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WELDED TUBES 1
WELDED TUBES
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GLOBAL PLAYER IN STEEL
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MARCEGAGLIA IS THE ITALIAN INDUSTRIAL GROUP LEADING THE EUROPEAN AND WORLDWIDE STEEL MARKET. A UNIQUE COMBINATION OF THE DYNAMIC ITALIAN FAMILY BUSINESS MODEL WITH THE GREAT OPERATING CAPACITY AND PRESENCE IN THE INTERNATIONAL MARKETS, TYPICAL OF THE LARGE CORPORATIONS.
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SHAPINGSTEEL
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5.6 MILLION TONS PROCESSED YEARLY
5 BILLION EUROS SALES
6,500 EMPLOYEES
21 STEEL PLANTS
60 SALES OFFICES
1st INDEPENDENT PLAYER IN STEEL PROCESSING SECTOR IN THE WORLD
1st PRODUCER OF STAINLESS STEEL WELDED TUBES IN THE WORLD
1st PRODUCER OF CARBON STEEL WELDED TUBES IN EUROPE
1st SERVICE CENTER IN ITALY
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STEEL VALUES6
CORPORATE CULTURE
INDEPENDENCE, DYNAMISM, RESILIENCE, COMPETENCE, VERSATILITY, REACTIVITY: IN ALMOST 60 YEARS OF HISTORY, THESE DISTINCTIVE VALUES MADE MARCEGAGLIA THE PRIVILEGED PARTNER IN THE STEEL PROCESSING INDUSTRY.
THE COMPANY CULTURE IS BASED ON PEOPLE CENTRICITY AND SHARING OF THE SAME KEY VALUES WHICH ARE SHAPING MARCEGAGLIA UNIQUE BUSINESS MODEL.
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STEEL CORE
CORE BUSINESS ACTIVITIES, CONTROLLED BY MARCEGAGLIA STEEL (HOLDING COMPANY, WHICH REPRESENTS 95% OF TOTAL ACTIVITIES), ARE ORGANIZED THROUGH THREE DIFFERENT OPERATING COMPANIES: MARCEGAGLIA CARBON STEEL WITH THE FLAT PRODUCTS AND WELDED TUBES DIVISIONS, MARCEGAGLIA SPECIALTIES WITH THE STAINLESS PRODUCTS AND COLD DRAWN BARS DIVISIONS, MARCEGAGLIA PLATES FOR THE HEAVY PLATES PRODUCTION. MARCEGAGLIA INVESTMENTS IS THE HOLDING FOR THE DIVERSIFIED ACTIVITIES (5% OF TOTAL ACTIVITIES).
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1 PLANT ITALY
3 PLANTS ITALY
Mariven
MARCEGAGLIA RU 1 PLANT
STAINLESS STEEL
COLD-DRAWNBARS
HEADQUARTERS AND PLANTSGAZOLDO DEGLI IPPOLITI
PLANTS & SALES OFFICES
3 WAREHOUSE ITALY
FLATS PRODUCTS
5 PLANTS ITALY3 PLANTS ITALY
WELDED TUBES
HEADQUARTERS AND PLANTGAZOLDO DEGLI IPPOLITI
MARCEGAGLIA DO BRASIL 1 PLANT
PLANTS & SALES OFFICES
MARCEGAGLIA POLAND 2 PLANTS
MARCEGAGLIA UK 2 PLANTS MARCEGAGLIA TURKEY 1 PLANT
MARCEGAGLIA USA 1 PLANT
SALES OFFICES
MARCEGAGLIADEUTSCHLAND
MARCEGAGLIA FRANCE
MARCEGAGLIA IBERICA
MARCEGAGLIA INDIA
MARCEGAGLIA NORTH EUROPE
MARCEGAGLIA ROMANIA
OTHER PARTICIPATIONS
AM INVESTCO
Fontana
SIM
FIN. MAR. MARFIN Staff Corporate
Altre partecip.
Altre partecip.
Altre partecip.
Pugnochiuso
Altre partecip.
BUILDING
HOME PRODUCTS
ENERGY
Oskar Imat
CO.GE.AM
ENGINEERING
Elet.Ca Made HSE
Gaia Turismo
HOSPITALITY ACT. & REAL ESTATEAlbarella
Palazzo Agricoltura
Gabetti Property S.
