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Carpet Extractor Machine · 21 PPR046 75 mm Muffler Pipe 22 PPR054 Nut 23 AAG470 Washer 24 PPR051...

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16
Polivac Predator MK III Carpet Extractor Machine Operations Manual & Trouble Shooting Guide
Transcript
Page 1: Carpet Extractor Machine · 21 PPR046 75 mm Muffler Pipe 22 PPR054 Nut 23 AAG470 Washer 24 PPR051 Brass Barb 25 PPR039 Red Hose 3/8'' 26 PPR042 Hose Clamp 13-20 Undercarriage Assembly

Polivac Predator MK III Carpet Extractor Machine

Operations Manual & Trouble Shooting Guide

Page 2: Carpet Extractor Machine · 21 PPR046 75 mm Muffler Pipe 22 PPR054 Nut 23 AAG470 Washer 24 PPR051 Brass Barb 25 PPR039 Red Hose 3/8'' 26 PPR042 Hose Clamp 13-20 Undercarriage Assembly

remove from

skid

connect the power

connect solution and

vaccuum hoses

connect the wand

fill the solution tank

turn pump switches and

vacuum switches on on at a time.

now you are ready to

clean

Page 3: Carpet Extractor Machine · 21 PPR046 75 mm Muffler Pipe 22 PPR054 Nut 23 AAG470 Washer 24 PPR051 Brass Barb 25 PPR039 Red Hose 3/8'' 26 PPR042 Hose Clamp 13-20 Undercarriage Assembly

Connecting the power Connect the female sockets of the supplied extension cords to the panel

sockets.

Note: You must connect both cord to operate the machine and when

using at pressure above 400 psi, you must connect to two separate

power phases in the building.

Pressure Hose Vacuum Hose

Connect the supplied hoses to the above pictured connection. To

connect the pressure hose push the sleeve back on the brass socket

insert the male plug then release.

To connect the vacuum hose just insert the black hose cuff into plastic

pipe.

Page 4: Carpet Extractor Machine · 21 PPR046 75 mm Muffler Pipe 22 PPR054 Nut 23 AAG470 Washer 24 PPR051 Brass Barb 25 PPR039 Red Hose 3/8'' 26 PPR042 Hose Clamp 13-20 Undercarriage Assembly

Pressure Hose Vacuum hose

Connect the female pressure hose fitting to the male wand connector

and slide the cuff over the end of the wand.

You may need to replace trigger kits See below.

Page 5: Carpet Extractor Machine · 21 PPR046 75 mm Muffler Pipe 22 PPR054 Nut 23 AAG470 Washer 24 PPR051 Brass Barb 25 PPR039 Red Hose 3/8'' 26 PPR042 Hose Clamp 13-20 Undercarriage Assembly

Filling the tank use a bucket or hose to fill the solution tank, you can use

water with a temp up to max of 70 degree Celcius.

If you have the option extra of auto fill, just connect hose to the

Connector on the body.

1. To engage the heater on press the toggle to the heater position.

Please the heater is designed to kept the water heated while not

being used, its intension is not to turn cold water to hot. (switch 1) 2. Before we can start spraying, you need to return the switch the

pump position. (switch 1)

3. Once ready to start turn the round switch on one at a time to

prevent overload on the power.( switch 2,3,4).

4. Opiontal auto pump out, if fitted use switch 5 to turn on.

Pressure gauge / Pressure control Warning!!! It is important to control the predator pressure output.

Hose Connector Auto fill Option

5 1

2 3 4

Page 6: Carpet Extractor Machine · 21 PPR046 75 mm Muffler Pipe 22 PPR054 Nut 23 AAG470 Washer 24 PPR051 Brass Barb 25 PPR039 Red Hose 3/8'' 26 PPR042 Hose Clamp 13-20 Undercarriage Assembly

A standard wand only requires 350 to 400 psi any more may result in unnecessary damage or wear to the wand and trigger system. It is recommended that the upholstery tool or stair tool pressure is 150psi. When using a spinning tool on tiles you may adjust pressure to 800 / 1000psi. To measure the pressure engauge the trigger on your device then adjust accordingly using the pressure control knob.

