137.4 5.41

95.5

3.76

104 4.09

QTY. PART NUMBER1 STM-CAR-01-CAR BODY1 STM-CAR-02-CRANK HOUSING2 STM-CAR-03-CRANK-AXLE SHAFT BEARING1 STM-CAR-04-BULKHEAD1 STM-CAR-05-FIREWALL1 STM-CAR-06-BOILER1 STM-CAR-07A-WATER FILLER NUT1 STM-CAR-07B-WATER FILLER SCREW CAP1 STM-CAR-08-STEAM DOME1 STM-CAR-09-SAFETY VALVE BODY1 STM-CAR-10-SAFETY VALVE ADJSUTING NUT1 STM-CAR-11-SAFETY VALVE STEM1 STM-CAR-12-SAFETY VALVE WASHER1 STM-CAR-13-SAFETY VALVE CORK DISK1 STM-CAR-14-SAFETY VALVE SPRING1 STM-CAR-15-CYLINDER MOUNTING BLOCK1 STM-CAR-16-CYLINDER PORT BRACKET1 STM-CAR-17-BURNER TRAY1 STM-CAR-18-BURNER LAMP WICKING

QTY. PART NUMBER1 STM-CAR-19-BURNER LAMP WICKING SCREENING2 STM-CAR-20-BURNER GUIDE BLOCK1 STM-CAR-21-CYLINDER1 STM-CAR-22-CYLINDER PIVOT SHAFT1 STM-CAR-23-CYLINDER PIVOT SHAFT SPRING1 STM-CAR-24-CYLINDER REAR COVER1 STM-CAR-25-PISTION AND CON ROD1 STM-CAR-26-CRANK SHAFT-REAR AXLE4 STM-CAR-27-WHEEL HUB AND TIRE1 STM-CAR-28-FRONT WHEEL AXLE1 STM-CAR-29-STEERING ROD2 STM-CAR-30-HEAD LIGHT2 STM-CAR-31-REAR LIGHT1 STM-CAR-32-DRIVER1 STM-CAR-33-FLOOR3 STM-CAR-M2.5 NUT1 STM-CAR-M2.5x5 PAN HEAD SCREW2 STM-CAR-M2.5x10 PAN HEAD SCREW1 STM-CAR-M2x5-WOOD SCREW1 STM-CAR-M3 NUT2 STM-CAR-M3 WASHER

J.A.M. DE WAAL PAPAKURA NZ

PROJECT No 09A-17-00 PROJECTION

A3Copyright ©

TITLE

DWG SCALE: 1:1 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: dewaal@xtra.co.nz.

JDW DRAUGHTING SERVICES

NOTES:

