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Catalogo General BOPs (Hydril - GE)

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Blowout Preventers Catalog M-9402 D Blowout Preventers Catalog M-9402 D
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Page 1: Catalogo General BOPs (Hydril - GE)

Blowout PreventersCatalog M-9402 D

Blowout PreventersCatalog M-9402 D

Page 2: Catalogo General BOPs (Hydril - GE)

Hydril is a registered trademark and service mark.GK, GL, GX, Checkguard, and Bettis are registered trademarks of Hydril Company LP.

Copyright 2002 Hydril Company LP. All rights reserved.

All Hydril Company LP ("Hydril") products and services are sold, leased or otherwise furnished in accordance with these General Terms andConditions. These Terms and Conditions supersede all prior terms and conditions and shall be the sole terms and conditions which apply toany sale, lease or other furnishing of products or services. Acceptance by Buyer, lessee or user (hereinafter collectively referred to as"Buyer") of the products and/or services provided by Hydril pursuant to any order or request from Buyer shall be deemed a full acceptance byBuyer of all of the Terms and Conditions set forth herein. Different or additional terms proposed by Buyer are deemed material alterationsand are objected to and rejected unless agreed to by Hydril in writing.

1. (a) Subject to the limitations hereafter set forth, Hydril warrants the products and services sold by it to be free from defects in workmanshipor material for one year from (I) shipment from Hydril's factory in the case of products or (II) the completion of performance of services in thecase of services. Hydril's obligation under this warranty for any products or services found by Hydril to be defective in workmanship ormaterial is limited to, at Hydril's option, repairing or replacing such products, or reperforming such services, or refunding the amount whichHydril received from Buyer for such products or services. In no event shall Hydril be liable for special, indirect, incidental orconsequential damages including environmental damage or remediation claims, WHETHER OR NOT CAUSED BY THENEGLIGENCE OR FAULT OF HYDRIL. It is expressly agreed that THIS WARRANTY SHALL BE IN LIEU OF ANY OTHER WARRANTY,EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULARPURPOSE, WHICH ARE HEREBY EXPRESSLY DISCLAIMED. To the full extent allowed by law, Hydril disclaims any warranty to anypersons other than Buyer.

(b) In addition, this warranty shall not apply if the product or service has been subject to misuse, negligence or accident, modification,heating, machining, bending, welding, or alteration of any kind, or has not been operated or installed in accordance with Hydril's instructionsor has been operated under conditions more severe than, or otherwise exceeding, those set forth in the specifications for the product orservice. This warranty does not extend to Hydril products used with components which are not manufactured or approved by Hydril.

(c) Hydril does not warrant that its products or services meet the requirements of any safety code of any state, municipality or otherjurisdiction or that they will perform as anticipated or desired by Buyer and Buyer assumes all risk and liability whatsoever resulting from theuse thereof, whether used singly or in combination with other machines, apparatus, or equipment.

(d) Products furnished by Hydril but not manufactured by Hydril will carry only the warranty of the manufacturer of such products, if any.Hydril does not warrant any products not manufactured by Hydril.

(e) Products and services shall be subject to Hydril's stated manufacture variations. All tables published by Hydril are based upon informationbelieved reliable; however, Hydril does not guarantee accuracy of same. All measurements and weights set forth in such tables are subject toreasonable tolerance variations.

(f) Any claim on account of defective materials or services, shall conclusively be deemed waived by Buyer, lessee or user unless (I) Hydril ispromptly given notice in writing of any such defect during the warranty period set forth in (a) above; (II) Buyer has kept such products orresults of services in condition so that Hydril can examine same.

(g) The liability of Hydril for any loss or damage in any way resulting to Buyer or any other person from any failure of a product orservice to conform to order or specification, or on account of breach of warranty, or NEGLIGENCE or failure to conform to anystandard of care in anything done or omitted by Hydril or any employee or agent, or on account of patent infringement, shall not inany event exceed the amount which Hydril received from Buyer for the product or service found to be defective. Where othermanufacturers’ or suppliers’ products used in Hydril products prove defective, Hydril's liability shall exist only to the extent thatHydril is able to recover from such manufacturers or suppliers for said defects. The foregoing applies whether or not such damagewas caused by the negligence or fault of Hydril.

(h) Hydril's liability for damage to or loss of property of Buyer or others during performance of work thereon by Hydril or while in Hydril'spossession shall not exceed the price received by Hydril for Its work on the article lost or damaged whether or not such damage wascaused by the negligence or fault of Hydril.

2. Hydril retains the right to make substitutions and modifications to its product or services, provided that said changes do not affect theperformance of those items.

3. Hydril retains for itself all proprietary rights in and to all designs, engineering details and data concerning the services or products sold byit.

4. Any taxes or charges which Hydril may be required to pay or collect under any existing or future law upon or applicable to the sale,purchase, lease, furnishing, manufacture, processing, transportation, delivery, storage, use or consumption of the product or services shallbe for the account of Buyer.

5. Failure of Hydril to enforce any of these conditions or to exercise any right arising from the default of Buyer shall not affect or impairHydril's rights in case such default continues or in the event of any subsequent fault of Buyer nor shall failure constitute a waiver of any ofthese conditions.

6. (a) Hydril shall make delivery of all products EX WORKS at Hydril’s designated facility. Hydril will use its best efforts in good faith todeliver the goods on or before the agreed delivery date, as adjusted in accordance with the terms hereof. Products stored at the request ofthe Buyer shall be so stored at the risk of Buyer. Buyer shall pay Hydril reasonable storage charges, and shall reimburse Hydril for anyadditional sales and/or use tax liability caused by such storage.

(b) Hydril is not liable for delays in delivery or failure to make delivery caused by the elements, acts of God, lack of or inability to obtainmaterials, fuel or supplies, acts of Buyer, acts of civil or military authorities, breakdown of equipment, differences with workmen, fire, flood, orother casualty, labor shortages, governmental regulations or requirements, orders bearing priority rating established pursuant to law,shortages or failure of raw materials, supplies, fuel, power or transportation, or other causes beyond the reasonable control of Hydril, whethersimilar or dissimilar to those enumerated, and whether or not foreseeable, and any delivery date will be extended accordingly.

(c) Hydril shall maintain a purchase money security interest in the products for any portion of the purchase price not paid at the time ofdelivery and shall retain this interest until Buyer has paid the full purchase price.

7. Subject to the limitations set forth in Paragraph 1 above and in this Paragraph 7, Hydril shall indemnify and hold harmless Buyer from andagainst all claims, suits, actions, and costs for patent infringement (excluding any consequential damages, liabilities, costs, and loss ofrevenue or profit resulting from loss of use of the product, but including costs of replacing the infringing product or otherwise curing theinfringement), provided that:

(a) Buyer shall give Hydril prompt written notice of any suit for or claim of infringement; and

(b) Hydril's liability under this indemnity shall not exceed the amount received by Hydril from Buyer for such product. This indemnity shall notapply to any product not manufactured by Hydril or to any product made, in whole or in part, to Buyer's specifications, and also shall not applyto the use of a product in combination with other materials in such a manner that the combination (and not the product manufactured byHydril) is the basis for the claim of infringement. Hydril shall be entitled, at its option, to settle or compromise any claim or suit for infringementand to intervene in and/or to control the defense of any infringement suit. The Indemnity in this Paragraph 7 is in lieu of any other warranty orindemnity, express or implied, with respect to infringement.

8. The partial invalidity of any of these Terms and Conditions arising by operation of law shall not affect the validity and applicability of theremainder thereof. Hydril may assign its rights under this order to any entity that is controlled by Hydril, controls Hydril, or is under commoncontrol with Hydril.

9. No statement or recommendation made or assistance given by Hydril or its representatives to Buyer or its representatives shall constitutea warranty by Hydril or a waiver or modification of any of the provisions hereof or create any liability for Hydril. There are no understandingsor agreements between Buyer and Hydril relative hereto which are not fully expressed herein. These General Terms and Conditions containthe entire agreement of the parties regarding the subject matter hereof.

10. With respect to any tubular goods acquired from Hydril by Buyer, Buyer agrees to handle such goods in accordance with API PublicationRP 5C1, Care and Use of Casing and Tubing, including without limitation § 6.3 thereof, Storage, and with good industry practice, and todefend, indemnify and hold harmless Hydril from any loss, cost or damage resulting from Buyer's failure to perform its obligations under thissection 10.

11. Unless otherwise agreed, Hydril’s payment terms are net thirty (30) days from invoice date.

12. Buyer agrees to transmit a copy of the Terms and Conditions set forth herein to any and all persons to whom Buyer sells,leases or otherwise furnishes the products and/or services provided Buyer by Hydril and to obtain such person's agreementthereto, and Buyer agrees to defend and indemnify Hydril for any liability, loss, costs and attorneys' fees which Hydril may incur byreason, in whole or part, of failure by Buyer to transmit the Terms and Conditions as provided herein, whether or not such damagewas caused in whole or in part by the negligence or fault of Hydril.

13. These General Terms and Conditions and any Special Conditions which may apply shall be construed under and governed by the laws ofthe State of Texas, U.S.A. To the extent the laws of any other jurisdiction are held to apply, Buyer hereby waives to the full extent permittedunder such laws all rights given Buyer under such laws which are not also afforded by the laws of the State of Texas.

14. Each party shall defend and indemnify the other from claims relating to personal injury including death of their employees or contractorsand/or to damage to their property.

15. Buyer acknowledges that these General Terms and Conditions include provisions for the indemnification and/or exoneration ofHydril against the consequences of its own negligence or fault, and agrees that these General Terms and Conditions comply withthe express negligence rule, are conspicuous and afford fair notice.

1’ 02 HYDRIL COMPANY LP, HOUSTON, TEXAS

GENERAL TERMS AND CONDITIONS

The Hydril Technology Center in Houston, Texas

Page 3: Catalogo General BOPs (Hydril - GE)

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TABLE OF CONTENTS

DivertersMSPTM Diverter . . . . . . . . . . . . . . . 16

Diverters . . . . . . . . . . . . . . . . . . . . . 40

BOP/Diverter Control Systems . . . 41

Annular BlowoutPreventersIntroduction . . . . . . . . . . . . . . . . . . . 4

GX Annular . . . . . . . . . . . . . . . . . . . . 6

GK Annular BOP . . . . . . . . . . . . . . 10

Compact GK . . . . . . . . . . . . . . . . . . 14

MSP BOP . . . . . . . . . . . . . . . . . . . . 16

Packing Units . . . . . . . . . . . . . . . . . 22

Service . . . . . . . . . . . . . . . . . . . . . . 42

Replacement Parts . . . . . . . . . . . . . 43

Ram Blowout PreventersIntroduction . . . . . . . . . . . . . . . . . . . 23

Ram Locking Systems. . . . . . . . . . . 26

Ram Sizes and Styles . . . . . . . . . . . 28

Compact Blowout Preventers . . . . . 30

Sentry Workover Ram . . . . . . . . . . . 38

Service. . . . . . . . . . . . . . . . . . . . . . . 42

Replacement Parts . . . . . . . . . . . . . 43

Gas HandlerGH Gas Handler . . . . . . . . . . . . . . . 40

BOP Control PodsBOP/Diverter Control Systems . . . . . . 41

On Cover: 18 3/4” 15000 psi CompactTM Ram Subsea BOP Stack with multiplex control pods.

Page 4: Catalogo General BOPs (Hydril - GE)

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CONTINUING LEADERSHIP IN QUALITY,SERVICE, AND NEW TECHNOLOGY SINCE 1933

Specializing in high pressure and severe applica-tions, Hydril's standard of quality has lead the oil toolindustry since the company was established in 1933.Hydril's innovative tradition began in the 1930's whenit developed the first hydraulically operated blowoutpreventer, the annular blowout preventer, and the2-step high performance connection. Hydril hascontinued to invest in substantial research anddevelopment. Hence, Hydril designs and productscontinue to lead the industry into new frontiers of highpressure, high temperature service. When purchasingHydril equipment, customers can be assured they areenjoying value and reliability for today's most criticalapplications.

Advanced engineering means reliable assurance ofproduct performance. Hydril simulates field conditionsand tests products for specific applications of highpressure, temperature, and stress, supporting Hydril'sefforts to innovate and improve product performance.

Extensive computerization provides engineers with thecapability to evaluate testing and design equipmentsystems. Finite element analysis provides computermodels to predict product performance in the field,which are double checked by testing. CAD packagessize and customize systems for specific applications.Reliability analysis ensures that systems will functionwhen required.

Customers benefit from reliable engineeringassistance. Hydril engineers help customers selectappropriate equipment, material and design afterevaluation of field applications. Hydril's engineeringresources include years of metallurgical experience inhigh pressure service. In many cases, Hydri lengineers evaluate products continually afterinstallation.

Hydril's quality control measures are exacting. Large or small, every partof a Hydril product is checked repeatedly to make sure it is exactly asdesigned.

Hydril's quality management system meets worldwide stan-dards. The ISO 9001 Certificate means Hydril has met acceptedinternational standards for marine and offshore products, structuraland mechanical metal products, and pressure vessels. Other certi-fications include API 16A for the latest, most exacting specificationon drill through equipment; Det Norske Veritas (DNV), AmericanBureau of Shipping (ABS), and Lloyds of London. Hydril's manu-facturing plants are based worldwide to respond to regional needs.

Product Design. Skilled engineers utilize advanced computer techniques forproduct design and analysis.

Page 5: Catalogo General BOPs (Hydril - GE)

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Genuine Hydril rubber replacement parts. Hydrilmanufactures its own rubber for its blowout preventersand diverters. Hydril Elastomer and Industrial Productshas set high industry standards of quality for today'soilfield. The combination of high standards of an origi-nal equipment manufacturer and years of specialtyrubber experience mean customers receive quality,durability, and service unmatched by general rubbersuppliers. Purchasing genuine Hydril parts to replaceoriginal rubber means customers receive the reliable performance and long life they can expect from theirHydril equipment.

Service and product support are based worldwide.The company offers field servicemen at convenientlocations to assist in the installation and maintenanceof Hydril equipment. Hydril engineers evaluateoperation of equipment in remote locations. Forrestoring mechanical equipment, Hydri l sendsengineers to the rig site, or a Hydril Authorized RepairFacility evaluates the condition of equipment andoffers recommendations for overhaul and repair.

Hydril's global base ensures that customers receiveresponsive support. Outside the United States, Hydrilhas major facilities for manufacturing in Canada,Scotland, Singapore and Mexico. In addition, Hydrilhas 19 sales offices, 17 authorized independent repairfacilities, and manufacturers' representatives in over60 countries.

In North America, there are 13 locations for repair,manufacturing, field service, and sales.

At Hydril Elastomer and Industrial Products, modern laboratories use awide range of equipment for testing. Genuine Hydril rubber replacement partsprovide the quality and durability customers expect from their Hydril blowoutpreventers and diverters.

Hydril provides 24-hour-a-day field service after the sale. Hydril fieldservice and sales personnel are available around the clock. In addition,Hydril engineers consult at customer locations to solve technical problems.

A Certified Test Label is on every Hydril packing unit. The label indicatesthe unit was tested at full pressure on pipe and 50 percent of pressure onopen hole. Certifications of other tests are sent with the unit. Packagingresistant to both moisture and sunlight and a reinforced crate provide the bestprotection for shipping and storage. These measures ensure you will have thefinest quality packing unit when you are ready to use it.

Page 6: Catalogo General BOPs (Hydril - GE)

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Annular Blowout Preventers

Hydril 's complete line of annular blowout preventersis based on more than 55 years of applicationexperience in all BOP types, sizes, and pressure ranges.There is a Hydril Annular BOP to meet most operationalrequirements in the petroleum industry today, both on thesurface and subsea.

Hydril designs are durable for dependable and efficientoperation. A standard annular BOP will strip drill pipe andtool joints. The packing unit life is reduced when used forstripping operations. It will also close off the annulus or openhole to full working pressure.

The Hydril Annular BOP provides quick, positive closingaction with simplified controls to keep drilling fluids in thehole when a blowout threatens. The universal seal offfeature of the annular blowout preventer permits closure andseal off on drill pipe, kelly, tool joints, or tubing and wirelineas well as the open hole. Maintenance of the BOP is easy,rapid, and economical with the use of standard tools.

The Low Alloy Steel Pressure Vessel represents Hydril's50 years of experience in producing BOPs to provideoptimum strength and stress distribution control. Full-spectrum testing meeting or exceeding API require-ments ensures that the desired safety factors and reliabilityare provided in each unit.

Finite Element Analysis of the body design is themost advanced, in-depth technique of pressure vesseldesign analysis and ensures a structurally sound bodyconfiguration.

Shell (Hydrostatic) Testing of the BOP body meets theAPI accepted industry standards to provide a safe, reliableblowout preventer.

API 16A is the latest API specification covering drillthrough equipment. Hydril is licensed to manufactureBlowout Preventers to these exacting standards. In addition,Hydril preventers may also be certified by such certifyingauthorities as Det Norske Veritas (DNV), American Bureauor Shipping (ABS), or Lloyds of London.

Operating Chambers are Pressure Tested to ratedworking pressure of the BOP or 3000 psi, whichever isgreater. This ensures strength, reliability, safety, andthe ability to over-pressure the chambers in well-controlsituations.

Stainless Steel and Inconel-lined Ring Grooves are available as options.

Hydril GX™10,000 psi Annular Blowout Preventer

Page 7: Catalogo General BOPs (Hydril - GE)

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SIZES AND PRESSURE RATINGS OF ANNULAR BLOWOUT PREVENTERS

Bore Size Working Pressure Ratings (psi)(inches) 500 2,000 3,000 5,000 10,000 15,000 20,000

7-1/6 – MSP GK GK GK GK GK

9 – MSP GK GK – – –

11 – MSP GK GK GX GX –

13-5/8 – – GK GX/GK GX GX –

16-3/4 – – – GK – – –

18-3/4 – – – – GX – –

21-1/4 – MSP – – – – –

29-1/2 MSP – – – – – –

GX 13 5/8-10,000 psiAnnular BOP

Hydril MSP 21 1/42000 psi Latched Head BOP

Hydril GK5000 psi Screwed Head BOP

Page 8: Catalogo General BOPs (Hydril - GE)

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HYDRIL GX® ANNULAR BOP

The GX . . . the field proven flagship preventerof Hydril's fleetThe GX offers extra performance and serviceability whileretaining the field proven features of Hydril annular BOPs.

The GX delivers extended operating service with fewpacking unit changes, with a design that is simple and easyto maintain in both surface and subsea operations.

The GX will close on virtually any drill stem member orseal off the open bore. Operating volumes are lower, resulting in faster closing times and smaller accumulatorrequirements. Packing Unit fatigue and stripping life havebeen increased beyond previous industry levels for equiva-lent sized Annular BOPs.

The GX allows full control of packoff tightness duringstripping operations, regardless of wellbore pressures.

The structural design, quality and testing of the GXcontinues Hydril's state-of-the-art advances.Here are the field proven Hydril features the GX provides:

■ Simple design – only 2 moving parts, thus fewer areasare subjected to wear meaning less maintenance anddowntime.

■ Proven operating principle provides full packing unitseal off at maximum working pressure on open hole, casing, drill pipe, tool joints, kelly or tubing.

■ Long piston design for optimum stability and reliable

operation.■ Latched Head for fast and easy access to packing unit

and seals.■ Opening Chamber Head to prevent inadvertent

contamination of the hydraulic system during packing unitreplacement.

■ Four large pressure energized lip seals are used fordynamically sealing piston chambers.

■ Replaceable Wear Plate eliminates metal to metal contact between the packing unit inserts and the BOPhead,making field repair fast and economical.

