© A
BB -
1 Po
wer
Gen
Eur
ope
2004
ABB
Carlos MarcosABB Spain Country Manager
Martin Gross BU Plant Automation Manager
ABB – group introduction
ABB – emission reducing solutions
© A
BB -
2 -P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
Introducing ABB Spain
Carlos MarcosABB Spain Country Manager
© A
BB -
3 -P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
Facts about ABB
A leading power and automation technology company with strong market positions in its core businessesTwo core divisions: Power Technologies, Automation TechnologiesOil, Gas and Petrochemicals division, Building Systems, being divested
Headquarters: Zurich, SwitzerlandAbout 115,000 employees in around 100 countries Orders in 2003: US$ 18.7 billionRevenues in 2003: US$ 18.8 billionListed on stock exchanges in Zurich/London, Stockholm, Frankfurt and New York
© A
BB -
4 -P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
Automation Technologies division
Process Automation
Manufacturing Automation
AutomationProducts
Our offeringProducts, services and solutions include
Low voltage productsElectrical motors and drivesControls and instrumentationRobotics and peripheralsAutomation software
Our marketsIndustry and utility segments include
Chemicals and life sciencesAutomotive and manufacturingMetals and mineralsPulp and paperEnergy: utilities, oil and gasIndependent channel partnersOur resources
150 manufacturing,software and application centers 55,300 employees
© A
BB -
5 -P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
Power Technologies division
High-Voltage Products
Medium-Voltage Products
Transformers Utility AutomationSystems
Power Systems
Our offeringComprehensive portfolio ofproducts, systems and servicesGlobal presence:
39,000 employees~150 focused factories, engineeringand service centers In more than 70 countries
Our marketsElectric, gas and water utilitiesIndustry Channel Partners:
Engineering, procurement and construction firms (EPCs)Original equipment manufacturers (OEMs)Wholesalers, distributors
© A
BB -
6-P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
ABB Spain – Engineering & production centers
GetafeLV equipment
BarcelonaSt. Quirze del Valles
MadridGetafe
Cordoba
VizcayaGalindo Guipuzcoa
Oyarzun
Zaragoza
Galindo - Valle de TrapagaPower transformersHV capacitorsPower Services
ABB in Spain 2003:Revenues: 610 MEUREmployees: 2,542
MurciaWater Automation
OyarzunLV equipment
Sant Quirze del VallesMotors, DrivesLV capacitorsRoboticsIndustrial Systems
ZaragozaDistribution transformers
MadridConsulting & Engineering Power Systems incl. substationsPower automation Instrumentation and controlTurbochargers
CordobaPower transformersHV switchgearPower Services
© A
BB -
7-P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
ABB Spain – Local offices
Algeciras
Cordoba
Valencia
St. Quirze del VallesZaragozaValladolid
Vigo
Oiartzun
Pamplona
Madrid
GijonGalindo
Las Palmas
Sevilla
Malaga
Murcia
La CoruñaBilbao
PalmaBadajoz
Pontevedra
Alicante
Barcelona
© A
BB -
8-P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
ABB – leader in energizing power plants
TURBINE
CONTROL SYSTEMS
STEP UP TRANSFORMER
STARPOINT
CUBICLE
AC & DCAUXILIARY SYSTEMS
MV & LV SWITCHGEAR
HV- SUBSTATION
EXCITATIONSYSTEM
STATIC STARTER
GENERATORPROTECTION
GENERATORBREAKER
AUXILIARYTRANS-
FORMER
SYNCHRONOUSGENERATOR
SYNCHRONIZATION
TURBINEGOVERNOR
PT’sCT’sSA’s
BOILER
HRSG
G
1
HV SYSTEM
CONTROL ROOM
1
EXCITATIONTRANSFORMER
© A
BB -
9-P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
ABB’s Emission Reducing Solutions
Martin GrossBU Plant Automation Manager
© A
BB -
10-P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
Main Factor driving EU Emissions Reductions
Roughly 12’000 – 15’000 plants within the EU will be required to participate in the ETS. Including:
Power plants/combustion installations (>20 MW)Mineral oil refineries and coke ovensProduction and processing of ferrous metalsPulp, paper and board productionMineral industries (cement, glass and ceramic production)
Europe’s willingness to adhere to the Kyoto Protocol emission targets, thus reducing the amount of greenhouse gases by 8% in the period between 2008-2012, based on the 1990 levels.
How? Through an Emission Trading Scheme (ETS)
© A
BB -
11-P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
EU – Emission Trading Scheme (ETS)
Speculative initial trading
Development of emissions trading strategy & risk
management processes / systems
Issue of permits begins
Operators began to apply for operation permits
2008
Trial Phase concentrating on the reduction of
CO2
31-May NAP’s submitted by EU member states and
accession states
30-Aug EU NAP approval or rejection
30-Sept EU Finalizes NAP’s
Fulfillment of Kyoto Protocol and possibly expanding
emission limits to other green
house gases
Phase 21 Jan 2008
2005
Phase 1 1 Jan 2005
Submit, review and approve emission NAP’s (National Allocation Plans)
2004
Steps
EU Regulation
EU produced guidance on monitoring, reporting and registries for ETS
2003
© A
BB -
12-P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
ABB solutions help reduce emissions
Combustion ManagementOptimize combustion process, monitor and control ignitors, coal flow and carbon in ash content, detection of flame including flame scanning
Resource SchedulingScheduling of the most economical operation of units within a power plant or multiple plants within a utility portfolio reducing fuel consumption and emissions
Power Plant ManagementMonitor plant performance, handle information management improving the efficiency of plants reducing fuel consumption and resulting emissions
Asset ManagementOptimize turbine, boiler and plant lifecycles, improving overall efficiency, include plant maintenance management solutions
© A
BB -
13-P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
Combustion Management - Solutions
Increased plant efficiency reducing CO2 over the entire operating range
Combustion Optimizationwith neural net
Carbon in Ash Monitoring
NOXCOCO2
BoilerModel
Optimizer Target
Coal Flow Monitoring
Reduction of unburned carbons known fly ash carbon content
Fuel / Air mixtures determined per burnerReducing NOx and CO
E-Filter
Set values
T, F, P, ...
