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CASTINGS FORGINGS WELDED PARTS COMPANY PROFILE PRODUCT PORTFOLIO MARKET SEGMENTS / REFERENCES CONTACT METALLURGICAL AND ENGINEERING GROUP
CASTINGS
FORGINGS
WELDED PARTS
COMPANY PROFILE
PRODUCT PORTFOLIO
MARKET SEGMENTS / REFERENCES
CONTACT
METALLURGICAL AND ENGINEERING GROUP
COMPANY PROFILE
Year of foundation: 1949
Product portfolio: castings, forgings, cut
parts, weldments and heavy steel structures;
our products’ lightest weight is 50 grams, the
heaviest, 120 tons
Industrial production capacity: up to 31,000 tons of castings, 9,000 tons of
forgings and 24,000 tons of weldments
Production and warehouse space: more than 250,000 square meters
TRADITION - QUALITY - FLEXIBILITY
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UNEX PLANTS
UNIČOV
- Cut parts from standard and special materials
- Steel structures up to 120 t in weight and 40 m in length
- Steel castings from 5 kg up to 18 t
- Manganese steel castings, nodular and grey iron castings
from 5 kg to 3.5 t
OLOMOUC
- Nodular and grey iron castings from 50 grams up
to 6.5 kg
- Nodular iron fittings
- Die forgings from 2 kg to 25 kg
SNINA
- Steel constructions with a max. weight of 64 t and
45 m in length
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PROCESS STRUCTURE
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Design and construction work• IDA-NEXIS
• Autocad, Inventor
Technical support for metallurgy• CATIA, Simufact.forming, Ansys
• MAGMAsoft
Machine and hand moulding, die forging• steel, nodular and grey iron castings
• die forgings from carbon, alloy and structural steel
Cutting and forming of materials• burning, sawing, shearing
• bending, chamfering, roll bending, sheet rolling, blasting
Welding• with automatic machine or robot, manually
• standard and special steels, non-ferrous metals including aluminium
TECHNICAL AND PRODUCTION CAPABILITIES
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Machining
• classic or with NC and CNC control systems
• turning, vertical turning, horizontal boring
• edge planing, drilling, milling, grinding, shaping
Heat treatment
• normalising, quenching and tempering, stress relieving, soft annealing, stress relieving after welding, ferritisation annealing
Non-destructive testing of materials
• ultrasonic and X-ray testing, magnetic control and penetration method
Surface treatment and painting
• degreasing, blasting, paint application
Completion and assembly of products
• own or purchased products7WWW.UNEX.CZ
TECHNICAL AND PRODUCTION CAPABILITIES
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EXPORT
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NationalCompanies
ForeignCompanies
EUROPE
AMERICAS
ASIA
AFRICA
AUSTRALIA
80%
20%
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DEVELOPMENT OF SALES (IN THOUSANDS OF EUR)
0
20 000
40 000
60 000
80 000
100 000
120 000
140 000
160 000
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NUMBER OF EMPLOYEES
0
500
1000
1500
2000
2500
3000
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Company’s basic certification:
• Quality management system certificate according to EN ISO 9001:2008
• EMS certificate according to EN ISO 14001:2004
• OHSAS certificate according to BS OHSAS 18001:2007
• Energy Management system according to ISO 50001:2011
In the welding industry we are certified according to the ČSN, EN and DIN standards, but we also have experience with welding according to the ASME IV, AWS D 1.1 and NORSOK M101 standards.
We own all necessary certificates and production permits i.a. of these companies: České dráhy, Deutsche Bahn, ABS, Bureau Veritas, DNV GL, Lloyd’s Register of Shipping and other.
CERTIFICATION
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PRODUCT PORTFOLIO
1. Nodular iron castings
• Material – GGG 40, GGG 50, GGG 60,
GGG 70
• Weight – 50 g – 6.5 kg
2. Grey iron castings
• Material – GG 15, GG 20, GG 25
• Weight – 50 g – 6.5 kg
3. Nodular iron fittings
Automatic moulding lines with high nominate
pressure.
IRON CASTINGS OLOMOUC
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Die forgings
• Material – carbon, alloy and structural
steel
• Weight – 2-25 kg
• Rotating and non-rotating forgings
FORGINGS OLOMOUC
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Forging lines:
• LZK 4000
• LZK 2500
• EK 13
• B 1000
1. Steel castings
• Material – carbon, low-alloy and medium-alloy
steel (c. 120 material standards)
• Weight – 5 kg – 18 t
2. Manganese steel castings
• Material – G-X 120 Mn12, G-X 120 MnCr 13 2
• Weight – 5 kg – 3.5 t
3. Nodular iron castings
• Material – GGG 40, GGG 50, GGG 60, GGG 70
• Weight – 5 kg – 3.5 t
4. Grey iron castings
• Material – GG 15, GG 20, GG 25
• Weight – 5 kg – 3.5 t
Semi-automatic moulding lines, hand moulding.
CASTINGS UNIČOV
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Thickness: 2 – 250 mm
Width: up to 3,500 mm
Length: up to 14,000 mm
Weight of individual cut parts: up to 12.5 tons
We burn on oxygen and plasma machines,
including plasma covering heads.
Quality according to ISO 9001:2008, ČSN ISO
9013, ČS EN 10029, ČSN EN 10163.
CUT PARTS - UNIČOV
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Weight: 500 kg – 120 t
Length: up to 40 m
Material
• standard construction steels e.g. S235, S275, S355
• steels with higher yield strength - WELDOX 420, 460, 700
• wear resistant steel - HARDOX 400, 450, 500
WELDED PARTS, STEEL STRUCTURES - UNIČOV
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We can weld high austenitic steels or non-
ferrous metals including aluminium.
Weight: 100 kg – 64 t
Length: up to 45 m
Material
• standard construction steels
e.g. S235, S275, S355
• steels with higher yield strength – WELDOX 420, 460, 700
• wear resistant steel – HARDOX 400, 450, 500
WELDED PARTS, STEEL STRUCTURES - SNINA
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MARKET SEGMENTS / REFERENCES
1. Mining industry
2. Handling and lifting equipment
3. Offshore, Power industry
4. Construction and agricultural machinery
5. Railway industry
6. Automotive industry
MARKET SEGMENTS
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MINING EQUIPMENT, MINING INDUSTRY
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MINING INDUSTRY
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MINING INDUSTRY
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HANDLING AND LIFTING EQUIPMENT
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OFFSHORE
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OFFSHORE, ENERGY
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CONSTRUCTION MACHINES
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RAILWAY INDUSTRY
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AUTOMOTIVE
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UNEX a.s.
Brníčko 1032, 783 91 Uničov,
Czech Republic
Phone: +420 585 071 111
Fax: +420 585 071 001
E-mail: [email protected]
www.unex.cz
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CONTACT
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UNEX a.s.
Olomouc plant
Řepčínská 35/86, 779 11, Olomouc
Czech Republic
Phone: +420 585 712 147
UNEX a.s.
Snina plant
Strojárska 4426, 069 23, Snina
Slovakia
Phone: +421 577 862 601
