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CASE STUDY - HULFT · User Case Study Automation technology for the future. many more countries and...

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C A S E S T U D Y CKD Corporation Automation technology for the future Utilizing HULFT and HULFT-HUB as the infrastructure for sharing information with overseas business sites Achieve faster and more streamlined global order reception/placement
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Page 1: CASE STUDY - HULFT · User Case Study Automation technology for the future. many more countries and regions in the future as well. “As we deploy business globally,

C A S E S T U D Y

CKD Corporation

http://www.hulft.com/

Automation technologyfor the future

Utilizing HULFT and HULFT-HUB as the infrastructure for sharing information with overseas business sitesAchieve faster and more streamlined global order reception/placement

Information provided in this catalog is as of September 2016. The content of the catalog is subject to change without prior notice.

201609-1000-1

• HULFT and other products related to HULFT are the trademarks or registered trademarks of Saison Information Systems Co., Ltd.• UNIX is the registered trademark of The Open Group.• Windows is the registered trademark of Microsoft Corporation in the United States and other countries.• The company names and product names contained herein are the trademarks or registered trademarks of the respective companies.• The system names, product names, etc., contained in this catalog do not necessarily have a trademark symbol, etc. (TM, ®) affixed.

Address : Sunshine 60 Bldg., 21st Floor, 3-1-1 Higashi-Ikebukuro Toshima-ku, Tokyo 170-6021, JapanTEL : +81-3-3988-5301FAX : +81-3-3980-4830

SAISON INFORMATION SYSTEMS CO., LTD.

e-Mail : [email protected]

HULFT Division

http://www.hulft.com/en/

alone significantly narrowed down the possible tools.

F u r t h e r , i n C K D ’ s c a s e , t h e environments of the mission-critical s y s te m s a n d ve n d o r s t h a t b u i l t the systems di f fered by business site. Naturally, this meant that the information-sharing infrastructure had to be able to connect flexibly with an extremely high number of systems. “Small-scale business sites didn’t have any IT staff. Because of this, we wanted to conduct operation and management of the information-sharing infrastructure from the Japan side,” explains Mr. Nishimura.

In such c i rcumstances, Sa ison Information Systems proposed an information-sharing infrastructure that combined HULFT, the file transfer tool that held the top share of the domestic ma rke t , and HULF T- HUB, wh ich enables integrated management of multiple HULFTs.

HULFT has been adopted by many companies, no matter the industry or business type, and has become the de facto industry standard for the exchange of information. Its features include a variety of functions to send data in a sure manner even i f the quality of the network is poor, such as intermittent transfer and delivery confirmation.

The most s ign i f icant feature of HULFT-HUB is its ability to conduct integrated management of l inked

HULFTs. Centralized control on the Japan side is possible even if it is necessary to change HULFT settings at an overseas business site. In addition, storage and resending of relay data are also possible. Data can be stored with HULFT-HUB’s storage function, even when it is impossible to send data to the business site’s HULFT due to some type of problem.

“We had already been using HULFT within the company, and trusted its track record. However, as a rule, it was a one-to-one connection, and if the number of connections increased, it necessitated maintenance of each one individually, making operation a n d m a n a g e m e n t o f t h e sy s te m troublesome. Because of that, we decided to build an information-sharing infrastructure,” explained Mr. Doi.

Construction of the information-shar ing inf rastructure i tse l f went extremely smoothly. It was necessary to customize it to enable output of order information from the mission-critical systems of overseas business sites. This made it possible to obtain the needed in fo rmat ion on each occasion once the settings were made.

“By constructing the information-sharing infrastructure, we were able to reduce the wasteful task of re-entering d a t a , a n d e l im in a te c o r re c t i o n s and incorrect shipments caused by incorrect entries, which had been an issue. In addition, staff members who

had been entering order information could be assigned to other work, increasing productivity throughout the entire division,” explains Mr. Nishimura. Further, CKD is also working to use the built information-sharing infrastructure to receive order and sales information from overseas business sites, and to analyze historic data.

“When we were first planning the system, our main focus was on sharing data from overseas business sites with Japan, but recently we are using HULFT to share data between overseas business sites and for order receiving and placement between those sites. I think that this information-sharing infrastructure has increased the scope of the work improvements that are possible throughout the group,” says Mr. Nishimura.

