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DONG-IISO 9001 : 2000KSA 9001 : 2001
KR
RMR
MARINE TRANSMISSIONS
DNV
CCS
LLOYD'S
POWER TAKE-OFFS
MARINETRANSMISSIONSSTEERING SYSTEMS
DONG-I INDUSTRIAL CO., LTD.
MARINE TRANSMISSIONS AND STEERING SYSTEMS
DONG-I INDUSTRIAL CO., LTD.
DONG-I MARINE TRANSMISSIONS
DMT 18A
DMT 25AL
DMT 50A
DMT 70T
TECHNICAL DATAMODEL
Reduction
Max Input
NAME
Ratio
(rpm)
DMT 18A
1.64, 2.17, 2.52, 3.13, 3.32
DMT 25AL
Horse Power(HP)
Max. InputTorque
Dryweight
HousingNo.
(kgf m)
1800rpm
2100rpm
2400rpm
(kg)
3,500
17
43
50
57
74.5
3, 4, 5
1.64, 2.07, 2.52, 2.96, 3.32
3,500
30
75
88
101
77
3, 4, 5
DMT 50A
1.61, 2.06, 2.452.82, 3.12, 3.46
3,000
55
138
161
184
143
1, 2, 3
DMT 70T
1.61, 2.06, 2.452.82, 3.12, 3.46
3,000
87.5
220
257
293
162
1, 2, 3
DMT 100T
1.61, 2.06, 2.45, 2.82
3,000
97
244
285
325
164
1, 2, 3
DMT 100HL
4.07, 4.50, 4.955.295.95
3,0003,0003,000
8986.775.5
224218190
261254221
298290253
263263263
1, 2, 31, 2, 31, 2, 3
DMT 110A
1.77, 2.09, 2.42, 2.82, 3.19, 3.48, 3.81
2,800
110
276
323
369
212
1, 2, 3
DMT 140H
1.97, 2.57, 3.03, 3.46
2,800
130
327
381
436
218
1, 2, 3
DMT 135HL
4.074.504.95
2,8002,8002,800
130125115.7
329315291
384367339
438420388
293293293
1, 2, 31, 2, 31, 2, 3
Special Models, need to be ordered over 5units.
DMT 100T
DMT 100HL
DMT 110A
2
DMT 140H
Quality you can count on without compromise
DMT 150H
DMT 170HL
DMT 180HL
DMT 200H
DMT 200HL
Horse Power(HP)
Max Input
Max. Input
Ratio
(rpm)
Torque(kgf m)
Dry
Housing
2100rpm
weight(kg)
1600rpm
1800rpm
No.
DMT 150H
1.83, 2.09, 2.51, 3.08, 3.43
2,500
168
375
422
493
287
1, 2
DMT 170HL
4.04, 4.48
2,500
168
375
422
493
352
1, 2
DMT 180HL
5.15, 5.96
2,500
168
375
422
493
475
1, 2
DMT 200H
1.83, 2.09, 2.51, 3.08, 3.43
2,500
200
447
503
586
310
1, 2
DMT 200HL
4.04, 4.48
2,500
200
447
503
586
370
1, 2
DMT 240H
1.50, 1.97, 2.44, 2.93, 3.40
2,500
219
489
550
642
400
0, 1
DMT 260H
2.06, 2.50, 2.92, 3.26
2,500
259
578
650
758
490
0, 1
259
578
650
758
640
239
553
600
700
640
298
667
750
875
510
MODELNAME
Reduction
3.53, 4.08, 4.52DMT 260HL
2,5005.04
DMT 280H
DMT 240H
2.06, 2.50, 2.92, 3.26
2,500
0, 1
DMT 260H
DMT 260HL
0, 1
DMT 280Hwww.e-dongi.com
3
TRANSMISSIONS WITH LIVE PTO OUTPUT PADS
DMTP 5100
DMTP 6500
DMTP 7500
DMT 400H
DMT 400HL
TECHNICAL DATAMODEL
Reduction
Max Input
NAME
Ratio
(rpm)
DMTP 5100
DMTP 6500
DMTP 7500
DMT 400H
DMT 400HL
DMT550HL
Horse Power(HP)
Max. InputTorque
Dryweight
(kgf m)
1600rpm
1800rpm
2100rpm
(kg)
HousingNo.