OTHER PARTICIPATIONS
EuroEnergy
Metal Interconnector
Marcegaglia Buildtech
M. Gulf Qatar
HEADQUARTERSGAZOLDO DEGLI
IPPOLITI
HEAVY PLATES
San Giorgio di Nogaro1 PLANT ITALY
E T (M/€) P (KT/y)
1,100 300 50
E T (M/€) P (KT/y)
100 200 400
E T (M/€) P (KT/y)
1,000
1,300 TOTAL 650 TOTAL
1.150
STAINLESSSTEEL
PRODUCTS
150
COLD-DRAWN
BARS
450
STAINLESSSTEEL
PRODUCTS
200
COLD-DRAWN
BARS
EMPLOYEES TURNOVER (M/€) PRODUCTION (KT/y)
4,300
3,200 TOTAL 4,500 TOTAL
2,100
FLAT PRODUCTS
1,100
WELDED TUBES
3,000
FLAT PRODUCTS
1,500
WELDED TUBES
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HARBOURS AND RAIL TERMINALSRavenna, ITASan Giorgio di Nogaro, ITA
OUR MAIN LOGISTIC HUBSKolding, Gdansk, Newport, Antwerpen, Hagen, Siegen, Karlsruhe, Lyon, Constanta, Gemlik, Tarragona
GAZOLDO DEGLI IPPOLITI HQBOLTIERE, ITACASALMAGGIORE, ITACORSICO, ITADUSINO SAN MICHELE, ITALAINATE, ITALOMAGNA, ITAOSTERIA GRANDE, ITARAVENNA, ITATEZZE SUL BRENTA, ITADUDLEY, UKROTHERHAM, UKGARUVA, BRAZILKLUCZBORK, POLANDPRASZKA, POLAND
SALES OFFICESBARCELONA, SPAIN CLUJ, ROMANIADÜSSELDORF, GERMANYLUXEMBOURG, LUXEMBOURGLYON, FRANCEPUNE, INDIA
GAZOLDO DEGLI IPPOLITI HQ CONTINO, ITAFORLÌ, ITAISTANBUL, TURKEY MUNHALL, USA VLADIMIR, RUSSIA
GAZOLDO DEGLI IPPOLITISAN GIORGIO DI NOGARO, ITA br
itfr
uk lu
ro
in
tr
rues
pl
us
Dusino San Michele
Corsico
Casalmaggiore
Forlì
Contino
San Giorgio di Nogaro
Tezze sul Brenta
Osteria Grande
Ravenna
Gazoldo degli Ippoliti
Boltiere
Lomagna
Lainate
de
STEEL IN THE WORLD1010
STEEL UNIQUE
IRON MAKING
STEEL MAKING
CASTING
HOT ROLLING
GALVANISED,PICKLED,COLD ROLLEDAND PRE-PAINTED COILS
STAINLESS STEEL HR/CRCOILS
TUBES, SHEETS
TUBES, STRIPS,STAINLESS SHEETS,DRAWN BARS
ALL PRODUCTS
ALL PRODUCTS
PICKLING COLD ROLLINGGALVANIZINGPRE-PAINTING
PICKLING COLD ROLLING
TUBE FORMING, SLITTINGAND CUTTING TO LENGTH
TUBE FORMING, SLITTINGAND CUTTING TO LENGTH,DRAWING
FINISHINGDISTRIBUTION
FINISHINGDISTRIBUTION
Via either blast furnace,using iron mineraland carbon, or electric furnace, using re-melted scrap steel.
STEEL PRODUC-TION
ARE CHEMICALLY AND/ORMECHANICALLY PROCESSEDTO MAKE THEM SUITABLEFOR SPECIFIC INDUSTRIALPURPOSES
1st TRANSFORMATION
ADVANCED PROCESSINGTO CUSTOMISE STEELPRODUCTS ON CLIENTSSPECIFIC REQUESTS
2nd TRANSFORMATION
DIRECT SELLINGAND/OR RETAILINGTO INDUSTRIAL CLIENTSOR FURTHER PROCESSINGUNDER REQUEST
DISTRIBUTION
OUTPUTACTIVITIES
Marcegaglia is covering the whole downstream and distribution steel value chain, this featuring a unique strategic position. Marcegaglia is the first steel processor with a range of products that varies from carbon to stainless, from long to flats, from commodity to specialty.
Carbon steel productsStainless steel products
COILS
BARS
HEAVYPLATES
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BLACK COILS
PICKLEDCOILS
BLACK SHEETS
PICKLEDSHEETS
SKINPASSEDSTRIPS
PICKLEDSTRIPS
COLDROLLED COILS
HOT DIPGALVANIZED
COILS
PRE-PAINTED COILS
SHEETS FROMCOLD ROLLED
COILS
HOT DIPGALVANIZED
SHEETS
PRE-PAINTED SHEETS
COLD ROLLEDSTRIPS
HOT DIPGALVANIZED
STRIPS
PRE-PAINTED STRIPS
COLD-DRAWNTUBES
WELDED TUBESFROM COLD
ROLLED STRIP
REFRIGERATIONTUBES
WELDED TUBESFROM GALVANIZED
STRIP
Pickling
Tube formingand welding
Tube formingand welding
Heattreatments
Heattreatments
Polishing
Straighteningand cutting
Straighteningand cutting
Straighteningand cutting
Tube formingand welding Pointing Skiving/roller
burnishing
Tube formingand welding
Sizingand drawing
Drawing
Heattreatments Galvanizing Passivation
Tube formingand welding
WELDED TUBESFROM HOT ROLLED
PICKLED STRIP
Pickling
BLACK COILS
FULL HARD COILS
PICKLEDCOILS
Coldrolling Annealing Skinpass
Pre-painting
Hot dipgalvanizing
Heattreatments
Straighteningand cutting
MANUFACTURING PROCESS
MARCEGAGLIA CARBON STEEL • WELDED TUBES 12
After first transformation, within its controlled value chain Marcegaglia Carbon Steeldevelops the world’s widest range of carbon steel welded tubes, thanks to 150 processing lines and a global manufacturing capacity in excess of 3 million tons per year.
