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Cars and Computers: Building a Java Carputer
Simon RitterHead of Java Technology EvangelismOracle Corp.
Twitter: @speakjava
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Safe Harbor Statement
The following is intended to outline our general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decisions. The development, release, and timing of any features or functionality described for Oracle’s products remains at the sole discretion of Oracle.
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My First Car: 1981
• No electronics–Well, it had a radio
• Purely electromechanical– Points/Distributor– Carburettor/Manual choke– Drum brakes– Dynamo– Lights, horn, wipers, fan, ignition switch
1971 Mini Clubman 1000
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Car Wiring: 1970s
Image coutesy of Haynes manuals
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My Current Car
• Lots of electronics– Engine Control Unit (ECU)– Fuel Injection/Electronic timing– “Fly-by-wire” throttle– Anti-lock Braking System (ABS)– Electronic Stability Program (ESP)–Magnetorheological Suspension– Satellite navigation– Auto-sensing wipers and lights
2011 Audi S3
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Bus architecture means substantially less wiring
Car Wiring: 2011
Convenience Bus Infotainment Bus Powertrain Bus
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Carputer Design Objectives• Display realtime data• Engine performance (Power, Torque, Load)• Driver data (Throttle position, steering angle, braking force, etc)• G-Forces on car• Graphed data for time-based analysis
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Carputer Hardware Architecture
USB WiFi Dongle
Touch Screen
Accelerometer
HDMI USB
I2C
12V CarConverter
ELM327
CarService
Port
5V USB
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ELM327
• WiFi or Bluetooth connection to OBD-II• Fixed IP address, Ad-hoc networking• Need to configure Raspberry Pi– /etc/network/interfaces
• AT style commands for control• Non-AT commands are assumed to be OBD-II– Simple request-response interaction– Easy to write Java code to handle this
Cheap way to hack your car
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Touchscreen
• 2 DIN fitting size– Ideal for centre console
• HDMI input– Specifically marketed for Raspberry Pi
• USB connection for touch screen
Lots of things available on eBay
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Hardware Fitting Challenges
Touchscreen
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Accelerometer• Sparkfun breakout board MPU 9150– 9 DoF sensor (accelerometer, gyroscope, compass)
• Communications via I2C– Configure Raspberry Pi /etc/modules• i2c-bcm2708, i2c-dev• i2c-detect -y 1 to get address
– Compass communication is a bit more complicated• Second I2C bus
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Accelerometer CodeUsing Pi4J Library on Java SE Embedded
I2CBus bus = I2CFactory.getInstance(I2CBus.BUS_1);I2CDevice device = bus.getDevice(0x68);
/* Start sensing */device.write(0x6B, (byte)0b00000000);device.write(0x6C, (byte)0b00000000);
/* Set configuration */device.write(0x1B, (byte)0b00011000); // Gyroscopedevice.write(0x1C, (byte)0b00000100); // Accelerometer
device.read(0x3B, accelData, 0, ACCEL_PACKET_SIZE);
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Carputer Software Architecture
• Screens based– Splash screen– Basic and advanced car data– G forces on car– Graphed results of different parameters
• Simple UI– Can’t read numbers when driving
• Touchscreen to switch screens– Repurpose existing car controls to change screen?
Realtime Data
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Take Inspiration From Others
UI Design Ideas
Renault Megane Sport
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Take Inspiration From Others
UI Design Ideas
Tesla
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Take Inspiration From Others
UI Design Ideas
Lamborghini Reveton
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Simple Data Display Control• Only uses 3 nodes– Polygon– Rectangle– Line– Labels are optional
• Displays– Current value–Maximum value since start (resetable)
• Simple to understand from a glance
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Carputer Hardware Architecture
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USB via FTDICrossover ethernet
Infra red Thermal sensor
CAN High
CAN Low
OBD2 Service Port
Wi-Fi
Accelerometer/Gyro/Compass
I2C
USB
UART
Serial
GPSHeart Rate Monitor
USB
Video Camera
Raspberry Pi Model B+7” Touch secreen
USB
SDR/TPMS
CAN Bus
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Tracking Position With GPS• AdaFruit Ultimate GPS breakout– 10Hz read rate– Serial interface
• Very simple configuration– Disable /dev/ttyAMA0 on Pi as console– 9600 8N1– Read data using librxtx-java– Comma separated values $GPGGA and $GPVTG– Need to handle frequent data corruption
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Heart Rate Monitoring of the Driver• Sparkfun board– USB interface, serial connection
• Similar to GPS– Use librxtx-java– 9600, 8N1
• More complicated coding– Actually need to send a read request!