1.47, 1.76, 1.93
2500
168
375
422
493
270
1, 2, 3
2.48, 3.08
2500
150
335
377
440
270
1, 2, 3
3.46
2500
130
290
326
381
270
1, 2, 3
5.11, 5.62, 5.91
2400
259
578
650
758
850
0, 1
850
0, 1
700
0, 1
6.57, 6.95
2400
239
533
600
700
3.56
2,300
298
666
750
875
4.13
2,300
292
653
735
857
4.59
2,300
286
640
720
840
1.43,1.72, 2.03
2300
453
1,013
1,140
1,330
660
0,1
2.46
2300
403
902
1,015
1,184
660
0,1
2.75
2300
354
791
890
1,038
660
0,1
1400rpm
1600rpm
1800rpm
3.02, 3.28, 3.56, 4.07
2300
453
887
1,013
1,140
750
0,1
4.48, 4.95
2300
374
731
836
940
750
0,1
3.02, 3.28, 3.56, 4.07
2,300
550
1,075
1,229
1,383
830
0, 1
4.48
2,300
532
1,041
1,190
1,339
830
0, 1
4.95
2,300
479.8
938
1,072
1,206
830
0, 1
TRANSMISSION WITH LIVE POWER TAKE-OFFMODELS WITH BUILT-IN LIVE PTO SAE B or CPUMP MOUNTING PADSDMTP 5100, DMTP 6500, DMTP 7500, DMT400H,DMT 400HLThe built-in live (no clutch) Power Take-Off (PTO) isdesigned for direct fitting a Hydraulic Pump and isused to take part of the engine power to driveauxiliary accessories such as power steering system,anchor winches, power rollers, etc.
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Quality you can count on without compromise
DMTP 5100Max. 493hp, various reduction ratios with live PTOmarine transmissionReduction ratios1.47, 1.76, 1.93, 2.48, 3.08, 3.46Power take-offLive PTO 59kgfm torque (150hp@1800rpm)SAE B, C type pump mountPump mounting kit (option)Dual stage coupling ( noise & vibration reduction)Trolling valve (option)
DMTP 6500Max. 758hp, deep reduction ratioswith live PTO marine transmissionHigh reduction ratios5.11, 5.62, 5.91, 6.57, 6.95Power take-offLive PTO 59kgfm torque (150hp@1800rpm)SAE B, C type pump mountPump mounting kit (option)Trolling valve (option)Electric shifting (option)
DMTP 7500Max. 875hp, deep reduction ratioswith live PTO marine transmissionHigh reduction ratios3.56, 4.13, 4.59Power take-offLive PTO 59kgfm torque (150hp@1800rpm)SAE B, C type pump mountPump mounting kit (option)Trolling valve (option)Electric shifting (option)
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5
TRANSMISSIONS WITH LIVE PTO OUTPUT PADS
DMT 400H
Max. 1330hp, live PTO built-inmarine transmissionReduction ratios
2.46, 2.03, 1.72 - standard ratio2.75, 1.43 - special ratio (order basedproduction)
Bell housing
SAE No. 1, 0 (driving ring 14, 18)
Power take-off
Live PTO 59kgfm (150hp @ 1800rpm)SAE B, C type pump mount
Scope of supplyStandard
Oil coolerSAE bell housing,Plate type bracketsPropeller couplingPressure gaugeStandard spare parts
Options
Trolling valvePump mounting kit for PTOElectric shifting
Heavy DutyReduction RatioModel
DMT400H
Max. Input
Max. Input
Ahead
Astern
torque [kg.m]
rpm
Hp
Power/rpmKw
Hp
1,600Kw
Hp
1,800Kw
Hp
2,100Kw
1.431.722.032.462.75
1.431.722.032.462.75
453453453403354
2,3002,3002,3002,3002,300
0.63330.63330.63330.56380.4944
0.47260.47260.47260.42070.3690
101310131013902791
756756756673590
1140114011401015890
851851851757664
13301330133011841038
992992992884775
Max. Input
Max. Input
Medium DutyReduction RatioModel
DMT400H
Power/rpm
1,600
1,800
2,100
Ahead
Astern
torque [kg.m]
rpm
Hp
Kw
Hp
Kw
Hp
Kw
Hp
Kw
1.43
1.43