DATE

No: STM-CAR-01SHEET: 01 OF 03 JULY-2015GENERAL ARRANGEMENT,

ISOMETRIC VIEWS AND B.O.M.A MIDGET STEAM CAR USING A DOUBLE ACTING OSCILLATING ENGINE

JDWDS

R57

0.5

3

19

4 6

6

3

3

2

127

MAKE SEPARATELY

BRSBRS

69.5

25 31.5

R16

R16

R57

R57

76

76

88

88

183

3.5

44.5

16

8.5

13

2.5

2.5

2.5

32

32

5

37.5

4

FLAT PATTERN0.5mm THICK SCALE 1:1.5

FOLD LINES

FOLD UP

FOLD UP

FOLD

UP

SOLDER ALL

8.5 2

BRS

11

R16 R51

17

46

0.5

ALL 05mm PLATE

BRZ

2.5

4

5

SCALE 2:1

BRS 64

56

R2

15.5

12

0.5mm THICK SCALE 1:1.5

BRS 0.5

6.5

9.5

19

6.5

76

1

5

3

4

9.5

22

31.5

76

1

BRS R10.3

25.5

26

R10.3

59

59

0.7mm THICK PLATE

SOLDER ALL AROUND

M5 NUT

BRS07

BRS

SYN

1

5

8

5

15

R2.5

GASKET SEAL

1.5mm THICK

BRS

11

13

3

7 11

R60

SOLDER

BRS

0.5

5

3 4

7 SCALE 2:1

M2 NUT

10BRS

SCALE 2:1

3.4 4

3

11.5

1.2 0.3

1.2

M2 SCALE 2:1

0.2

2

4

SCALE 2:1CORK orGASKET MATERIAL

1

2

4

SCALE 2:1

SPS 3.4

SCALE 2:15 COILS

3.1

3.9

WOOD

26

5.5

7

30° 30°

4

4

13

2.5 2.5

CU

BRS

3

13 3 3 13.5

R2

2.5

1.5 4PL

2.5

4°

23 23

33

1.6

1.6 1.6

1.6

1mm THICKFOLD LINE

4

4 10.8

39

TUBE 3x2SOLDER

DETAIL-A

R10.5

36.5

BRS

2.4

4

1.5

4

3

DETAIL-A

MS or S/S 0.5

73

A

A

0.5mm THICK PLATE

5

26 3 3

7 7 7 6 6

4

6

6

11 3

SECTION A-AWICK MATERIAL or LAMP WICKING

72.5

26

4.5mm THICK

MESH SCREEN

72.5

26

0.5mm THICK

BRS

60

2.5

30°

2.3 5mm THICK

16.5 16.5

5.8

5.8

1.5 1.5 3x1.5DEEP

9.5

40

11.5

1.5

0.5

20 13 13

3

SOLDER

SOLDER

MS 6 2

13

M3

M3

SPS

5.5

7 COILS

3.5

4.5

BRS

9.5

1

3

9

6

BRZBRS

MS

15.5

9.5

10 71.7

88.5

2.5

6.5 3 SOLDER

MS

7.5 60.3 26.8

8

2.5

SYNALU

7

12

14

R2 R

1 R13

4.7

35

14

ALU

8

12

2

ALU 2

8

16

R57.5

01

02

03

04

05 06

08

09

12

11

13

14

15

16

17

1819

20

22 23

24

21

26

27

30

31

J.A.M. DE WAAL PAPAKURA NZ

PROJECT No 09A-17-00 PROJECTION

A3Copyright ©

TITLE

DWG SCALE: 1:1 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: dewaal@xtra.co.nz.

JDW DRAUGHTING SERVICES

NOTES:

DATE

No: STM-CAR-02SHEET: 02 OF 03 JULY-2015PARTS AND ASSEMBLIESA MIDGET STEAM CAR USING A DOUBLE

ACTING OSCILLATING ENGINEJDWDS

BRSBRSBRS

MS

MS

61.7

1 3

WOOD

2.5

R2.5

5 3 3 3.5

52 52

5.3

SOLDER

SOLDER 2.5

9

0.5 R1.5 5

.5

2

5

S 25

23.5

01

2015

16 05 04 0203

32

SA-101

27.5

13

44

0.5 0.5

40

12 0303

06

0807A

07BSA-103

SOLDER

SA-102

1012

13

09

11

14

SA-103

SA-101

SA-102

SA-105

SA-104

SA-105

1918

17

21

24

22 23LOCTITE

SA-106SOLDER

66.5

26

27 27

LOCTITE OR GLUE

SA-107 76

28

27 27

SWIVEL

AXLE FREE RUNNING IN SWIVEL

SA-108

SA-108SA-107

SA-104

SA-10625

SA-110

29

29

NOTES:0. ALL THE DRAWINGS ARE IN METRIC MEASUREMENTS1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE.3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF)4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE.5. INQUIRE AT THE APROPRIATE AUTHOROTIES WHETHER OR NOT THIS BOILER REQUIRES A PRESSURE TEST CERTIFICATE.6. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED. (IF STEAM PRESSURE IS LESS THAN 1.5BAR (22PSI) SOFT SOLDER CAN BE USED BUT NOT PREFERED)7. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE.8. WHERE PREFERED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER HIGH STRENGHT GLUE, POXY RESIN, OR SOLDER.9. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NON-FERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR MONEL.10. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS ENTIRELY LEFT TO THE BUILDER/MODELMAKER.11. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE ERRORS/OMISSSIONS CAN BE RECTIFIED.

OTHER ABBREVIATIONSPF = PRESS FITPCD = PITCH CIRCLE DIAMETERRM = REAMHEX = HEXACON, 6SIDEDCP = COMPRESSEDKNL = KNURLEDSA-xxxx = SUB ASSEMBLY-xxx

MATERIAL ABBREVIATIONS:ALU = ALUMINIUMBRS = BRASSBRZ = BRONZE OR GUNMETAL (BRZ/GM)CI = CAST IRONCU = COPPERGRA = GRAPHITEMS = MILD STEEL/BRIGHT MILD STEELS/S = SILVER STEEL OR STAINLESS STEELSPS = SPRING STEELSYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER

IN GENERAL SYNTHETIC MATERIALS SOULD BE ABLE TO WITHSTAND THE HEAT AND PRESSURE(S) APPLIED TO THEM.

J.A.M. DE WAAL PAPAKURA NZ

PROJECT No 09A-17-00 PROJECTION

A3Copyright ©

TITLE

DWG SCALE: 1:1 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: dewaal@xtra.co.nz.

JDW DRAUGHTING SERVICES

NOTES:

DATE

No: STM-CAR-03SHEET: 03 OF 03 JULY-2015PARTS AND ASSEMBLIESA MIDGET STEAM CAR USING A DOUBLE

ACTING OSCILLATING ENGINEJDWDS