Process Water Solutions Demineralization Reverse Osmosis Softening Sand / Carbon Filtration Cartridge / Bag Filtration 3 Separation Systems Your Purification Partner 3 Separation Systems Your Purification Partner Cartridge / Bag Filtration Cartridge Filters A device made of housing and a removable cartridge (element) for fluid filtration. Elements can be cleanable and reusable or disposable. Cartridges is a medium due to which filtration happens & Cartridge Filter Housing is a structure in which cartridge gets placed. Both Comes in different types. Structure Sizes Make Housings Type Wound Depth Pleated Slim Standard Jumbo 10/20” 30/40” Opaque Transparent Polypropylene Polycarbonate Stainless Steel Bag Filters This is a textile or sintered polymer filters used on Process liquid or waste stream to provide a final polish or remove floc particles. It can also be used to remove dust and fume particles from gas streams. Structure Sizes Housings 10” 20” Polypropylene Stainless Steel Single Bag Multiple Bag S.S.+ Cast Iron Filtration Range End Connections 100/50/25µ 10/5/1µ BSP/Male/ Female Flanged Triclover 105, Vakharia Industrial Estate Ram Mandir Road, Goregaon (W) Mumbai - 400104, INDIA. Tel : +91-22-32201863 Cell: +91-98923 45754 [email protected]www.separationsystems.in
Transcript
Process Water Solutions
Demineralization
Reverse Osmosis
Softening
Sand / Carbon Filtration
Cartridge / Bag Filtration
3 Separation SystemsYour Purification Partner3 Separation Systems
Your Purification Partner
Cartridge / Bag Filtration
Cartridge FiltersA device made of housing and a removable cartridge (element) for fluid filtration. Elements can be cleanable and reusable or disposable.
Cartridges is a medium due to which filtration happens & Cartridge Filter Housing is a structure in which cartridge gets placed. Both Comes in different types.
Structure Sizes Make HousingsType
Wound
Depth
Pleated
Slim
Standard
Jumbo
10/20”
30/40”
Opaque
Transparent
Polypropylene
Polycarbonate
Stainless Steel
Bag FiltersThis is a textile or sintered polymer filters used on Process liquid or waste stream to provide a final polish or remove floc particles. It can also be used to remove dust and fume particles from gas streams.
When water contains a significant amount of calcium and magnesium, it is called hard water. Hard water is known to clog pipes and to complicate soap and detergent dissolving in water.
Water softeners are specific ion exchangers that are designed to remove ions, which are positively charged. Softeners mainly remove calcium (Ca2+) and magnesium (Mg2+) ions. Calcium and magnesium are often referred to as hardness minerals'. Softeners are sometimes even applied to remove iron. The softening devices are able to remove up to five milligrams per liter (5 mg/L) of dissolved iron.
WATER SOFTENERS
Applications:
· Household · Beverage · Plastic Moulding · Metal Finishing
· Mfg · Petroleum · Cosmetic Industry
· Textile Industry · Reverse Osmosis · Gardening
System
2Ca
++ Na
Components
Pressure Vessels:
FRP - Fiber Reinforced Plastic – Pentair International Ltd,
fabricated In-House with advanced Manufacturing Processes gives Low Maintenance, Higher servicing life with Space Savings.
Ion Exchange Resin: As a part of the best industry practice we only use MONODISPERSION
RESINS having size distribution of 0.6 mm through. Results in High quality, Longer reneration periods, Low channeling with high pressure and shock
resistivity and Longer changing periods.
Multiport Valves:
Instead of conventional Six Way Valve type pattern we use new generation Multiport Valves (For Small to Medium systems) which not only reduces labor requirement but also saves space, Reduces maintainence time during
PVC/ PVC-U Pipes and Fittings are of +Goerge Fischer+, Switzerland or any
standard Indian Make, S.S. Piping are custom made at our fabrication shop with electro polishing which makes It suitable for all purposes including
Pharma & Electronic Industry.
MIXED BED·
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Regenerative Type
Low Cost for Production Per Ltr of Water
High Equipment Cost
Fully Automized Process
Medium to Higher Productions
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Non Regenerative Type
Continuous High Quality Water
Compact Design
Low Equipment Cost
Negligible Labor Charges
Lower to Medium Productions
POLISHER
Sand filtration is one of the oldest wastewater treatment technologies known. If properly designed, constructed,
operated and maintained, a sand filter produces a very high quality effluent. Sand filters are beds of granular material, or sand,
drained from underneath so that pretreated water and wastewater can be treated, collected and distributed to the land applica-
Sand Filter:
Sand & Carbon Filters
3 Separation SystemsYour Purification Partner
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Pretreatment of R.O./D.M./U.F./ Softener
Posttreatment of Waste Water before Discharge
Municipal Water Filtration
Industrial Water Purification
Chemical Purification
Applications
Carbon filters uses Granular activated charcoal removes Colours, Bad Odours, Dissolved Organic impurities and other
chemicals that are dissolved in water passing through a filter containing GAC by trapping the chemical in the GAC. However, other
chemicals, like sodium or nitrate, are not attracted to the carbon and are not removed. Eventually, the ability of the GAC to bind
and remove chemicals is used up and new, or regenerated, GAC is needed.
