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Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this...

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Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.
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Page 1: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

Catch crop seed drill

MG4167BAH0054-4 02.13

Please read this operating manual before first

commissioning. Keep it in a safe place for

future use.

Page 2: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

2 GreenDrill BAH0054-4 02.13

Page 3: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

Identification data

GreenDrill BAH0054-4 02.13 3

Manufacturer's address

AMAZONEN-WERKE Postfach 51H. DREYER GmbH & Co. KG D-49202 Hasbergen

Tel.: 49 (0) 5405 50 1-0

Fax.: 49 (0) 5405 501-234

E-mail: [email protected]

Spare part orders

Spare parts lists are freely accessible in the spare parts portal at www.amazone.de.

Please send orders to your AMAZONE specialist retailer.

Formalities of the operating manual

Type:---------------------------------- GreenDrill

Document number: ---------------- MG4167

Compilation date: ------------------ 02.13

Copyright AMAZONEN-WERKE H. DREYER GmbH & Co. KG, 2013

All rights reserved.

Reprinting, even of sections, only possible with the approval of AMAZONEN-WERKE H. DREYERGmbH & Co. KG.

Page 4: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

Table of Contents

4 GreenDrill BAH0054-4 02.13

1 General Safety Instructions........................................................................ 61.1 Obligations and liability........................................................................................................61.2 Representation of safety symbols........................................................................................81.3 Organisational measures.....................................................................................................91.4 Safety and protection equipment .........................................................................................91.5 Informal safety measures ....................................................................................................91.6 Training of personnel.........................................................................................................101.7 Safety measures for normal operation...............................................................................111.8 Dangers from residual energy ...........................................................................................111.9 Maintenance and repair work, fault elimination ..................................................................111.10 Structural changes ............................................................................................................121.10.1 Spare and wear parts and auxiliary materials ....................................................................121.11 Cleaning and disposal .......................................................................................................121.12 Operator workstation.........................................................................................................121.13 Warning symbols and other signs on the machine .............................................................131.13.1 Positioning of warning symbols and other labels................................................................151.14 Safety information for the operator ....................................................................................161.14.1 General safety and accident prevention information...........................................................161.14.2 Electrical system...............................................................................................................171.14.3 Operation of the seed drill .................................................................................................171.14.4 Cleaning, maintenance and repairs ...................................................................................18

2 Product description .................................................................................. 192.1 Intended use .....................................................................................................................202.2 Technical specifications ....................................................................................................202.3 Rating plate and CE mark .................................................................................................21

3 Structure and function.............................................................................. 223.1 Metering............................................................................................................................23

4 Mechanical adjustments........................................................................... 264.1 Removing/installing the sowing shaft .................................................................................264.2 Scraper .............................................................................................................................274.3 Agitator shaft.....................................................................................................................284.4 Preparing the machine for a calibration test or for emptying the hopper ............................29

5 Use of the machine ................................................................................... 305.1 Filling the hopper ..............................................................................................................31

6 GreenDrill 3.2 on-board computer ........................................................... 326.1 Scope of delivery ..............................................................................................................326.2 Housing components.........................................................................................................326.3 Control elements...............................................................................................................336.4 Commissioning .................................................................................................................346.5 Determining the sowing shaft speed for the first calibration test .........................................346.6 Calibration test ..................................................................................................................356.7 Field use - starting work ....................................................................................................366.8 Turning at end of the field..................................................................................................376.9 When the work is completed..............................................................................................376.10 Emptying the hopper .........................................................................................................376.11 On-board computer - installation and connections .............................................................386.11.1 On-board computer - installation in the tractor cab.............................................................386.11.2 On-board computer - electrical connections.......................................................................38

Page 5: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

Table of Contents

GreenDrill BAH0054-4 02.13 5

6.11.2.1 Power supply from the 3-pin tractor standard socket..........................................................386.11.2.2 Cable set for the battery connection ..................................................................................386.12 Faults................................................................................................................................39

7 GreenDrill 5.2 on-board computer............................................................407.1 Scope of delivery...............................................................................................................407.2 Housing components.........................................................................................................407.3 Control elements ...............................................................................................................417.4 Display..............................................................................................................................427.4.1 Main menu display ............................................................................................................427.4.2 Submenu display...............................................................................................................437.5 Commissioning..................................................................................................................447.5.1 Start display ......................................................................................................................447.5.2 Calibration test ..................................................................................................................447.5.2.1 Calibration test without sowing table..................................................................................457.5.3 Area calculation.................................................................................................................477.5.4 Calibrating the working speed............................................................................................487.5.4.1 Calibration (working speed) by travelling a test track..........................................................487.5.4.2 Calibration (working speed) by comparing the speedometer ..............................................497.5.4.3 Enter the calibration value manually ..................................................................................497.5.4.4 Calibration reset ................................................................................................................497.5.5 Emptying the hopper .........................................................................................................507.5.6 Working hour meter...........................................................................................................507.5.7 Set the language ...............................................................................................................507.6 Messages .........................................................................................................................517.6.1 Control messages .............................................................................................................517.6.2 Fault messages.................................................................................................................527.7 On-board computer - installation and connections .............................................................547.7.1 On-board computer - installation in the tractor cab.............................................................547.7.2 On-board computer - Power supply ...................................................................................547.7.2.1 Power supply from the 3-pin tractor standard socket..........................................................547.7.2.2 Cable set with 3-pin standard socket for the battery connection .........................................557.7.3 Connection to the 12-pin signal plug of the on-board computer ..........................................557.7.3.1 7-pin tractor signal socket..................................................................................................567.7.3.2 Working position sensor connection ..................................................................................567.7.3.3 Radar sensor and working position sensor connections .....................................................577.8 Programming (Customer service) ......................................................................................587.8.1 Blower fan.........................................................................................................................587.8.2 Ground wheel....................................................................................................................587.8.3 Wheel sensor ....................................................................................................................597.8.4 ISO 11786 Signal ..............................................................................................................597.8.5 Radar................................................................................................................................607.8.6 Lifting gear sensor.............................................................................................................607.8.7 Warning buzzer.................................................................................................................607.8.8 Sowing shaft drive motor ...................................................................................................617.8.9 Pressure sensor ................................................................................................................61

8 Cleaning, maintenance and repairs..........................................................628.1 Initial operation..................................................................................................................628.2 Cleaning............................................................................................................................63

9 Sowing tables.............................................................................................64

Page 6: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

General Safety Instructions

6 GreenDrill BAH0054-4 02.13

1 General Safety Instructions

This section contains supplementary information on the safety advice in the operating manual to ensure safe operation of the machine.

1.1 Obligations and liability

Comply with the instructions in the operating manual

Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free operation of the machine.

Obligations of the operator

The operator is obliged only to let those people work with/on the machine whoAre aware of the basic workplace safety information and accident prevention regulations.Have been trained in working with/on the machine.Have read and understood this operating manual.

The operator is obligedTo keep all the warning symbols on the machine in a legible state.To replace damaged warning signs.

If you still have queries, please contact the manufacturer.

Obligations of the user

Before starting work, anyone charged with working with/on the machine is obliged

To comply with the basic workplace safety instructions and accident prevention regulations.To read and understand the section "General safety information" in this operating manual.To read the section "Warning symbols and other labels on the machine" in this operating manual and to follow the safety instructions represented by the warning symbols when operating the ma-chine.To get to know the machine.To read the sections of this operating manual, important for carrying out your work.

If the user discovers that a function is not working properly, then they must eliminate this fault imme-diately. If this is not the task of the user or if the user does not possess the appropriate technical knowledge, then they should report this fault to their superior (operator).

Page 7: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

General Safety Instructions

GreenDrill BAH0054-4 02.13 7

Risks in handling the machine

The machine has been constructed using the latest technology and the recognised rules of safety. However, there may be risks and restrictions occurring when operating the machine

For the health and safety of the user or third persons,

For the machine,

For other property.

Only use the machine

For the purpose for which it was intended.

In a perfect state of repair.

Eliminate any faults immediately which could impair safety.