453
2,500
0.6333
0.4726
1013
756
1140
851
1330
992
1.72
1.72
453
2,500
0.6333
0.4726
1013
756
1140
851
1330
992
2.032.462.75
2.032.462.75
453453412
2,5002,5002,500
0.63330.63330.5750
0.47260.47260.4291
10131013920
756756687
114011401035
851851772
133013301208
992992901
Light DutyReduction RatioModel
DMT400H
Max. Input
Max. Input
Ahead
Astern
torque [kg.m]
rpm
Hp
Power/rpmKw
Hp
Kw
Hp
Kw
Hp
Kw
1.431.722.032.462.75
1.431.722.032.462.75
453453453453453
2,5002,5002,5002,5002,500
0.63330.63330.63330.63330.6333
0.47260.47260.47260.47260.4726
10131013101310131013
756756756756756
11401140114011401140
851851851851851
13301330133013301330
992992992992992
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1,600
1,800
2,100
Quality you can count on without compromise
DMT 400HL
Max. 1330hp, Deep Reduction Ratioswith Built-in Live PTOReduction ratios
4.95, 4.48, 4.07, 3.56 - standard ratio3.28, 3.02 - special ratio (order basedproduction)
Bell housing
SAE No. 1, 0 (driving ring 14, 18)
Power take-off
Live PTO 59kgfm (150hp @ 1800rpm)SAE B, C type pump mount
Scope of supplyStandard
Oil coolerSAE bell housing,Plate type bracketsPropeller couplingPressure gaugeStandard spare parts
Options
Trolling valvePump mounting kit for PTOElectric shifting
Heavy DutyReduction RatioModel
DMT400HL
Max. Input
Max. Input
Ahead
Astern
torque [kg.m]
rpm
Hp
Power/rpmKw
Hp
1,400Kw
Hp
1,600Kw
Hp
1,800Kw
3.023.283.564.074.484.95
3.023.283.564.074.484.95
453453453453374374
2,3002,3002,3002,3002,3002,300
0.63330.63330.63330.63330.52220.5222
0.47260.47260.47260.47260.38970.3897
887887887887731731
662662662662546546
1013101310131013836836
756756756756624624
1140114011401140940940
851851851851701701
Medium DutyReduction RatioModel
DMT400HL
Max. Input
Max. Input
Ahead
Astern
torque [kg.m]
rpm
Hp
Power/rpmKw
Hp
1,600Kw
Hp
1,800Kw
Hp
2,100Kw
3.023.283.564.074.484.95
3.023.283.564.074.484.95
453453453453390390
2,5002,5002,5002,5002,5002,500
0.63330.63330.63330.63330.54440.5444
0.47260.47260.47260.47260.40630.4063
1013101310131013871871
756756756756650650
1140114011401140980980
851851851851731731
133013301330133011431143
992992992992853853
Max. Input
Max. Input
Light DutyReduction RatioModel
DMT400HL
Power/rpm
1,600
1,800
2,100
Ahead
Astern
torque [kg.m]
rpm
Hp
Kw
Hp
Kw
Hp
Kw
Hp
Kw
3.023.283.564.074.484.95
3.023.283.564.074.484.95
453453453453430430
2,5002,5002,5002,5002,5002,500
0.63330.63330.63330.63330.54440.5444
0.47260.47260.47260.47260.40630.4063
1013101310131013871871
756756756756650650
1140114011401140980980
851851851851731731
133013301330133011431143
992992992992853853
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7
Transmissions Designed for Higher Output Speeds(Water Jets or other Pump Drives) with Built-in PTODMTP 5100 PMax. 538hp @ 2300rpm, continuous duty and live PTO built-inReduction ratio1.25 (Ahead & Astern)ApplicationsWater jet, Pump (PTO)Power take-off59kgfm torque (150HP @ 1800 rpm)SAE B, C type Pump MountPump mounting kit (option)
Reduction ratio
Max input(rpm)
Max Inputtorque(kgf.m)
1800rpm
Capacity (HP)2100rpm
2300rpm
Ahead
1.25
2500
167
422
490
536
Astern
1.25
2500
36
88
103
112
Housing No.