The Sand and Carbon Filters are used individually or in combinations for below applications:
Carbon Filter:
Basic System Design
Polyester composite
Stainless steel (on request)
Filtration velocity 6-15 m3/h.m2:
Diameter 50 cm to 1m1 to 3m?:
Filtration area 0,2 to 0,8 m20,8 to 7 m2:
Flowrates 10L/h to 10 m3/h10 to 100 m3/h:
Pressure ratings 4 to10 bar:
Vessel Materials Epoxy-coated steel:
Top manhole
Accessories
Options
Control
Sand 0.4-0.8 mm / Sand 1.0-2.0 mm
Gravel 2.0-3.15 mm / Gravel 3.15-5.6 mm
2 1/2 to 6"DN 400
5-ball or butterfly valves/multiport valve
Manometers, degaser, flowmeter
Automatic or manual backwash,
on timer and/or differential pressure
Bed depth 1 meter min:
Filtration media Anthracite 1.4-1.5 mm:
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R.O. + Pretreatment - 500 LPH
R.O. - 3000 LPH
3 Separation Systems is water treatment plant manufacturing organization dedicated to offer customers the superior commercial, industrial and medical reverse osmosis systems. Our goal is to provide the most advanced system with proven components, a better engineered and tailor made for each & individual client. Our experience enables us to manufacture major items in-house to ensure system reliability and a proven product you can trust.
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4” & 8” Composite Polymer High Flow Membranes
Pretreatment – Sand/Carbon/Softener*
Posttreatment – Demineralization/EDI
Control Panel with PLC
Feed & High Pressure Pumps
Cartridge/ Bag Filters
Pressure Monitors
Flow Monitors
Feed/ Booster Pumps
Chemical Dosing Pumps
Pressure Switches
Conductivity/Level Controller
S.S./ M.S. Powder Coated Frame
Std PVC/ PVC-U/ S.S. Piping
System Included
Reverse Osmosis
3 Separation SystemsYour Purification Partner
Features :
High Quality Water
Components
Construction
Maintenance
Our reverse osmosis not only rejects most organics and salts from water but residual synthetic detergents, bacteria, viruses and suspended microscopic particles.
Each piece of component selected for use in RO system goes thru stringent quality control while manufactured to ensure minimum maintenance during operation. To mention, we only work with the best in the industry to produce only the systems with highest return, higher stability & longer servicing period are the key to our continuous success.
The design are the most compact with great aesthetics backed by the fact of minimum labor requirements during maintenance. Our U-PVC or SS both systems are constructed with ease of a mantle and dismantle the whole plant combine with simple piping is an added advantage.
Our system comes with all preoccupied monitors, instrumentations, controllers keeping in mind each part of plant to prevent any kind of deterioration of the filter, membranes and of mechanical and electrical systems with minimum shutdown time for regular maintenance period.
Components
Membranes:
We use Composite Polymer Based Sprial Wound with FRP taped Membranes for the superior flow, High Servicing life with stringent quality constraints. Commonly used membranes includes :
FILMTEC, Dow, USA, / HYDRANAUTICS, USA / OSMONICS, GE, USA
housings are manufactured In-House with sophisticated
manufacturing process while for FRP we use CODE LINE, Pentair or Equivalent standard brands.
High Pressure Pumps:
This is the heart of the RO system. These are Multistage Vertical Full SSgrade Pumps, the quality & life of RO output water majorly depends onthis stage. We use: GRUNDFOS/LOWARA/EBARA brands which indicates
highest quality in the industry.
Chemical Dosing Pumps:
This are applicable for dosing of Antiscalant/Cleaning Chemicals andother polyelectrolyte's in pretreatment stage of RO Process. This are
Diaphragm type with dosing generally in the range of 0 – 5, 0 -10, 0 -15
lph. ETATRON/EDOSE brands we use.
Cartridge & Bag Filtration:
This basically includes Housing & Cartridge or Housing & BagHousings:
Polypropylene or Stainless Steel Grade cartridge & Bags: Polypropylene,
PVDF, Teflon and other.
Piping:
PVC/ PVC-U Pipes and Fittings are of +Goerge Fischer+, Switzerland
or any other equivalent brand, S.S. Piping are custom made at our
fabrication shop with electro polishing which makes It suitable for all purposes including Pharma & Electronic Industry.
Operating Specifications :
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Configuration: Spiral Wound Membranes
Operating Process: Single Stage,
Recycling/Openflow
Recovery: Upto 60%
Operating Temperature : < 40 C
Operating Pressure: 8 – 15 Bar
Flow Rate: Upto 25 M3/Hr
Product Turbidity: ≤ 0.1 NTU
Water passes
thru media for
further treatment
DUAL MEDIA
FILTRATION
To filter
suspended
& organic
impurities
To Filter residual
suspended
impurities
up to 5 Micron
HIGH PRESSURE
PUMP
This stainless steel
high pressure pump
is to Boost pressure 2up to 16 kgm/cm
ULTRA VIOLET
STERILIZATION
UV System is to
remove Biological
Disinfection and is
capable to destroy
Bacteria & Virus
up to 99.9%
ANTI SCALANT
DOSING
To feed Anti Scalant
for treatinginsoluble
salts prior to entering
RO arrangement
CHEMICAL
DOSING
For Dosing
Chemicals
Treated Water
(Drinking Water)
as per
BIS 10500 : 1991
Rejectd WaterCan be used for Gardening, Wahsing etc.