Min. thickness (mm) 0,3
Max. thickness (mm) 16
Min. diameter (mm) 8
Max. diameter (mm) 406,4
Marcegaglia Carbon Steel welded tubes
MARCEGAGLIA CARBON STEEL • WELDED TUBES 13
Marcegaglia Carbon Steel • Worldwide presenceCarbon steel welded tubes manufacturing plants - ITALY
Gazoldo degli IppolitiHEADQUARTERS
Casalmaggiore
Lomagna
Dusino San Michele
MARCEGAGLIA CARBON STEEL • WELDED TUBES 14
Manufacturing plants - ITALY
CASALMAGGIORE……………………...................................Thickness min-max (mm) 1,35 - 16
Diameter min-max (mm) 16,75 - 406,4
DUSINO SAN MICHELE……………………...................................Thickness min-max (mm) 1,50 - 7
Diameter min-max (mm) 25 - 168
GAZOLDO DEGLI IPPOLITI……………………...................................Thickness min (mm) 0,50 - 6 (5,6)
Diameter min (mm) 8 - 127
LOMAGNA……………………...................................Thickness min-max (mm) 0,70 - 3,00
Diameter min-max (mm) 10 - 90
MARCEGAGLIA CARBON STEEL • WELDED TUBES 15
Marcegaglia Carbon Steel • Worldwide presenceCarbon steel welded tubes manufacturing plants - OTHER COUNTRIES
Garuva, Brazil
Dudley, UK
Kluczbork, Poland
MARCEGAGLIA CARBON STEEL • WELDED TUBES 16
Manufacturing plants - OTHER COUNTRIES
BRAZIL - GARUVA……………………...................................Thickness min-max (mm) 0,60 - 8
Diameter min-max (mm) 12,70 - 171,45
POLAND - KLUCZBORK……………………...................................Thickness min-max (mm) 0,80 - 8
Diameter min-max (mm) 12 - 168,3
UK - DUDLEY……………………...................................Thickness min-max (mm) 0,70 - 5
Diameter min-max (mm) 10 - 90
MARCEGAGLIA CARBON STEEL • WELDED TUBES 17
The production program of Marcegaglia Carbon Steel tubes from hot rolled strip covers a wide range of structural and mechanical applications, guaranteeing specific suitability for subsequent processing.
Tubes for pressure purposes include applications for the heat exchanger industry, heating and ventilation, gas and water line pipes, district heating tubes.
Tubes for steel structural work
Tubes for district heating
Tubes for piling
Tubes for heat exchangers
Tubes for gas and water line pipes
Tubes for lifting equipment
Typicalapplications
MARCEGAGLIA CARBON STEEL • WELDED TUBES 18
Tubes for automotive applications
Marcegaglia Carbon Steel has developed a unique know-how in the manufacturing of precision tubes to meet the strict dimensional and surface specifications required by manufacturers in several mechanical engineering sectors.
Typicalapplications
MARCEGAGLIA CARBON STEEL • WELDED TUBES 19
Marcegaglia has developeda unique know-how in the manufacturing of precision tubes to meet the strict dimensional and surface specifications required by manufacturers in sectors such as furniture, sports equipment or mechanical engineering.
Typicalapplications
Tubes for the cycle and motorcycle industry
Tubes for the furniture industry
Tubes for fitness equipment
Tubes for heating and plumbing systems
Tubes for other industrial applications
MARCEGAGLIA CARBON STEEL • WELDED TUBES 20
Main manufacturing standards
EN 10305-3 Round and shaped precision tubes
EN 10305-5 Square and rectangularprecision tubes
EN 10219 Cold formed welded structural tubes (CE homologation)
EN 10210
EN 10217-1
Structural hollow sections, hot finished or cold formed and heat treated
Tubes for pressure purposes, for use at room temperature
Upon request: supply of grades not included in the above mentioned standards
EN 10217-2 Tubes for pressure purposes, for use at high temperatures
EN 10208-1 Steel pipes for pipelinesfor combustible fluids
EN 10224 Tubes for the conveyance of water and other aqueous liquids
EN 10255 Tubes suitable for welding and threading
MARCEGAGLIA CARBON STEEL • WELDED TUBES 21
Certification
Quality Management System:
• ISO 9001:2008
• ISO/TS 16949:2009 (automotive industry)
• ISO/TS 29001:2011 (petroleum, petrochemical and natural gas industries)
Other certifications:
• CE marking for structural tubes according to EU Directive 89/106/EEC (EN 10219, EN 10210)
• AD 2000 - W0 for tubes for pressure purposes according to EU Directive 97/23/EC with TÜV Rheinland (EN 10217-1/2)
• RINA approval for tubes for naval constructions (EN 10219, EN 10217)
• UNI EN ISO 14001:2015 and OHSAS 18001:2007
MARCEGAGLIA CARBON STEEL • WELDED TUBES 22