Pressure adjustment control

General Maintenance & Troubleshooting Guide Maintenance The key to keeping the unit in good working order is general maintenance. Follow the below procedure for best result with unit.

1. Water filter Remove from water tank by unscrewing. Clean and refit.

150 psi

350psi

1000 psi

Page 7: Carpet Extractor Machine · 21 PPR046 75 mm Muffler Pipe 22 PPR054 Nut 23 AAG470 Washer 24 PPR051 Brass Barb 25 PPR039 Red Hose 3/8'' 26 PPR042 Hose Clamp 13-20 Undercarriage Assembly

2. Lint deflector Remove screen from channel and remove all lint and dirt build up

3. Oil level Check once a month.

4. Floor tool Remove build up of lint from opening of tool.

5. Vac motors No maintenance can be done but use Antifoam to prevent chemical and water entering motors and causing

faults.

Troubleshooting Fault Remedy 1. No Power to unit Check power cable and power from source

2. Heater not working Check pump/heater switch is switched to heater and not pump 3. Pump not working Check pump/heater switch is switched to pump and not heater check thermal reset button and depress to engage. 4. No water coming from floor tool

Check pump is running Check water level is sufficient Check floor tool jets for blockage Check water tanks filter for blockage

5. Vac motors not working Check both switches are on (glowing red) Check dome lid is on correctly and sealing Ensure waste dump valve is complete shut

Polivac Warranty 1. When a warranty repair is justified, Polivac welcomes such repair by any of its authorized Service

Centres. In most instances, the request for warranty brought to the attention of our service Divisions or Agents are handled in a prompt routine manner with no question of their validity. However, in some requests for warranty are received which are not justified. In these cases machine owners will be made aware that the premature failure of their equipment was the result of abuse, neglect or other cause not covered by Warranty.

2. The Polivac warranty covers only DEFECTIVE MATERIAL and/or DEFECTIVE WORKMANSHIP. It does not cover labour.

Page 8: Carpet Extractor Machine · 21 PPR046 75 mm Muffler Pipe 22 PPR054 Nut 23 AAG470 Washer 24 PPR051 Brass Barb 25 PPR039 Red Hose 3/8'' 26 PPR042 Hose Clamp 13-20 Undercarriage Assembly

3. Your machine is warranted for 12 months from date of purchase by the original user against faulty workmanship or material. The warranty covers only the replacement, repair or adjustment of any part which in the opinion of Polivac fails as a result of a fault in manufacture assembly. Note 2 year warranty applies to drive motors and gearbox assemblies on electrical machines.

4. In the case of Hire Companies or similar using the unit to rent on a casual basis then 3 months shall apply.

5. This warranty does not cover service calls, travelling time, consumable parts, e.g. drive belts, chains, flexible skirt or hose, dust bags, mains leads, brushes, buffer, buffer strips, sanding discs, light bulbs, nozzles, filters, pressure pumps, piston seals, diaphragms and like items.

6. In the case of proprietary components used by the manufacturer in his product, such as engines, electrical motors, chargers and the like Polivac will pass on any warranty given by the manufacture of these items.

7. This warranty excludes batteries which are guaranteed for 90 days, by the manufactures from date of purchase of the equipment provided that the battery is kept filled to the proper level with distilled water and not abused.

8. Accidental damage is not covered by warranty. 9. Fair wear and tear is not covered by warranty. 10. Only approved chemicals are to be used in the machine. 11. All charges to and from the manufacturer, agent or service centre will be the responsibility of the

owner. 12. Repairs carried out by any other person other than an authorized Polivac repairer will cancel the

warranty. 13. A charge for traveling time and labour will be applicable for on-site warranty service.

POLIVAC WARRANTY IS SUBJECT TO THE LAWS AND REGULATIONS OF THE INDIVIDUAL STATES AND COMMONWEALTH TERRITORIES OF AUSTRALIA. THIS WARRANTY IS NOT TRANSFERRABLE.