HULFT and HULFT-HUB are vital to CKD as it accelerates its global expansion in the future. “However, HULFT cannot be procured locally in some countr ies. I t would be of great help to us if Saison Information Systems would focus more on overseas expansion, and establish a structure t h a t m a ke s i t p o s s i b l e to m a ke purchases easily and receive support in any country,” says Mr. Doi.

HULFT is absolutely critical to CKD’s business. As the company accelerates i t s g loba l i z a t i on , the re a re h igh expectations for the global expansion of HULFT.

Page 2: CASE STUDY - HULFT · User Case Study Automation technology for the future. many more countries and regions in the future as well. “As we deploy business globally,

many more countries and regions in the future as well.

“As we deploy business globally, it has become necessary to transfer information related to order receiving and placement between Japan and overseas business sites in an efficient manner. At that point, how we would build the infrastructure for sharing information became a significant issue,” explains Mr. Takahiro Doi, General Manager of the Information Systems Division.

In CKD’s case, dif ferences in the mission-critical systems of domestic and overseas sites, problems with network quality, and other such issues resulted in no sharing of data. Order forms from overseas sales sites were being sent by e-mail or fax. Because received order forms could not be taken as-is into the system in Japan

as data, a staf f member in Japan wou ld re -ente r the data in to the system on each occasion, then make arrangements with each factory.

In such cases, i t was necessary to repeat entr y of the same data throughout the entire group, so not only was it a significant burden, but there was also the problem of an increased risk of entering model numbers and quantities incorrectly. “We wanted to prevent incorrect shipments and delayed deliveries caused by incorrect e n t r i e s , b e f o r e t h e y h a p p e n e d . Fur ther, we bel ieved that bui lding an infrastructure for the sharing of information was crucial to improving productivity and data quality,” reflects Mr. Hiroyuki, leader of the Systems Planning Group of the Information Systems Division.

A h i g h l y r e l i a b l e t o o l t o s e n d information in a sure manner, without being affected by the IT infrastructure of each country, was needed

I n t h a t c o n t e x t , C K D b e g a n considering global information-sharing infrastructures. “We considered EDI and many other tools and solutions. Our greatest emphasis in that process was high reliability that made it possible to send and receive information without fail,” explains Mr. Doi.

I n C K D ’ s c a s e , c o n n e c t i o n with overseas business s i tes is a p re requ is i te , bu t the re a re many countries where network quality is poor due to the status of establishment of an IT infrastructure. In short, if it was not a tool that made it possible to send data in a sure manner from any business site, it would not meet CKD’s requirements. That condition

Utilizing HULFT and HULFT-HUB as the infrastructure for sharing information with overseas business sitesAchieve faster and more streamlined global order reception/placement

CKD manufactures and sells automatic machinery, pneumatic components, fl uid control components, and other

labor-saving devices. The company has proactively moved into the ASEAN region, North America, Europe, and

other overseas locations, and is expanding globally.

In the past, order receiving and placement were conducted by sending order forms via e-mail or fax. However,

with the increase in orders from overseas, CKD built an infrastructure for sharing information between Japan and

overseas business sites in order to streamline backend work and prevent incorrect input when entering data from

paper into the system. The infrastructure that was selected was HULFT-HUB. As indicated in the name, HULFT-

HUB functions as a hub for each system. We spoke with Mr. Takahiro Doi (General Manager, Information Systems

Division) and Hiroyuki Nishimura (Group Leader, Systems Planning Group) regarding its benefi ts and the key rea-

sons for selecting it.

User Profi le

CKD Corporation

Establishment April 2, 1943

Paid-in Capital ¥11,016 million

No. of Employees[Non-consolidated] 2,012[Consolidated] 3,294 (As of March 31, 2015)

Annual Sales [Non-consolidated] ¥72,148 million [Consolidated] ¥83,379 million (As of March 31, 2015)

Line of Business Development, manufacture, sale, and export of auto-matic machinery, labor-saving components, pneumatic control components, drive components, pneumatic auxiliary components, � ne system components, � uid control components, and other functional devices.