Warranty and Liability

Our "General conditions of sales and business" are always applicable. These shall be available to the operator, at the latest upon completion of the contract. Warranty and liability claims for damage to persons or property will be excluded if they can be attributed to one or more of the following causes:

Improper use of the machine.

Improper installation, commissioning, operation and maintenance of the machine.

Operation of the machine with defective safety equipment or improperly attached or non-functioning safety equipment.

Non-compliance with the instructions in the operating manual regarding commissioning, opera-tion and maintenance.

Independently-executed construction changes to the machine.

Insufficient monitoring of machine parts that are subject to wear.

Improperly executed repairs.

Disasters through the impact of foreign objects and Acts of God.

Page 8: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

General Safety Instructions

8 GreenDrill BAH0054-4 02.13

1.2 Representation of safety symbols

Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAUTION) describes the gravity of the risk and has the following significance:

DANGER

Indicates an immediate high risk which will result in death or serious physical injury (loss of body parts or long term damage) if not avoided.

If the instructions are not followed, then this will result in imme-diate death or serious physical injury.

WARNING

Indicates a medium risk, which could result in death or (serious) physical injury if not avoided.

If the instructions are not followed, then this may result in death or serious physical injury.

CAUTION

Indicates a low risk which could incur minor or medium level physical injury or damage to property if not avoided.

IMPORTANT

Indicates an obligation to special behaviour or an activity re-quired for proper machine handling.

Non-compliance with these instructions can cause faults on the machine or in the environment.

NOTE

Indicates handling tips and particularly useful information.

These instructions will help you to use all the functions of your machine to the optimum.

Page 9: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

General Safety Instructions

GreenDrill BAH0054-4 02.13 9

1.3 Organisational measures

The operator must provide the necessary personal protective equipment, such as:

Safety glasses

Protective shoes

Protective suit

Skin protection agents etc.

The operating manual

Must always be kept at the place at which the machine is oper-ated.

Must always be easily accessible for the user and maintenance personnel.

Check all the available safety equipment regularly.

1.4 Safety and protection equipment

Before each commissioning of the machine, all the safety and protection equipment must be properly attached and fully functional. Check all the safety and protection equipment regularly.

Faulty safety equipment

Faulty or disassembled safety and protection equipment can lead to dangerous situations.

1.5 Informal safety measures

As well as all the safety information in this operating manual, comply with the general, national regula-tions pertaining to accident prevention and environmental protection.

Comply with the statutory road traffic regulations when travelling on public roads and routes.

Page 10: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

General Safety Instructions

10 GreenDrill BAH0054-4 02.13

1.6 Training of personnel

Only those people who have been trained and instructed may work with/on the machine. The operator must clearly specify the responsi-bilities of the people charged with operation, maintenance and repair work.

People being trained may only work with/on the machine under the supervision of an experienced person.

People

Activity

Person specially trained for the

activity 1)Trained person 2)

Persons with specialist

training (specialist workshop) 3)

Loading/Transport X X X

Commissioning X

Set-up, adjustment X

Operation X

Maintenance X

Troubleshooting and fault elimina-tion

X X

Disposal X

Key: X..permitted ..not permitted

1) A person who can assume a specific task and who can carry out this task for an appropriately qualified company.

2) A person shall be considered as having been instructed if they have been instructed in the tasks they have to carry out and in the possible risks in the case of improper behaviour, and have also been informed about the necessary safety equipment and safety measures.

3) People with specialist technical training shall be considered as a specialist. Due to their specialist training and their knowledge of the appropriate regulations, they can evaluate the work that has been assigned to them and detect possible dangers.Comment:A qualification equivalent to specialist training can be obtained through long term activity in the appropriate field of work.

Only a specialist workshop may carry out maintenance and repair work on the machine, if such work is additionally marked "Specialist workshop". The personnel of a specialist workshop shall possess the appropriate knowledge and suitable aids (tools, lifting and support equipment) for carrying out the maintenance and repair work on the machine in a way which is both appropriate and safe.

Page 11: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

General Safety Instructions

GreenDrill BAH0054-4 02.13 11

1.7 Safety measures for normal operation

Only operate the machine if all the safety and protection equipment is fully functional.

Check the machine at least once a day for visible damage, and check the function of the safety and protection equipment.

1.8 Dangers from residual energy

Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy at the machine.

Use appropriate measures to inform the operating personnel. You can find detailed information in the relevant sections of this operating manual.

1.9 Maintenance and repair work, fault elimination

Carry out prescribed setting, maintenance and inspection work in a timely manner.

Secure all operating media such as compressed air and the hydraulic system against unintentional start-up.

Carefully attach and secure larger assemblies to lifting gear when carrying out replacement work.

Check all the screw connections for a firm seat. On completing maintenance work, check the function of safety and protection equipment.

Page 12: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

General Safety Instructions

12 GreenDrill BAH0054-4 02.13

1.10 Structural changes

You may make no changes, expansions or modifications to the machine without the authorisation of AMAZONEN-WERKE. This is also valid when welding support parts.

Any expansion or modification work shall require the written approval of AMAZONEN-WERKE. Only use the conversion and accessory parts approved by AMAZONEN-WERKE so that the operating permit, for example, remains valid in accordance with national and international regulations.

Vehicles with an official operating permit, or equipment connected to a vehicle with a valid operating permit or approval for road transport according to the German road traffic regulations, must be in the state specified by the permit or approval.

WARNING

Risk of being crushed, cut, caught, drawn in or struck if support-ing parts break.

It is forbidden to:Drill holes in the frame or on the running gear.Increase the size of existing holes on the frame or the running gear.Weld support parts.

1.10.1 Spare and wear parts and auxiliary materials

Immediately replace any machine parts which are not in a perfect state.

Use only genuine AMAZONE spare and wear parts or parts approved by AMAZONEN-WERKE to ensure that the operating permit remains valid according to national and international regulations. If you use spare and wear parts from third parties, there is no guarantee that they have been designed and manufactured to meet the load and safety requirements.

AMAZONEN-WERKE accepts no liability for damage arising from the use of unapproved spare parts, wear parts or auxiliary materials.

1.11 Cleaning and disposal

Handle and dispose of any materials used carefully, in particular:

When carrying out work on lubrication systems and equipment and

When cleaning using solvents.

1.12 Operator workstation

The machine may be operated by only one person sitting in the driver's seat of the tractor.

Page 13: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

General Safety Instructions

GreenDrill BAH0054-4 02.13 13

1.13 Warning symbols and other signs on the machine

Always keep all the warning symbols of the machine clean and in a legible state. Replace illegible warning symbols. You can obtain the warning symbols from your dealer using the order number (e.g. MD 075).

Warning symbols - structure

Warning symbols mark hazardous areas on the machine and warn against residual dangers. At these points, there are permanent or unexpected dangers.

The warning sign consists of 2 fields:

Field 1

is a symbol describing the danger, surrounded by a triangular safety symbol.

Field 2

is a symbol showing how to avoid the danger.

Warning symbols - explanation

The column Order number and explanation provides an explanation of the neighbouring warning symbol. The description of the warning symbols is always the same and specifies, in the following order:

1. A description of the danger.

For example: risk of cutting.

2. The consequence of non-observance of the risk-avoidance instructions.

For example: causes serious injuries to fingers or hands.

3. Instructions for avoiding the danger.

For example: only touch machine parts when they have come to a complete standstill.

Page 14: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

General Safety Instructions

14 GreenDrill BAH0054-4 02.13

Order number and explanation Warning symbols

MD 076

Danger of hands or arms being drawn in and/or caught by moving parts involved in the power transmission!

This danger can result in extremely serious injuries resulting in the loss of limbs.

Never open or remove protective devicesas long as the tractor engine is running with a connected PTO shaft / hydraulic system / electronic systemor the ground wheel drive is moving.

MD 082

Risk of falling when riding the machine on treads or platforms.

This danger can result in extremely serious and potentially fatal injuries.

It is prohibited to ride on the machine as a pas-senger or to climb onto machines while they are running. This ban also applies to machines with treads or platforms.

Ensure that no-one rides on the machine.

MD 095

Read and understand the operating manual safety information before starting up the ma-chine!