■ State-of-the-art structural design, quality and testingfor optimum reliability.

■ Stainless Steel Lined Connection Ring Grooves forcorrosion resistance.

■ Meets NACE MR-01-75 Material Standards for resistanceto sulfide stress cracking.

■ Fabricated from quench and tempered low alloy steelsuitable for service in both low and high temperature applications.

GX 18 3/4"-10,000 psi

LATCHEDHEAD

WEARPLATE

PACKINGUNIT

OPENCHAMBER

HEAD

OPENCHAMBER

LIFTING SHACKLES

CLOSINGCHAMBER

Page 9: Catalogo General BOPs (Hydril - GE)

Balanced PistonPiston stability is assured by Hydril's time proven longpiston design with contact points providing a length-to-diameter ratio approaching 1. This design eliminatesany tendency to cock and bind during operations withoff-center pipe or unevenly distributed accumulationsof sand or cuttings.The GX piston is completely balanced. The opening

and closing chamber areas are of equal size. Thisequalizes the hydrostatic forces exerted on the pistonby the control fluid column in subsea operations. Theresult is a BOP that util izes a constant closingpressure regardless of water depth or mud weight.This piston design is such that the closing pressurerequirements are virtually independent of well borepressures.

Contoured angular tapers on the piston bowlcompress and displace the reservoir of feedablerubber in the back of the packing unit. This designassures optimum rubber feeding and closingefficiency. Movement of the piston to the open positionallows the packing unit to relax to full open bore.

StrippingThe design of the GX effectively controls

posit ioning of the inserts. Whenstripping, the inserts remain fixed as the rubber f lows in and out, al lowingthe alternating diameters of pipe and tool joints to pass through the closed packing unit.

This results in a dramatic increase of the GX packing unit stripping life – to approximately

twice that of similar sized annular BOPs.

Extra Packing Unit LifeThe heart of any annular BOP is its packing unit – andthe GX is no exception. Its packing unit has a greatlyincreased reservoir of high-quality feedable rubber.Because the reservoir of feedable rubber is larger, theGX permits continuous rubber feeding as the boresurface wears.

The packing units reinforcing flanged steel insertsare driven by the rubber during closure and quicklyreach a fixed position where they form a steel ring tosupport the rubber from upward motion under wellborepressure.

Once the inserts reach their fixed position, rubbercontinues to flow inward, effecting a positive seal offon the drill string or the open bore.The rubber is primarily in compression and is there-

fore resistant to tears, cuts and abrasions. The steelinserts stabilize the rubber and control the flow patternto minimize rubber stress.Packing unit life due to routine testing at full working

pressure has been increased beyond previous levels.Because Hydril Company LP manufactures all its ownpacking units, rigid quality control is assured and fieldperformance enhanced.

More Precise ControlTool joints can be stripped through the closed packingunit while a full seal is maintained on the pipe.

The GX packing unit design permits precise controlof packoff tightness, regardless of wellbore pressures.This allows a slight dril l ing fluid leakage to beachieved during stripping operations to providelubrication, optimize pull through forces and prolongpacking unit life.

The result is the ability to strip long strings of pipeand tool joints in or out of the hole at higher wellborepressures.

7

Page 10: Catalogo General BOPs (Hydril - GE)

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HOW TO ORDER GX PACKING UNITSThe following information should be included when ordering agenuine Hydril packing unit replacement.1. BOP Type: GX2. Bore Size3. Pressure Rating: 5000, 10,000, 15,000 psi.4. Type of Material: (NR)–Natural Rubber; (NBR)–Nitrile Rubber5. Certification: API 16A, Monogramed, other.

GX ENGINEERING DATABORE SIZE (inches) 11" 11" 13-5/8" 13-5/8" 13-5/8" 18-3/4"WORKING PRESSURE (psi) 10,000 15,000 5,000 10,000 15,000 10,000

SHELL TEST PRESSURE (psi) 15,000 22,500 10,000 15,000 22,500 15,000(Factory Test Only)CLOSURE RANGE (inches) 11" to 0 11" to 0 13-5/8" to 0 13-5/8" to 0 13-5/8" to 0 18-3/4" to 0CLOSING CHAMBER VOLUME (U.S. Gal.) 17.9 24.1 15.5 24.1 34.0 58OPENING CHAMBER VOLUME (U.S. Gal.) 17.9 24.1 15.5 24.1 34.0 58FULL PISTON STROKE (inches) 7.00 8.50 7.00 8.50 9.50 11.50HEIGHT FLANGED BOTTOM 5M – – 52.32 – – –

10M 57.12 – 54.31 63.25 – 80.1515M 59.44 – – 65.38 77.00 82.50

HUB BOTTOM 5M – – 51 – – –10M – – – – – 76.3815M – – – – 71.88 74.75

STUDDED BOTTOM 5M – – – – – –10M – – – – – –15M – – – – 64.12 68.44

WEIGHT FLANGED BOTTOM 5M – – – – – –10M 21,385 – – 28,000 – 52,25015M 22,085 – – 28,885 – 54,360

HUB BOTTOM 5M – – 14,375 – – –10M – – – – – 50,62015M – – – – – 50,500

STUDDED BOTTOM 5M – – – – – –10M – – – – – –15M – – – – – 50,840

BODY CLEARANCE DIAMETER (inches) 60.38 67.12 58 64.50 73.25 84

Page 11: Catalogo General BOPs (Hydril - GE)

PARTS LIST GX 11”, 13-5/8" and 18-3/4" BOPs

ITEM PART GX 11" &13-5/8" GX 18-3/4"NO. NAME Qty. Req'd. Qty. Req'd.

1 Head 1 1*2 Head Gasket – 1▲3 Packing Unit 1 14 Body 1 1*5 U-Seal Ring, Inner 2 2*7 Double U-Seal Ring, Middle 1 1*8 Non-Extrusion Ring, Middle 2 29 Piston 1 1

*10 Double U-Seal Ring, Lower 1 1*11 Non-Extrusion Ring, Lower 2 212 U-Seal Ring, Outer 1 –*15 O-Ring, Head 1 116 Slotted Body Sleeve 1 117 Capscrew, Slotted Body Sleeve 12 12*18 O-Ring, Jaw Operating Screw 16 2019 Jaw Operating Screw 16 2010 Head, Opening Chamber 1 121 Shoulder Screw 16 20

* These parts included in seal kit.▲Recommended Spares for One Year Foreign Service, quantity 1 each.

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Exploded View of GX, 11", 13-5/8" Exploded View of GX 18-3/4"

ITEM PART GX 11" &13-5/8" GX 18-3/4"NO. NAME Qty. Req'd. Qty. Req'd.

22 Pipe Plug, Jaw Operating Screw 16 2023 Radial Latch 16 2024 Relief Fitting 1 125 Shackle, Anchor 4 426 Wearplate 1 127 Capscrew, Wearplate 6 628 Pulldown Bolt Assembly 4 4▲ Complete Seal Kit

ACCESSORIESProtector Plate 1 1Protector Plate Screws 4 4Chain Sling Assembly 1 1Eyebolts for Piston 3 3Eyebolts for Head 3 3Eyebolt, Opening Chamber Head 3 3

Page 12: Catalogo General BOPs (Hydril - GE)

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The GK Annular Blowout Preventer was designed especiallyfor surface installations and is also used on offshoreplatforms and subsea. The GK is a universal annularblowout preventer with a long record of proven, qualityperformance.Only Two Moving Parts (piston and packing unit) on the

Hydril Annular BOP mean few areas are subjected towear. The BOP is safer and more efficient, requiring lessmaintenance and less downtime.A Long Piston with a length to diameter ratio approaching

one eliminates tendencies to cock and bind duringoperations with off-center pipe or unevenly distributedaccumulations of sand, cuttings, or other elements. Thisdesign enhances the ability of the packing unit to reopen tofull bore position.The Conical Bowl Design of the Piston provides a simple

and efficient method of closing the packing unit. With thepiston serving as a sealing surface against the rubberpacking unit, there is no metal-to-metal wear on the sealingsurface and thus longer life results.A Field Replaceable Wear Plate in the BOP Head serves

as an upper non-sealing wear surface for the movement ofthe packing unit, making field repair fast and economical.Maximum Packing Unit Life is possible with the provision

for measuring piston stroke. This measurement indicatesremaining packing unit life without disassembly and ensuresthe longest and safest use of the packing unit.

Two Choices of Packing Unit Rubber Compoundspermit more flexible applications.

The Screwed Head Design of the GK BOP is a simple,efficient, and strong method of connecting the head to thebody for safe operation with no loose parts to be lost downthe hole or overboard.The Latched Head Design is available on the GK, 13-5/8"-

5000 and larger BOPs. It provides fast access to packingunits and seals for minimum downtime with no loose parts tobe lost down hole or overboard.

Large Pressure Energized Seals are used fordynamically sealing piston chambers to provide safeoperation, long seal life, and less maintenance.

Piston Sealing Surfaces Protected by Operating Fluidlowers friction and protects against galling and wear toincrease seal life and reduce maintenance time.

The Operating Chambers are Tested to Full BOPWorking Pressure to ensure strength, reliability, and theability to over-pressurize the chambers in emergencies.Meets NACE MR-01-75 Material Standards for resistance

to sulfide stress cracking.

HYDRIL GK® ANNULARBLOWOUT PREVENTERS

Cutaway View of Screwed Head GK BOPWith Packing Unit Fully Open

WEARPLATE

PACKINGUNIT

HEAD

OPENCHAMBER

PISTON

CLOSINGCHAMBER

Page 13: Catalogo General BOPs (Hydril - GE)

11

The GK BOP has been developed especially for use onsurface installations but it is also used subsea. Standardoperation requires both opening and closing pressure. Sealoff is effected by hydraulic pressure applied to the closingchamber which raises the piston, forcing the packing unitinto a sealing engagement. Any normal closing unit havinga separate pressure regulator valve for the annular BOPand sufficient accumulator volume can be used to operatethe GK.

The GK is designed to be well pressure assisted inmaintaining packing unit seal off once initial seal off hasbeen effected. As well pressure further increases, closureis maintained by well pressure alone. Exceptions are the GK7-1/16"-15,000 and 20,000 psi which are not well pressureassisted and closing pressure must be maintained on theBOP to assure seal off. (Refer to the operators manual forclosing pressure curves.)

Stripping OperationsDuring well control operations, drill pipe can be rotated andtool joints stripped through a closed packing unit, whilemaintaining a full seal on the pipe. Longest packing unit lifeis obtained by adjusting the closing chamber pressure justlow enough to maintain a seal on the drill pipe with a slightamount of drilling fluid leakage as the tool joint passesthrough the packing unit. This leakage indicates the lowestusable closing pressure for minimum packing unit wear andprovides lubrication for the drill pipe motion through thepacking unit.The packing unit life is reduced when used forstripping operations.The pressure regulator valve should be set to maintain the

proper closing chamber pressure. If the pressure regulator

valve cannot respond fast enough for effective control, anaccumulator (surge absorber) should be installed in theclosing chamber control l ine adjacent to the BOP –precharge the accumulator to 50% of the closing pressurerequired. In subsea operations it is sometimes advisable toadd an accumulator to the opening chamber line to preventundesirable pressure variations with certain control systemcircuits.

Recommended test pipe for maximum packing unit life.❍ Reference only replaced by GX

OPERATION OF THE GK® BLOWOUTPREVENTER

AVERAGE CLOSING PRESSURE (PSI) TO ESTABLISH INITIAL SEAL OFF INGK BLOWOUT PREVENTERS FOR SURFACE INSTALLATIONS

Pipe ❍ ❍O.D. 7-1/16- 7-1/16- 7-1/16- 7-1/16- 7-1/16- 13-5/8- 13-5/8- 13-5/8- 16-3/4

Inches 3M 5M 10M 15M 20M 9-3M 9-5M 9-10M 11-3M 11-5M 11-10M 3M 5M 10M 16-2M 16-3M 5M 18-2M*

6-5/8 – – – – – – – – – 350 – 700 600 – 350 450 – 500

5 – 400 – – – – – 350 450 450 500 800 650 700 400 500 – 550

4-1/2 350 400 350 2100 2200 400 450 380 450 450 500 900 650 700 500 500 600 600

3-1/2 400 450 550 2100 2200 500 600 570 550 525 700 1000 700 1200 600 600 650 650

2-7/8 400 450 750 2100 2200 550 650 760 650 800 800 1100 750 1400 700 700 750 700

2-3/8 500 500 850 2100 2200 650 750 860 750 900 1100 – 950 1400 800 800 850 740

1 90 600 600 900 – – 750 850 850 920 – – – 1000 1500 900 950 950 850

1 66 700 700 1000 – – 850 950 1000 950 – – – 1000 1500 1000 1000 1050 950

CSO 1000 1000 1150 – – 1050 1150 1150 1150 1150 1500 1200 1150 2200 1150 1150 1150 1150

The pressures above are a guideline. Maximum packing unit life will be realized by theuse of the lowest closing pressure that will maintain a seal. For subsea applications, seethe appropriate Operator's Manual for computation of best closing pressure.

Page 14: Catalogo General BOPs (Hydril - GE)

BORE SIZE (inches) 11❍ 11❍ 13-5/8 13-5/8 13-5/8 13-5/8 HL 13-5/8 13-5/8❍ 13-5/8❍ 16-3/4▲ 16-3/4▲ 16-3/4 16-3/4

WORKING PRESSURE (psi) 10,000 *10/15,000 3000 3000 5000 5000 5000 10,000 10,000 2000 3000 5000 5000

HEAD TYPE LATCHED LATCHED SCREWED LATCHED SCREWED LATCHED SCREWED SCREWED LATCHED SCREWED SCREWEDSCREWEDLATCHED

OLD NOMINAL SIZE – – 12 12 – – – – – 16 16 – –

SHELL TEST PRESSURE Factory Only 15,000 22,600 6000 6000 10,000 10,000 7500 15,000 15,000 3000 45000 10,000 10,000

OPERATING CHAMBER TEST PRESSURE Factory Only 10,000 10,000 3000 3000 5000 5000 3000 10,000 10,000 3000 3000 5000 5000

• OPERATING

CHAMBER CLOSING 25.10 26.67 11.36 11.36 17.98 17.98 17.98 ††37.18 ††37.18 17.46 21.02 28.70 28.70

VOLUME (Gal.) OPENING 18.97 20.45 8.94 8.94 14.16 14.16 ††26.50 ††26.50 12.59 15.80 15.80 19.93 19.93

(For Full Piston Stroke)

FULL PISTON STROKE (inches) 8 8-1/2 7-1/8 7-1/8 8-1/2 8-1/2 8-1/2 ††10-1/2 ††10-1/2 8-1/2 9 10-1/2 10-1/2

BODY DIAMETER (inches) 58 64-3/4 40-1/2 45-1/4 45-1/2 47-3/4 44 61 63-1/2 46-1/4 48-1/2 53-1/2 54-1/2

CLEARANCE DIAMETER (inches) 60-3/4 69-3/4 47-1/2 47-1/2 52-1/4 52-1/4 48-1/2 68-1/8 68-1/8 53-1/4 55-1/2 59-1/2 59-1/2

FLANGED BOTTOM 10M:63-3/8 72-15/16 45-1/4 45-1/4 5M:54-1/8 5M:54-1/2 – 71-3/8 71-5/16 49-1/2 53-7/8 61-1/4 61-19/6415M• 10M:56-3/16 10M:59-9/16

**HEIGHT (inches) STUDDED BOTTOM 10M:54-7/8 60-7/8 39-3/8 39-3/8 5M:46-1/2 5M• – 60-5/8 61-1/8 43-3/4 47-1/4 53 53-27/6415M 10M:46-1/2 10M•

CIW HUB BOTTOM 10M:61 67-7/8 43 43 5M:51-1/2 5M:51-7/8 46 66-7/8 66-13/16 46-1/2 – 59-7/8 59-59/6415M:60-1/4 10M:51-1/2 10M:51-7/8

FLANGED BOTTOM • • 8784 • 5M:13,800 5M:13,250 – 33,525 • 11,417 14,868 20,835 21,23010M:14,500 10M:13,900

**WEIGHT (lbs.) STUDDED BOTTOM • 35,350 8522 • 5M:13,100 • – 32850 • 11,100 14,470 20,000 20,40010M:

approximate CIW HUB BOTTOM • • 8650 • • • 9400 32,785 33,377 11,317 – 20,545 20.950

FLANGED 10M:BX158 BX158 RX57 RX57 5M:BX160 5M:BX160 – BX159 BX159 RX65 RX66 BX162 BX16215M:BX158 10M:X159 10M:BX159

STANDARD RING GROOVE STUDDED 10M:BX158 BX158 RX57 RX57 5M:BX160 5M:BX160 – BX159 BX159 RX65 RX66 BX162 –10M:BX159 10M:BX159

CIW HUB 10M:BX158 BX158 RX57 RX57 5M::BX160 5M:BX160 BX160 BX159 BX159 RX65 – BX162 BX16215M:BX158 10M:BX159 10M:BX159

*15,000 psi Shell w/10,000 psi Packing Unit ▼ 1" NPT hydraulic connections are standard, 1-1/4" or -1 1/2" available on request.▲ Information Only †Older models may have 8-5/16" bore• Available on Request ††Older models have 9-3/4" piston stroke with 34.53 gallon closing chamber volume and 24.66 opening chamber volume**With standard studded top connection rated to BOP working Pressure ❍ Reference only replaced by GX

12

WEIGHT (Lbs.) OF GK 2000, 3000 and 5000 PSI

GK ENGINEERING AND DIMENSIONAL DATA

BORE SIZE (inches) 7-1/16 7-1/16 7-1/16 7-1/16 7-1/16 †9 †9 9 11 11 11 11

WORKING PRESSURE (psi) 3,000 5,000 10,000 15,000 20,000 3,000 5,000 10,000 3,000 5,000 5,000 10,000

HEAD TYPE SCREWED SCREWED SCREWED SCREWED SCREWED SCREWED SCREWED SCREWED SCREWED SCREWED LATCHED SCREWED

OLD NOMINAL SIZE 6" 6" – – – 8" 8" – 10 10 10 –

SHELL TEST PRESSURE Factory Only 6000 10,000 15,000 22,500 30,000 6000 10,000 15,000 6000 10,000 10,000 15,000

OPERATING CHAMBER TEST PRESSURE Factory Only 3000 5000 10,000 15,000 20,000 3000 5000 10,000 3000 5000 5000 10,000

• OPERATING

CHAMBER CLOSING 2.85 3.86 9.42 11.2 10.9 4.33 6.84 15.90 7.43 9.81 9.81 25.10

VOLUME (Gal.) OPENING 2.24 3.30 7.08 7.50 7.20 3.41 5.80 11.95 5.54 7.98 7.98 18.97

(For Full Piston Stroke)

FULL PISTON STROKE (inches) 4-1/8 4-1/2 5-1/2 5-1/2 5-1/2 5-3/4 5-3/4 6-3/4 6-1/8 7-1/8 7-1/8 8

BODY DIAMETER (inches) 26 29-1/4 43-3/4 50 55 28 34 50-1/2 33-3/4 37-1/2 42-1/4 56-1/2

CLEARANCE DIAMETER (inches) 32-1/4 35-3/4 49-1/2 61 58 34-1/2 41 56-3/4 40 44-1/4 44-1/4 61-1/2

FLANGED BOTTOM 32 36-7/8 10M:48-1/8 54-1/8 59 37-7/8 41-3/4 55-3/4 39-3/4 5M:47-13/16 5M:48-1/4 10M:63-1/215M:48-3/4 10M:48-9/16 10M:49 15M:65-13/16