Sending forms back and forth via e-mail and faxSharing information with overseas business sites becomes an issue

CKD is a manufacturer of automatic pharmaceutical packaging systems, lithium-ion battery winding machines, and other automatic machinery. The company ho lds the top domest ic market share in the industry with each. In addition to automatic machinery,

CKD also manufactures and se l ls pneumatic components, labor-saving devices, f luid control components fo r semiconductors , genera l -use fluid control components, and other equipment products, both domestically and ove rseas . The company has p roduc t ion and sa les s i tes in 15 countries and regions, including the U.S., Europe, South Korea, China, Malaysia, Thailand, and Singapore. CKD plans to establish business sites in

[Concept materialized with HULFT + HULFT-HUB]

Overseas salessystem

Overseas productionsystem

Overseas business site

China (Shanghai)

South Korea

Taiwan

Thailand

Malaysia

Singapore

United States

China (Wuxi)

Thailand

Indonesia

Sales management…

Trade

DMZ

-HUB

Manager-HUB

•Usually relayed securely to DMZ without retaining the filea•Effectively utilizes the storage function when the domestic

system shuts down

Manager●Enhanced security●Accommodates

time zonedifferences•Centralized control from

within the countryInformation Systems DivisionGeneral Manager

Information Systems DivisionSystems Planning GroupGroup Leader

Mr. Takahiro Doi

Mr. Hiroyuki Nishimura

[Overseas information sharing and issues in the past]

Overseas business site

Fax/E-mail

Each time

E-mail

Once/day

Aggregate value of orderintake and sales

Order form

●Re-entry on the Japan side●Data entry takes time, and a large quantity is indicated on the order form, delaying

arrangements with the factory, and leading to delayed delivery to the customer●Incorrect entry of the model number, quantity, etc., leads to incorrect shipments●The aggregate value is the only order intake and sales information reported to Japan,

so it is impossible to suf�ciently analyze in terms of sales strategy

Overseas businesssite mission-critical

system

Data entry

Japan

Aggregate value of orderintake and sales

Order form

Trade system

To the factory

Re-entry

(Inter/intra-corporate Managed File Transfer Middleware over TCP/IP)

(Middleware for management and operation of HULFT data integration)

CKD Corporation

User Case Study

Automation technology for the future

Page 3: CASE STUDY - HULFT · User Case Study Automation technology for the future. many more countries and regions in the future as well. “As we deploy business globally,

many more countries and regions in the future as well.

“As we deploy business globally, it has become necessary to transfer information related to order receiving and placement between Japan and overseas business sites in an efficient manner. At that point, how we would build the infrastructure for sharing information became a significant issue,” explains Mr. Takahiro Doi, General Manager of the Information Systems Division.

In CKD’s case, dif ferences in the mission-critical systems of domestic and overseas sites, problems with network quality, and other such issues resulted in no sharing of data. Order forms from overseas sales sites were being sent by e-mail or fax. Because received order forms could not be taken as-is into the system in Japan

as data, a staf f member in Japan wou ld re -ente r the data in to the system on each occasion, then make arrangements with each factory.

In such cases, i t was necessary to repeat entr y of the same data throughout the entire group, so not only was it a significant burden, but there was also the problem of an increased risk of entering model numbers and quantities incorrectly. “We wanted to prevent incorrect shipments and delayed deliveries caused by incorrect e n t r i e s , b e f o r e t h e y h a p p e n e d . Fur ther, we bel ieved that bui lding an infrastructure for the sharing of information was crucial to improving productivity and data quality,” reflects Mr. Hiroyuki, leader of the Systems Planning Group of the Information Systems Division.

A h i g h l y r e l i a b l e t o o l t o s e n d information in a sure manner, without being affected by the IT infrastructure of each country, was needed

I n t h a t c o n t e x t , C K D b e g a n considering global information-sharing infrastructures. “We considered EDI and many other tools and solutions. Our greatest emphasis in that process was high reliability that made it possible to send and receive information without fail,” explains Mr. Doi.

