Case Study: Environmental Responsibility in Practice – Implementation in Serbian SMEs
Ivanka Popović
National Cleaner Production Centre in Belgrade, Serbia
Belgrade, June 26, 2007
Cleaner Production Programmein Serbia
February – June 2006
Belgrade, June 26, 2007
NCPC SerbiaPilot project “Assistance in the Establishment and Operation of a NCPC in Serbia”
Activities Common workshops on environmental issues for company representatives (cross-sectoral learning) Individual consulting: special support in organizational and technical fields
Belgrade, June 26, 2007
NCPC Serbia
A joint endeavor of
UNIDO
The Ministry of Science and Environmental Protection and its
Division of Environmental Protection
The Faculty of Technology and Metallurgy of the University of Belgrade
Belgrade, June 26, 2007
Results
12 CP experts were trained
6 from the FTM
1 from the Faculty of Technology in Leskovac
2 from the Faculty of Mechanical Engineering
1 from the Serbian Chamber of Commerce
2 from the Division of Environmental Protection
Belgrade, June 26, 2007
Companies participating in the CP program
•GALENIKA Zemun-Belgrade
•DUGA Belgrade
•HEMOVET Vršac
•REFINERY BG Belgrade
•DCP HEMIGAL Leskovac
•UMKA Belgrade
Belgrade, June 26, 2007
CP option Investment in € Savings in €/yearReduction of waste packaging material 16,000.00 13,700.00Installing frequency regulations on some reactors 28,600.00 330.00Thermostatic valves on heating bodies 5,150.00 3,000.00Energy consumption control device 1,150.00 3,000.00Sensors to regulate using llights 5,715.00 1,020.00Substitute long-distance heating system with gas 146,300.00 33,650.00CIP mobile system 11,500.00 9,200.00Automatic monitoring system 11,500.00 5,520.00Condese recycling system reconstruction 23,000.00 11,040.00Total 248,915.00 80,460.00
Belgrade, June 26, 2007
CP option Investment in € Savingsin €/year0,00 12.000,00
Recycling resins from the process 0,00 4.000,00Installing water meters in a cooling tower 1.000,00 1.400,00Installing O2 sensors and meters 3.500,00 3.500,00Refurbishing compressed air installation 500,00 2.000,00Recycling NaOH and H3PO3 0,00 800,00Condensate return 150.000,00 54.000,00Installing inverted converter in cooling process 10.000,00 10.000,00Total 165.000,00 87.700,00
Belgrade, June 26, 2007
CP options Investment in € Savingsin €/yearWaste separation hazardous and non-hazardous 0,00 3.033,71Waste separation (hazardous liquids) 0,00 67.415,73Building a fire wall in store house for fire/expl. mater. 1.348,31 2.247,19Building fire wall around reactors 1.123,60 1.348,31Improving ventilation system 1.146,07 483,15Installing new compressors 15.168,54 1.123,60Setting up in-company waste logistic 561,80 280,90Improving lab ventilation system 561,80 33,71Thermoinsulation of building 15.168,54 3.370,79Installing new boilers 15.168,54 15.168,54Improving in energy consumption 2.247,19 1.685,39Total 52.494,39 96.191,02
Belgrade, June 26, 2007
Refinery Belgrade
CP options Investment in € Savingsin €/yearEnergy savings- electricity 0,00 2.556,00Energy savings- oil 0,00 92.590,00Water consumption savings 0,00 3.646,00Setting up in-company waste management logistic 0,00 20.550,00Condensate return 563,00 79.000,00Efficiencies improvements in the steam system 87.000,00 290.000,00Total 87.563,00 488.342,00
Belgrade, June 26, 2007
CP options Investment in € Savings in €/yearSetting up in-company waste management logistic 0,00 3.374,00Organizing batch production 0,00 2.046,00Sensors to regulate using llights 100,00 400,00Energy consumption control device 200,00 1.300,00Water meters 2.250,00 0,00New labeling machine 13.000,00 10.000,00Closing loop for technological water 500,00 1.000,00Installing heat recuperation system 6.000,00 15.000,00Total 22.050,00 33.120,00
Belgrade, June 26, 2007
CP option Investment in € Savingsin €/yearEnergy savings and condensate return 74.539,00Waste water reduction and heat recovery 31.220,73Waste management system 21.854,00Substitution of natural gas with reneuble energy 274.742,00Reconstruction on the Coating Dryer SectionReplacing the existing drives with new motors Reparation of the existing presses Total 402.355,73
Belgrade, June 26, 2007
RESULTS
COMPANY INVESTMENT € SAVINGS €GALENIKA 248.915,00 80.460,00DUGA 165.000,00 87.700,00REFINERY BG 87.563,00 488.342,00HEMOVET 52.494,00 96.191,02DCP HEMIGAL 22.050,00 33.120,00Total 576.022,00 785.813,02UMKA 402.355,73
1.188.168,75
Belgrade, June 26, 2007
Implemented CP options
2%12%16%
15%
34%
21%
Replacing raw and auxiliary materials
Internal recycling
New equipment
Technological modification
Good housekeeping and org. measures
Other measures/smaller modifications
Belgrade, June 26, 2007
Environmental impact performance
8%
39%
14%11%
12%
16%
Material savings Energy savings
Reduced water consumptions Waste minimization
Lower emissions to air Lower emissions to water
Belgrade, June 26, 2007
Follow-up of the pilot program
Spring-Summer , 2007
assessment of the CP strategies implemented in the participating companies
selection of the company to receive the UNIDO-CP award
Belgrade, June 26, 2007
Establishment of a NCPC in Serbia
2006/2007
Belgrade, June 26, 2007
Host Institution
Faculty of Technology and Metallurgy of the University of Belgrade
Belgrade, June 26, 2007
Faculty of Technology and Metallurgy of the University of Belgrade
The goals and activities of the FTM are compatible with The European Technology Platform for Sustainable Chemistry which promotes activities in
o Reaction and process design
o Materials engineering
o Industrial biotechnology
Belgrade, June 26, 2007
Faculty of Technology and Metallurgy of the University of Belgrade
Academic studies
(Bachelor)
240 ECTS
Graduate academic studies
(Master)
60 ECTS
Doctoral studies
180 ECTS
Belgrade, June 26, 2007
Faculty of Technology and Metallurgy of the University of Belgrade
Curricula:
Chemical technologyBiochemical engineeering and
biotechnology Metallurgy and metallic materials
Textile technology
Belgrade, June 26, 2007
Faculty of Technology and Metallurgy of the University of Belgrade
Divisions in Chemical technology:
1. Organic chemical technology and polymer engineering2. Inorganic chemical technology
3. Chemical engineering4. Pharmaceutical engineering
5. Printing and paper engineering6. Environmental engineering
7. Materials engineering8. Electrochemical engineering
9. Quality control
Belgrade, June 26, 2007
NCPC in Serbia
In progress Registration of the NCPC as an independent legal entity Director selected Implementation of a new UNIDO project “Establishment and Operation of a NCPC in Serbia” (36 months)
Belgrade, June 26, 2007
NCPC in Serbia
Planned kick-off
Sixth Ministerial Conference "Environment for Europe"
October 10 - 12, 2007
Belgrade
Belgrade, June 26, 2007
Case Study: Environmental Responsibility in Practice – Implementation in Serbian SMEs
Ivanka Popović
National Cleaner Production Centre in Belgrade, Serbia