**HEIGHT (inches) STUDDED BOTTOM 27-3/4 30-3/4 • 45-7/8 48-5/8 32-3/4 34-3/4 48-1/2 34-3/8 5M:39-5/8 5M:40-1/16 10M:5510M:40-1/4 10M:40-11/16

CIW HUB BOTTOM 31-1/8 34-7/8 10M:47-1/8 • – 5M:36-7/8 • – 38-1/8 5M:44-7/8 45-5/16 10M:61-1/815M• 10M• – 15M:61

FLANGED BOTTOM 2715 4000 12200 14250 23000 3500 6000 18540 5500 5M:8200 • 10M:2614010M• 15M•

**WEIGHT (lbs.) STUDDED BOTTOM 2585 3785 • • 22000 3300 5700 18340 5140 5M:7750 • 2546010M•

approximate CIW HUB BOTTOM 2505 3850 11900 • – 5M:3450 • – 5350 5M:7920 • 10M:2600010M• 15M:26100

FLANGED RX45 RX46 10M:BX156 BX156 BX156 RX49 RX50 BX157 RX53 5M:RX54 5M:RX54 10M:BX15815M:BX156 10M:BX158 10M:BX158 15M:BX158

STANDARD RING GROOVE STUDDED RX45 RX46 – BX156 BX156 RX49 RX50 BX157 RX53 5M:RX54 5M:RX54 10M:BX15810M:BX158 10M:BX158

CIW HUB RX45 BX156 BX156 – – RX49 • – RX53 5M:RX53 5M:RX53 10M:BX15815M:BX158

*Compact Model ▼ Available on Request

TYPE GK BLOWOUT PREVENTERS

GK* GK* GK GK GK GK GK GK GK GK GK GK GK GK GK GK7-1/16 7-1/16 9 9 11 11 11 13-5/8 13-5/8 13-5/8 13-5/8 13-5/8 16-3/4 16-3/4 16-3/4 16-3/43000 5000 3000 5000 3000 5000 5000 3000 3000 5000 5000 5000 2000 3000 5000 5000

Screwed Screwed Screwed Screwed Screwed Screwed Latched Screwed Latched Screwed Latched HL* Screwed Screwed Screwed LatchedHead Head Head Head Head Head Head▼ Head Head▼ Head Head Head Head Head Head

BOP Assembly FLANGED 2715 4000 3560 6000 5300 8250 8784 9550 13800 13250 9400 11417 14868 20830 –

STUDDED 2580 3830 3420 5740 5140 7800 8522 – 13100 – – 11100 14470 2000 –

BOP Head 546 1080 803 1308 1220 1835 2305 2160 3455 2585 2990 4064 5210 6641 3698

PACKING UNIT Natural Rubber 109 135 125 198 206 305 305 355 355 470 470 470 530 560 675 675

Nitrile Rubber 111 138 131 205 213 311 311 361 361 480 480 480 540 572 685 685

Piston 610 793 610 1054 1042 1380 1380 1680 1680 2455 2455 2060 2460 2878 3300 3300

BOP Body FLANGED 1240 2060 1855 3620 2600 4645 4135 4840 7120 7120 3983 5250 7146 9710 –

STUDDED 1000 1925 1710 2990 2400 4112 3910 – – – – 4860 6980 – –

Slotted Body Sleeve – – – – – – 180 180 230 230 190 – – 311 311

Page 15: Catalogo General BOPs (Hydril - GE)

13

ACCESSORIES FOR HYDRIL GK BLOWOUT PREVENTERSChain Sling Assembly 1 Eyebolts – Piston 2 Eyebolts – Head 2 Protector Plate 1 Protector Plate Screw 4

PARTS LIST – HYDRIL GK BLOWOUT PREVENTERS

GK- GK- GK- GK- GK- GK- GK- GK- GK- GK- GK- GK- GK- GK- GK- GK-7-1/16 7-1/16 9 9 11 11 11 13-5/8 13-5/8 13-5/8 13-5/8 13-5/8 16-3/4 16-3/4 16-3/4 16-3/43000 5000 3000 5000 3000 5000 5000 3000 3000 5000 5000 5000 2000 3000 5000 5000

Item Screwed Screwed Screwed Screwed Screwed Screwed Latched Screwed Latched Screwed Latched Screwed Screwed Screwed Screwed LatchedNo. Part Name Head Head Head Head Head Head Head Head Head Head Head Head Head Head Head Head

1 Head 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

t2 Packing Unit

Natural, Nitrile or

Neoprene Rubber 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3 Piston 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

**4 Slotted Body Sleeve 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

5 Body 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

*6 Head Gasket 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

*7 Head Seal – – – – – – 1 – 1 – 1 – – – – 1

*8 U-Seal, Upper 2 2 2 2 2 2 2 2 2 2 2 – 2 2 – –

*9 U-Seal, Middle 2 2 2 2 2 2 2 2 2 2 2 – 2 2 – –

*10 U-Seal, Lower 2 2 2 2 2 2 2 2 2 2 2 – 2 2 – –

*11 Double U-Seal, Upper – – – – – – – – – – – 1 – – 1 1

*12 Non extrusion Ring, Upper – – – – – – – – – – – 2 – – 2 2

*13 Double U-Seal, Middle – – – – – – – – – – – 1 – – 1 1

*14 Non extrusion Ring, Middle – – – – – – – – – – – 2 – – 2 2

*15 Double U-Seal, Lower – – – – – – – – – – – 1 – – 1 1

*16 Non extrusion Ring, Lower – – – – – – – – – – – 2 – – 2 2

17 Pipe Plug, Piston Indicator 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

18 Capscrew, Slotted Body Sleeve 10 12 10 10 12 12 12 12 12 6 6 6 – 12 7 7

19 Head Lock Screw 1 1 1 1 1 1 – 1 – 1 – 1 1 1 1 –

20 Lock Collar – – – – – – – – – – – 1 – – 1 –

21 Jaw – – – – – – 16 – 16 – 20 – – – – 20

22 Jaw Operating Screw – – – – – – 16 – 16 – 20 – – – – 20

23 Capscrew, Jaw Holding – – – – – – – – – – 20 – – – – 20

*24 Seal, Jaw Holding Capscrew – – – – – – – – – – 20 – – – – 20

*25 Non extrusion Ring, Jaw – – – – – – – – – – 20 – – – – 20

Holding Capscrew

*26 O-Ring, Jaw Operating Screw – – – – – – 16 – 16 – 20 – – – – 20

27 Relief Fitting – – – – – – 1 – 1 – 1 – – – – 1

29 Wear Plate 1 1 1 1 1 1 1 1 1 1 1 – – 1 1 1

30 Cap Screw, Wear Plate 6 6 6 6 6 6 6 6 6 6 6 – – 6 6 6

31 Spacer Sleeve – – – – – – 16 – 16 – – – – – – –

32 Sleeve Screw – – – – – – 16 – 16 – – – – – – –

33 Pipe Plug – – – – – – 16 – 16 – – – – – – –

34 Head Clamp – – – – – – 4 – 4 – – – – – – 2

35 Head Clamp Cap Screw – – – – – – 4 – 4 – – – – – – 2

▼ Complete Seal Kit – – – – – – – – – – – – – – – –

* These parts included in Seal Kit. ** Older model BOPs equipped with welded type sleeve.▼ Recommended spares for One Year Foreign Service, quantity 1 each.

GK-13-5/85000HL

ScrewedHead

Page 16: Catalogo General BOPs (Hydril - GE)

Hydril's new Compact GK Annular BOPs are lighter andshorter than previous models. They are designed for use onsurface installations, both drilling and workover applications.The new compact models incorporate the following featuresthat have given the GK a long record of proven and qualityperformance.Only Two Moving Parts (piston and packing unit) mean

few areas are subject to wear. The GK is safer and moreefficient, requiring less maintenance and less downtime.The Long Piston has a length to diameter ratio approach-

ing one. This eliminates tendencies to cock and bind duringoperations with off-center pipe or accumulations of sand,cuttings, or other elements that are unevenly distributed.Conical Bowl Design of the Piston provides a simple and

efficient method of closing the packing unit. With the pistonserving as a sealing surface against the rubber packing unit,no metal-to-metal wear occurs on the sealing surface, result-ing in longer life.Field Replaceable Wear Plate in the BOP Head serves as

an upper non-sealing wear surface for the movement of thepacking unit, making field repair fast and economical.

Maximum Packing Unit Life is possible with the provisionfor measuring piston stroke. This measurement indicatesremaining packing unit life without disassembly and ensuresthe longest and safest use of the packing unit.Two Choices of Packing Unit Rubber Compounds per-

mit more flexible applications.Screwed Head Design is a simple, efficient, and strong

method of connecting the head to the body for safe opera-tion, preventing loose parts from falling down the hole oroverboard.Large Pressure Energized Lip Seals dynamically seal the

piston chambers, allow safe operation, provide long seal life,and require less maintenance.Piston Sealing Surfaces Protected by Operating Fluid

lowers friction and protects against galling and wear toincrease seal life and to reduce maintenance time.Operating Chambers are Tested to Full BOP Working

Pressure to ensure strength, reliability, and the ability tooverpressure the chambers in emergencies.Stainless Steel Connection Ring Grooves are optional.NACE MR-01-75 Material Standards for resistance to sul-

fide stress cracking are standard.

Item Part NumberNumber

Qty. Description7 1/16" - 3,000 7 1/16" - 5,000 13 5/8" - 3,000 13 5/8" - 5,000

- 1 Assembly 3117010-0103 3117020-0103 3128982 31290091 1 Body 3117011-01 3117021-01 3128984 31290042 1 Head 3117013-03 3117023-03 3128988 31290233 1 Piston 3117025 3117025 3128992 31290274 1 Sleeve 3117027 3117027 3129033 31290295 6 Sleeve Retainer 3117028 3117028 - -6 6 Cap Screw 1900125-10012 1900158-10012 1920026-12012 1920026-120127 1 Wear Plate 1002036 1002036 1001788 10017888 6 Cap Screw 1920026-08007 1920026-08007 1900097-08006 1900097-080069 1 Lock Screw 190049-12012 190049-12012 1002191-1 100214910 1 Lock Washer 1003700 1003700 - -11 1 Packing Unit 1003252-02 1003252-02 1003262-02 1003263-0212 4 Hoist Ring 1920752-3 1920752-3 1920752-5 1920752-713* 12 Studs 1900096-09050 1900096-11066 1900491-11054 1900491-1306614* 12 Nuts 1900035-09 1900035-11 1900490-11 1900490-1315* 1 Seal Kit 1002016 1002016 3130390 3130391

*Not pictured

5 6

8

92

3

1

4

7

10

1112

14

HYDRIL GK® COMPACT ANNULARBLOWOUT PREVENTERS

Page 17: Catalogo General BOPs (Hydril - GE)

Comparison Chart between Standard GK and Compact GKStandard Compact Standard Compact Standard Compact Standard Compact

GK 7 1/16-3000 GK 7 1/16-3000 GK 7 1/16-5000 GK 7 1/16-5000 GK 13 5/8-3000 GK 13 5/8-3000 GK 13 5/8-5000 GK 13 5/8-5000

Overall Height 32" 31.9" 36.88 33.66" 45.25" 41.4 54 1/8 49.83Body Diameter 26" 25.25" 29.25" 26" 40.5" 41" 45.25" 43.88"Weight - lbs 2715 2600 4000 3000 8784 7300 13800 11200Close Volume - gal 2.85 2.86 3.86 2.86 11.36 11.36 17.98 17.98Open Volume - gal 2.24 2.25 3.3 2.25 8.94 8.94 14.16 14.16

15

PARTS LIST / SPECIFICATIONS

7 1/16" - 3,000 7 1/16" - 5,000 13 5/8" - 3,000 13 5/8" - 5,000

Bore 7 1/16 in 179.4 mm 7 1/16 in 179.4 mm 13 5/8 in 346 mm 13 5/8 in 346 mm

Working Pressure 3000 psi 207 bar 5000 psi 345 bar 3000 psi 207 bar 5000 psi 345 bar

Operator Pressure 3000 psi 207 bar 3000 psi 207 bar 3000 psi 207 bar 3000 psi 207 bar

Volume to Close 2.86 gal 10.8 liter 2.86 gal 10.8 liter 11.36 gal 43 liter 17.98 gal 68.1 liter

Volume to Open 2.25 gal 8.52 liter 2.25 gal 8.52 liter 8.94 gal 33.8 liter 14.16 gal 53.6 liter

BOP Assembly 2,600 lb 1,180 kg 3,000 lb 1,361 kg 7,300 lb 3,313 kg 11,200 lb 5,083 kg

Weight Head 450 lb 209 kg 550 lb 250 kg 2,200 lb 998 kg 2,200 lb 998 kg

Piston 595 lb 270 kg 595 lb 270 kg 1,320 lb 599 kg 3,000 lb 1,362 kg

Hydraulic Shell Test Pressure (Factory Test Only) 6,000 psi 414 bar 10,000 psi 690 bar 6,000 psi 414 bar 10,000 psi 690 bar

Hydrostatic Chamber Test Pressure (Factory Test Only) 5,000 psi 345 bar 5,000 psi 345 bar 4,500 psi 310 bar 5,000 psi 345 bar

Top & Bottom Connection Ring Groove X-45 - X-46 - R-57 - BX-160 -

Hydraulic Connection, Open & Close 1-in NPT - 1-in NPT - 1-in NPT - 1-in NPT -

Lift Eye Safe Working Load Per Shackle 5,000 lb 2.27 tonne 5,000 lb 2.27 tonne 8,000 lb 3.63 tonne 15,000 lb 6.81 tonne

Packing Unit Closure Range (CSO to in/mm) 7 1/16 in 179.4 mm 7 1/16 in 179.4 mm 13 5/8 in 346 mm 13 5/8 in 346 mm

A - Height 31.19 in 792 mm 33.66 in 855 mm 41.40 in 1,052 mm 49.83 in 1,266 mm

B - Width 25.25 in 641 mm 26.00 in 660 mm 41.00 in 1,041 mm 43.88 in 1,115 mm

C - Bottom to Center Raduis Hoist Ring 21.25 in 540 mm 23.26 in 591 mm 29.33 in 745 mm 33.19 in 843 mm

D - Top to Center Hoist Ring 9.94 in 252 mm 10.40 in 264 mm 12.07 in 307 mm 16.64 in 423 mm

E - Bottom to Center Close Port 14.13 in 359 mm 16.13 in 410 mm 18.75 in 476 mm 22.70 in 577 mm

F - Center Close port to Center Open Port 8.44 in 214 mm 8.44 in 214 mm 10.13 in 257 mm 12.00 in 305 mm

G - Piston Stroke 4.125 in 105 mm 4.125 in 105 mm 7.12 in 181 mm 8.50 in 216 mm

H - Center Radius to Center Radius Hoist Rings 35.44 in 900 mm 36.19 in 919 mm 35.44 in 900 mm 36.19 in 919 mm

Ope

ratin

g D

ata

Dim

ensi

ons

H B

D

C

A

G

F

E

Page 18: Catalogo General BOPs (Hydril - GE)

16

HYDRIL MSP™

DIVERTERS/BLOWOUT PREVENTERS

Hydril MSP-2000 psiThe MSP Annular Blowout Preventer is applicable to subseaor surface installations requiring a 2000 psi universalblowout preventer. As proven by its many field installations,it will deliver long, dependable service life. This BOP willseal off drill pipe, kelly, tool joints or tubing and wireline orcompletely shut off the open hole to full rated pressure.The following outstanding features of the MSP BOP make

it qualified to meet the industry's need for simple and reliableblowout protection. A helicopter lift model of the MSP21-1/4–2000 is also available.The Screwed Head Design of the MSP BOP is a simple,

efficient, and strong method of connecting the head to thebody for safe operation with no loose parts to be lost downthe hole or overboard.The Latched Head Design which is optional on the MSP

21-1/4–2000 BOP provides fast, positive access to thepacking unit and seals for minimum maintenance time.Only Two Moving Parts (piston and packing unit) on the

Hydril Annular BOP mean few areas are subjected to wear.The BOP is thus a safer and more efficient mechanismrequiring less maintenance and less downtime.

Back to Front Feedable Rubber on the Packing Unitenables the packing unit to close and seal on almost anyshape in the drillstring or close off the open bore and to striptool joints under pressure. This safety feature permits confi-dent closure of the BOP at the initial indication of a kick with-out the delay of locating the tool joint.The Conical Bowl Design of the Piston provides a simple

and efficient method of closing the packing unit. With thepiston serving as a sealing surface against the rubberpacking unit, there is no metal-to-metal wear on the sealingsurface and thus longer equipment life results.A Field Replaceable Wear Plate in the BOP Head serves

as an upper non-sealing wear surface for the movement ofthe packing unit, making field repair fast and economical.

Hydril MSP 29-1/2-500 psiThe MSP 29-1/2"-500 psi, developed for use on surfaceinstallations, is a large bore annular type diverter whose 29-1/2" bore permits hole to be drilled full bore with diverter protection. Its large bore permits the setting of large sizesurface casing without removing the diverter. Thus it isalways ready for venting gas flows. Utilizing computerizedfinite element techniques, the original design of the MSP 29-1/2"-500 has been revamped to provide a unit made upof fewer parts to reduce cost. This unit may be ordered foruse in standard service (temperate climates) or for use incold environments such as the North Sea, Siberia, andAlaska where low temperature metallurgy may be required.

This MSP provides an effective means of rerouting the flowof shallow, low-pressure gas. The MSP 29-1/2"-500 can beused either as a diverter or a 500 psi annular BOP.

Only Two Moving Parts (piston and packing unit) on theHydril Annular Diverter mean few surfaces are subjected towear. The Diverter is thus a safer and simpler mechanismrequiring less maintenance and less downtime.

Back to Front Feedable Rubber on the Packing Unitenables the packing unit to close and seal on almost anyshape in the drillstring or close off the open bore and striptool joints under pressure. This safety feature permits confident closure of the MSP-29-1/2"-500 at the initial indica-tion of kick without the delay of locating the tool joint.

The Conical Bowl Design of the Piston provides a simpleand efficient method of closing the packing unit. With thepiston serving as a sealing surface against the rubberpacking unit, there is no metal-to-metal wear on the sealingsurface and thus longer equipment life results.

Page 19: Catalogo General BOPs (Hydril - GE)

17

The MSP Diverter/BOP has been developed as a simple,reliable unit for moderate pressure drilling service, remedialwork, and well servicing. It can be used on surface and subsea installations. MSP 21-1/4"-2000 operation requiresboth opening and closing pressure. The MSP 29-1/2"-500requires only closing pressure. Seal off is effected byhydraulic pressure applied to the closing chamber that raises the piston, moving the packing unit radially inwardinto a sealing engagement. Any normal closing unit having aseparate regulator valve for the annular BOP and sufficientaccumulator volume can be used to operate the MSP.

STRIPPINGCylindrical pipe sections can be rotated and standard sizetool joints can be safely stripped though the closed blowoutpreventer packing unit. The pressure applied to the closingchamber should be low enough to allow a slight leakage ofdrilling fluid as the tool joint passes through the closed packing unit. The drilling fluid lubricates and cools the packing unit, reducing wear caused by rotation or strippingof pipe. Overall packing unit life is reduced when used instripping operations.The operation/maintenance manual for the specific MSPmodel provides specifications and functional guidelines.

Operation as a DiverterWhen using the MSP as a Diverter during top hole drilling,the primary purpose is to divert well flows away from the rigand personnel. This application avoids shutting in the well,but instead permits routing of the f low to a safe distance on the down wind side of the rig.In this application, the MSP is attached directly to the drive

or conductor pipe. Vent lines typically are installed directlybelow the diverter. The lines should be sized in accordancewith API standards to prevent excessive well bore backpressure buildup. This may be accomplished by using aHydril drilling spool between the diverter and the conductorpipe.