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General Safety Instructions

GreenDrill BAH0054-4 02.13 15

MD 102

Danger during intervention in the machine, e.g. installation, adjusting, troubleshooting, cleaning, maintaining and repairing, due to the tractor and the machine being started unintentionally and rolling.

These dangers can cause extremely serious and potentially fatal injuries.

Secure the tractor and the machine against unintentional start-up and rolling before any intervention in the machine.Depending on the type of intervention, read and understand the information in the rele-vant sections of the operating manual.

1.13.1 Positioning of warning symbols and other labels

Page 16: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

General Safety Instructions

16 GreenDrill BAH0054-4 02.13

1.14 Safety information for the operator

1.14.1 General safety and accident prevention information

Beside these instructions, comply with the general valid national safety and accident prevention regulations.

The warning symbols and labels attached to the machine provide important information on safe machine operation. Compliance with this information guarantees your safety.

Before moving off and starting up the machine, check the immediate area of the machine (chil-dren). Ensure that you can see clearly.

It is forbidden to ride on the machine or use it as a means of transport!

Drive in such a way that you always have full control over the tractor with the attached machine.In so doing, take your personal abilities into account, as well as the road, traffic, visibility and weather conditions, the driving characteristics of the tractor and the attached or hitched machine.

Use of the machine

Before starting work, ensure that you understand all the equipment and actuation elements of the machine and their function. There is no time for this when the machine is already in operation!

Do not wear loose-fitting clothing. Loose clothing increases the risk of being caught by drive shafts.

Do not start up the machine until all the safety equipment has been attached and is in the safety position.

Comply with the maximum load of the connected machine and the approved axle and support loads of the tractor. If necessary, drive only with a partially filled hopper.

It is forbidden to stand in the working area of the machine.

It is forbidden to stand in the rotating and swivel area of the machine.

There are nip and shear points at externally actuated (e.g. hydraulic) machine parts.

Do not operate externally actuated machine parts unless all persons are an adequate safety distance from the machine.

Secure the tractor against unintentional start-up and rolling before you leave the tractor.For this:

Lower the machine onto the ground.Apply the parking brakeSwitch off the tractor engine.Remove the ignition key.

Page 17: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

General Safety Instructions

GreenDrill BAH0054-4 02.13 17

1.14.2 Electrical system

When working on the electrical system, always disconnect the battery (negative terminal).

Only use the prescribed fuses. If fuses are used that are too highly rated, the electrical system will be destroyed – danger of fire!

Ensure that the battery is connected correctly - first connect the positive terminal and then con-nect the negative terminal. When disconnecting the battery, disconnect the negative terminal first, followed by the positive terminal.

Always place the appropriate cover over the positive battery terminal. If there is accidental earth contact, there is a risk of explosion.

Risk of explosion. Avoid the production of sparks and naked flames in the vicinity of the battery!

The machine can be equipped with electronic components, the function of which may be influ-enced by electromagnetic interference from other units. Such interference can pose risks to people, if the following safety information is not followed.

In the case of retrofitting of electrical units and/or components on the machine, with a con-nection to the on-board power supply, the user must check whether the installation might cause faults on the vehicle electronics or other components.

Ensure that the retrofitted electrical and electronic components comply with the EMC direc-tive 89/336/EEC in the appropriate version and carry the CE mark.

1.14.3 Operation of the seed drill

Observe the permissible fill levels of the seed box (capacity of the seed box).

Only use the steps and the platform when filling the seed box.It is forbidden to ride on the machine during operation.

During the calibration test, note the danger points from rotating and oscillating machine parts.

Before transportation, remove the thrust collars of the tramline marker.

Do not place any parts in the seed box.

Lock the track marker (construction-dependent) in the transport position before transportation.

Page 18: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

General Safety Instructions

18 GreenDrill BAH0054-4 02.13

1.14.4 Cleaning, maintenance and repairs

Only carry out cleaning, maintenance and repair work on the machine when:The drive is switched offThe tractor engine is at a standstillThe ignition key has been removedThe machine's connector has been disconnected from the on-board computer.

Regularly check the nuts and bolts for a firm seat and tighten them as necessary.

Secure the raised machine and/or raised machine parts against unintentional lowering before performing any cleaning, maintenance or repair work on the machine.

Use suitable tools and gloves when replacing work tools with cutting edges.

Dispose of oils, greases and filters in the appropriate way.

Disconnect the cable to the tractor generator and battery, before carrying out electrical welding work on the tractor and on attached machines.

Spare parts must at least meet the specified technical requirements of AMAZONEN-WERKE. This is ensured by using original AMAZONE spare parts!

Page 19: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

Product description

GreenDrill BAH0054-4 02.13 19

2 Product description

(1) Hopper

(2) Dosing unit with sowing shaft

(3) Electric motor for sowing shaft drive

(4) Seed delivery hose

Page 20: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

Product description

20 GreenDrill BAH0054-4 02.13

2.1 Intended use

The catch crop top mounted seed drill GreenDrill is intended for conventional use in farming and serves for metering and spreading of seeds.

AMAZONE machines that can be combined with the GreenDrill versions 200-E and 500-H are listed in the following table.

AMAZONE machine GreenDrillCatros xx02Cenius xx02KE xx00KG xx00D9-60D9 6000-TC

GreenDrill 200-E

Catros xx01-2 GreenDrill 500-H

Any use other than those listed above, especially mounting the GreenDrill on machines from other manufacturers or AMAZONE machines not listed here, is considered as non-intended.

Mounting the GreenDrill using the assembly parts that are not intended for the respective machine is also considered non-intended use.

AMAZONEN-WERKE is not liable for any damage resulting from non-intended use, the operator bears the sole responsibility.

2.2 Technical specifications

Catch crop seed drill GreenDrill 200-E GreenDrill 500-HHopper capac-ity [l] 200 500

Outlets [number] 8

Metering electr. blower fan electr. metering available with an optional connection to the tractor's 7-pin signal socket, for automatic seed rate regulation dur-ing speed changes

Seed placement via baffle plate

Page 21: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

Product description

GreenDrill BAH0054-4 02.13 21

2.3 Rating plate and CE mark

The rating plate shows: Machine ID No.

Type

Basic weight (kg)

Max. load, kg

Factory

The CE mark on the machine indicates compli-ance with the stipulations of the valid EU directives.

Location

of the rating plate (1) on the machine

of the CE mark (2) on the machine.

Page 22: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

Structure and function

22 GreenDrill BAH0054-4 02.13

3 Structure and function

The GreenDrill catch crop seed drill is used for spreading catch crops and resowing grass seed.

The seed dosed by the seeding wheels is conveyed into the seed hoses (1). The seed is placed within the range of the soil tools.

The hopper (2) has a volume of 200 or 500 litres, depending on the version.

Dosing is carried out by a sowing shaft equipped with seed wheels, located in the dosing housing (3). A 12V electric drive motor (4) drives the sowing shaft.

The speed of the electric motor is controlled either manually from the driver's seat or automatically, depending on the speed of the tractor.

For ground-speed-dependent sowing shaft speed control (optional), the on-board computer must be connected to the 7-pin standard socket on the tractor.

The seed drill is operated via an on-board computer in the tractor cab.

The keypad of the on-board computer 3.2 is used to switch the sowing shaft and blower fan on and off. The speed of the sowing shaft can be adjusted.

The on-board computer 5.2 has a menu to perform the calibration test and to display the tractor speed, worked area and working hours.

If on-board computer 5.2 is connected to the 7-pin tractor signal socket, the computer displays the tractor speed [km/h] and adjusts the sowing shaft speed according to the varying tractor speed. The sowing rate remains unchanged even at varying tractor speeds. If it is set correctly, speed differences of 50% are adjusted up or down.

On-board computer 5.2 takes over the steering and control during operation. Even turning at the end of the field is automatic. Manual operation of the on-board computer is not possible for the tractor driver.

Page 23: Catch crop seed drill€¦ · Catch crop seed drill MG4167 BAH0054-4 02.13 Please read this operating manual before first commissioning. Keep it in a safe place for future use.

Structure and function

GreenDrill BAH0054-4 02.13 23

3.1 Metering

Each seed wheel is made up of several smaller units.