Page 9: Carpet Extractor Machine · 21 PPR046 75 mm Muffler Pipe 22 PPR054 Nut 23 AAG470 Washer 24 PPR051 Brass Barb 25 PPR039 Red Hose 3/8'' 26 PPR042 Hose Clamp 13-20 Undercarriage Assembly

Predator MKII & MKIII

Drawings by: LeanSynergicDesign.com.au

Cabinet Assembly

42

35

27

28

8

9

11

29

1

14

11

13

2224

67

11

10

21

12

19 30

15

23

16

3135

34

25

1126

31

201819

17

1133

32

22

29

Page 10: Carpet Extractor Machine · 21 PPR046 75 mm Muffler Pipe 22 PPR054 Nut 23 AAG470 Washer 24 PPR051 Brass Barb 25 PPR039 Red Hose 3/8'' 26 PPR042 Hose Clamp 13-20 Undercarriage Assembly

Predator MKII & MKIII

Drawings by: LeanSynergicDesign.com.au

No Code Description

1 PPR001 Cabinet

2 PPR028 Dump Valve

3 PPR030 Gasket

4 PPR029 Dump Valve Spout

5 PPR031 Nut

6 PPR027 Dome

7 PPR047 Rubber Seal

8 PPR002 Continental Trim

9 PPR049 Vent Grill White

10 PPR114 Dome Latch

11 PVT029 Screw

12 PPR014 Handle Assembly

13 PPR035 Float

14 PPR012 Filter Track

15 PPR013 Filter Screen

16 PPR113 Float Guide

17 PPR177 Screw

18 PPR104 Washer

19 PPR096 Nut

20 VLB608 Rubber Washer

21 PPR103 M8 x 30 mm

22 PPR135 Loop

23 AAA500 Screw

24 PVS037 Nut

25 PVT018 Piano Hinge

26 AAK838 Rivet

No Code Description

27 PPR003 Pinch Weld

28 PPR005A Switch Guard Alloy

29 PPR245 Polivac Label

30 PPR128 Washer

31 PVT025 Washer

32 PPR090 Bolt

33 AAA354 M6 Nyloc

34 PPR212 Screw

35 PPR095 M4 Nyloc

Cabinet Parts List

Page 11: Carpet Extractor Machine · 21 PPR046 75 mm Muffler Pipe 22 PPR054 Nut 23 AAG470 Washer 24 PPR051 Brass Barb 25 PPR039 Red Hose 3/8'' 26 PPR042 Hose Clamp 13-20 Undercarriage Assembly

Predator MKII & MKIII

Drawings by: LeanSynergicDesign.com.au

Motor-Pump-Frame Assembly

9

38

46

17

16

18 19 20

10

8

9

2

1

39

3635

33

3430

37

21 23

3 9

1 5

15

8

32

2431

9

11

22

2627

13

12

14

2829

40

41

42

25

PPR257

8

7

43

Page 12: Carpet Extractor Machine · 21 PPR046 75 mm Muffler Pipe 22 PPR054 Nut 23 AAG470 Washer 24 PPR051 Brass Barb 25 PPR039 Red Hose 3/8'' 26 PPR042 Hose Clamp 13-20 Undercarriage Assembly

Predator MKII & MKIII

Drawings by: LeanSynergicDesign.com.au

No Code Description

1 PPR005 Side Frame

2 PPR009 Wheel Plate

3 PPR006 Front Frame

4 PPR007 Rear Frame

5 PPR010 Cross Bar

6 PPR008 Motor Plate

7 PPR016 Castor

8 PPR090 Bolt

9 AAA354 Nut

10 PPR017 Drive Motor

11 SK006 Bolt

12 AAG365 Washer

13 SLB043 Nut

14 PPR011 Axle

15 PPR093 Bolt

16 PPR015 Tyre

17 AAG480 Washer

18 PPR128 Washer

19 GAS045 Spring Washer

20 GAS049 5/16'' x 3/4'' Set Screw

21 PPR018 Pump

22 Part of PPR018

23 Part of PPR018

24 PPR056 Brass Plug

25 PPR055 Brass Plug

26 Part of PPR018

Motor-Pump-Frame Assembly Parts List

Page 13: Carpet Extractor Machine · 21 PPR046 75 mm Muffler Pipe 22 PPR054 Nut 23 AAG470 Washer 24 PPR051 Brass Barb 25 PPR039 Red Hose 3/8'' 26 PPR042 Hose Clamp 13-20 Undercarriage Assembly