The Hydril SXV Spool, described on page 38 of this catalog provides integral venting without external valves.

If valves are to be used in the diverter system, standardsset forth in API RP64 (Recommended Practice for DiverterSystems Equipment and Operation) should be followed.

Operation as a BOPWhen using the MSP as an Annular Blowout Preventer, it

may be hooked up as shown (above, right). In this mode,well control operations can be conducted within the MSP'sworking pressure range

In either mode, pressure applied to the closing chamberraises the piston closing the packing unit to effect the sealbetween the packing unit and pipe. Well pressure or testpressure also acts on the MSP 21-1/4"-2000 piston belowthe sealed off packing unit and further increases the closingforce acting on the packing unit. The MSP 29-1/2"-500 isnot wellbore assisted.

OPERATION OF THE MSP™ DIVERTER/BOP

FLOWLINE

BELL NIPPLE

MSP

CLOSEOPEN

VENTLINE DRILLING

SPOOL

DRIVEOR

CONDUCTORPIPE

FULL OPENING VALVE(AUTOMATICALLY OPENS

BEFORE DIVERTER IS CLOSED)DRIVE

OR CONDUCTOR

PIPE

MSP

FLOWLINE

BELL NIPPLE

HYDRAULICPOWER FLUID

SUPPLY

HYDRAULICPOWER FLUID

SUPPLY

MSP HOOKED UP AS DIVERTER MSP HOOKED UP AS BOP

Page 20: Catalogo General BOPs (Hydril - GE)

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PARTS AND ACCESSORIES FOR HYDRIL TYPE MSP-2000 BOPs

▼ Older model BOPs have welded sleeve field replacement kit available on request. Field welding is not recommended.* Three parts in Seal Kit❍ Recommended Spares for One Year Foreign Service, quantity 1 each.

7-1/16- 9- 11- 21-1/4- 21-1/4- 7-1/16- 9- 11- 21-1/4- 21-1/4-2000 2000 2000 2000 2000 2000 2000 2000 2000 2000

Item Screwed Screwed Screwed Screwed Latched Item Screwed Screwed Screwed Screwed LatchedNo. Part Name Head Head Head Head Head No. Part Name Head Head Head Head Head

Standard Assembly 1 1 1 1 1 1 *21 Non extrusion Washer – – – – 20 –1 Preventer Head 1 1 1 1 1 1 *22 O-Ring, Jaw Operating Screw – – – – 20 –2 Pipe Plug Piston Indicator 1 1 1 1 1 1 23 Relief Fitting – – – – 20 –3 Lock Collar 1 1 1 1 – 1 *24 Head O-Ring – – – – 1 –4 Head Lock Screw 1 1 1 1 – 1 *25 Double U-Seal, Lower – – – – – 1

*5 Head Gasket 1 1 1 1 1 1 *26 Non extrusion, Lower – – – – – 2❍ 6 Packing Unit *27 Double U-Seal, Inner – – – – – 1

Natural Rubber or 1 1 1 1 1 1 *28 Non extrusion Ring, Lower – – – – – 2or Nitrile Rubber 29 Body Sleeve, Inner ▼1 ▼1 ▼1 ▼1 ▼1 1

*7 U-Seal, Upper 2 2 2 2 2 – 30 Sleeve Clamping Plate – – – – – 18 Piston 1 1 1 1 1 1 *31 Double U-Seal Ring, Upper – – – – – 1

*9 U-Seal, Lower 2 2 2 2 2 – *32 Non extrusion Ring, Upper – – – – – 2*10 U-Seal, Inner 2 2 2 2 2 – 33 Wear Plate 1 1 1 1 1 –11 Body 1 1 1 1 1 1 34 Capscrew, Wear Plate 6 6 6 6 6 –12 Body Sleeve Outer 1 1 1 1 1 1 35 Capscrew Inner Body Sleeve – – – 16 16 –13 Cap Screw Outer Body Sleeve 8 8 8 16 16 16 M– Complete Seal Kit – – – – – –

*14 O-Ring, Body Sleeve 1 1 1 1 1 1 ACCESSORIES15 Head Clamp – – – – 4 – Chain Sling Assembly 1 1 1 1 1 116 Head Clamp Screws – – – – 4 – Eyebolts for Piston 2 2 2 2 2 217 Jaws – – – – 20 – Eyebolts for Head 2 2 2 2 2 218 Jaw Operating Screw – – – – 20 – Cap Screw (Hex Head) 4 4 4 4 4 –19 Cap Screw, Jaw Holding – – – – 20 – Protector Plate 1 1 1 1 1 –

*20 Seal, Jaw Holding Capscrew – – – – 20 – Piston Assembly Tool – – – – – 4

21-1/4-2000HL

ScrewedHead

21-1/4-2000HL

ScrewedHead

Page 21: Catalogo General BOPs (Hydril - GE)

19

HYDRIL MSP™ BLOWOUTPREVENTERS

INITIAL CLOSING PRESSURE (PSI)REQUIRED FOR MSP 29-1/2”-500 BOP/DIVERTER

Closing Pressure 500 psi Wellbore

12” Pipe 5” Pipe CSO

950 psi 1350 psi 1500 psi

AVERAGE CLOSING PRESSURE (PSI)REQUIRED TO ESTABLISH INITIAL SEAL OFF IN MSP-2000 FOR A SURFACE INSTALLATION

OUTSIDE DIAMETER OF PIPE

BOP Size 5-1/2” 4-1/2” 3-1/2” 2-7/8” 2-3/8” 1.90” 1.65” Complete Shut Off

7-1/16”-2000 – 350 400 *400 500 600 700 1,000

9”-2000 – 400 *500 550 650 750 850 1,050

11”-2000 350 450 *550 650 750 850 850 1,150

21-1/4”-2000 500 *700 600 650 700 800 900 1,100

*Recommended test pipe size for maximum packing unit life.

**WEIGHT (lbs.)

approximate

MSP ENGINEERING DIMENSIONAL DATA

HL

BORE SIZE (inches) 7-1/16 †9 11 *20-3/4 *20-3/4 21-1/4 21-1/4 21-1/4 29-1/2

WORKING PRESSURE (psi) 2000 2000 2000 2000 2000 2000 2000 2000 500

HEAD TYPE SCREWED SCREWED SCREWED SCREWED LATCHED SCREWED LATCHED SCREWED LOCKRING

OLD NOMINAL SIZE 6” 8” 10” 20” 20” 20” 20” 20” 29-1/2”

SHELL TEST PRESSURE Factory Only 4000 4000 4000 3000 3000 3000 3000 3000 800

OPERATING CHAMBER TEST PRESSURE Factory Only 3000 3000 3000 3000 3000 3000 3000 3000 2275

• OPERATING

CHAMBER CLOSING 2.85 4.57 7.43 31.05 31.05 31.05 31.05 31.75 60

VOLUME (Gal.) OPENING 1.98 2.95 5.23 18.93 18.93 18.93 18.93 19.25 –

(For Full Piston Stroke)

FULL PISTON STROKE (inches) 4-1/8 5-3/4 6-1/8 11-1/4 11-1/4 11-1/4 11-1/4 11-1/2 13-9/16

BODY DIAMETER (inches) 25-3/8 27-1/2 32-3/4 52-3/4 56-5/8 52-3/4 56-5/8 52-1/2 75

CLEARANCE DIAMETER (inches) 29-/78 32 37-1/4 58-3/4 58-3/4 58-3/4 58-3/4 61-1/4 82.5

FLANGED BOTTOM 25-3/4 30-1/4 31-3/4 3M: 54-1/4 3M: ▲ 52 1/2 52 1/2 48 –

**HEIGHT (inches) STUDDED BOTTOM – – – – – ▲ 46 – –

CIW HUB BOTTOM – – – 3M: 50-1/2 3M: ▲ 51 ▲ 48 –

FLANGED BOTTOM 1850 2450 3520 ▲ ▲ 15100 16320 – 24500

STUDDED BOTTOM – – – – – ▲ 15290 – –

CIW HUB BOTTOM – – – ▲ ▲ 15000 ▲ 12700 –

FLANGED RX-45 RX-49 RX-53 3M: RX-74 3M: RX-74 RX-73 RX-73 – R-95

STANDARD RING GROOVE STUDDED – – – – – ▲ RX-73 – –

CIW HUB – – – 3M: RX-73 3M: RX-73 RX-73 ▲ RX-73 –

* 21-1/4-2000 BOP w/3000 psi Bottom ▲ Available on request. *MSP 29-1/2”-500 Blowout Preventers are furnished with 11/4” NPT Closing Ports. 1-1/2” NPT ports are** With Standard Studded Top Connection rated to working pressure of BOP. available on special request.• 1” NPT Hydraulic Connections are standard, 1-1/4” NPT & 1-1/2” NPT available on request. † Older models have 8-15/16” bore.

Page 22: Catalogo General BOPs (Hydril - GE)

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STUD BOLTSBolting is in accordance with API 16A. Bolting materialshall be of a quality and strength not less than specifiedby ASTM A-193. Grade B7. Nuts shall be of a qualitynot less than ASTM A-194. Grade 2H.

PARTS LIST AND WEIGHTS–MSP 29-1/2"-500 DIVERTER

Approx.Item No. Net WeightNo. Part Name Req'd. Lbs.

– Diverter Assembly 1 24.010

1 Head 1 47100

▼2 Packing Unit - NaturalNitrile 1 2145Neoprene

3 Piston 1 3611

**4 Double U-Seal, Outer 1 12.5

**5 U-Seal, Inner 2 2.5

6 Body 1 11.050

**7 U-Seal Piston 2

8 Pipe Plug 2

9 Lock Ring – Square 6 16

10 Lock Ring – Beveled 6 17

11 Hex Head Cap Screw 12 31

12 Lever Assembly – not shown 1

13 Pointer Assembly – not shown 1

14 Cap Screw – not shown 1

15 Washer – not shown 1

16 Pipe Plug – not shown 1

*17 3-Piece Lock Ring Set – not shown 1

18 Welded Body Sleeve – not shown 1 1205

**19 O-Ring, Body Sleeve – not shown 1

20 Non-Extrusion Ring, Outer 2

21 O-Ring, Head 1 1.5

▼– Seal Set – Complete – 11.5

ACCESSORIES

– Lifting Ear – Piston 2 2.25

– Cap Screw 2 .44

– Eyebolt – Head 2 2.25

– Head Assembly Tool 1consisting of:

Beam, Upper 1 100

Beam, Lower 1 100

Pulldown Studs, Long 2 9

Pulldown Studs, Short 2 6.2

Pulldown Nut 4 .81

Washer 4 .10

▼ Recommended Spares for One Year Foreign Service, quantity 1 each.* Older model diverters may have 3-piece lock ring.** Included in Seal Kit.

MSS* RING JOINT FLANGE CONNECTIONS FOR MSP 29-1/2”-500

BOLTS & STUDSMax FLANGE SEAL RING *LENGTH Bolt

FLANGE Nominal Bore Service Size Stud CircleTYPE* Size Dia. Pressure O.D. Thickness Pitch Dia. API No. Thread Bolts Studs Dia.

Inches Inches Rating Inches Inches “C” Inches Ring No. Required Form “A" “B” Inches

30”-300 MSS 30” 29 1/2” 720 WOG 43” 4 1/8” 33-3/4” R-95 28 1-3/4”-8 UN 12-7/8” 9-1/2” 39-1/4”

30”-600 MSS 30” 30” 1440 WOG 44-1/2” 5” 33-3/4” R-95 28 2”-8 UN 15-3/4” 10-1/2” 40-1/4”

Manufacturer’s Standardization Society of the Valve and Fitting Industry.

Page 23: Catalogo General BOPs (Hydril - GE)

21

HYDRIL "LL" LONG-LIFE PACKING UNITS

Outlasts other replacement units 5-to-1The Long Life "LL" Packing Unit has been specificallydesigned and tested to provide unsurpassedperformance and durability. In performance tests, itoutlasted other replacement units by a minimum of 5-to-1.The key to this remarkable performance is a revolutionaryasymmetrical insert design which gives the unit dynamics forlonger life and reliability.

Independent tests conclusively showthe Hydril Long Life "LL" unit farsurpasses other replacement units.The GK 13-5/8"-5000 "LL" packing unit was fatigue testedon 5" drill pipe at full working pressure against three othercurrently available replacement packing units for the HydrilGK 13-5/8"-5000 Annular BOP. In this testing, the "LL" Unitoutlasted the other units by a minimum of 5-to-1.

Greater fatigue life means loweroperating costs.Based on list prices for other available GK 13-5/8"-5000replacement packing units, you can save 65% to 70% . . . ormore . . . on packing unit costs with the Hydril Long Life "LL"

Packing Unit. WIth a life expectancy five times that of otherreplacements tested, Hydril's "LL" Packing Unit was shownto provide 3-1/2 times more closures per dollar.

Operating principles continue with LL designThe Hydril "LL" Packing Unit is designed to provide greaterfatigue life without compromising the stripping performanceand operating characteristics of the Hydril GK and GL BOPs.

Hydril tested for quality assuranceAs with all Hydril packing units, the "LL" unit is factory testedin a blowout preventer at its rated working pressure. So youcan be sure of reliable performance, closure after closure.

Start SavingWhen it's time for replacement, there's nothing like the origi-nal. Contact the Hydril representative nearest you and askfor the genuine article – the original equipment Hydril "LL"Packing Unit.

*This is a "MD" Packing Unit

HYDRIL "LL" PACKING UNITS ARE AVAILABLE FOR THE FOLLOWING HYDRIL ANNULAR BOPs

BOP Type/Size "LL" Part Number

GK 13-5/8"-5000 psi 3131189

GK 11"-10000 psi 3104633

GL-13-5/8"-5000 psi 3105077

GL-16-3/4"-5000 psi 3105062

*GL 18-3/4"-5000 psi 3112950

Page 24: Catalogo General BOPs (Hydril - GE)

22

One of the most important features of Hydril AnnularBlowout Preventers is the packing unit. These reliable unitsare manufactured by Hydril from high-quality rubber materialreinforced with flanged steel segments. Each size packingunit has a large volume of tough, feedable packing materialsufficient to meet most requirements.

The molded-in steel segments have flanges at the top andbottom. These segments anchor the packing unit within theBOP and control rubber extrusion and flow when sealing offwell pressures. Since the rubber is confined and kept undercompression, it is resistant to tears, cuts, and abrasions.In the open position, the inside diameter of the packing unit

is flush with the full bore of the preventer; bits, drill collars, orreamers pass through freely. The packing unit is squeezedinward when closing pressure is applied to the piston. Thebore of the packing unit conforms automatically in size andshape and seals off any part of the drillstring or seals offcompletely if the tools are out of the hole.Hydril manufactures packing units for the annular BOPs at

its own factory. This allows Hydril to maintain rigid qualitycontrol of packing units.

Hydril Packing Units –Fully Factory TestedEach Hydril packing unit is factory tested in a BOP prior toshipment. The packing unit is tested to 50% of workingpressure on open hole and 100% on pipe. The Certified TestSeal on the packing unit ensures that the unit meets theacceptance requirements based on years of experience anddevelopment in designing blowout preventers for reliablewell control.

SelectionBecause of the importance of the packing unit to theoperation of the blowout preventer and to the safety of crewand rig, only genuine Hydril packing units should be used asreplacements for original equipment. All Hydril packing unitsare tested to full rated pressure inside a test BOP at thefactory as part of rigid standard acceptance tests beforebeing furnished to the consumer.

Packing units for Hydril BOPs are manufactured fromcompounded natural rubber or nitrile rubber.Natural Rubber is compounded for drilling with water-base

drilling fluids. Natural rubber can be used at operatingtemperatures between -30°F to 225°F (-35°C to 107°C).When properly applied, the compounded natural rubberpacking unit will usually provide the longest service life. Thisall-black packing unit is identified by a serial number with asuffix "NR".

Nitrile Rubber (a synthetic compound) is for use withoil-base or oil-additive drilling fluids. It provides the bestservice with oil-base muds, when operated at temperaturesbetween 30°F to 180°F (-1°C to 82°C). The nitrile rubberpacking unit is identified by a red color band and a serialnumber with the suffix "NBR".

Seals for Hydril BOPs are manufactured from a specialnitrile rubber material which provides long, trouble-freeservice in sealing against oil, gas, or water.Expected H2S and CO2 service does not affect selection of

packing unit material. H2S and CO2 service will reduce theservice life of rubber products, but the best overall servicelife is obtained by matching the packing unit material withthe requirements of the specific drilling fluid.Performance of elastomeric materials can vary significantly,

depending on the nature and extent of exposure to hydrogensulfide. The operator should monitor pressure sealingintegrity frequently to assure no performance degradationhas occurred.

Storage Conditions are important for realizing themaximum life of the packing unit. Packing units should bestored in a cool, dry, dark storage area. Atmosphere, lightand heat accelerate deterioration of rubber goods. It is alsoessential to practice "first-in, first-out" when storing packingunits. Other significant storage factors are covered in theapplicable Operator's Manual.

HOW TO ORDER PACKING UNITSThe following information should be included when orderinga genuine Hydril packing unit replacement:1. BOP Type: GX, GK, GL, MSP, GS, GKS, or RS.2. Bore Size.3. Pressure Rating: 500, 1000, 2000, 3000, 5000, 10,000,

15,000, 20,000 psi.4. Type of Material: NR – Natural Rubber; NBR – Nitrile

Rubber.5. Certifications: API 16A Monogram, other.

ANNULAR BOP PACKING UNITS

CutawayDrawing ShowingHow Rubber isMoldedAround Steel Segments

Page 25: Catalogo General BOPs (Hydril - GE)

23

RAM Blowout Preventers

Designed For Workover Blowout Prevention

The Sentry™ blowout preventor is a ram product designedto meet the special needs of workover operations. It isshorter and lighter than Hydril’s standard BOP’s,but doesn’t sacrifice any of Hydril’s traditional strength and reliability.

There is a Hydril ram-type BOP to meet most operationalrequirements on surface or subsea. Hydril BOPs provide quick, positive closure with simple controls, to keep drilling fluids in the hole when normal orabnormal pressures occur.

• Long life is assured through the use of quality materials and workmanship. Fieldreplaceable seal seats and hinged bonnets provide easy access for ram changes, reducing downtime.

• Flexibility is built inwith a wide selectionof options, includingautomatic or manualram locking, blind, variable, pipe and shearrams, and a choice of positioningfor choke/kill line outlets.

• Preventer integrity is preserved in moving and installa-tion as well as operation in hostile environments because

fluid connections are internal to bonnets.

• Safety and reliability are assuredbecause all Hydril ram BOPs

meet the current revision of NACE.Hydril is alsolicensed to

manufacture to APISpecification 16A, and its

preventers have been certi-fied to all applicable standards, including DNV,ABS and Lloyds of London.