The fine seed metering wheel is composed of

one fine seed metering wheel (f)

three wheels with 0-sowing capacity (fb)(wheels with 0-sowing capacity do not dose seed)

In this combination, the seed wheel has the designation "fb-f-fb-fb".

The coarse seed metering wheel is composed of three coarse seed metering wheels (G)

In this combination, the seed wheel has the designation "G-G-G".

The seed wheel selection depends on the seed type and can be found in the sowing table (see Appendix).

Seed wheel fb-f-fb-fb GGGComponents Fine blind seed metering wheel (fb)

Fine seed metering wheel (f)Fine blind seed metering wheel (fb)Fine blind seed metering wheel (fb)

Coarse seed metering wheel (G)Coarse seed metering wheel (G)Coarse seed metering wheel (G)

Field of applica-tion:

For seeds with small grain size with low spread rates

e.g. rape, clover, phacelia and slug pellets

For seeds with large grain size with high spread rates

e.g. grass, rye, barley, wheat, oats, mixtures with peas

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Structure and function

24 GreenDrill BAH0054-4 02.13

The sowing shaft is made up of several identical seed wheels.

The sowing shaft for fine seeds is composed of 8 seed wheels (fb-f-fb-fb).

The sowing shaft for normal seeds is composed of 8 seed wheels (GGG).

An electric motor drives the sowing shaft. The speed of the sowing shaft is determined by the spread rate and working speed. The higher the speed of the sowing shaft, the greater the spread rate.

Determine the required sowing shaft speed by running several calibration tests. Carry out the first calibration test using the values in the sowing table.

If the speed of the sowing shaft does not automatically adjust to a varying working speed, the working speed selected during the calibra-tion test must always be maintained. Automatic adjustment can only take place with on-board computer 5.2 if the computer receives data from the 7-pin tractor signal socket.

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Structure and function

GreenDrill BAH0054-4 02.13 25

Always carry out a calibration test

on initial operation

when changing the sort

if the same sort is used, but of a different quality and specific weight

after changing the sowing shaft

if the hopper empties faster/more slowly than expected. The actual spread rate then does not correspond to the spread rate determined in the calibration test.

if the working speed changes. (not required when connected to signal socket).

For the calibration test and when emptying the hopper, the seed drops onto the chute (1).

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Mechanical adjustments

26 GreenDrill BAH0054-4 02.13

4 Mechanical adjustments

WARNING

Before working on the machine

Position the machine on a firm, horizontal surface.

Secure the tractor with the attached machine against unin-tentional start-up and rolling.

4.1 Removing/installing the sowing shaft

1. Empty the hopper.

2. Remove the cover (1).

3. Remove the 0-ring (1) from the rollers.

4. Release the knurled nuts (2).

5. Remove the cover and pull out the sowing shaft (1).

6. Refer to the sowing table for the required sowing shaft and install in the reverse or-der.

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Mechanical adjustments

GreenDrill BAH0054-4 02.13 27

4.2 Scraper

An adjustable scraper is attached above the sowing shaft.

The scraper can be adjusted using a lever (1) on a scale of +4 to -5. Adjusting the lever allows finer dosing of the seed spread rate.

Scale values -1 to -5:

The scraper is pressed against the sowing shaft using the lever. The spread rate decreases slightly.

Scale values +1 to +4:

The scraper is lifted off the sowing shaft using the lever. The spread rate increases slightly.

For free-flowing fine seeds, set the lever slightly to a minus position on the scale.

For large seeds, set the lever slightly to a plus position on the scale.

The sowing table values were determined in the basic position (scraper position 0).

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Mechanical adjustments

28 GreenDrill BAH0054-4 02.13

4.3 Agitator shaft

Only allow the agitator shaft to run when using seeds which

tend towards bridging

are very light, e.g. grass.

If the agitator shaft is not required, remove the 0-ring (1).

The agitator shaft is driven by the sowing shaft via the 0-ring.

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Mechanical adjustments

GreenDrill BAH0054-4 02.13 29

4.4 Preparing the machine for a calibration test or for emptying the hopper

Before climbing onto the loading board

Switch off the on-board computer

Switch off the tractor's universal joint shaft, apply the parking brake, shut down the tractor engine and remove the ignition key

Wait until the tines of the rotary harrow (rotary cultivator) have come to a standstill.

1. Remove the calibration tray (1).

2. Fasten the chute (1) with two hand knobs (2).

3. Place a suitable container under the chute to collect the seed.

4. Carry out the calibration test as described in the chapters

On-board computer 3.2 (Calibration test)

On-board computer 5.2 (Calibration test).

5. Empty the hopper as described in the chapters

On-board computer 3.2 (Emptying the hopper)

On-board computer 5.2 (Emptying the hopper).

6. The chute and the calibration tray are reassembled in the reverse order.

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Use of the machine

30 GreenDrill BAH0054-4 02.13

5 Use of the machine

Risk of crushing, cutting, being trapped or drawn in, or impact through inadequate roadworthiness and operational safety.

Before starting up the machine and tractor, always check their roadworthiness and operational safety.

WARNING

When using the machine, observe the safety instructions in this operating manual

in the operating manual of the base machine.

DANGER

Before filling the hopper, couple the base machine to the tractor. Position the attached base machine on firm, horizontal ground.

Apply the tractor parking brake, switch off the engine and re-move the ignition key.

CAUTION

The hopper and dosing unit form a pressurised sealed system.

Never open the hopper cover or dosing unit cover with the blower fan running. Seed escapes uncontrollably.

Leaks in the sealed system may affect the spread rate.

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Use of the machine

GreenDrill BAH0054-4 02.13 31

5.1 Filling the hopper

Before climbing onto the loading board

Switch off the on-board computer

Switch off the tractor's universal joint shaft, apply the parking brake, shut down the tractor engine and remove the ignition key

Wait until the tines of the rotary harrow (rotary cultivator) have come to a standstill.

The hopper cover has a threaded seal.

Open the hopper cover and slowly fill the hopper. Do not exceed the nominal volume.

Screw on the hopper cover so that the hopper is air-tight.

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GreenDrill 3.2 on-board computer

32 GreenDrill BAH0054-4 02.13

6 GreenDrill 3.2 on-board computer

6.1 Scope of delivery

(1) GreenDrill 3.2 on-board computer

(2) Bracket for on-board computer

(3) Power cable

(3.1) for 3-pin tractor standard socket

( ) for battery connection (optional).

6.2 Housing components

(1) 3-pin plug-in connection for power supply

(2) 6-pin plug-in connection. Cable connection to the seed drill

(3) 30A fuse

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GreenDrill 3.2 on-board computer

GreenDrill BAH0054-4 02.13 33

6.3 Control elements

(1) Display

(2) On/Off button

(3) LED lights up when the machine is switchedon

(4) Switch blower fan on/off(Taste bei hydraulischem Gebläseantrieb ohne Funktion)

(5) LED lights up when the blower fan is switched on

(6) Switch sowing shaft on/off

(7) LED lights up when the sowing shaft is running

(8) Increase sowing shaft speed

(9) Decrease sowing shaft speed

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GreenDrill 3.2 on-board computer

34 GreenDrill BAH0054-4 02.13

6.4 Commissioning

1. Press the button

the machine is switched on

the LED above the button lights up

The display shows the previously set sowing shaft speed (in %).

The sowing shaft motor and blower fan motor do not rotate.

6.5 Determining the sowing shaft speed for the first calibration test

Read the sowing shaft speed for the first calibration test from the sowing table (see Appendix). In the sowing table, the desired spread rate is specified in kg/min. This value indicates the weight [kg] of the seed that is spread per minute [min.].

Use the following formula to convert the desired spread rate [kg/ha] into spread rate [kg/min.].

spread rate [kg/ha] x tractor speed [km/h] x working width [m]spread rate [kg/min.] =

600

Example:

Seed:.......................................................rape

Required spread rate ................... 20.2 [kg/ha]

Tractor speed ..........................................12.0 [km/h]

Working width ............................................4.0 [m]

20.2 [kg/ha] x 12.0 [km/h] x 4.0 [m]Spread rate [kg/min.] =

600 = 1.62 [kg/min.]