Predator MKII & MKIII

Drawings by: LeanSynergicDesign.com.au

Motor-Pump-Frame Assembly Parts List

No Code Description

27 PPR033 Ball Bearing

28 GAS034 Brass Elbow

29 GAS077 V8 Vac Hose

30 PPR256 Brass Elbow

31 PPR059 Reducing Plug

32 PPR053 Brass Elbow

33 PPR042 Clamp

34 PPR039 Hose

35 PPR051 Brass Barb

36 AAG470 Washer 1/2'' x 1'' Zinc Bright

37 PPR038 Female Hose end 1/4'' SAE

38 PPR102 Splin Pin

39 PVT029 Screw

40 PPR054 Nut

41 PPR059 Reducer

42 PPR032 Monel Screen

43 PPR257 Oil - Breather kit

Page 14: Carpet Extractor Machine · 21 PPR046 75 mm Muffler Pipe 22 PPR054 Nut 23 AAG470 Washer 24 PPR051 Brass Barb 25 PPR039 Red Hose 3/8'' 26 PPR042 Hose Clamp 13-20 Undercarriage Assembly

Predator MKII & MKIII

Drawings by: LeanSynergicDesign.com.au

Undercarriage Assembly

27

2526

26

24 23

31

33

36

37

32

14

5

39

40

38

3534

41

121316

3029

8

1846

7

28

17

19

21

42

6

14

15

43

9

22

44

404520

32

30

1110

Page 15: Carpet Extractor Machine · 21 PPR046 75 mm Muffler Pipe 22 PPR054 Nut 23 AAG470 Washer 24 PPR051 Brass Barb 25 PPR039 Red Hose 3/8'' 26 PPR042 Hose Clamp 13-20 Undercarriage Assembly

Predator MKII & MKIII

Drawings by: LeanSynergicDesign.com.au

No Code Description

1 PPR022 Switch

2 PPR130 Rocker Switch Neok

3 PPR048 Inlet Socket

4 PPR023 Hour Meter

5 PPR124A Thermal Overload

6 PPR020 Pressure Gauge

7 PVT029 S/S Self Tap Screw

8 PPR080 Brass Conector

9 PPR021 Unloader

10 PPR004 Kick Plate

11 AAK838 Pop Rivet

12 PPR060 Brass Elbow

13 PPR058 Brass Reducer

14 PPR061 Brass Elbow

15 PPR065 Brass Reducer

16 PPR037 Hose End

17 PPR236 Brass Elbow

18 PPR235 Hose Assembly compleate with ends

19 PM005 Vacuum Motor

20 COM086 Rubber Seal

21 PPR046 75 mm Muffler Pipe

22 PPR054 Nut

23 AAG470 Washer

24 PPR051 Brass Barb

25 PPR039 Red Hose 3/8''

26 PPR042 Hose Clamp 13-20

Undercarriage Assembly Parts List

Page 16: Carpet Extractor Machine · 21 PPR046 75 mm Muffler Pipe 22 PPR054 Nut 23 AAG470 Washer 24 PPR051 Brass Barb 25 PPR039 Red Hose 3/8'' 26 PPR042 Hose Clamp 13-20 Undercarriage Assembly

Predator MKII & MKIII

Drawings by: LeanSynergicDesign.com.au

No Code Description

27 PPR052 Brass Barb

28 PPR184 Vac Motor Mounts Spring

29 PPR040 Silver flex Hose

30 PPR043 Hose Clamp 40-55

31 PPR133 Inlet Booster Box

32 PPR044 Muffler end Cap

33 PM037 50 mm Vac Pipe

34 PVS424A Base Brace

35 PPR134 Filter RFI

36 PPR144 Float Switch

37 PPR025 Heater Element

38 PPR098 Pan Phillips

39 PVT025 Stainless Washer

40 PPR095 Nyloc Nut

41 BV018 Screw

42 PPR248 Knob Unloader

43 PPR252 Screw

44 PPR138 Round Ferrite

45 PPR129 Relay 240V

46 PPR237 Brass Elbow

Undercarriage Assembly Parts List


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