Sizes and Pressure Ratings of Hydril Ram BOPs

7 1/16 ● ● ● ●

9 ● ●

11 ● ● ● ●

13 5/8 ● ● ● ●

18 3/4 ● ● ●

20 3/4 ●

21 1/4 ● ●

Bore Sizes(inches)

Working Pressure Ratings (psi)2,000 3,000 5,000 10,000 15,000 20,000

Hydril Compact RAM Type Blowout Preventer

Page 26: Catalogo General BOPs (Hydril - GE)

24

1. The Ram Body has controlled and predictable structuralhardness and strength throughout the pressure vessel.Hydril pressure vessel material has equal strength along allaxes to provide reliable strength and resistance to sulfidestress cracking in hydrogen sulfide service. These materialshave high impact strength for low temperature service.Advanced design techniques such as Finite Element Methodof Structural Analysis give a highly reliable BOP with thedesired safety factors.2. The Ram Assembly provides reliable seal off of thewellbore for security and safety. The Ram accommodates alarge volume of feedable rubber in the front packer andupper seal for long service life.3. The Field Replaceable Seal Seat provides a smoothsealing surface for the ram upper seal. The seal seat utilizesspecially selected and performance effective materials formaximum service life. The field replaceable seal seateliminates shop welding, stress relieving, and machining forrepair, thus reducing downtime and direct repair costs.4. Hinged Bonnets swing completely clear of overheadrestrictions (such as another BOP) and provide easy accessfor rapid ram change to reduce downtime.5. Load Hinges separate from the fluid hinge and are

equipped with self-lubricated bearings to support the full weightof the bonnet for quick and easy opening of the bonnet.6. Fluid Hinges, separate from the load hinges, connect thecontrol fluid passages between the body and bonnets. Thisarrangement provides a reliable hydraulic seal and permitsfull pressure testing and ram operation with the bonnetsopen. The fluid hinges and bonnet hinges contain all theseals necessary for this function and may be removedrapidly for simple, economical repair.7. Replaceable Cylinder Liner has a corrosion and wearresistant bore for reliable piston operation. The cylinder lineris easily f ield replaceable or repairable for reducedmaintenance cost and downtime.8. Piston and Piston Rod Assembly are one piece forstrength and reliability in closing and opening the ram whichresults in a secure operating assembly.9. Choice of Ram Locks – Automatic Multiple-PositionLocking (MPL) or Manual Locking is available on RamBOPs.10. Multiple-Position Locking (MPL) utilizes a reliablehydraulically-actuated mechanical clutch mechanism toautomatically lock the rams in a seal off position.

OUTSTANDING FEATURES MEAN GREATERRELIABILITY, LONGER SERVICE LIFE,EASIER MAINTENANCE

1. Ram Body Casting

6. Fluid Hinges

5. Load Hinges

12. Fluid ConnectionsAnd Hydraulic Passages

20. Side Outlets for Choke/Kill

24. Ram BlockGuide Rods

14. Sloped Ram Compartment

16. Piston Rod Mud Seal18. A Weephole

11. Manual Locking

7. Replaceable Cylinder Liner19. Piston Seals

3. Field Replaceable Seal Seat

22. Bonnet Bolts

17. Secondary(Emergency)Piston Rod Packing

13. Connector Ring Grooves

13-5/8"-10,000 psi Ram BOPManual Lock illustrated

2. Ram Assembly

15. Bonnet Seal

Page 27: Catalogo General BOPs (Hydril - GE)

25

11. Manual Locking utilizes a heavy-duty acme thread tomanually lock the ram in a sealed-off position or to manuallyclose the ram if the hydraulic system is inoperative.12. Fluid Connections and Hydraulic Passages areinternal to the bonnets and body and preclude damageduring moving and handling operations.13. Connector Ring Grooves are stainless steel lined forall connectors (top, bottom and side outlets) for corrosionresistance of the sealing surface.14. Ram Compartment is self-draining.15. Bonnet Seal utilizes field proven material in anintegrated seal design which combines the seal and backupring for reliability and long life. An advanced pressure ener-gized bonnet seal for high pressure BOP’s providing improvedseal integrity and lower bolt torques is also available.16. Piston Rod Mud Seal is a rugged, field-proven,integrally designed lip seal and backup ring retained in thebonnet by a stainless steel spiral lock ring.17. Secondary (Emergency) Piston Rod Packing pro-vides an emergency piston rod seal for use in the event ofprimary seal leakage at a time when repair cannot be imme-diately effected, except in Subsea BOPs.18. A Weephole to atmosphere isolates wellbore pressure,indicates when seal is achieved and possible leakage in theprimary seat. (Shown out of position.)

19. Piston Seals are of a lip-type design and are pressure-energized to provide a reliable seal of the piston to form theoperating chambers of the BOP.20. Side Outlets for choke/kill lines are available on alldrilling ram models. Two outlets, one on each side, may beplaced below each ram. In single and double configurations,outlets may be placed below the upper and lower ram,below the bottom ram only, or below the top ram only,therefore providing great versatility in stack design.21. Single and Double Configurations are available witha choice of American Petroleum Institute (API) flanged,studded or clamp hub connections. This allows for the mosteconomical use of space for operation and service. (Notshown.)22. Bonnet Bolts are sized for easy torquing and arrangedfor reliable seal between bonnet and body. This preventsexcessive distortion during high pressure seal off. (SeeTorque Chart on page 35.)23. Bonnet Bolt Retainers keep the bonnet bolts in thebonnet while servicing the BOP.24. Guide Rods align ram with bonnet compartment,preventing damage to the ram, piston rod or bonnets whileretracting the rams.25. Ram Seal Off is retained by wellbore pressure. Closingforces are not required to retain an established ram seal off.

18-3/4"-10,000 psi Ram BOPAutomatic Multiple Position Lock

(MPL)illustrated

1. Ram Body Casting

20. Side Outlets for Choke/Kill

14. Slopped Ram Compartment

15. Bonnet Seal

16. Piston Rod Mud Seal

18. A Weephole

19. Piston Seals

7. ReplaceableCylinder Liner

10. Multiple-PositionLocking (MLP)

8. Piston and Piston Rod Assembly

13. Connector Ring Grooves

2. Ram Assembly

22. Bonnet Bolts

3. Field ReplaceableSeal Seat

Page 28: Catalogo General BOPs (Hydril - GE)

26

RAM LOCKING SYSTEMSFOR CONVENTIONAL BOP

Hydril Ram Blowout Preventers are available with automaticMultiple-Position Ram Locking. Multiple-Position Locking(MPL) allows the ram to seal off with optimum seal squeezeat every closure. MPL automatically locks and maintains theram closed with the optimum rubber pressure required forseal off in the front packer and upper seal.

Front packer seal wear (on any ram BOP) requires adifferent ram locking position with each closure to ensure aneffective seal off. Multiple-Position Locking is required toensure retention of that seal off position.A mechanical lock is automatically set each time the ram is

closed. Ram closure is accomplished by applying hydraulicpressure to the closing chamber which moves the ram to aseal off position. The locking system maintains the rammechanically locked while seal off is retained even afterreleasing closing pressure. The ram is opened only byapplication of opening pressure which releases the lockingsystem automatically and opens the ram, simultaneously.

How MPL worksThe figure above shows the ram maintained closed andsealed off by the MPL. Hydraulic closing pressure has beenreleased. The Hydril Ram Blowout Preventer with MPL automatically maintains ram closure and seal off. MPL willmaintain the required rubber pressure in the front packerand upper seal to ensure a seal off of rated working pressure. MPL will maintain the seal off without closing pressure and with the opening forces created by hanging thedrill string on the ram.

Locking and unlocking of the MPL are controlled by aunidirectional clutch mechanism and a lock nut. Theunidirectional clutch mechanism maintains the nut andram in a locked position until the clutch is disengaged byapplication of opening pressure.Hydraulic opening pressure disengages the clutch plates to

permit the lock nut to rotate freely and the ram to open.

Hydril Offers A Choice ofAutomatic Multiple PositionLocking or Manual Locking OnRam BOPs.

LOW HYDRAULICCLOSING FLUID PRESSURE

LOW HYDRAULICOPENING FLUID PRESSURE

Page 29: Catalogo General BOPs (Hydril - GE)

MPL ComponentsThe component parts of the MPL utilize basic mechanismsand proven techniques to achieve reliable and positiveautomatic multiple position locking.

The tail rod is threaded with a fast lead, six path, helicalthread. These threads make three turns per foot.The mating lock nut and clutch assembly screws onto the tail

rod. Tail rod linear motion causes the lock nut to rotate as thepiston moves to close or open the ram.

The clutch assembly permits or prevents lock nut rotation.Preventing lock nut rotation prevents piston motion. The clutchassembly allows unrestrained closing motion. Application ofopening pressure disengages the clutchassembly permittingopening motion.

Incorporated in the MPL is provision for testing the lockingmechanism. Manually operated lockout devices preventopening pressure from disengaging the clutch assembly.Application of opening pressure then simulates opening forcesapplied to the ram thus testing proper functioning of the lock.The lockout device position is visually indicated.

Manual LockingThe manual type lock is shown fully locked. The manual lockcan be set after the ram has been hydraulically closed, toensure retention of seal-off. Clockwise rotation of the tail rodlocks the ram and counter-clockwise rotation unlocks it. Theram can also be closed manually, should failure of thehydraulic system occur. When the ram is open, clockwiserotation of the tail rod closes the ram and locks it. The rammust be opened hydraulically after it has been unlocked.

The screw on the manual lock uses a left hand heavy-dutyacme-type thread and is located within the BOP, where it isprotected from weather, corrosion and external damage. Thethread is protected and lubricated by hydraulic operating fluidfor minimum torque requirement.

Setting of the manual lock, after having closed the ramshydraulically, is facilitated by reducing the closing pressure. Donot reduce the closing pressure when hanging off drillpipe onthe ram blocks. Ram seal is ensured by the wellbore pressure.

27

CLUTCH ASSEMBLY

LOCKOUT DEVICE

Motion of the piston and tail rod during closing oropening the ram causes the lock nut to rotate. Thefast lead, six path helical thread rotates the nutthree turns per foot of travel.

PREVENTER WITH MANUAL LOCK

Page 30: Catalogo General BOPs (Hydril - GE)

RAM SIZES & STYLESThese types of rams are available:1. Type: Blind Rams (CSO)-Complete Shut-off; Blind/Shear

Rams; Pipe Rams; Tubing Rams; Casing Rams, VariableRams (HVR's); Single Rams and Single Offset Rams, andDual Offset Rams for multiple completions are alsoavailable. Blind Rams can be provided on all BOPs. Shear Rams may require larger than standardoperator size.

2. Specify location of each set of rams when orderingdouble preventers. Pipe/hanging rams equipped withspecial hardened steel inserts which permit drill pipehangoff are standard for 13-5/8"-15,000, 18-3/4"-10,000,and 18-3/4"-15,000 BOPs and are optional for 13-5/8"-5000 and 10,000, 20-3/4"-3000, 21-1/4"-2000 and 21-1/4"-5000 BOPs.

(C) CENTERLINE DIMENSION (INCHES)

2-1/16 2.781 4.000

2-3/8 3.546 4.000

2-7/8 4.000

3-1/2 5.046

2-1/16 2-3/8 2-7/8 3-1/2

(B) PIPE SIZE DIAMETER (INCHES)

DualOffsetRamCenterDimensions

OPERATOR SIZES MANUAL OR MPL LOCKBOP Bore Size (in.) 7-1/16 7-1/16 7-1/16 7-1/16 9 9 11 11 11Pressure Rating (psi) 3000 5000 10,000 15,000 3000 5000 3000 5000 10,000Standard Operator (in.) 5-1/2 5-1/2 7-1/2 10 7-1/2 7-1/2 8-1/2 8-1/2 10Shear Ram Operator (in.) – – 12-3/4 12-3/4 – – 10-3/4 10-3/4 12-3/4BOP Bore Size (in.) 13-5/8 13-5/8 13-5/8 13-5/8 16-3/4 18-3/4 18-3/4 20-3/4 21-1/4 21-1/4Pressure Rating (psi) 3000 5000 10,000 15,000 10,000 10,000 15,000 3000 2000 5000Standard Operator (in.) 10 10 14-1/4 14-1/4 14-1/4 14-1/4 15-1/2 10 10 14-1/4Shear Ram Operator (in.) 14-1/4 14-1/4 14-1/4 14-1/4▼ 14-1/4 14-1/4 15-1/2▼ 14-1/4 14-1/4 14-1/4▼

▼19” and 22” Shear Ram Operators available on special request.

Single Offset Ram Center Dimensions

Ram BOP bore size smaller than 9” centerlineare 1-3/4” (A). Larger Ram bore sizes have a2” centerline (A).

How to use this chart:Locate “A” pipe ram diameter and “B” pipe ram diameter. The square on the chartwhere these diameters meet is the centerline CL (dimension “C”).Example: Dia. “A” Dia. “B” CL

2-3/8” X 2-7/8” = 4.00”

28

TABLE 1 RAM SIZES FOR HYDRIL BLOWOUT PREVENTERSBoreSize Pipe Size(in.)

BlindShear Blind 1.315 1.660 1.9 2-1/16 2-3/8 2-7/8 3-1/2* 4* 4-1/2* 5* 5-1/2* 5 6-/58 7 7-5/8 8-5/8 9-5/8 10-3/4 13-3/8 16

7-1/16 ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼

9 ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼

11 ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼

13-5/8 ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼

18-3/4 ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼▼ ▼

20-3/4 ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼

21-1/4 ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼ ▼▼ ▼

*Hanging Rams are standard for 13-5/8-15,000, 18-3/4-10,000, 18-3/4-15,000 and are optional for 13-5/8-5000 , 10,000, 20-3/4-3000, 21-1/4-2000, and 21-1/4-5000.

Page 31: Catalogo General BOPs (Hydril - GE)

29

HYDRIL VARIABLE RAM

HVR FRONT PACKERS

Each Hydril Variable Ram (HVR)is designed to close and seal on arange of pipe sizes.

Universal Seal OffThe HVR gives a universal seal off feature especially

useful on tapered drill strings and drill pipe that does nothave a constant diameter over its length. Two ram BOPswith HVRs can be used on a tapered string to provide abackup for all drill pipe sizes. This application eliminateshaving one pipe ram for small diameter pipe and one forlarge diameter pipe. If a BOP stack is assembled with ablind or blind/shear ram and two sets of Hydril VariableRams 3-1/2"-6" size, the HVRs will seal on the drill pipe from3-1/2" to 5-1/2", providing the backup seal off capabilityneeded on a tapered string. The HVR is therefore ideallysuited for subsea use by expanding the seal off capability ofone ram assembly within a BOP.

Interlocking I-Beam InsertsThe HVR has a variable front packer with interlocking

I-beam inserts molded into the rubber. These inserts confinethe rubber within the packer and against the pipe thuspreventing extrusion of the sealing element. During seal offon small diameter pipe, the inserts move radially inward tocontact. On large diameter pipe the inserts are displacedinto the front packer. Application of load by the BOPoperator squeezes the sealing element within the confines ofthe inserts and the pipe O.D. This action establishes a steelcontained sealing element. A key feature is automaticadaptation to the pipe size as the ram closes and seals off.

Large Volume ofFeedable Rubber

The ram block upper seal provides a large volume offeedable rubber to deliver a long and dependable servicelife. The HVR operates inside standard Hydril ram blowoutpreventers and utilizes the standard hydraulic operator. Thisdesign permits interchangeability with fixed size pipe rams,casing rams and/or blind rams at any time.

Excellent CompatibilityThe HVR has excellent compatibility with Hydril's proven

automatic Multiple Position Ram Locking Mechanism (MPL)and the Manual Lock Model. The automatic MPL ensures a

positive mechanical lock at all positions of the variable ram. This means the MPL automatically compensates for thedifferent positions the HVR attains when sealing on differentpipe sizes.

Laboratory Tested . . .Field Proven

The Hydril Variable Ram functional reliability has beenproven by extensive field use and testing. HVR field testshave been conducted on wells operated by major oilcompanies. Tests include fatigue testing, which simulatedover a year and a half of service by numerous cyclicoperations and pressure tests of the ram packers.

Ram BOP sizes and applicable HVR seal off ranges arelisted below.

2-3/8"-2-7/8" 3117555

13-5/8"-5,000

13-5/8"-10,000

13-5/8"-15,000

18-3/4"-5,000 Conventional

18-3/4"-5,000Compact

18-3/4"-10,000

18-3/4"-15,000

20-3/4"-3,000

Variable Ram AssembliesRam BOP Size Seal Off Range Part Number

7-1/16"-3,000/5,000Sentry

2-7/8"-5" 31189353-1/2"-5-1/2" 3104815

3-1/2"-6" 31120854-1/2"-7" 31120832-7/8"-5" 3118954

3-1/2"-5-1/2" 31048173-1/2"-6" 3104348

5"-7" 31176133-1/2"-5" 3112535

5"-7" 31125362-7/8"-5" 31122044-1/2"-7" 3112205

2-7/8"-5 1/2” 31173413-1/2"-5 1/2" 3118836

4-1/2"-7" 31173423-1/2"-5 1/2" 3118836

4-1/2"-7" 31173423-1/2"-5-1/2" 3116833

5"-7" 31168364-1/2"-7" 31188442-7/8"-5" 31122044-1/2"-7" 3112205

21-1/4"-2,000/5,000 2-7/8"-5" 311220421-1/4"-2,000/5,000 4-1/2"-7" 3112205

HVR RAM ASSEMBLY

Page 32: Catalogo General BOPs (Hydril - GE)

No compromise in operating capabilities. Hydril’scompact BOPs provide the same reliability andlong service life the industry has come to expectin its standard size ram BOPs.

• Easy field maintenance: Patented bonnet sealpermits low torque makeup, less time to openbonnet and access ram blocks. Fewer bonnetbolts further reduce maintenance time.

• Reduced downtime: Upper seal seats and bottom wear plates can be replaced in service. Noneed to disassemble the stack, remove it from the rig and ship to an offsite repair facility for time-consuming welding, stress-relief and re-machining. The hydraulic manifold is also field replaceable.

• Increased fluid flow capacity: Hydraulic mani-fold design increases fluid flow capacity throughthe hinge by as much as 40 percent.

• Operating flexibility: Hydraulic manifold installson either side of the BOP, permitting change ofbonnet opening side as required to fit variousstack configurations.

Compact Blowout Preventer Specifications(Values are typical, and may vary with configuration. Studdedtop, flanged bottom, dual ram types are shown)

Lighter WeightLower Height

Ideal for both rig upgrades and new builds where space is limited. Hydril’s compact blowout preventers aretypically up to 20 percent shorter than comparable conventional dual ram BOPs, and approximately 15 percent lighter. Here’s an example:

Bore Inches 18 3/4 18 3/4 18 3/4 13 5/8

Pressure psi 5,000 10,000 15,000 15,000

Height Inches 59 63 75 60

Weight Pounds 34,000 35,000 53,100 31,000

30

Conventional Dual RAM BOP18 3/4 inch bore

15,000 psi pressureTypical weight: 70,000 poundsTypical height: 93-1/2 inches

Compact Dual RAM BOP18 3/4 inch bore

15,000 psi pressureTypical weight: 53,100 pounds

Typical height: 75 inches

Type Units Sizes

COMPACT™ BLOWOUT PREVENTERS

Page 33: Catalogo General BOPs (Hydril - GE)

BOP Bore Size (in.) 7-1/16 7-1/16 7-1/16 7-1/16 7-1/16 9 9 11 11 11 11 13-5/8

Pressure Rating (psi) 3000 5000 10,000 15,000 20,000 3000 5000 3000 5000 10,000 20,000 3000

Bonnet Bolt Size 2-8 UN 2-8 UN 2-1/4-8 UN 2-1/2-8 UN 2-3/8-8 UN 1-7/8-8 UN 1-7/8-8 UN 2-8 UN 2-8 UN 2-3/4-8 UN 3-5/8-8 UN 2-1/4-8 UN

*Bonnet Bolt Torque (ft. lbs.) 950 1,600 1,700 2,350 2,400 600 1,000 850 1,400 3,100 1,500 1,400

Cylinder Nut Size 1-1/4-8 UN 1-1/4-8 UN 1-1/4-8 UN 1-3/8-8 UN 1-3/8-8 UN 1-1/14-8 1-1/4-8 UN 1-3/8-8 UN 1-3/8-8 UN 1-1/2-8 UN 1-1/2-8 UN 1-3/8-8 UN

Cylinder Nut Torque (ft. lbs) 640 640 580 1,500 880 580 580 760 760 960 880 960

31

Conversion of Hydril High Pressure Ram BOPs toaccept New Bonnet Seal Improves Seal Integrity andLowers Bonnet Bolt Torque.Based on Hydril's record of providing the newest and mostadvanced designs in blowout prevention equipment, Hydrilhas again met the challenge by developing a new patentedbonnet seal that overcomes bonnet gap problems caused byhigh pressures. Minimizing these gaps currently requires theuse of very high BOP bonnet bolt torques on high pressureBOPs. Seal gap problems become more severe in both coldweather and high temperature applications. Standard highpressure seals tend to loose their preload without internalpressure in the BOP which sometimes causes sealing

difficulties at low pressures, especially in cold temperatures.The results of Hydril's new bonnet seal design improves sealintegrity at both low and high pressures and lowers bonnetbolt torque significantly to 1500 - 2000 ft.-lbs.