Refer to the sowing table for the sowing shaft speed for the first calibration test.

Seed:...................................................... rape

Sowing shaft with seed wheels:............... fb-f-fb-fb

Spread rate............................................. 1.617 [kg/min]

Sowing shaft speed .............................. 50 [%]

The sowing table values are guide values which may change due to grain shape, grain size, thousand-seed weight and dressing. The exact sowing shaft speed for the required spread rate is derived from the values of the calibration tests.

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GreenDrill 3.2 on-board computer

GreenDrill BAH0054-4 02.13 35

Select the seed wheel combination so that the sowing shaft speed ideally lies between 20% and 80%.

This ensures good readjustment and homogenous seed conveyance even at very low or high speeds (only with speed-dependent spread-ing).

6.6 Calibration test

Switch off the blower fan motor and sowing shaft motor.

1. Prepare the machine for the calibration test (fit the chute, see above).

2. Check that the correct sowing shaft has been fitted.

3. Fill the hopper.

4. Determine the sowing shaft speed for the first calibration test (see above).

5. Set the determined sowing shaft speed using the buttons on the on-board computer.

6.Press the and buttons simultaneously

the sowing shaft rotates for precisely one minute.

7. Weigh the calibrated, collected (actual) seed quantity [kg/min.] and compare with the required seed quantity.

Example:

required spread rate: 1.62 kg/min.

Actual spread rate: 1.46 kg/min. at sowing shaft speed 50.

The actual spread rate differs from the required spread rate by 10%.

8. Change the sowing shaft speed in percentages (see example: increase by 10% to 55). A small change in spread rate can also be achieved by adjusting the scraper.

9. Repeat the calibration test until the desired spread rate is achieved.

The calibration test can be terminated early by pressing one of the

buttons and :

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GreenDrill 3.2 on-board computer

36 GreenDrill BAH0054-4 02.13

6.7 Field use - starting work

Do not switch off the blower fan during use.

Before starting work

1. Close the hopper cover.

2. Check that the baffle plates are evenly distributed

3. Check that the seed delivery hoses drop downwards along the entire length.

Starting work

1. Start the tractor.

2. Press the button

switch the machine on.

3. Press the button.

the fan blower rotates

the red LED flashes

the red LED lights up as soon as the blower fan motor reaches the operating speed.

4. Press the button.

the sowing shaft rotates

the green LED flashes

5. Press the button as soon as the sowing shaft motor reaches the nominal speed

the green LED flashes

the seed is dosed.

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GreenDrill 3.2 on-board computer

GreenDrill BAH0054-4 02.13 37

6.8 Turning at end of the field

1. Press and hold the button until the green LED goes out

the sowing shaft stops

the blower fan continues to run.

2. Lift the base machine and turn.

3. After turning the machine, press the button

the sowing shaft rotates, sowing begins.

6.9 When the work is completed

1. Press the button

Switch off the sowing shaft

2. Press the button

Switch off the blower fan

3. Press the button

the machine is switched off.

4. Pull the power plug out of the on-board computer.

When the work is completed, first switch off the sowing shaft, then the blower fan and finally the on-board computer.

Pull the power plug out of the on-board computer if the machine is not being used.

6.10 Emptying the hopper

1. Prepare the machine for emptying the hopper (see above)

2. Press the button, hold it and press the button

The sowing shaft rotates at maximum speed

The blower fan motor remains switched off.

3. Press the button as soon as the hopper is empty and the seed wheels no longer convey seed.

The sowing shaft motor is switched off.

The sowing shaft can be stopped at any time by pressing one of the

following buttons .

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GreenDrill 3.2 on-board computer

38 GreenDrill BAH0054-4 02.13

6.11 On-board computer - installation and connections

6.11.1 On-board computer - installation in the tractor cab

Fasten the bracket in the tractor cab with two screws.

Bend the bracket so as to provide optimum reading of the display.

6.11.2 On-board computer - electrical connections

Store the spare cable in the cab.

Do not coil up the cable.

Never connect the 12 volt power supply to the cigarette lighter socket.

6.11.2.1 Power supply from the 3-pin tractor standard socket

Connect the power cable (1)

to the 3-pin standard socket in the tractor cab

to the on-board computer.

6.11.2.2 Cable set for the battery connection

The cable set (optional) is used for power supply if the tractor has no 3-pin standard socket. The cable ends are screwed directly onto the battery poles.

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GreenDrill 3.2 on-board computer

GreenDrill BAH0054-4 02.13 39

6.12 Faults

WARNING

Risk of crushing, shearing, cutting, being caught and/or drawn in, or impact through

Unintentional lowering of the machine raised using the tractor's three-point hydraulic system.Unintentional lowering of raised, unsecured machine parts.Unintentional start-up and rolling away of the tractor-machine combination.

Secure the tractor and the machine against unintentional start-up and rolling before eliminating any faults on the machine.

Wait for the machine to stop before entering the danger area of the machine.

Fault messages

No display on the screen after switching on the on-board computer.

Testing points:

Is the power cable attached correctly to the on-board computer?Check the fuseCheck the cable connections to the battery poles.

Status message

Display Cause Troubleshooting

01 Operating voltage is too lowReduce consumerCheck the battery and cables Check the alternator

02 Operating voltage is too high Check the alternator

03 Internal control voltage is too low Contact customer services

04 The sowing shaft is blockedSwitch off the device. Remove any foreign objects from the seed drill and agitator shaft.

05 The sowing shaft motor is de-energised. Check the connector and cable

06The sowing shaft motor is properly con-nected and is not blocked, but does not rotate.

Contact customer services

07 The blower fan motor is blockedSwitch off the device. Remove any foreign objects from the blower fan.

08 Wiring is incorrect or not even connected. Check the wiring and connector.

09The blower fan motor is properly con-nected and is not blocked, but does not rotate

Contact customer services

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GreenDrill 5.2 on-board computer

40 GreenDrill BAH0054-4 02.13

7 GreenDrill 5.2 on-board computer

7.1 Scope of delivery

(1) GreenDrill 5.2 on-board computer

(2) Bracket for on-board computer

(3) Power cable

(3.1) for 3-pin tractor standard socket

for the battery connection (optional).

7.2 Housing components

(1) 3-pin plug for power supply

(2) 6-pin signal plug. Cable connection to the seed drill

(3) 30A fuse

(4) 12-pin signal plugfor 7-pin signal cable

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GreenDrill 5.2 on-board computer

GreenDrill BAH0054-4 02.13 41

7.3 Control elements

(1) Graphic display

(2) On/Off button

(3) LED lights up when the machine is switched on

(4) Switch blower fan on/off(Taste bei hydraulischem Gebläseantrieb ohne Funktion)

(5) LED lights up when the blower fan is switched on

(6) Switch sowing shaft on/off

(7) LED lights up when the sowing shaft is running

(8) Increase sowing shaft speed

(9) Decrease sowing shaft speed

(10) Move cursor up

(11) Move cursor down

The cursor buttons are used to move around within the menu.

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GreenDrill 5.2 on-board computer

42 GreenDrill BAH0054-4 02.13

7.4 Display

7.4.1 Main menu display

Main menu for operation without speed sensor

Display of set sowing shaft speed (SW in %).

Set the desired sowing shaft speed using

the buttons.

Set the tractor speed [km/h] in the Calibration test menu or the Area calculation menu.

Main menu for operation without speed sensor

Sowing shaft speed (in %)

Set value 50%

Actual value 25 %

Tractor speed [km/h]

Set value 20 km/h

Actual value 10 km/h

Display SET value ACTUAL value

Sowing shaft speed (in %) The set speed of the sowing shaft (in %).

The actual speed of the sowingshaft (in %) is calculated according to the tractor speed and is shown in the display (sensor required).

Tractor speed [km/h] The set tractor speed in the Calibration test menu or in the Area calculation menu.

The actual tractor speed [km/h] is measured with the aid of the sensor and shown in the display.

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GreenDrill 5.2 on-board computer

GreenDrill BAH0054-4 02.13 43

7.4.2 Submenu display

Calling up submenus

Call up the desired menu using the buttons.

The buttons are used to move around within the menu.