I n C K D ’ s c a s e , c o n n e c t i o n with overseas business s i tes is a p re requ is i te , bu t the re a re many countries where network quality is poor due to the status of establishment of an IT infrastructure. In short, if it was not a tool that made it possible to send data in a sure manner from any business site, it would not meet CKD’s requirements. That condition

Utilizing HULFT and HULFT-HUB as the infrastructure for sharing information with overseas business sitesAchieve faster and more streamlined global order reception/placement

CKD manufactures and sells automatic machinery, pneumatic components, fl uid control components, and other

labor-saving devices. The company has proactively moved into the ASEAN region, North America, Europe, and

other overseas locations, and is expanding globally.

In the past, order receiving and placement were conducted by sending order forms via e-mail or fax. However,

with the increase in orders from overseas, CKD built an infrastructure for sharing information between Japan and

overseas business sites in order to streamline backend work and prevent incorrect input when entering data from

paper into the system. The infrastructure that was selected was HULFT-HUB. As indicated in the name, HULFT-

HUB functions as a hub for each system. We spoke with Mr. Takahiro Doi (General Manager, Information Systems

Division) and Hiroyuki Nishimura (Group Leader, Systems Planning Group) regarding its benefi ts and the key rea-

sons for selecting it.

User Profi le

CKD Corporation

Establishment April 2, 1943

Paid-in Capital ¥11,016 million

No. of Employees[Non-consolidated] 2,012[Consolidated] 3,294 (As of March 31, 2015)

Annual Sales [Non-consolidated] ¥72,148 million [Consolidated] ¥83,379 million (As of March 31, 2015)

Line of Business Development, manufacture, sale, and export of auto-matic machinery, labor-saving components, pneumatic control components, drive components, pneumatic auxiliary components, � ne system components, � uid control components, and other functional devices.

Sending forms back and forth via e-mail and faxSharing information with overseas business sites becomes an issue

CKD is a manufacturer of automatic pharmaceutical packaging systems, lithium-ion battery winding machines, and other automatic machinery. The company ho lds the top domest ic market share in the industry with each. In addition to automatic machinery,

CKD also manufactures and se l ls pneumatic components, labor-saving devices, f luid control components fo r semiconductors , genera l -use fluid control components, and other equipment products, both domestically and ove rseas . The company has p roduc t ion and sa les s i tes in 15 countries and regions, including the U.S., Europe, South Korea, China, Malaysia, Thailand, and Singapore. CKD plans to establish business sites in

[Concept materialized with HULFT + HULFT-HUB]

Overseas salessystem

Overseas productionsystem

Overseas business site

China (Shanghai)

South Korea

Taiwan

Thailand

Malaysia

Singapore

United States

China (Wuxi)

Thailand

Indonesia

Sales management…

Trade

DMZ

-HUB

Manager-HUB

•Usually relayed securely to DMZ without retaining the filea•Effectively utilizes the storage function when the domestic

system shuts down

Manager●Enhanced security●Accommodates

time zonedifferences•Centralized control from

within the countryInformation Systems DivisionGeneral Manager

Information Systems DivisionSystems Planning GroupGroup Leader

Mr. Takahiro Doi

Mr. Hiroyuki Nishimura

[Overseas information sharing and issues in the past]

Overseas business site

Fax/E-mail

Each time

E-mail

Once/day

Aggregate value of orderintake and sales

Order form

●Re-entry on the Japan side●Data entry takes time, and a large quantity is indicated on the order form, delaying

arrangements with the factory, and leading to delayed delivery to the customer●Incorrect entry of the model number, quantity, etc., leads to incorrect shipments●The aggregate value is the only order intake and sales information reported to Japan,

so it is impossible to suf�ciently analyze in terms of sales strategy

Overseas businesssite mission-critical

system

Data entry

Japan

Aggregate value of orderintake and sales

Order form

Trade system

To the factory

Re-entry

(Inter/intra-corporate Managed File Transfer Middleware over TCP/IP)

(Middleware for management and operation of HULFT data integration)

CKD Corporation

User Case Study

Automation technology for the future

Page 4: CASE STUDY - HULFT · User Case Study Automation technology for the future. many more countries and regions in the future as well. “As we deploy business globally,

C A S E S T U D Y

CKD Corporation

http://www.hulft.com/

Automation technologyfor the future

Utilizing HULFT and HULFT-HUB as the infrastructure for sharing information with overseas business sitesAchieve faster and more streamlined global order reception/placement

Information provided in this catalog is as of September 2016. The content of the catalog is subject to change without prior notice.