Hydril's original bonnet seal consists of a single seal ringinstalled in a groove in the bonnet face (see Figure A).Hydril's new bonnet seal design consists of a set of specialcompound O-rings installed in a seal ring carrier. Conversionof the BOPs containing the original style bonnet seal to thenew bonnet seal requires removal of the bonnet, machininga new cavity for the new seal ring carrier, and installing theseal ring carrier and the O-rings in the cavity as shown inFigure B.

BOP Body Bonnet

Figure A. Hydril's Original Bonnet Seal Design

Original Bonnet Seal

Back-Up Ring

O-Ring Seal

BOPBODY

Spring O-Ring

BONNET

SealCarrier

Screw

Figure B. Bonnet Converted to New BonnetSeal Design (U.S. Pat. No. 5255890)

BonnetSeal

*Torque values were determined by using Hydril Thread Lubricant (Coefficient of friction 0.069)

*Conventional RAM **Compact RAM

RAM BOP BOLT TORQUE CHART

Conventional Ram Bonnet Seal Upgrade

BOP Bore Size (in.) 13-5/8 13-5/8 13-5/8 16-3/4 18-3/4* 18-3/4** 18-3/4* 18-3/4** 18-3/4* 18-3/4** 20-3/4 21-1/4 21-1/4

Pressure Rating (psi) 5000 10,000 15,000 10,000 5000 5000 10,000 10,000 15,000 15,000 3000 2000 5000

Bonnet Bolt Size 3-1/4-8 UN 3-1/4-8 UN 3-1/4-8 UN 3-1/2-8 UN 2-3/8-8 UN 3-1/4-8 UN 3-1/2-8 UN 3-1/4-8 UN 3-1/4-8 UN 4-8 UN 2-8 UN 2-8 UN 2-3/8-8 UN

*Bonnet Bolt Torque (ft. lbs.) 2,350 4,900 8,500 6,750 2,400 2,000 7,500 2,000 8,500 2,000 1,300 900 2400

Cylinder Nut Size 1-3/8-8 UN 1-1/2-8 UN 1-1/2-8 UN 1-1/2-8 UN 1-3/8-8 UN 1-1/4-8 UN 1-1/2-8 UN 1-1/4-8 UN 1-1/2-8 UN 1-1/4-8 UN 1-3/8-8 UN 1-3/8-8 UN 1-3/8-8 UN

Cylinder Nut Torque (ft. lbs.) 1,160 880 880 880 880 550 880 550 1,280 550 960 960 880

Page 34: Catalogo General BOPs (Hydril - GE)

Bore Size (in.) 7-1/16 7-1/16 7-1/16 7-1/16 9 9 11 11 11 11

Working Pressure (psi) 3000 5000 10,000 15,000 3000 5000 3000 5000 10,000 20,000

Old Nominal Sizes (in.) 6 6 7-1/16 7-1/16 8 8 10 10 11 11

Manual LockPipe Ram 5-1/2 5-1/2 7-1/2 10 7-1/2 7-1/2 8-1/2 8-1/2 10 –

Shear Ram – – 12-3/4 12-3/4 – – 10-3/4 10-3/4 12-3/4 –Cylinder Bore (in.)

MPLPipe Ram 5-1/2 5-1/2 7-1/2 NA NA NA NA NA 10 14-1/4

Shear Ram 12-3/4 – – 10-3/4 10-3/4 12-3/4 14-1/4

Manual LockPipe Ram 1.0 1.0 1.9 3.7 1.9 1.9 3.3 3.3 5.2 –

Shear Ram – – – – – – 5.5 5.5 8.8 –Gallons To Close (1 Set)

MPLPipe Ram 1.2 1.2 2.0 3.9 – – – – 5.7 12.5

Shear Ram – – – – – – 6.0 6.0 9.3 12.5

Manual LockPipe Ram 93 93 1.8 3.4 1.9 1.9 3.2 3.2 5.0 –

Shear Ram – – – – – – 5.0 5.0 8.2 –Gallons To Open (1 Set)

MPLPipe Ram 93 93 1.8 3.4 – – – – 5.0 11.5

Shear Ram – – – – – – 5.0 5.0 8.2 11.5

Manual LockPipe Ram 4.8 4.8 7.7 7.1 4.5 4.5 6.0 6.0 6.9 –

Shear Ram – – – – – – 5.6 5.6 11.7 –Closing Ratio

MPLPipe Ram 5.4 5.4 8.2 7.6 – – – – 7.6 12.69

Shear Ram – – – – – – 6.0 6.0 12.4 12.69

Opening Ratio Manual MPLPipe 1.5 1.5 1.7 6.6 2.6 2.6 2.0 2.0 2.4 –

Shear Ram – – – – – – 4.2 4.2 4.0 –

Max. Hydraulic Operating Pressure (psi) 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000

Bonnet Bolts 950 1600 1700 2350 600 1000 850 1400 3100 1500†Torque Required (Ft. Lbs.)

†Based on Hydril Thread Lubricant with coefficient of friction = 0.06932

CONVENTIONAL RAM BOP OPERATIONAL DATA CHART

13-5/8”-10,000 psi Ram BOPManual Lock illustrated

Page 35: Catalogo General BOPs (Hydril - GE)

33

Bore Size (in.) 13-5/8 13-5/8 13-5/8 13-5/8 18-3/4 18-3/4 18-3/4 20-3/4 21-1/4 21-1/4

Working Pressure (psi) 3000 5000 10,000 15,000 5000 10,000 15,000 3000 2000 5000

Old Nominal Sizes (in.) 12 13-5/8 13-5/8 13-5/8 18-3/4 18-3/4 18-3/4 20 20 21-1/4

Manual LockPipe Ram 10 10 14-1/4 NA 14-1/4 NA NA 10 10 14-1/4

Shear Ram 14-1/4 14-1/4 14-1/4 NA NA NA NA 14-1/4 14-14 14-1/4Cylinder Bore (in.)

MPLPipe Ram 10 10 14-1/4 14-1/4 14-1/4 14-1/4 15.5 14-1/4 14-1/4 14-1/4

Shear Ram 14-1/4 14-1/4 14-1/4 14-1/4 14-1/4 14-1/4 15.5 14-1/4 14-1/4 14-1/4

Manual LockPipe Ram 5.4 5.4 12.2 NA 17.1 NA NA 8.1 8.1 17.5

Shear Ram 11.5 11.5 12.2 NA 17.1 NA NA 17.2 17.2 17.5Gallons To Close (1 Set)

MPLPipe Ram 5.9 5.9 12.8 12.6 17.9 17.1 19.4 18.0 18.0 19.3

Shear Ram 12.0 12.0 12.8 12.6 17.9 17.1 19.4 18.0 18.0 19.3

Manual LockPipe Ram 4.9 4.8 11.6 NA 16.1 NA NA 7.2 7.2 16.6

Shear Ram 11.2 11.2 11.6 NA 16.1 NA NA 16.3 16.3 16.6Gallons To Open (1 Set)

MPLPipe Ram 4.9 5.2 11.6 11.0 16.1 15.6 16.7 16.3 16.3 16.6

Shear Ram 11.2 11.2 11.6 11.0 16.1 15.6 16.7 16.3 16.3 16.6

Manual LockPipe Ram 4.8 4.8 10.2 NA 10.1 NA NA 4.75 4.75 10.2

Shear Ram 10.1 10.1 10.2 NA 10.1 NA NA 10.14 10.14 10.2Closing Ratio

MPLPipe Ram 5.2 5.2 10.6 7.74 10.6 10.6 7.27 10.6 10.6 10.6

Shear Ram 10.6 10.6 10.6 7.74 10.6 10.6 7.27 10.6 10.6 10.6

Opening Ratio Manual MPLPipe 2.1 2.1 3.8 3.56 1.9 1.9 2.15 .98 .98 1.9

Shear Ram 4.7 4.7 3.8 3.56 2.2 1.9 2.15 2.2 2.2 1.9

Max. Hydraulic Operating Pressure (psi) 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000

Bonnet Bolts 1400 2350 4900 8500 2400 7500 8500 1300 900 2400†Torque Required (Ft. Lbs.) *2000 *2000 *2000 *2000 *2000 *2000

†Based on Hydril Thread Lubricant with coefficient of friction = 0.069

* Low torque bonnet seal

18-3/4”-10,000 psi Ram BOPAutomatic Multiple Position Lock (MPL) illustrated

Page 36: Catalogo General BOPs (Hydril - GE)

34

CONVENTIONAL RAM BLOWOUT PREVENTERDIMENSIONAL CHART

Ram Blowout Preventer Dimensional Chart

Bore Size (inches) 7-1/16 7-1/16 7-1/16 7-1/16 9 9 11 11 11 11 13-5/8Working Pressure (psi) 3000 5000 10,000 15,000 3000 5000 3000 5000 20,000 10,000 3000Old Nominal Sizes (inches) 6 6 7-1/16 7-1/16 8 8 10 10 11 11 12

L (Length, inches) Manual Lock 77-1/16 77-1/16 79 86-3/16 82-1/2 82-1/2 95 95 106-1/4 116-3/4

MPL 133.16 104-1/2 115-11/16

W (Width, inches) 24-3/4 24-3/4 31-1/4 32-1/4 30-7/8 30-7/8 37-7/8 37-7/8 52.88 39-3/4 40

Flg x Flg 22-9/16 24-1/4 29-1/4 34-3/16 28-3/16 31-11/16 30-1/4 35-1/2 36-1/4 33-1/4

Single Flg x Std 49.19 28

H (Height, inches) Hub x Hub 21-5/8 25-3/4 23-3/4 24-1/4 25-3/4 20-3/4 22-3/8

Flg x Flg 35-9/16 37-3/8 46 54-5/8 48-9/16 52-1/16 ▼49-3/4 55 56-7/8 ▼55-1/8

Double Flg x Std 84.0 48-5/8

Hub x Hub 38-3/8 46 44-1/8 ▼ 43-3/4 45-1/4 41-3/8 44-1/4

Flanged 16-3/4 16-3/4 19-1/16 23-1/8 *18-25/32 *18-25/32 22-3/16 22-3/16 32.75 25-9/16 23

D (inches) Centerline Preventer to Outlet Face Hub 18-3/16 22-7/8 *17-9//16 *17-9/16 21 21 23-5/8

Studded 19-1/16 24-3/8 *18-25/32 *18-25/32 22-3/16 22-3/16 22.13 25-9/16 23

Flanged 8-7/16 9-7/16 10-9/16 13-1/8 9-29/32 11-21/32 10-1/8 12-3/4 21.6 12-1/2 9-5/8

E (inches) Centerline Lower Outlet to Lower Connection Hub 7-3/16 6-3/4 8-13/16 7-11/16 7-1/8 7-7/8 8-3/8

Studded 5-5/16 5-1/16 6-7/17 4-7/8 4-7/8 6-1/4 6-1/4 4-3/4 4-1/2

Flanged 21-7/16 22-9/16 27-5/16 33-3/8 30-9/32 32-1/32 41-5/8 32-1/4 56.41 33-1/8 31-1/2

F (inches) Centerline Upper Outlet to Lower Connection Hub 20-3/16 23-1/2 29-1/16 28-1/16 28-4/8 27-3/8 29

Studded 18-5/16 18-5/16 21-7/8 26-11/16 25-1/4 25-1/4 27-3/4 25-3/4 25-3/8 26-3/8

G Centerline to Off-Hinge Side (inches) 9-1/4 9-1/4 12-5/8 15-1/2 11-7/8 11-7/8 16-3/4 16-3/4 22.13 17-3/4 17-13/16

J Centerline to Hinge Side (inches) 15-1/2 15-1/2 19 22-1/4 19 19 21-1/8 21-1/8 30.75 25 22-3/16

K Centerline to Body Face (inches) 8 8 9-7/16 10 10 10 11-1/2 11-1/2 20.38 12-7/8 14-5/16

M Centerline to Hinge Pine Centerline (inches) 12 12 17 19-1/8 17 17 18-5/8 18-5/8 27.38 21-3/8 19-3/4

N Body Face to Hinge Pin Centerline (inches) 2-5/8 2-5/8 2-1/4 2-3/4 2-1/4 2-1/4 2-3/4 2-3/4 5.09 2-3/4 2-3/4

O Ram Cavity (inches) 5 5 6 6 5-19/32 5-19/32 6-5/8 6-5/8 17.75 7-1/8 8

Flanged 8-9/16 9-1/8 11-5/8 14-3/16 11-13/32 13-5/32 11-3/4 14-3/8 14-7/8 12-5/8

P Top of Cavity to Top Connection Face (inches) Hub 6-1/2 7-3/16 9-7/8 9-3/16 8-3/4 9-1/2 10-5/8

Studded 4 4 6-3/16 7-1/2 6-3/8 6-3/8 8 8 10.44 7-1/16 6-1/2

Q Bottom of Upper Ram to Top of Lower Ram (inches) 13 13 22-1/2 14-1/2 14-25/32 14-25/32 13-3/32 13-3/32 25.94 13-1/2 13-7/8

R O.D. Cylinder Head or Manual Lock Protector (inches) Manual Lock 5 5 5 7 7 7 7 7 7 7

MPL 5-1/2 5-1/2 5-1/2 5-1/2 5-1/2 5-1/2 8.54 5-1/2 5-1/2

Manual Lock 44-5/8 44-5/8 47-3/4 55-5/8 50-13/16 50-13/16 58 58 63-15/16 66-1/4

S Preventer Center Line to End of Bonnet Door Open 90° MPL 46-1/2 46-1/2 49-3/4 55-5/8 50-13/16 50-13/16 58 58 78.67 63-1/2 64-1/2

Flanged 45-1/8 45-1/8 38-1/8 46-1/4 37-9/16 37-9/16 44-3/8 44-3/8 65.50 51-1/8 46

T Width From Outlet to Outlet (inches) Hub N/A N/A 36-3/8 45-3/4 35-1/8 35-1/8 42 42 47-1/4 43-1/2

Studded 38 38 38-1/8 48-3/4 37-9/16 37-9/16 44-3/8 44-3/8 44.26 51-1/8 46

U Swing Radius (inches) Manual Lock 36-3/16 36-3/16 37 42-3/8 N/A N/A 44-5/8 44-5/8 62-1/2 52-1/4

MPL 36-3/16 36-3/16 37 42-3/8 N/A N/A 44-5/8 44-5/8 59.75 49-5/8 51-1/2

ø Minimum Bonnet Angle to Remove Ram (degrees) (not shown) 66° 66° 51° 45° 56° 56° 56° 56° 36° 53° 65°

Approx. Manual Assembly Weight (lbs.) Single 2350 2465 5600 5370 5200 5400 5600 6000 31,000 9750 8450

Flanged Connections Double 4910 4930 10,600 10,200 10,200 10,400 10,800 12,000 59,000 18,100 16,300

Max. Size Pipe Ram 5-1/2 5-1/2 5-1/2 5-1/2 7 7 8-5/8 8-5/8 7-5/8 8-5/8 10-3/4

API Flange BX158

Ring Gasket Studded R-45 R-46 BX156 BX156 R-49 R-50 R-53 R-54 BX158 R-57

C.I.W. Hub BX156 BX156

* Hinge side centerline to outlet face dimensions for 9”-3M & 5M Preventers as follows: 20” & 25-3/32 for 2”-5M and 3”-3M & 5Mstudded outlets; 22-1/2” for 2”-5M flanged outlet; 23” for 3”-3M flanged outlet; 24” for 3-1/8-5M Hub outlet; and 23-1/2” for 3”-5M flanged outlet

▼ Height dimensions shown are for integral cast bodies. Heights for fabricated bodies are slightly higher.NOTE: API Clamp Type connection requires the use of SR ring grooves and RX Ring Joint Gaskets Paragraph 4.3.4.2.2.1 API 16A 2nd Edition.NOTE: Operating Pressure is the same for both Blind Ram and Pipe Ram.

Page 37: Catalogo General BOPs (Hydril - GE)

35

CONVENTIONAL RAM BLOWOUT PREVENTERDIMENSIONAL CHART

Ram Bop Btm Top Ht. Wt.

18-3/4-10000 DR Flg x Std. 73-3/16 51,300 lb.① 18-3/4-10000 EDR Flg. x Std. 81-11/16 51,800 lb.

18-3/4-15000 DR Flg x Std. 93-1/2 69,900 lb.➁ 18-3/4-15000 EDR Flg x Std 96-1/2 70,400 lb.

Bore Size (inches)Working Pressure (psi)Old Nominal Sizes (inches)

L (Length, inches) Manual Lock

MPL

W (Width, inches)

Flg x Flg

Single Flg x Std

H (Height, inches) Hub x Hub

Flg x Flg

Double Flg x Std

Hub x Hub

Flanged

D (inches) Centerline Preventer to Outlet Face Hub

Studded

Flanged

E (inches) Centerline Lower Outlet to Lower Connection Hub

Studded

Flanged

F (inches) Centerline Upper Outlet to Lower Connection Hub

Studded

G Centerline to Off-Hinge Side (inches)

J Centerline to Hinge Side (inches)

K Centerline to Body Face (inches)

M Centerline to Hinge Pine Centerline (inches)

N Body Face to Hinge Pin Centerline (inches)

O Ram Cavity (inches)

Flanged

P Top of Cavity to Top Connection Face (inches) Hub

Studded

Q Bottom of Upper Ram to Top of Lower Ram (inches)

R O.D. Cylinder Head or Manual Lock Protector (inches) Manual Lock

MPL

Manual Lock

S Preventer Center Line to End of Bonnet Door Open 90° MPL

Flanged

T Width From Outlet to Outlet (inches) Hub

Studded

U Swing Radius (inches) Manual Lock

MPL

ø Minimum Bonnet Angle to Remove Ram (degrees) (not shown)

Approx. Manual Assembly Weight (lbs.) Single

Flanged Connections Double

Max. Size Pipe Ram

API Flange

Ring Gasket Studded

C.I.W. Hub

Ram Blowout Preventer Dimensional Chart (con’t.)