Optimized Combustion ControlFlame Monitoring and ScanningImproves combustion efficiency and safety by flame quality measurement
© A
BB -
14-P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
Resource Scheduling - Solutions
FeaturesSupport maximizing profits of individual units within a single plant or multiple plants in a generation portfolioOptimize generated and purchased power to satisfy load demands posed by customers.Computation of the most economical, thus favorable load profile for the power facility
Customer and environmental benefitsCalculation of generation and marginal costs on the basis of optimized production data ABB’s solutions select suitable spot market offers and deliver the criteria for optimum pricingOptimum plant operation reduces unnecessary fuel consumption and emissions
.
© A
BB -
15-P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
Power Plant Management - Emission Prediction
Decision-support with special emphasis on emission violationEmpirical algorithms, easy to maintainDetection of faulty measurements, or drifting sensors.
Cost reduction by avoiding emission violations“What-if” load simulations improve predictability of future emission levelsProjection of the emission trend into the future, predicting emission alarms
Features
Customer & Environmental Benefits
© A
BB -
16-P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
Asset Management - Lifecycle Optimization
FeaturesDecision-support with special emphasis on emission constraintsOptimization of operating schedule as function of spot prices and asset valuesTrade-off emission credits against income from energy sales and lifecycle costs
Customer and environmental benefitsOptimal dispatch of generating capacity considering emission costs & revenues “What-if” simulation for scheduling component maintenanceDecision-tool for asset managers and traders buying/selling energy
NOx in Flue Gas
© A
BB -
18-P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
IndustrialIT Coal Flow, Monitoring and Control
Continuous Measurement of PF (pulverized flow)Absolute PF VelocityPF Distribution or ‘Split’Relative PF LoadingMass flow rate (with external total mass input)Process Temperature
Allows precise stoichiometry at each individual burner, permitting an optimal combustion environmentReduces NOx and CO emissions
Customer and environmental benefits
Features
© A
BB -
19-P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
Optimization with model predictive controllerReal Time Optimizer with Neural Model
Model
optimizedvalues
controlledentities
measuredvalues
Boilermodel
Optimizer
Goals
optimizedset points
IterationIteration
Sum of weighted goals
= minimum!
© A
BB -
20-P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
IndustrialIT Carbon in Ash, Monitor and Control
Fly ash depot
Customer and environmental benefitsContinuous process input available for advanced emission control strategiesImproved fuel utilization means lower operating costs, improved heat rate, and lower NOx & CO emissionsFly ash, normally a costly waste, becomes a marketable by-product which significantly reduces the generation of harmful greenhouse gasses
On-line microwave sensor featuresContinuous, reliable, non-extractive, real-time monitoring of fly ash carbon contentEnhanced operating efficiency through continuous control of coal combustionEnhanced control of fly ash quality by continuous reduction of unburned carbon
© A
BB -
21-P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
MeasureIT UVISOR Flame Scanner
FeaturesDetects individual flame presence, and provides flame quality figureProvides continuous data to any plant control system via Modbus and 4-20 mAisolated outputs with no additional hardware requiredProvides individual flame raw signal for flame analysis and burner diagnosis
Customer and environmental benefitsIsolates individual burners as specific contributors to emission creationImprove safety and reliabilityTrue “Two-Systems-in-One” reduces installation cost
© A
BB -
22-P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
Factories in Spain Compact EDT Modules - Córdoba
FactoryFactory pre-assembled and tested modules to minimize commissioning timeMinimized production (common production line)Flexible, safe and reliable operation, with local or remote control
Power Transformers - Córdoba & Bilbao FactoriesAdvanced factories manufacturing large and medium size power transformersProduction for domestic and export marketsCordoba only ABB’s plant manufacturing shell type transformers
Dry Transformers - Zaragoza FactoryABB selected Zaragoza as its exclusive European manufacturing site for vacuum cast coil – typesLarge Cast Coil (LCC) types also transferred to ZaragozaHighest quality levels achieved for these product types
CórdobaCompact EDT Modules
Córdoba & BilbaoPower Transformers
ZaragozaDry Transformers
Division Power Technologies
© A
BB -
23-P
ower
Gen
Eur
ope
2004
26-M
ay-2
004
ABB
Factories and Engineering in SpainElectric Motors – Sant Quirze(Barcelona) Very modern, automated factory Sizes IEC 90 – 250.World responsibility for manufacturing sizes 90 y 100World Excellence Center for: Brake motors, Smoke Venting (400º - 2 h.), Pad mounting
Wiring and installation materials –Oyarzun (Guipúzcoa)Well introduced brand (ABB Niessen)
distributed through the country. Exports to Europe and Latin America being initiated Several lines: Arco, Olas, Tacto, Stylo, Over, aiming medium to high end marketMarketed jointly with the wide range of ABB Low Voltage protection and control equipment
Robotics in Sant QuirzeCenter of Excellence for Press Tending applicationMore than 100 installations performed, worldwide
Sant Quirze(Barcelona)Electric Motors
Oyarzun(Guipuzcoa)LV wirig materials
Division Automation Technologies
Sant Quirze(Barcelona)Robotics(Press Tending)