Before entering data, call up the data entry mode using the button.

Set the data using the buttons.

Confirm each value using the button.

The display returns to the main menu if no button is pressed for approx. 5 seconds.

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GreenDrill 5.2 on-board computer

44 GreenDrill BAH0054-4 02.13

7.5 Commissioning

7.5.1 Start display

1. Press the button

the machine is switched on

the LED above the button lights up

Switch-on message during switch-on process.

The switch-on message shows the machine and software ver-sions.

This information is used for diagnostic inspection in the event of faults.

7.5.2 Calibration test

This menu is used

to carry out the calibration test

to set the set values

sowing shaft speed

working width

tractor speed (sensor required).

The calibration test can be terminated at any time by pressing the

button or button.

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GreenDrill 5.2 on-board computer

GreenDrill BAH0054-4 02.13 45

7.5.2.1 Calibration test without sowing table

1. Prepare the machine for the calibration test (fit the chute, see above).

2. Check that the correct sowing shaft has been fitted.

3. Fill the hopper.

4. Call up the Calibration test menu.

5. Enter the working widths(e.g. 3.7 m).

6. Enter the travel speed(e.g. 12.5 km/h).

7. Enter the desired spread rate(e.g. 12.3 kg/ha).

8. Enter the calibration time.

1 minute calibration (standard)

0.5 minute calibrationfor large seeds, e.g. wheat, barley, peas

2 minute calibrationfor small seeds, e.g. rape, phacelia, poppy

9. Start the calibration test.

The sowing shaft begins to rotate (without blower fan).

The sowing shaft stops automatically after the set time has elapsed.

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GreenDrill 5.2 on-board computer

46 GreenDrill BAH0054-4 02.13

10. Weigh the calibrated seed and enter the value [kg] in the on-board computer.

The required sowing shaft speed is calculated automatically.

If this changes the sowing shaft speed by more than 3%

the adjacent display appears

the calibration test has to be repeated.

Display at the end of the correct calibration test

The display returns to the main menu after a few seconds, and one of the two displays listed below appears.

Display of the spread rate [kg/ha]

in the main menu without connected speed sensor.

Display of the spread rate [kg/ha]

in the main menu with connected speed sensor.

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GreenDrill 5.2 on-board computer

GreenDrill BAH0054-4 02.13 47

7.5.3 Area calculation

Area calculation

is carried out using the values from the calibration test

begins as soon as the sowing shaft starts to rotate

is carried out using the "actual" travel speed values (when 7-pin signal plug is connected).

The following are displayed:

the total area [ha]

the part area [ha]

Pressing the button for 5 seconds sets the part area to zero.

The total area cannot be reset.

When operating without a speed sensor, the actual tractor speed must correspond with the set value. Otherwise, the actual worked area will differ from the displayed area.

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GreenDrill 5.2 on-board computer

48 GreenDrill BAH0054-4 02.13

7.5.4 Calibrating the working speed

The on-board computer requires the calibration value "working speed" for the

speed calculation

calculation of the sowing shaft speed

area calculation.

Calibration can be carried out by

travelling a test track

manual calibration.

7.5.4.1 Calibration (working speed) by travelling a test track

1. Measure and mark out a distance of exactly 100 m.

2. Call up the menu and confirm with the button

3. Confirm the screen display with the button.

4. Drive exactly the measured distance.

5. Stop after exactly 100 m and press the button.

Display at the end of calibration(the display returns to the main menu after a few seconds).

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GreenDrill 5.2 on-board computer

GreenDrill BAH0054-4 02.13 49

7.5.4.2 Calibration (working speed) by comparing the speedometer

1. Confirm the screen display with the button.

2. Start the tractor for the calibration run. During the calibration run, compare the speeds shown in the tractor's display and speedometer.

Correct the value using the buttons, until both val-ues are the same.

7.5.4.3 Enter the calibration value manually

If you know the calibration value, the pulses / 100 mm can be set manually.

1. Call up the Calibration test menu.

2. Enter the calibration value(e.g. 13000/100 [pulses/100m]).

7.5.4.4 Calibration reset

Reset returns the calibration value to the factory setting.

1. Call up the menu

2. Press the button

Calibration value is reset to the factory-set calibration value.

Display after reset is completed(the display returns to the main menu after a few seconds).

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GreenDrill 5.2 on-board computer

50 GreenDrill BAH0054-4 02.13

7.5.5 Emptying the hopper

1. Prepare the machine for emptying the hopper (see above).

2. Call up the menu.

3. Press the button.

The sowing shaft motor turns at maximum speed (without blower fan).

The process can be terminated at any time by pressing the

button or button.

The display then returns to the main menu.

7.5.6 Working hour meter

The working hour meter measures the run time of the sowing shaft.

Pressing the button for 5 seconds sets the part time to zero.

7.5.7 Set the language

1. Call up the menu.

2. Press the button.

3. Select the required language using the cursor buttons.

4. Confirm the selection with the button.

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GreenDrill 5.2 on-board computer

GreenDrill BAH0054-4 02.13 51

7.6 Messages

7.6.1 Control messages

Fault message Fault description Fault elimination

The internal control voltage isbelow a minimum value.

Contact the Service Department.

The operating voltage is too low. Minimise the consumers,check the battery,check the cables,check the alternator.

The operating voltage is too high.

Check the alternator

The filling level sensor is no longer covered with seed.

Replenish seed.

Calibration value is too high. Repeat the calibration.

The travelled distance during calibration was too short.

Repeat the calibration.

The travel speed is too high. Compare the set speed with the actual speed travelled.

Reduce the travel speed.

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GreenDrill 5.2 on-board computer

52 GreenDrill BAH0054-4 02.13

Fault message Fault description Fault elimination

The travel speed is too low. Compare the set speed with the actual speed travelled.

Increase travel speed.

Brief display when the On/Off button is pressed when switching off the device.

7.6.2 Fault messages

Fault message Fault description Fault elimination

Display as soon as the operating voltage falls below a minimum value or when voltage fluctuates too much.

Check the cables and plugs.

Check the battery,check the alternator,switch off other consumers(e.g. working lights).

The sowing shaft does not rotate.

The sowing shaft motor was strained for too long in the limit range.

Switch off the machine and check whether any solid matter is hindering or impeding the rotation of the sowing shaft.

The blower fan is not working. Switch off the machine and check whether any objects are blocking or hindering the rotation of the blower fan.

Display with a hydraulically driven blower.

Switch on the hydraulically driven blower. The LED illuminates when the blower is running.

Displayed when there is uncon-nected or faulty cabling.

Check the cables and plugs.

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GreenDrill 5.2 on-board computer

GreenDrill BAH0054-4 02.13 53

Fault message Fault description Fault elimination

Display when there is uncon-nected or faulty cabling.

Check the cables and plugs.

If the motor is connected and not overloaded, but still does not rotate.

Contact the Service Depart-ment.

If the motor is connected and not overloaded, but still does not rotate.

Contact the Service Depart-ment.

The speed sensor does not send a signal.

Check the cables and plugs.

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GreenDrill 5.2 on-board computer

54 GreenDrill BAH0054-4 02.13

7.7 On-board computer - installation and connections

7.7.1 On-board computer - installation in the tractor cab

Fasten the bracket (1) in the tractor cab with two screws.

Bend the bracket so as to provide optimum reading of the display.

7.7.2 On-board computer - Power supply

Store the spare cable in the cab.

Do not coil up the cable.

Never connect the 12 volt power supply to the cigarette lighter socket.

7.7.2.1 Power supply from the 3-pin tractor standard socket

Connect the power cable (1)

to the on-board computer

to the 3-pin standard socket in the tractor cab.

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GreenDrill 5.2 on-board computer

GreenDrill BAH0054-4 02.13 55

7.7.2.2 Cable set with 3-pin standard socket for the battery connection

The cable set (optional) with 3-pin standard socket is used for power supply if the tractor has no 3-pin standard socket. The cable ends are screwed directly onto the battery poles.

Interface (1): 12 volt (cable colour red)

Interface (2): 12 volt (cable colour red)

Interface (3): Ground (cable colour black)

7.7.3 Connection to the 12-pin signal plug of the on-board computer

The on-board computer requires 3 signals

Travel speed [km/h]

The machine is in working position

The machine is in transport position.