13-5/8 13-5/8 13-5/8 18-3/4 18-3/4 18-3/4 20-3/4 21-1/4 21-1/45000 10,000 15,000 5000 10,000 15,000 3000 2000 500013-5/8 13-5/8 13-5/8 18-3/4 18-3/4 20 20 21-1/4

116-3/4 124-3/4 N/A 147.88 N/A N/A 151-1/2 151-1/2 148

115-11/16 114 119-1/8 139.60 138-1/4 150-3/4 147

40 50-3/4 47-5/8 46-3/4 59-5/8 59-7/8 52-1/4 52-1/4 46

36-1/4 41-3/4 51-3/8 54-1/4① 65-1/2➁ 38-1/2 35-1/4 47

37.90

30-1/8 31-1/4 39-7/16 43-1/8 51 28-7/8 29-1/4 40

▼58-1/8 66-3/4 80-5/8 85-3/4 103-1/2 83-1/2 60-1/4 75-1/4

66.38

▼52 56-1/4 68-11/16 74-5/8 89 53-7/8 54-1/4 68-1/4

23 28-5/8 29-1/2 26.70 33-3/8 34-1/8 28-1/2 28-1/2 28-5/8

21-3/4 22-1/4 N/A 25-1/4 31-1/2 34-1/8 29-3/16 29-3/16 27-7/16

23 28-5/8 N/A 33-1/8 34-1/8 28-5/8

11-1/8 13-3/4 18-5/8 15.40 18-7/8 21-3/4 13-5/16 11-11/16 15-1/4

8-1/16 8-1/2 12-5/8 12.54 13-5/16 16-1/2 8-1/2 8-11/16 12-7/16

4-1/2 4-3/8 6-5/8 6-5/16 13-3/4 7-1/4

33 38-3/4 47-7/8 50-3/8 61-3/4 42-15/16 36-11/16 44-3/16

29-15/16 33-1/2 41-15/16 41.20 44-13/16 54-1/2 33-1/2 33-11/16 40-3/4

26-3/8 30-3/8 35-9/16 51-3/4 35-1/2

17-13/16 22-1/2 19-5/8 19-1/2 25-1/2 25-5/8 23-1/4 23-1/4 21-1/2

22-3/16 28-1/4 28 27-1/4 34-3/16 34-1/4 29 29 29-1/4

14-5/16 15-1/8 17-7/16 15.63 20-1/2 20-5/8 16-7/8 16-7/8 16-7/8

19-3/4 25-1/2 25 24-1/4 30-3/4 30-7/8 26-1/4 26-1/4 26-1/4

2-3/4 3-1/4 3-1/4 3-1/4 3-1/2 3-1/2 3-1/4 3-1/4 3-1/4

8 8-1/4 8-3/4 7-1/4 10 11 7-1/4 7-1/4 7-1/2

14-1/8 16-3/4 21-15/16 22-1/8 27-1/4 15-5/8 13-15/16 19-5/8

11-1/16 11-1/2 15-7/8 16-9/16 20 10-13/16 10-15/16 16-1/8

6-1/2 6-5/8 9-1/2 11 9-9/16 17-1/4 11

13-7/8 16-3/4 20-1/2 21.40 21-1/2 27 17-11/16 17-11/16 21

7 7 N/A 7 N/A 7 7 7

5-1/2 5-1/2 5-1/2 5.58 5-1/2 5-1/2 5-1/2 5-1/2 6-1/2

66-1/4 75-1/8 N/A 91.78 N/A N/A N/A N/A 86-7/8

64-1/2 71 70-3/8 87.51 84-3/8 89-1/4 88-3/8 88-3/8 86-1/2

46 57-1/4 58-1/4 53.90 66-3/4 68-1/4 57 57 57-1/4

43-1/2 44-1/2 58-1/4 54.10 63 58-1/4 58-3/8 58/38 54-7/8

46 57-1/4 48-1/4 66-3/4 68-1/4 N/A N/A 57-1/4

52-1/4 58-1/4 45-3/8 67.53 62 N/A 59-3/4 59-3/4 66

51-1/2 53-1/4 45-3/8 63.20 62 65-15/16 59-3/4 59-3/4 65-3/4

65° 49° 52° 65° 50° 52° 63° 63° 70°

8850 17,000 **21,150 19,900 28,500 **31,900 14,500 14,000 18,000

16,700 37,000 **41,150 38,300 52,000 **62,750 28,000 27,000 32,000

10-3/4 10-3/4 10-3/4 16 16 16 16 16 16

BX164

BX160 BX159 N/ABX163

BX164 CX-18 R-74 R-73 BX165BX164

BX160 BX159 BX159 Bx164 CX-18 R-73 R-73 BX165

**Hub Connections▼ Height dimensions shown are for integral cast bodies. Heights for fabricated bodies are slightly higher.NOTE: API Clamp Type connection requires the use of SR ring grooves and RX Ring Joint GasketsParagraph 4.3.4.2.2.1 API 16A 2nd Edition.NOTE: Operating Pressure is the same for both Blind Ram and Pipe Ram.

Page 38: Catalogo General BOPs (Hydril - GE)

37

HYDRIL CONVENTIONAL RAM BOP PARTS LIST

7-1/16”-10,000, 7-1/16”-15,000,11”-10,000, 13-5/8”-10,000,13-5/8”-15,000, 16-3/4”-10,000, 18-3/4”-10,000, 18-3/4”-15,000

36

HYDRIL CONVENTIONAL RAM BOPPARTS LIST

7-1/16”-3000 Model A, 7-1/16”-5000 Model A,9”-3000, 9”-5000, 11”-3000, 11”-5000,13-5/8”-3000, 13-5/8”-5000,20-3/4”-3000, 21-1/4”-2000, 21-1/4”-5000

1 Body single 1 12 Name Plate not shown 1 13 Screw, Drive not shown 4 44 Seat, Upper Seal 1 15 Ring, Lock 1 1

✦ 6 O-Ring, Lower, Seat to Body 1 1✦ 7 Backup Ring, Lower, Seat to Body 1 1✦ 8 O-Ring, Upper, Seat to Body 1 1

9 Screw, Socket Head Set, Seal Seat 4 410 Connection, Hydraulic 2 211 O-Ring, Hydraulic Connection 2 2 (2)12 Cap Screw, Socket Head 8 8

13-20 Reserved for future use21 Hinge, Load 4 422 Pin, Locator 8 823 Cap Screw, Socket Head 16 1624 Hinge, Fluid 2 225 Sub, Fluid Hinge w/Integral Face Seal 4 426 Reserved for future use27 Energizer, Sub 4 428 O-Ring, Sub to Energizer 4 4 (4)29 Backup Ring, Sub to Energizer 4 4 (4)30 O-Ring, Energizer to Fluid Hinge 4 4 (4)31 Backup Ring, Energizer

to Fluid Hinge 4 4 (4)32 Spring 4 433 Screw, Socket Head Set, Fluid Hinge 4 434 Plug, Hex Head Pipe 4 435 O-Ring, Fluid Hinge to Body 4 4 (4)36 Cap Screw, Hex Head 4 437 Bearing, Hinge Pin 4 438 Washer, Thrust 4 439 Washer, Fluid Hinge Capscrew 4 440 O-Ring, Fluid Hinge to Bonnet Hinge 4 4 (4)

41-50 Reserved for future use51 Ram Assembly 1Set 1Set52 Bonnet 2 253 Bolt, Bonnet 20 2054 Retainer, Bonnet Bolt 20 2055 Seal, Bonnet 2 2 (2)

56 Pin, Ram Guide 4 457 Seal, Piston Rod Mud 2 2 (2)58 Ring, Spacer 2 2 (2)59 Ring, Retaining 2 2 (2)60 Seal, Bonnet to Piston 2 2 (2)61 Pin, Hinge 4 462 O-Ring, Hinge Pin 4 4 (4)63 O-Ring, Pin 8 8 (8)64 Screw, Socket Head Set, Hinge Pin 4 4

▼ 65 Ring, Plastic Packing 2 2 (2)▼ 66 Ring, Plastic Energizing 2 2 (2)▼ 67 Valve, Check 2 2▼ 68 Packing, Plastic 2 2 (2)▼ 69 Screw, Socket Head Set 2 2 (2)▼ 70 Plug, Hex Head Pipe 2 2

71 Hinge, Bonnet 2 272 Hinge, Bonnet 2 273 Capscrew, Bonnet Hinge 16 1674 O-Ring, Bonnet Hinge 4 4 (4)

75-80 Reserved for future use117-120 Reserved for future use

121 Piston, Manual Lock 2122 Seal, Piston 4 (4)123 Lock, Mechanical 2124 Washer, Thrust 2125 O-Ring, Cylinder Liner to Bonnet 2 (2)126 Liner, Cylinder 2127 O-Ring, Cylinder to Bonnet 2 (2)128 Ring, Retaining 2 (2)129 Ring, Spacer 2 (2)130 Seal, Cylinder to Mechanical Lock 2 (2)131 Stud, Cylinder (see specific size)

7 1/16-10,000 1211-10,000 1613 5/8, 16 3/4, 18 3/4-10,000 28

132 Nut, Heavy Hex (see specific size)7 1/16-10,000 1211-10,000 1613 5/8, 16 3/4, 18 3/4-10,000 28

133 Cylinder, Manual Lock 2

134 Scraper 2 (2)135 Piston, MPL 2136 Seal, Piston 4 (4)137 Cylinder, MPL 2138 O-Ring, Cylinder to Bonnet 2 (2)139 Liner, Cylinder 2140 O-Ring, Cylinder Liner to Bonnet 2 (2)141 Stud, Cylinder see specific size

7 1/6-10,000 1211-10,000 1613 5/8, 16 3/4, 18 3/4-10,000 28

142 Nut, Heavy (see specific size)7 1/16-10,00011-10,00013 5/8, 16 3/4, 18 3/4 28

143 Nut, Lock 2144 Screw, Lock 2145 Plate, Retainer 2146 Plate, Front Clutch 2147 Capscrew, Socket Head

Front Clutch Plate 16148 Plate, Rear Clutch 2149 Bearing, Lock Nut 4150 Spring, Clutch 16151 Key, Rear Clutch Plate 8152 O-Ring, Cylinder Head Dirt Seal 2 (2)153 Backup Ring, Cylinder

Liner to Bonnet 4 (4)154 Head, Cylinder MPL 2155 O-Ring, Cylinder Head 2 (2)156 Capscrew, Cylinder Head 16157 Pin, Locating, Bonnet Not Shown 2158 Pin, Locating, Retainer Plate 2159 Stem, Lockout 4160 Gland, Lockout 4161 Segment, Lockout 4162 O-Ring, Lockout Stem 4 (4)163 Backup Ring, Lockout Stem 4 (4)164 Ring, Transfer 2

Item No.

Part Name

Quantity Per Cavity*

MPL Manual

Rec.Square

Parts ✝

PARTS LIST—HYDRIL RAM BLOWOUT PREVENTER WITH MULTI-POSITION OR MANUAL LOCK

*Quantities per cavity are the same for all blowout preventer sizes, except where differences are noted. ✝ One year foreign service. ▼Available on models used in surface applications only.✦ Items 6 and 7 are a one piece backup/seal arrangement for the 18 3/4"-10,000 psi and 18 3/4"-15,000 psi ram BOPs.✦ Item 8 is no longer required for the 18 3/4"-10,000 psi and 18 3/4"-15,000 psi ram BOPs.

Item No. Part Name

Quantity Per Cavity *

MPL Manual

Rec.Square

Parts ✝

Item No. Part Name

Quantity Per Cavity*

MPL Manual

Rec.Square

Parts ✝

1 Body single 1 12 Name Plate not shown 1 13 Screw, Drive not shown 4 44 Seat, Upper Seal 1 15 Ring, Lock 1 16 O-Ring, Lower, Seat to Body 1 17 Backup Ring, Lower, Seat to Body 1 18 O-Ring, Upper, Seat to Body 1 19 Screw, Socket Head Set,

Upper Seal Seat 4 410-20 Reserved for future use

21 Hinge, Load 4 422 Pin, Locator 8 823 Cap Screw, Socket Head 16 1624 Hinge, Fluid 2 225 Sub, Fluid Hinge 4 426 O-Ring, Sub to Bonnet Hinge 4 4 (4)27 Energizer, Sub 4 428 O-Ring, Sub to Energizer 4 4 (4)29 Backup Ring, Sub to Energizer 4 4 (4)30 O-Ring, Energizer to Fluid Hinge 4 4 (4)31 Backup Ring, Energizer to Fluid Hinge 4 4 (4)32 Spring 4 433 Screw, Socket Head Set, Fluid Hinge 4 434 Plug, Hex Head Pipe 4 435 O-Ring, Fluid Hinge to Body 4 4 (4)36 Cap Screw, Hex Head 4 437 Bearing, Hinge Pin 4 438 Washer, Thrust 4 439 Washer, Fluid Hinge 4 440 O-Ring, Fluid Hinge to Bonnet Hinge 4 4 (4)

41-50 Reserved for future use51 Ram Assembly 1 Set 1 Set52 Bonnet 2 253 Bolt, Bonnet 20 2054 Retainer, Bonnet Bolt 20 2055 Seal, Bonnet 2 2 (2)56 Pin, Ram Guide 4 457 Seal, Piston Rod Mud 2 2 (2)58 Ring, Spacer 2 2 (2)

59 Ring, Retaining 2 2 (2)60 Seal, Bonnet to Piston 2 2 (2)61 Pin, Hinge 4 462 O-Ring, Hinge Pin 4 4 (4)63 O-Ring, Pin 8 8 (8)64 Screw, Socket Head Set, Hinge Pin 4 4

▼ 65 Ring, Plastic Packing 2 2 (2)▼ 66 Ring, Plastic Energizing 2 2 (2)▼ 67 Valve, Check 2 2▼ 68 Packing, Plastic 2 2 (2)▼ 69 Screw, Socket Head Set 2 2

70 Plug, Hex Head Pipe 271 Hinge, Bonnet 2 272 Hinge, Bonnet 2 273 Capscrew, Bonnet Hinge 16 1674 O-Ring, Bonnet Hinge 4 4 (4)

75-80 Reserved for future use117-120 Reserved for future use

121 Piston, Manual Lock 2122 Seal, Piston 4 (4)123 Lock, Mechanical 2124 Washer, Thrust 2125 O-Ring, Cylinder Liner to Bonnet 2 (2)126 Liner, Cylinder 2127 O-Ring, Cylinder to Bonnet 2 (2)128 Ring, Retaining 2 (2)129 Ring, Spacer 2 (2)130 Seal, Cylinder to Mechanical Lock 2 (2)131 Stud, Cylinder 12132 Nut, Heavy Hex 12133 Cylinder, Manual Lock 2134 Scraper 2 (2)135 Piston, MPL 2136 Seal, Piston 4 (4)137 Cylinder, MPL 2138 O-Ring, Cylinder to Bonnet 2 (2)139 Liner, Cylinder 2140 O-Ring, Cylinder Liner to Bonnet 2 (2)141 Stud, Cylinder 12142 Nut, Heavy Hex 12

143 Nut, Lock 2144 Screw, Lock 2145 Plate, Retainer 2146 Plate, Front Clutch 2147 Capscrew, Socket Head Front

Clutch Plate 16148 Plate, Rear Clutch 2149 Bearing, Lock Nut 4150 Spring, Clutch 16151 Key, Rear Clutch Plate 8152 O-Ring, Cylinder Head Dirt Seal 2 (2)153 Backup Ring, Cylinder Liner to Bonnet 4 (4)154 Head, Cylinder MPL 2155 O-Ring, Cylinder Head 2 (2)156 Capscrew, Cylinder Head 16157 Pin, Locating, Bonnet (Not Shown) 2158 Pin, Locating, Retainer Plate 2159 Stem, Lockout 4160 Gland, Lockout 4161 Segment, Lockout 4162 O-Ring, Lockout Stem 4 (4)163 Backup Ring, Lockout Stem 4 (4)

Item No.

Part Name

QuantityPer Cavity*

MPL Manual

Rec.Square

Parts ✝

PARTS LIST—HYDRIL RAM BLOWOUT PREVENTER WITH MULTI-POSITION OR MANUAL LOCK

*Quantities per cavity are the same for all blowout preventer sizes, except where differences are noted. ✝ One year foreign service. ▼Available on models used in surface applications only.

Item No. Part Name

Quantity Per Cavity*

MPL Manual

Rec.Square

Parts ✝

Item No. Part Name

Quantity Per Cavity*

MPL Manual

Rec.Square

Parts ✝

Page 39: Catalogo General BOPs (Hydril - GE)

37

HYDRIL CONVENTIONAL RAM BOP PARTS LIST

7-1/16”-10,000, 7-1/16”-15,000,11”-10,000, 13-5/8”-10,000,13-5/8”-15,000, 16-3/4”-10,000, 18-3/4”-10,000, 18-3/4”-15,000

36

HYDRIL CONVENTIONAL RAM BOPPARTS LIST

7-1/16”-3000 Model A, 7-1/16”-5000 Model A,9”-3000, 9”-5000, 11”-3000, 11”-5000,13-5/8”-3000, 13-5/8”-5000,20-3/4”-3000, 21-1/4”-2000, 21-1/4”-5000

1 Body single 1 12 Name Plate not shown 1 13 Screw, Drive not shown 4 44 Seat, Upper Seal 1 15 Ring, Lock 1 1

✦ 6 O-Ring, Lower, Seat to Body 1 1✦ 7 Backup Ring, Lower, Seat to Body 1 1✦ 8 O-Ring, Upper, Seat to Body 1 1

9 Screw, Socket Head Set, Seal Seat 4 410 Connection, Hydraulic 2 211 O-Ring, Hydraulic Connection 2 2 (2)12 Cap Screw, Socket Head 8 8

13-20 Reserved for future use21 Hinge, Load 4 422 Pin, Locator 8 823 Cap Screw, Socket Head 16 1624 Hinge, Fluid 2 225 Sub, Fluid Hinge w/Integral Face Seal 4 426 Reserved for future use27 Energizer, Sub 4 428 O-Ring, Sub to Energizer 4 4 (4)29 Backup Ring, Sub to Energizer 4 4 (4)30 O-Ring, Energizer to Fluid Hinge 4 4 (4)31 Backup Ring, Energizer

to Fluid Hinge 4 4 (4)32 Spring 4 433 Screw, Socket Head Set, Fluid Hinge 4 434 Plug, Hex Head Pipe 4 435 O-Ring, Fluid Hinge to Body 4 4 (4)36 Cap Screw, Hex Head 4 437 Bearing, Hinge Pin 4 438 Washer, Thrust 4 439 Washer, Fluid Hinge Capscrew 4 440 O-Ring, Fluid Hinge to Bonnet Hinge 4 4 (4)

41-50 Reserved for future use51 Ram Assembly 1Set 1Set52 Bonnet 2 253 Bolt, Bonnet 20 2054 Retainer, Bonnet Bolt 20 2055 Seal, Bonnet 2 2 (2)

56 Pin, Ram Guide 4 457 Seal, Piston Rod Mud 2 2 (2)58 Ring, Spacer 2 2 (2)59 Ring, Retaining 2 2 (2)60 Seal, Bonnet to Piston 2 2 (2)61 Pin, Hinge 4 462 O-Ring, Hinge Pin 4 4 (4)63 O-Ring, Pin 8 8 (8)64 Screw, Socket Head Set, Hinge Pin 4 4

▼ 65 Ring, Plastic Packing 2 2 (2)▼ 66 Ring, Plastic Energizing 2 2 (2)▼ 67 Valve, Check 2 2▼ 68 Packing, Plastic 2 2 (2)▼ 69 Screw, Socket Head Set 2 2 (2)▼ 70 Plug, Hex Head Pipe 2 2

71 Hinge, Bonnet 2 272 Hinge, Bonnet 2 273 Capscrew, Bonnet Hinge 16 1674 O-Ring, Bonnet Hinge 4 4 (4)

75-80 Reserved for future use117-120 Reserved for future use

121 Piston, Manual Lock 2122 Seal, Piston 4 (4)123 Lock, Mechanical 2124 Washer, Thrust 2125 O-Ring, Cylinder Liner to Bonnet 2 (2)126 Liner, Cylinder 2127 O-Ring, Cylinder to Bonnet 2 (2)128 Ring, Retaining 2 (2)129 Ring, Spacer 2 (2)130 Seal, Cylinder to Mechanical Lock 2 (2)131 Stud, Cylinder (see specific size)

7 1/16-10,000 1211-10,000 1613 5/8, 16 3/4, 18 3/4-10,000 28

132 Nut, Heavy Hex (see specific size)7 1/16-10,000 1211-10,000 1613 5/8, 16 3/4, 18 3/4-10,000 28

133 Cylinder, Manual Lock 2

134 Scraper 2 (2)135 Piston, MPL 2136 Seal, Piston 4 (4)137 Cylinder, MPL 2138 O-Ring, Cylinder to Bonnet 2 (2)139 Liner, Cylinder 2140 O-Ring, Cylinder Liner to Bonnet 2 (2)141 Stud, Cylinder see specific size

7 1/6-10,000 1211-10,000 1613 5/8, 16 3/4, 18 3/4-10,000 28

142 Nut, Heavy (see specific size)7 1/16-10,00011-10,00013 5/8, 16 3/4, 18 3/4 28

143 Nut, Lock 2144 Screw, Lock 2145 Plate, Retainer 2146 Plate, Front Clutch 2147 Capscrew, Socket Head

Front Clutch Plate 16148 Plate, Rear Clutch 2149 Bearing, Lock Nut 4150 Spring, Clutch 16151 Key, Rear Clutch Plate 8152 O-Ring, Cylinder Head Dirt Seal 2 (2)153 Backup Ring, Cylinder

Liner to Bonnet 4 (4)154 Head, Cylinder MPL 2155 O-Ring, Cylinder Head 2 (2)156 Capscrew, Cylinder Head 16157 Pin, Locating, Bonnet Not Shown 2158 Pin, Locating, Retainer Plate 2159 Stem, Lockout 4160 Gland, Lockout 4161 Segment, Lockout 4162 O-Ring, Lockout Stem 4 (4)163 Backup Ring, Lockout Stem 4 (4)164 Ring, Transfer 2

Item No.