1, 2, 3Different torque and capacity in ahead and asternClutches can be exchanged for twin engine applications to allow opposite rotation propellersDimensional data for installation are the same as DMTP 5100
DMT 240 PMax. 833hp @ 2300rpm, continuous dutyReduction ratio1.25 (Ahead & Astern)ApplicationsWater jet, Pump (PTO)
Reduction ratio
Max input(rpm)
Max Inputtorque(kgf.m)
1800rpm
Capacity (HP)2100rpm
2300rpm
Ahead
1.25
2500
260
653
762
833
Astern
1.25
2500
50
126
147
161
Housing No.
0, 1Different torque and capacity in ahead and asternClutches of ahead and astern can be exchanged each other for twin propulsion systemDimensional data for installation are the same as DMT 240H
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DIMENSIONAL DATA
A341341
B255255
C-7.8-7.8
D2626
E118.7118.7
F244244
G177177
H135135
I157157
J260260
K6060
7272
DMT 50ADMT 70TDMT 100TDMT 110ADMT 140HDMTP 5100 /PDMT 150HDMT 170HLDMT 200HDMT 200HLDMT 240H /PDMT 260HDMT 280HDMT 400H
382436471446455531.3518580590625639653.5653.5705.5
286325325335344391.3378390390405439453.5453.5505.5
+20+20+20-48-15-15+10-14.3+10-14.3+25+25+25+35
4040404050505070507070707090
160.5160.5160.5195195195211.2260.9211.2261227254254235.9
323.5323.5323.5388388390428530.5428530.5458494494450
217228228249249270275280275280330330330360
175175175197197250210258210258240235235360
170170170224224206218307218307244266266266
326326326386386383415510415510447458458436
707070100100100134134134134146146146160
100110120140140150150180185200185190190190
DMT 100HLDMT 135HLDMT 180HLDMT 260HLDMTP 6500DMTP 7500DMT 400HLDMT 550HL
A462503.2617.5673.5777683781.6801.6
B351351.2427.5453.5527463531.6551.6
C-124-124-216-216-290-219-207.5-207
D70709090200200200200
E274274331331415319357.5357.5
F563.5284667677842634698698
G284284337337440330360360
H284563.5337337440330360360
I370376416417448435.8368368
J552552654654756.2616641641
K120120154154200160170170
134148180200220200220220
DMT 18ADMT 25AL
Note : 1) Dimension 'M' is different according to the engine specification2) +value(-value) shows above(below) the input shaft center line in dimension 'C'www.e-dongi.com
9
DONG-I MARINE TRANSMISSIONCompact Design for Easy InstallationProven EngineeringSimplified Maintenance
23
Dong-I marine transmissions feature precision helicalgearing for quite operation; hydraulic-controlled andoil cooled clutches for smooth, fast shifting; identicalreduction ratios in forward and reverse, and in mostcases, full power forward and reverse with a minimalof external plumbing.We feature 25 models for heavy duty applications upto 1330HP with various reduction from 1.25 : 1, toDeep Case transmissions with 6.95 : 1 ratios.
45611 1214
1 : RUBBER BLOCK2 : SPIDER3 : PINION4 : INPUT CLUTCH5 : INPUT CLUTCH HOUSING6 : INPUT SHAFT7 : ASTERN CLUTCH
7891013
8 : ASTERN CLUTCH HOUSING9 : OUTPUT GEAR10 : ASTERN SHAFT11 : DRIVING BLOCK12 : GEAR PUMP13 : OUTPUT COUPLING14 : PROPELLER
TROLLING VALVE OPTION
For Slow Speed Operation or Manuvering
1
TROLLING VALVEPressure
NormalTrolling
The TROLLING VALVE is designed to allow very low speed operation by preciselycontrolling clutch slippageThe trolling valve is fitted directly on the selector valve.Trolling operation can be applied both ahead and astern directions.Trolling valve operation must be limited to a maximum of 900 engine RPM
10
DONG-I MARINE TRANSMISSIONS
OPTION PART
CALM ANDCOMFORTABLE SAILING!!DUAL STAGE COUPLING
The DUAL STAGE COUPLING is used toreduce the noises and vibrations.