The on-board computer shows the tractor's speed [km/h] and adjusts the sowing shaft speed accord-ing to the changing tractor speed. The sowing rate remains unchanged even at varying tractor speeds. If it is set correctly, speed differences of 50% are adjusted up or down.

When the implement is raised (lifting gear signal), e.g. when turning at the end of the field, the sowing shaft remains still. Manual operation of the on-board computer is not possible for the tractor driver. Turning at the end of the field is automatic.

On some tractors, the lifting gear signal is inverted. The lifting gear signal can, when required, be turned around in the on-board computer (see Chapter "Lifting gear sensor").

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GreenDrill 5.2 on-board computer

56 GreenDrill BAH0054-4 02.13

7.7.3.1 7-pin tractor signal socket

The tractor

is equipped with the 7-pin tractor signal socket

supplies the required 3 signals

Signal cable (1) connects the on-board computer (12 -pin signal connector) to the tractor socket (7 -pin socket).

The cable carries 3 signals (see Chapter "ISO 11786 Signal") from the tractor to the on-board computer.

actual travel speed [km/h]

position of the work sensor (e.g. the lifting gear signal).

7.7.3.2 Working position sensor connection

Requirement:

The tractor supplies the travel speed signal [km/h] via the 7-pin tractor signal socket.

the tractor does not provide a "Work sensor position" signal. The work position sensor is subsequently installed.

The splitter (A) connects the on-board computer (12-pin)

to the tractor socket (7 -pin)

to the working position sensor

Interface (1): on-board computer

Interface (2): tractor socket (7 -pin)

Interface (3): work sensor.

Interface (2) transmits the travel speed signals (km/h).

Interface (2) transmits the "Position of the work sensors" signal [e.g. lifting gear signal])

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GreenDrill 5.2 on-board computer

GreenDrill BAH0054-4 02.13 57

7.7.3.3 Radar sensor and working position sensor connections

Requirement: The tractor does not have a 7-pin tractor signal socket.

The following are subsequently mounted

the radar sensor (for the travel speed)

the working position sensor

The splitter (A) connects the on-board computer (12-pin)

to the radar sensor

to the working position sensor

Interface (1): on-board computer

Interface (2): radar sensor

Interface (3): working position sensor.

Interface (2) transmits the travel speed signals (km/h).

Interface (2) transmits the "Position of the work sensors" signal [e.g. lifting gear signal])

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GreenDrill 5.2 on-board computer

58 GreenDrill BAH0054-4 02.13

7.8 Programming (Customer service)

Switch off the blower fan motor and sowing shaft motor.

Open/edit the programme menu

Call up the programme menu by simultaneously pressing buttons .

Buttons and are used to move around within the menu.

Change the parameters using the buttons.

End the programming using the button.

If set to "AUTO", transmitting sensors are recognised.

7.8.1 Blower fan

Enter the drive type for the blower fan.

Setting with electric drive:.................................. YES

Setting with electric drive:.................................. NO

Make settings with the buttons.

7.8.2 Ground wheel

Set whether the ground wheel is being used:

YES, NO or AUTO

To automatically detect whether or not the ground wheel is being used, set the on-board computer to AUTO.

Make settings with the buttons.

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GreenDrill 5.2 on-board computer

GreenDrill BAH0054-4 02.13 59

7.8.3 Wheel sensor

Set whether the tractor's speed sensor is being used:

YES, NO or AUTO

To automatically detect whether or not the speed sensor of the tractor is being used, set the on-board computer to AUTO.

Make settings with the buttons.

7.8.4 ISO 11786 Signal

The on-board computer requires 3 signals

Travel speed [km/h]

The machine is in working position

The machine is in transport position.

Which of the three tractor signals is being used?

Lifting gear signal

Actual current speed (from radar, wheel sensor or inductive sensor).

Theoretical speed (from the gearbox)

Actual speed (from radar, wheel sensor or inductive sensor).

The on-board computer

receives an actual speed sensor

is connected to the 7-pin tractor signal socket:

YES, NO or AUTO

Make settings with the buttons.

Theoretical speed (from the gearbox)

The on-board computer receives a theoretical speed signal

YES, NO or AUTO

Make settings with the buttons.

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GreenDrill 5.2 on-board computer

60 GreenDrill BAH0054-4 02.13

7.8.5 Radar

The on-board computer works with or without radar:

YES, NO or AUTO

Make settings with the buttons.

7.8.6 Lifting gear sensor

The on-board computer works with or without lifting gear sensor:

YES, NO or AUTO

Make settings with the buttons.

During work, the lifting gear signal of the tractor works in sensor position.

HI or LO

Setting with the button

Change the settings if the GreenDrill seeds in the wrong position of the lifting gear sensor.

7.8.7 Warning buzzer

Set whether the warning buzzer (e.g. for fault messages) should be switched on or off during work:

EIN (on)

AUS (off)

Make settings with the buttons.

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GreenDrill 5.2 on-board computer

GreenDrill BAH0054-4 02.13 61

7.8.8 Sowing shaft drive motor

Set which sowing shaft drive motor is connected:

P8 motor (for GreenDrill with 8 outlets)

P16 motor (for GreenDrill with 16 outlets).

Make settings with the buttons.

7.8.9 Pressure sensor

Set whether the hydraulically driven blower fan is equipped with a pressure sensor which measures the air current:

JA (yes)

NEIN (no)

Make settings with the buttons.

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Cleaning, maintenance and repairs

62 GreenDrill BAH0054-4 02.13

8 Cleaning, maintenance and repairs

WARNING

Risk of crushing, shearing, cutting, being caught and/or drawn in, or impact through

Unintentional lowering of the machine raised using the tractor's three-point hydraulic system.Unintentional lowering of raised, unsecured machine parts.Unintentional start-up and rolling away of the tractor-machine combination.

Secure the tractor and the machine against unintentional start-up and rolling before eliminating any faults on the machine.

Wait for the machine to stop before entering the danger area of the machine.

WARNING

Risk of crushing, shearing, cutting, being caught and/or drawn in, or impact through unprotected danger points

Mount protective equipment, which you removed when cleaning, maintaining and repairing the machine.

Replace defective protective equipment with new equipment.

Never crawl under a raised, unsecured machine.

Before charging the tractor battery with a charger, remove the cable from the on-board computer. Otherwise, voltage peaks may damage the on-board computer.

8.1 Initial operation

Tighten all bolted connections after approx. 20 operating hours, then check these connections every 250 operating hours.

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Cleaning, maintenance and repairs

GreenDrill BAH0054-4 02.13 63

8.2 Cleaning

1. Empty the hopper and dosing unit.

2. Dismantle the sowing shaft to enable intensive cleaning of the dosing unit.

3. Blow out the hopper and dosing unit with compressed air or dry clean it with a paintbrush.

4. Clean only the outside of the hopper with water or a high-pressure cleaner.

No water must enter the hopper or the dosing unit.

The inside of the machine must only be blown out with compressed air.

DANGER

Dressing dust is toxic and must not be inhaled or come into contact with the body.

When emptying the machine and removing dressing dust, e.g. with compressed air, wear a protective suit, face mask, safety goggles and gloves.

Always observe the following points when using a high pressure cleaner / steam jet for cleaning:

Do not clean any electrical components.

Always maintain a minimum jet distance of 300 mm between the high pressure cleaning or steam jet cleaning nozzle and the ma-chine.

Comply with safety regulations when working with high pressure cleaners.

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Sowing tables

64 GreenDrill BAH0054-4 02.13

9 Sowing tables

Forage rye Spread rate Barley Spread rate Wheat Spread rateSowing

shaft speed [%]

kg/min Sowing shaft speed [%] kg/min. kg/min. Sowing shaft

speed [%] kg/min. kg/min.