Part Name

Quantity Per Cavity*

MPL Manual

Rec.Square

Parts ✝

PARTS LIST—HYDRIL RAM BLOWOUT PREVENTER WITH MULTI-POSITION OR MANUAL LOCK

*Quantities per cavity are the same for all blowout preventer sizes, except where differences are noted. ✝ One year foreign service. ▼Available on models used in surface applications only.✦ Items 6 and 7 are a one piece backup/seal arrangement for the 18 3/4"-10,000 psi and 18 3/4"-15,000 psi ram BOPs.✦ Item 8 is no longer required for the 18 3/4"-10,000 psi and 18 3/4"-15,000 psi ram BOPs.

Item No. Part Name

Quantity Per Cavity *

MPL Manual

Rec.Square

Parts ✝

Item No. Part Name

Quantity Per Cavity*

MPL Manual

Rec.Square

Parts ✝

1 Body single 1 12 Name Plate not shown 1 13 Screw, Drive not shown 4 44 Seat, Upper Seal 1 15 Ring, Lock 1 16 O-Ring, Lower, Seat to Body 1 17 Backup Ring, Lower, Seat to Body 1 18 O-Ring, Upper, Seat to Body 1 19 Screw, Socket Head Set,

Upper Seal Seat 4 410-20 Reserved for future use

21 Hinge, Load 4 422 Pin, Locator 8 823 Cap Screw, Socket Head 16 1624 Hinge, Fluid 2 225 Sub, Fluid Hinge 4 426 O-Ring, Sub to Bonnet Hinge 4 4 (4)27 Energizer, Sub 4 428 O-Ring, Sub to Energizer 4 4 (4)29 Backup Ring, Sub to Energizer 4 4 (4)30 O-Ring, Energizer to Fluid Hinge 4 4 (4)31 Backup Ring, Energizer to Fluid Hinge 4 4 (4)32 Spring 4 433 Screw, Socket Head Set, Fluid Hinge 4 434 Plug, Hex Head Pipe 4 435 O-Ring, Fluid Hinge to Body 4 4 (4)36 Cap Screw, Hex Head 4 437 Bearing, Hinge Pin 4 438 Washer, Thrust 4 439 Washer, Fluid Hinge 4 440 O-Ring, Fluid Hinge to Bonnet Hinge 4 4 (4)

41-50 Reserved for future use51 Ram Assembly 1 Set 1 Set52 Bonnet 2 253 Bolt, Bonnet 20 2054 Retainer, Bonnet Bolt 20 2055 Seal, Bonnet 2 2 (2)56 Pin, Ram Guide 4 457 Seal, Piston Rod Mud 2 2 (2)58 Ring, Spacer 2 2 (2)

59 Ring, Retaining 2 2 (2)60 Seal, Bonnet to Piston 2 2 (2)61 Pin, Hinge 4 462 O-Ring, Hinge Pin 4 4 (4)63 O-Ring, Pin 8 8 (8)64 Screw, Socket Head Set, Hinge Pin 4 4

▼ 65 Ring, Plastic Packing 2 2 (2)▼ 66 Ring, Plastic Energizing 2 2 (2)▼ 67 Valve, Check 2 2▼ 68 Packing, Plastic 2 2 (2)▼ 69 Screw, Socket Head Set 2 2

70 Plug, Hex Head Pipe 271 Hinge, Bonnet 2 272 Hinge, Bonnet 2 273 Capscrew, Bonnet Hinge 16 1674 O-Ring, Bonnet Hinge 4 4 (4)

75-80 Reserved for future use117-120 Reserved for future use

121 Piston, Manual Lock 2122 Seal, Piston 4 (4)123 Lock, Mechanical 2124 Washer, Thrust 2125 O-Ring, Cylinder Liner to Bonnet 2 (2)126 Liner, Cylinder 2127 O-Ring, Cylinder to Bonnet 2 (2)128 Ring, Retaining 2 (2)129 Ring, Spacer 2 (2)130 Seal, Cylinder to Mechanical Lock 2 (2)131 Stud, Cylinder 12132 Nut, Heavy Hex 12133 Cylinder, Manual Lock 2134 Scraper 2 (2)135 Piston, MPL 2136 Seal, Piston 4 (4)137 Cylinder, MPL 2138 O-Ring, Cylinder to Bonnet 2 (2)139 Liner, Cylinder 2140 O-Ring, Cylinder Liner to Bonnet 2 (2)141 Stud, Cylinder 12142 Nut, Heavy Hex 12

143 Nut, Lock 2144 Screw, Lock 2145 Plate, Retainer 2146 Plate, Front Clutch 2147 Capscrew, Socket Head Front

Clutch Plate 16148 Plate, Rear Clutch 2149 Bearing, Lock Nut 4150 Spring, Clutch 16151 Key, Rear Clutch Plate 8152 O-Ring, Cylinder Head Dirt Seal 2 (2)153 Backup Ring, Cylinder Liner to Bonnet 4 (4)154 Head, Cylinder MPL 2155 O-Ring, Cylinder Head 2 (2)156 Capscrew, Cylinder Head 16157 Pin, Locating, Bonnet (Not Shown) 2158 Pin, Locating, Retainer Plate 2159 Stem, Lockout 4160 Gland, Lockout 4161 Segment, Lockout 4162 O-Ring, Lockout Stem 4 (4)163 Backup Ring, Lockout Stem 4 (4)

Item No.

Part Name

QuantityPer Cavity*

MPL Manual

Rec.Square

Parts ✝

PARTS LIST—HYDRIL RAM BLOWOUT PREVENTER WITH MULTI-POSITION OR MANUAL LOCK

*Quantities per cavity are the same for all blowout preventer sizes, except where differences are noted. ✝ One year foreign service. ▼Available on models used in surface applications only.

Item No. Part Name

Quantity Per Cavity*

MPL Manual

Rec.Square

Parts ✝

Item No. Part Name

Quantity Per Cavity*

MPL Manual

Rec.Square

Parts ✝

Page 40: Catalogo General BOPs (Hydril - GE)

Easy to Maintain

• No special tools required – all maintenance can be donewith standard tools.

• No hydraulic lines to disconnect during ram change.

• External piping eliminated by porting hydraulics through BOP body.

• Piston seal installation simplified by bidirectional seal design.

• Hydraulic fluid contamination eliminated by weep hole between wellbore ram shafts packing and hydraulic seal.

• All parts are interchangeable between 3000psi and 5000 psi Sentry models.

Flexible Operations

• Visual determination of ram position through slots in cylinder head and protective cover.

• Operates with a wide range of accumulator systems: less than 1500 psi closes the BOP with full working pressurein the bore.

• All wetted surfaces comply with NACE MR 01-75.

• Rugged, one-piece ram blocks available in a wide range of sizes.

Options

• Two inch side outlet can be provided beneath each set of rams.

• Double drilled 2000/3000 psi flanges.

• Stainless steel-lined connection ring grooves.

38

7-1/16” 3000-5000 PSI SENTRYDUAL WORKOVER RAM BOP

Combines Easy Maintenance, Operational Flexibilitywith a Range of Options

RAM BLOCK SIZES (In.)Pipe Variable

Blind 1.900 2-7/8 4-1/2 2-3/8 – 2-7/8

1.315 2-3/8 3-1/2 5.0

1.660 2-1/16 4.0 5-1/2

Page 41: Catalogo General BOPs (Hydril - GE)

Item Part NumberNo. Qty. Description 7”-3K/5K

1 1 Body 31165612 2 Pressure Plate 31165673 4 Right Bonnet 31165654 4 Left Bonnet 3165665 4 Poston 31165716 4 Piston Rod 31165727 4 Cylinder 31165778 4 Right End Cover 31165639 4 Left End Cover 3116564

10 4 Lock Screw 311657611 4 Spool** 3116574 12 4 Spool** 311657513 4 Guide Pin 311657314 4 Lock Screw Cover 311657815 2 Ram Block (Assy.) 3116580-X16 20 Stud 1900096-1004017 20 Nut 1900183-1018 4 Stud 1900195-06012

*19 4 O-Ring 1900002-44220 8 Stud 1900195-0405821 8 Hex Nut 1900196-0422 16 Stud 1900095-0808823 16 Hex Nut 1900036-0824 16 Hex Hd. Cap Screw 1900097-0400425 16 Lock Washer 1900159-0926 4 Set Screw 1900121-40827 4 Pipe Plug 1900131-06

26

39

7-1/16” 3000-5000 PSI SENTRYDUAL WORKOVER RAM BOP PARTS LIST

*Seal Kit Items ** Not Shown

1

2

3

4

56

7

8

9

10

13

14

15

16

17

1819

2021

23

2425

27

2930

3233

2838

39

40

41

42

35

36

37

3

8

34

3034

22

Item Part NumberNo. Qty. Description 7”-3K/5K

28 4 Pipe Plug 1900066-03*29 8 O-Ring 1900002-226*30 8 O-Ring 1900002-255*31 32 O-Ring** 1900002-017*32 4 O-Ring 1900002-339*33 4 Backup Ring 1920012-339*34 8 Backup Ring 1920012-255*35 8 Backup Ring 1920012-226*36 4 T Seal TP049 1920004-427*37 4 T Seal TR025 1920070-327*38 4 T Seal TR029 1920070-331*39 4 Wiper Ring 1920119-33*40 8 Seal 1920073-134*41 4 Energizer Ring 3100234-14*42 4 Check Valve** 310319943 4 Set Screw** 1900056-161644 4 Top Seal - Pipe 3116587

44a 4 Top Seal - Variable 311688045 4 Front Packer-Pipe 3116586-X

45a 4 Front Packer-Variable 31168744 Handwheel** 31200854 U-Joint** 3120089

* 4 Ring Plastic Packing 3100233-14* AR Plastic Packing 3100453

Kit – Seal Kit 3117169Com. Assem. 7” 3,000 3116560-0101Com. Assem. 7” 5,000 3116560-0202

Page 42: Catalogo General BOPs (Hydril - GE)

40

Diverters

Hydril diverter systems are designedfor strength and simplicity to providesafe venting of shallow gas flows.The rugged equipment endures sustained punishment from erosion,impact, thrust and pressure loads.Hydril systems are actuated by a single hydraulic signal. By eliminatingsequencing malfunctions, integralventing substantially reduces the riskof catastrophes. In the past, inoperative valves have caused many

accidents. Hydril diverter systems eliminate all these valvesincluding flowline valves, vent line valve, port/starboardvalves and fill-up valves.

Hydril diverters need no insert bushing and the packing elements can close on any pipe in the bore or on the open hole.

Hydril systems have accumulated years of service on numerous world class drilling rigs. Hydril has developed a variety of diverter systems to cover a wide range of rig configurations, well requirements and environmentalconditions.

Rig Survivability. Massive flows of gas and sand can quickly destroy a rig's diverter system. Hydril diverters arestout and built to endure the brutal blast of fluid, rocks andsand. They are thoroughly tested. Valves, insert cartridges, linkages and sequencing processes that frequently causemalfunction are completely eliminated.

Economical, easily installed and maintained.Quick connects, scope and spacer spools enable easy nipple-up and down. Hydril diverters use dependable annular packing units. They are routinely maintained andhandled in the same way as BOP's on the rig.

Hydril diverter equipment can be tailored to any rig,bottom founded, floating or tethered. Arrangements can bemade to permit diverting at the surface and/or subsea. Fullredundancy of surface-subsea options can significantlyenhance reliability.

Simplicity is derived from the patented integral vent designthat eliminates extraneous valves and interconnections.One command, a hydraulic signal, does it all. Upwardmotion of the piston stops the flow of the well fluid andopens the vent line. Fast response time is ensured, sincethere is no waiting for valve functions. Risk of malfunctionduring component sequencing is eliminated.

Subsea diverting provides safety advantages by dissipating destructive forces into the sea, remote from therig. Surface support is spared from impact and erosion.Safety of personnel and rig is enhanced.

For more information, ask for Catalog 9102 on Diverters.

FSP 28-2000 Diverter/BOP, a surface diverter system with integralventing for use on jack-ups, plat-forms, and submersibles.

FS 21-500 Diverter System with integral venting for use on semisub-mersibles, drillships, and platforms.(Available for 49-1/2” and 60” rotarytables.)

SXV Diverter Spool with integralventing for use with large bore(20”-30” range) annular blowoutpreventer. This spool can be usedfor surface or subsea diverting.

GH Gas Handler is a specializedannular closing device for deepwaterfloating drilling. The GH is locatedbelow the telescopic joint, and it hasintegral valving to permit circulatingmud to neutralize a gas intrusiontrapped in the riser above the BOP’s.

Subsea Diverter Stack permits subsea diverting, circulation of killmud or shearing of pipe, and dis-connecting of the riser as alternativemeans of dealing with shallow gas from a floating rig.

12’ or 16” Flow Selector is a massive two-position target for selecting port/starboard venting.

R

Diverters

Page 43: Catalogo General BOPs (Hydril - GE)

41

BOP/Diverter Control Systems

Conventional Hydraulic Subsea Control Systems:Based upon proven design concepts, components and subsea experience. This category includes shallow-to-medium-depth systems, generally down to the 3,000foot range of water depth.

Surface Control Systemsfor Blowout PreventersConventional Surface Control Systems:Hydril offers control for blowout preventers used during surface drilling projects, from workover to stan-dard drilling operations.

• Reliable: Field-proven in worldwide drilling opera-tions, using components which have passedextended life cycle testing.

• Rugged: Hydril’s experience in hostile environments provides the know-how to tailor a system to anyrequirements.

• Serviceable: Field-proven performance also includesdesigns that allow fast, effective service and repair.

Multiplex And HydraulicControl Systems For Subsea BlowoutPreventer Stacks

Multiplex controlled BOP stack, raised from an underwater depth of morethan 6,000 feet. (Transocean Offshore Inc. Discoverer Seven Seas

Electro-pneumatic system for controlling BOPs.

Multiplex SubseaControl Systems:

State-of-the-art micro-processor-based multiplex control tech-niques use software andmicroelectronic circuitry toprovide fast response and redundancy. Painstakingmechanical design andspecially selected con-struction materials provideeasy maintenance andsuperior protection for thesystem, to water depths of10,000 feet or more.

Hydril BOP stack on Smedvig’s Drillship West Navion rated for10,000 foot water depth.

Page 44: Catalogo General BOPs (Hydril - GE)

42

Service

Hydril provides fast delivery and quick turnaround onremanufactured equipment by buying used BOPs,rebuilding them, and maintaining an inventory. These BOPsmeet Hydri l ’s high performance standards for usedequipment, but they cost less than a new blowout preventer.

Customers receive value, quality,reliability, and economy. There is nocomparison between a Hydri lremanufactured BOP and other usedBOPs on the market. All Hydri lremanufactured BOPs carry a 12month warranty. An owner’s certifica-tion book documents all inspections,charts of tests, and manufacturingprocedures.

Hydril buys selected used BOP equip-ment and parts for remanufacturing.Hydril has strict procedures for theremanufacturing process, taking noshortcuts to value, quality, and reliability.

All remanufacturing is closely controlled on a dedicated linein Houston, Texas.

Hydril products are supported by a worldwide network ofindependent Authorized Repair Facilities equipped to pro-vide comprehensive service for the company’s ram andannular blowout preventers, pulsation dampeners and drillstem valves.

In most circumstances, Hydril evaluates and services BOPsat regional Repair Service Centers. In remote locations, aHydril serviceman can inspect at the rig site and can oftensupervise local repair work at a selected regional shop. Thisminimizes down time and costly shipping expenses.

Hydril supports its products and its customers through aglobal network of service and manufacturing facilities. InHouston, Hydril operates three manufacturing plants. OtherU.S. based locations offer field service assistance and salesexpertise. Hydril has a worldwide presence with internation-al sales offices, field service personnel, Authorized RepairFacilities and manufacturer’s representatives.

Hydril serviceman prepares to close and test a remanufactured 13-5/8”-5000 RAM blowout preventer.

FOR RAM AND ANNULAR BLOWOUT PREVENTERS, PULSATION DAMPENERS, AND DRILL STEM VALVES

REMANUFACTURED EQUIPMENT ANDOVERHAUL AND REPAIR SERVICES

For more information,request the brochure,Hydril RemanufacturedEquipment andOverhaul and RepairServices.

Page 45: Catalogo General BOPs (Hydril - GE)

43

Reliable Replacement PartsHYDRIL MANUFACTURES PARTS IN A FULL RANGE OF SIZES,

PRESSURE RATINGS AND ELASTOMERS.

Diaphragms for PulsationDampeners

Packing Unit and Seals for Annular Blowout Preventers

Hydril Variable Ram (HVR) Packer

Bonnet Seal for Ram BOP

Top Seal for Hydril Variable Ram (HVR)

Diverter Packing Unit and Seals

LL Packing Unit MD Packing Unit

Ram Blocks and Rubber for Ram Blowout Preventers

Page 46: Catalogo General BOPs (Hydril - GE)

HeadquartersHydril Company LP

P.O. Box 60458 ▼ Houston, TX 77205-04583300 N. Sam Houston Parkway East ▼ Houston, TX 77032-3411

Telephone: (281) 449-2000 ▼ Fax: (281) 985-3353

For a Hydril Sales, Service or Manufacturing location nearest you, please check our website at www.hydril.com/locations

GRAPH2M 9/01

1-800-999-1601TOLL FREE IN THE U.S.A. AND CANADA

http://www.hydril.com


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