LOW rpm
HIGH rpm
Factors of Angle Speed MOTOR Rubber Coupling Dual Stage Coupling
Speed
Inner blocks transmit power in low rpm section andouter blocks transmit power in high rpm section(over 1000rpm)
AVAILABLE SIZE :11.5 , 14 FLYWHEEL
DUAL STAGE RUBBER BLOCKS absorb theimpacts & noises occurred from connecting parts.And they also decrease the vibrations following theengine explosion timing.= Reduced vibration volume
PARTS LIST
11
NO
PART NAME
123456789
BoltBolt, reamerPlateCover, rubberRubber block, torsionalCenter RingDriving RingRubber blockSpider
OPTION PARTElectric ShiftingElectric shifting is applicable to all the models of DONG-I marine transmission besides DMTP 5100.
Applicable ModelsDMT 18A, DMT 25AL, DMT 50A, DMT 70T, DMT 100T, DMT 100HL, DMT 110A,DMT 130AL, DMT 140H, DMT 150H, DMT 170HL, DMT 180HL, DMT 200H/HL,DMT 240H/P, DMT 260H/HL, DMT 280H/HL, DMTP 6500, DMTP 7500, DMT 400H/HL
INTEGRAL SHAFT SUPPORTER
ApplicationsV-drive, U-drive, Water jetGenerator, Pump, CompressorConstruction equipment etc.
Model
Reduction Nominal Speed /Ratio Torque(kg.m) rpm
Output / rpmHpkw
1800rpmHpkw
2100rpmHpkw
2300rpmHpkw
Weight(kg)
Housing(SEA)
DIS-100A
1:1
100
3600
0.1394 0.1041
280
187
292
218
320
239
21
3
DIS-120A
1:1
120
2700
0.1672 0.1248
300
224
350
262
384
287
50
2, 1
DIS-300A
1:1
300
2700
0.3769 0.2810
678
505
791
590
384
646
56
0, 1
DIS-500A
1:1
450
2700
0.6277 0.4685
1129
843
1318
983
1443
1077
59
0, 1
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12
DONG-I POWER TAKE-OFF
DPO-087
Series
TECHNICAL SPECIFICATIONSModel
Ratio
DPO-F087
1:1
DPO-R087
Max.
Max.
Permissible
Torque
Output
Max. RPM
/ min
55 kgf m
230 HP(169 Kw)
3000 RPM
40 ~ 60
1 : 0.85
Cooling Water
Engine
Housing
Weight
Propulsion
-
150 kg
Auxiliary
Option
165kg
Independently driving two shafts and continuously rotating pulley on the input shaftMinimal engine power loss by adopting no-load circuit while the PTO does not workPerfect brake system to prevent draggingElectric shifting can be installed to all the models in DPO-087 series with option.
APPLICATIONS & DIMENSIONAL DATAMain Propulsion Engine
Auxiliary Engine
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?@@?@@?@@?@@?@@?@@?@@@@@@@@?@@@@@@@@
@@g@@g@@g@@g@@g@@g@@@@@@@@@@@@@@@@
FRONT
Type AL : PUMP, R : PULLEY
TYPEABCD
@@@@@@@@@@@@@@@@
?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@
?@@?@@?@@?@@?@@?@@?@@@@@@@@?@@@@@@@@
REAR
Type BL : PULLEY, R : PUMP
FRONTDPO-F087ADPO-F087BDPO-F087CDPO-F087D
Type CL : PUMP, R : PUMP,
REARDPO-R087ADPO-R087BDPO-R087CDPO-R087D
Type DL : PULLEY, R : PULLEY
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EXCELLENT DESIGNEASY INSTALLATIONEFFICIENT MANEUVERABILITY
SAILING IN EVERY SEA IN THE WORLD!!
CAT
MARINE TRANSMISSIONS AND STEERING SYSTEMS
DONG-I INDUSTRIAL CO., LTD.33-31, Sang Dae 2 Dong, Jinju, Kyung Nam, KoreaTel : +82 55 755 9928Fax : +82 55 755 9188E-mail : [email protected] : http://www.e-dongi.comThe contents described this catalogue may be modified without previous notice for performance improvement
DMT
02
2009