2 0.46 2 0.18 0.54 2 0.13 0.525 0.99 5 0.48 0.87 5 0.16 1.1810 1.87 10 0.97 1.41 10 0.20 2.3015 2.74 15 1.47 1.96 15 0.24 3.4120 3.62 20 1.96 2.51 20 0.28 4.5225 4.50 25 2.45 3.06 25 0.32 5.6430 5.33 30 2.95 3.61 30 1.58 6.7035 6.16 35 3.44 4.16 35 2.85 7.7640 6.98 40 3.94 4.71 40 4.11 8.8245 7.81 45 4.43 5.26 45 5.37 9.8850 8.64 50 4.93 5.81 50 6.63 10.9455 9.45 55 5.02 6.70 55 6.96 11.2160 10.27 60 5.12 7.59 60 7.28 11.4865 11.08 65 5.22 8.48 65 7.61 11.7670 11.89 70 5.32 9.38 70 7.93 12.0375 12.71 75 5.41 10.27 75 8.26 12.3080 13.44 80 5.51 11.16 80 8.58 12.5785 14.18 85 5.61 12.05 85 8.91 12.8490 14.92 90 5.71 12.95 90 9.23 13.1295 15.14 95 5.80 13.84 95 9.86 13.93

100 18.10 100 5.90 14.73 100 10.48 14.75Sowing shaft G-G-G Sowing shaft f-f-f-f G-G-G Sowing shaft f-f-f-f G-G-G

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Sowing tables

GreenDrill BAH0054-4 02.13 65

Buckwheat Spread rate Oats Spread rate Rapeseed Spread rateSowing

shaft speed [%]

kg/min kg/min Sowing shaft speed [%] kg/min kg/min Sowing shaft

speed [%] kg/min kg/min

2 0.09 0.54 2 0.01 0.15 2 0.18 0.115 0.39 0.99 5 0.02 0.46 5 0.588 0.21110 0.90 1.74 10 0.04 0.98 10 1.269 0.3815 1.41 2.49 15 0.06 1.50 15 1.949 0.54820 1.92 3.24 20 0.07 2.02 20 2.63 0.71725 2.43 3.99 25 0.09 2.54 25 3.31 0.88530 2.86 4.68 30 0.12 3.03 30 4.947 1.03135 3.30 5.38 35 0.14 3.52 35 6.583 1.17840 3.74 6.07 40 0.17 4.01 40 8.22 1.32445 4.18 6.76 45 0.19 4.50 45 1.4750 4.62 7.45 50 0.22 4.99 50 1.61755 4.84 55 0.23 5.42 55 1.68560 5.06 60 0.24 5.85 60 1.75465 5.28 65 0.25 6.29 65 1.82370 5.50 70 0.26 6.72 70 1.89275 5.72 75 0.27 7.15 75 1.9680 5.94 80 0.27 7.58 80 2.02985 6.16 85 0.27 8.02 85 2.09890 6.38 90 0.27 8.45 90 2.16795 95 0.28 8.73 95 2.303

100 100 0.31 10.23 100 2.44Sowing shaft f-f-f-f G-G-G Sowing shaft fb-f-fb-fb G-G-G Sowing shaft f-f-f-f fb-f-fb-fb

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Sowing tables

66 GreenDrill BAH0054-4 02.13

Mustard Spread rateFodder radish Spread rate Phacelia Spread rate

Sowing shaft speed [%] kg/min kg/min Sowing shaft

speed [%] kg/min Sowing shaft speed [%] kg/min kg/mi

n

2 0.04 0.33 2 0.24 0.66 2 0.14 0.345 0.15 0.75 5 0.62 1.18 5 0.31 0.77

10 0.33 1.45 10 1.27 2.05 10 0.61 1.4915 0.50 2.15 15 1.91 2.92 15 0.90 2.2220 0.68 2.86 20 2.55 3.79 20 1.19 2.9425 0.86 3.56 25 3.19 4.66 25 1.49 3.6630 1.00 4.23 30 3.60 30 1.5235 1.15 4.89 35 4.29 35 1.5640 1.29 5.56 40 4.98 40 1.5945 1.43 6.22 45 45 1.6350 1.58 6.89 50 50 1.6655 1.65 7.25 55 55 1.7560 1.72 7.61 60 60 1.8565 1.79 7.97 65 65 1.9470 1.86 8.33 70 70 2.0475 1.93 8.69 75 75 2.1380 2.00 9.05 80 80 2.2385 2.07 9.41 85 85 2.3290 2.14 9.77 90 90 2.4295 2.31 10.35 95 95 2.52100 2.48 10.92 100 100 2.62

Sowing shaft fb-f-fb-fb f-f-f-f Sowing shaft f-f-f-f G-G-G Sowing shaft fb-f-fb-fb f-f-f-f

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Sowing tables

GreenDrill BAH0054-4 02.13 67

Grass Spread rate Lupins Spread rate Alfalfa Spread rateSowing

shaft speed [%]

kg/min. kg/min. Sowing shaft speed [%] kg/min Sowing shaft

speed [%] kg/min kg/min

2 0.06 0.27 2 0.42 2 0.10 0.305 0.22 0.61 5 1.11 5 0.21 0.7010 0.49 1.17 10 2.26 10 0.40 1.3815 0.76 1.73 15 3.41 15 0.60 2.0520 1.03 2.30 20 4.56 20 0.79 2.7325 1.3 2.86 25 5.71 25 0.98 3.4030 1.38 3.42 30 6.87 30 1.15 4.0535 1.47 3.98 35 8.03 35 1.32 4.7140 1.55 4.55 40 9.19 40 1.49 5.3645 1.64 5.11 45 10.35 45 1.65 6.0150 1.72 5.67 50 11.51 50 1.82 6.6755 1.82 6.23 55 12.48 55 1.86 7.0360 1.93 6.79 60 13.44 60 1.90 7.4065 2.03 7.36 65 14.41 65 1.93 7.7770 2.13 7.92 70 15.37 70 1.97 8.1475 2.23 8.48 75 16.33 75 2.01 8.5080 2.34 9.05 80 17.30 80 2.04 8.8785 2.44 9.61 85 18.26 85 2.08 9.2490 2.54 10.17 90 19.23 90 2.12 9.6195 2.67 10.73 95 21.71 95 2.24 10.33

100 2.81 11.30 100 24.20 100 2.36 11.06Sowing shaft f-f-f-f G-G-G Sowing shaft G-G-G Sowing shaft fb-f-fb-fb f-f-f-f

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Sowing tables

68 GreenDrill BAH0054-4 02.13

Red clover Spread rate Vetches Spread rate Poppy seed Spread rateSowing

shaft speed [%]

kg/min kg/min Sowing shaft speed [%] kg/min kg/min Sowing shaft

speed [%] kg/min

2 0.04 0.56 2 0.76 3.37 2 0.0295 0.15 1.37 5 1.42 3.89 5 0.04910 0.33 2.72 10 2.51 4.75 10 0.08315 0.51 4.06 15 3.61 5.61 15 0.11620 0.70 5.41 20 4.71 6.48 20 0.1525 0.88 6.76 25 5.81 7.34 25 0.18330 1.06 6.99 30 8.00 30 0.2635 1.23 7.22 35 35 0.33640 1.41 7.45 40 40 0.41245 1.58 7.68 45 45 0.48950 1.76 7.91 50 50 0.56555 1.82 8.14 55 55 0.60260 1.87 8.36 60 60 0.63865 1.93 8.59 65 65 0.67570 1.98 8.82 70 70 0.71175 2.04 9.05 75 75 0.74880 2.09 9.28 80 80 0.78485 2.15 9.51 85 85 0.82190 2.20 9.74 90 90 0.85795 2.33 10.34 95 95 0.90

100 2.46 10.94 100 100 0.942Sowing shaft fb-f-fb-fb f-f-f-f Sowing shaft fb-f-fb-fb f-f-f-f Sowing shaft fb-fb-ef-eb-fb

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Postfach 51D-49202 Hasbergen-Gaste Germany

Phone: +49 5405 501-0Fax: +49 5405 501-234e-mail: [email protected]:// www.amazone.de

Branch plants: D-27794 Hude D-04249 Leipzig F-57602 ForbachBranches in England and France

Manufacturers of mineral fertiliser spreaders, field sprayers, seed drills, soil cultivation machines, multipurpose warehouses and communal units


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