• Some issues with wireless connection– 80cm max, doesn’t work well through a Rapsberry Pi
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In-car Video• Becoming very common to avoid insurance issues• Transcend DrivePro 200– Built-in Wi-Fi– iPhone app
• How to get video stream?– Approached Transcend tech support– Found VLC code–Wireshark– SYN/ACK, Yuck!
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Camera Application
192.168.0.1 192.168.0.2
Port 9000 Port 43229
Port 9001 Port 42719
Port 9002 Port 58105
Port 8554 (RTSP) Port 60583
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The Simplest Solution Is Often The Best
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Push button using GPIO lines and Pi4J
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Thermal Sensors For Brakes and TyresThe Goal
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Infra-Red Thermometer
• MLX90614 breakout board– I2C interface seemed problematic on the Pi– Also has serial interface– Use FTDI breakout board– 4 wires becomes simple serial interface
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The Reality
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Thermal Sensor Data• Provides continuous reading as lines of text (e.g. 73.2F)– Don’t like Fahrenheit, wanted Celcius– Lambdas and Streams!
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private double currentTemperature;
public void run() { thermalReader.lines() .mapToDouble(s -> Double.parseDouble(s.substring(0, s.length() - 1))) .map(t -> ((t - 32) * 5 / 9)) .filter(t -> t != currentTemperature) .peek(t -> listener.ifPresent(l -> l.temperatureChange(t))) .forEach(t -> currentTemperature = t);}
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Thermal Sensor Data• Provides continuous reading as lines of text (e.g. 73.2F)– Don’t like Fahrenheit, wanted Celcius– Lambdas and Streams!
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private double currentTemperature;
public void run() { thermalReader.lines() .mapToDouble(s -> Double.parseDouble(s.substring(0, s.length() - 1))) .map(t -> ((t - 32) * 5 / 9)) .filter(t -> t != this.currentTemperature) .peek(t -> listener.ifPresent(l -> l.temperatureChange(t))) .forEach(t -> this.currentTemperature = t);}
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Tyre Sensor
Fitting The Thermal Sensors
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Brake Disk Sensor
Fitting The Thermal Sensors
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Separate Pi in Engine Bay
Fitting The Thermal Sensors
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Fitting The Thermal Sensors
• Simple server listens on port• Carputer requests data• Couple of issues– Server needed reset for new
connection (bug to be fixed)– How to tell which sensor is which
(ttyUSB0/ttyUSB1)
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The Networked Car
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Fitting The Thermal Sensors
• Rasperry Pi at over 50C– After 10 minute drive
• New approach required– Longer USB cables– Put the Pi in the car
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Internal Combustion Produces Heat
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Getting Data From The CAN Bus• Controller Area Network• Used to connect many sensors, actuators and devices–Without huge amounts of wiring
• Conveniently the CAN bus is connected to the OBD2 port– Yes, the wiring is there– No, the signals are not– Presumably security measure from car manufacturers– Boo!
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Where There’s A Will There’s A Way
Getting Data From The CAN Bus
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Where There’s A Will There’s A Way
Getting Data From The CAN Bus
Success! (And the car still works)
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Getting Data From The CAN Bus
• Lawicel CAN bus to USB • Serial device• Sends decoded data• Need to write a Java library– CAN id–Message data
• Then the hard part starts– Figuring it all out
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Electrical Connectivity Is Only The Start
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Finished Data Capture System
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Display Collected Data• JavaFX application• Video stream– Synchronised to data streams
• Data recorded as sequence of text records– Comma separated values–One line per sensor– Time stamp
• Read all data in at start of application– 15 minutes of data takes about 100ms
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• Video (with controls)
• G-forces
• GPS co-ordinates/altitude
• Map of current position
• Speed (compare car and GPS)
• Bearing
• Engine load
• Fuel pressure
• Air intake temperature
• Coolant temperature
• Catalyst/exhaust temperature
• Tyre temperature
• Brake temperature
• Throttle position
• Engine RPM
• Heart rate
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Data To Display
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Conclusions• Cars produce lots of data• Use of sensors with Java is simple to collect (most) data• Playback of data useful for insurance, fleet management, training• Java and JavaFX make UI design simple
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Resources and Links• www.sparkfun.com• www.adafruit.com• www.raspberrypi.org• blogs.oracle.com/speakjava• Twitter: @speakjava