201609-1000-1

• HULFT and other products related to HULFT are the trademarks or registered trademarks of Saison Information Systems Co., Ltd.• UNIX is the registered trademark of The Open Group.• Windows is the registered trademark of Microsoft Corporation in the United States and other countries.• The company names and product names contained herein are the trademarks or registered trademarks of the respective companies.• The system names, product names, etc., contained in this catalog do not necessarily have a trademark symbol, etc. (TM, ®) affixed.

Address : Sunshine 60 Bldg., 21st Floor, 3-1-1 Higashi-Ikebukuro Toshima-ku, Tokyo 170-6021, JapanTEL : +81-3-3988-5301FAX : +81-3-3980-4830

SAISON INFORMATION SYSTEMS CO., LTD.

e-Mail : [email protected]

HULFT Division

http://www.hulft.com/en/

alone significantly narrowed down the possible tools.

F u r t h e r , i n C K D ’ s c a s e , t h e environments of the mission-critical s y s te m s a n d ve n d o r s t h a t b u i l t the systems di f fered by business site. Naturally, this meant that the information-sharing infrastructure had to be able to connect flexibly with an extremely high number of systems. “Small-scale business sites didn’t have any IT staff. Because of this, we wanted to conduct operation and management of the information-sharing infrastructure from the Japan side,” explains Mr. Nishimura.

In such c i rcumstances, Sa ison Information Systems proposed an information-sharing infrastructure that combined HULFT, the file transfer tool that held the top share of the domestic ma rke t , and HULF T- HUB, wh ich enables integrated management of multiple HULFTs.

HULFT has been adopted by many companies, no matter the industry or business type, and has become the de facto industry standard for the exchange of information. Its features include a variety of functions to send data in a sure manner even i f the quality of the network is poor, such as intermittent transfer and delivery confirmation.

The most s ign i f icant feature of HULFT-HUB is its ability to conduct integrated management of l inked

HULFTs. Centralized control on the Japan side is possible even if it is necessary to change HULFT settings at an overseas business site. In addition, storage and resending of relay data are also possible. Data can be stored with HULFT-HUB’s storage function, even when it is impossible to send data to the business site’s HULFT due to some type of problem.

“We had already been using HULFT within the company, and trusted its track record. However, as a rule, it was a one-to-one connection, and if the number of connections increased, it necessitated maintenance of each one individually, making operation a n d m a n a g e m e n t o f t h e sy s te m troublesome. Because of that, we decided to build an information-sharing infrastructure,” explained Mr. Doi.

Construction of the information-shar ing inf rastructure i tse l f went extremely smoothly. It was necessary to customize it to enable output of order information from the mission-critical systems of overseas business sites. This made it possible to obtain the needed in fo rmat ion on each occasion once the settings were made.

“By constructing the information-sharing infrastructure, we were able to reduce the wasteful task of re-entering d a t a , a n d e l im in a te c o r re c t i o n s and incorrect shipments caused by incorrect entries, which had been an issue. In addition, staff members who

had been entering order information could be assigned to other work, increasing productivity throughout the entire division,” explains Mr. Nishimura. Further, CKD is also working to use the built information-sharing infrastructure to receive order and sales information from overseas business sites, and to analyze historic data.

“When we were first planning the system, our main focus was on sharing data from overseas business sites with Japan, but recently we are using HULFT to share data between overseas business sites and for order receiving and placement between those sites. I think that this information-sharing infrastructure has increased the scope of the work improvements that are possible throughout the group,” says Mr. Nishimura.

HULFT and HULFT-HUB are vital to CKD as it accelerates its global expansion in the future. “However, HULFT cannot be procured locally in some countr ies. I t would be of great help to us if Saison Information Systems would focus more on overseas expansion, and establish a structure t h a t m a ke s i t p o s s i b l e to m a ke purchases easily and receive support in any country,” says Mr. Doi.

HULFT is absolutely critical to CKD’s business. As the company accelerates i t s g loba l i z a t i on , the re a re h igh expectations for the global expansion of HULFT.


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