
1. Evaluation of UAVs (Unmanned Aerial Vehicle) for ROW Inspection;
2. Remote sensing technologies in the ROW surveillance;
3. Leak detection;
4. Detection of mass movements;
5. Positioning of the pipeline for river crossing and subsea.
CHALLENGESCENPES - Remote Sensing of Right of Ways
Pipeline Monitoring System with Orbital Remote Sensing Data
Objectives
� To develop a practical, reliable and economical system to monitoring pipeline
assets using orbital remote sensing data.
Fundamental areas of pipeline safety
� Third party encroachment
� Ground motion
� Oil and gas spills
CHALLENGESCENPES
Construction
ROWMonitoring
IntegrityManagement
& Tools
ProductQualityBiofuels
FlowEfficiency
NewMaterials
& Mills
PIPELINES & TANKS
CTDTU
Pipeline Technology Center
� Independent, not-for-profit institution with real
scale test loop .
� Can be used for demonstrations, research and training.
RIO PIPELINE 2009 CONFERENCE AND EXPOSITIONEvolution
� Organized biannually by the Pipeline Committee of the Brazilian Petroleum,
Natural Gas and Biofuels Institute- IBP
� First edition in 1997 with only 10 papers presented
� A partnership was established in 2000 between IBP and ASME –American
Society of Mechanical Engineers
� It was agreed to have Rio Pipeline and the International Pipeline Conference –
Calgary in alternate years
� Consolidation of the international standing of the Rio Pipeline
Conference and Exposition
RIO PIPELINE 2009 CONFERENCE AND EXPOSITION
� Rio Pipeline 2009 Conference &
Exposition will take place from
22 to 24 September at the
SulAmerica Convention Centre,
Rio de Janeiro
� The exposition, with a total area
of 2,336 m2, has been fully
booked and will include close to
100 exhibiting companies
RIO PIPELINE 2009 CONFERENCE AND EXPOSITION
RIOPIPELINE 2009 PAPER STATISTICS
AUTOMATION, SUPERVISORY SYSTEMS AND
MEASUREMENT
21
DISTRIBUTION BASES, TERMINALS, COMPRESSION AND
PUMPING STATIONS
21
CORROSION 33
SUBSEA PIPELINES 36
GIS & MAPPING 14
STRUCTURAL INTEGRITY, RELIABILITY & RISK ANALYSIS 61
LOGISTICS AND OPERATION 19
MAINTENANCE AND REHABILITATION 18
ENVIRONMENTAL AND OPERATIONAL SAFETY 34
SLURRY PIPELINES 11
DESIGN, CONSTRUCTION, FABRICATION AND MATERIALS 28
SOCIAL RESPONSIBILITY 11
INSPECTION TECHNIQUES 22
COUNTRIES PRESENTING PAPERS
United States Holland
Germany India
Saudi Arabia Ireland
Argentina Italy
Bolivia Kuwait
Brazil Mexico
Canada Monaco
Chile Norway
China Peru
Equator Poland
South Africa United Kingdom
France Russian Federation
CONCLUSIONS
THE PIPELINE SECTOR IN BRAZIL PRESENTS LARGE BUSINESS
OPPORTUNITIES IN AREAS SUCH AS:
� Construction and assembly;
� Materials (pipes, valves, turbines, pumps, etc);
� Onshore and offshore pipeline equipment;
� Special Services (aerial surveys, remote sensing, specialized engineering,
consulting, inspection,
repairs, certification, training, automation,
environmental protection,
corrosion control, etc).
CONCLUSIONS Partnership Opportunities
� Technological Cooperation
� Plant Installation in Brazil
� Local Components replacing Imports
� Partnerships
CONCLUSIONS
The Brazilian pipeline sector maturity,
allied to the significant demand
confirmed for the near future offers
a unique business opportunity
for the international pipeline industry .
CONCLUSIONS
CONTACTSTRANSPETRO
�Marcelo Rennó: [email protected]
�André Raposo: [email protected]
CENPES – Petrobras Research Centre
�Pedro Altoé: [email protected]
Petrobras Procurement
�Roberto Alfradique - [email protected]
Petrobras Services
�Paulo Cellular - [email protected]
IBP – The Brazilian Institute of Petroleum, Natural Gas and Biofuels
�Ernani Filgueiras - [email protected]
CTDUT – Centro de Tecnologia de Dutos (Pipeline Techno logy Centre)
�Arthur Braga - [email protected]