All rights reserved. No part of this publication may be copied, reproduced or transmitted in any form whatsoever without the written permission of CBS Products Ltd.
02 09-2006 Frame lifting information added A. Miller
03 02-2010 Min. drum diameter was 600 mm A. Miller
04 01-2012 Responsible Person Updated L.Kilpin
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CONTENTS 1. Introduction 2. General Description 3. Specification 4. Operating Procedure 5. Maintenance and Servicing 6. Spare Parts 7. CE Certificate APPENDICES Appendices 1 Drum Stand Assembly Drawing D-1156-AS1001
Drum Stand Assembly Drawing D-1156-01
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1. INRODUCTION CBS Products Ltd is a long established U.K company situated in rural Oakham, Rutland. From its 4-acre site, CBS design, manufacture, test and market a comprehensive range of quality products for the electricity, telecommunication and CATV industries. Products include overhead line and underground winches, cable drum trailers and stands, stringing equipment, in fact everything required for the installation or erection of conductors and cables. With a long history of designing standard and specialised equipment to meet the needs of customers worldwide, CBS has invested in the latest computer aided design and analysis systems and an integrated manufacturing plant. The CBS Design Facility is available to discuss specific customer requirements for any product / project, existing or new. Please contact CBS Products Ltd for further information. CBS Products Ltd operate stringent quality controls throughout the organisation and has a quality assurance system certificated to ISO 9001 : 20008 Our total commitment to providing quality products and service is reflected in the high standard of the finish, use and long life of all our products. There are certain controls and control functions, included in the Cable Drum Stand, which are critical to the safe operation of the equipment. These safety critical controls are clearly marked in the manual with the following symbol. It is imperative that these operating and maintenance procedures are followed exactly, to ensure safe operation.
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SAFETY INSTRUCTIONS
THIS EQUIPMENT MUST ONLY BE USED BY
AUTHORISED PERSONNEL, WHO HAVE BEEN SUITABLY TRAINED AND COMPETENT TO DO SO
THESE INSTRUCTIONS ARE TO BE MADE AVAILABLE TO OPERATORS OF THIS EQUIPMENT AT ALL TIMES.
1. Read and understand the operation and maintenance supplied with this equipment.
Keep it in a convenient place for future reference. 2. Keep children and untrained personnel away from this equipment whilst in operation. 3. Keep clear and guarded from public and pedestrians. 4. Keep hands, feet and loose clothing away from moving parts. 5. Always stop the equipment to carry out lubrication and servicing. 6. Check machine before starting for worn or damaged parts. Check that all nuts and bolts are
tight. 7. If machine is left unattended, ensure that unauthorised use is prevented. 8. Never leave the machine unattended whilst in use. 9. Consider the use of safety barriers, especially when used in public places. 10. Beware of pinch points involved with rotating components, e.g. rope/cable drums, and,
shafts. 11. Keep feet away from hydraulically operated lifting arms. 12. Some component and assembly parts are in excess of 32kg (70lb). When lifting care must
be taken, ensure sufficient man power/lifting gear is available, to prevent personal injury and damage to the machine.
13. Stay clear of cables or lines under tension. 14. Only use the machine for its intended purpose. 15. Ensure the drum shaft-locking collars are secure at all times. 16. Lower drums slowly and as level as possible. 17. The drum stand side frame assemblies should not be carried by the drum support arm,(the
hydraulic jack piston may be pulled out of the jack body).
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2. GENERAL DESCRIPTION The CBS 1156 Drum Stand is compact in size and is constructed from rigid steel sections, it is simple to assemble and easy to operate. The Drum Stand has been designed in sections that can be dismantled for ease of transportation. The drum stands in the range are capable of handling drums from 850 mm diameter up to 1200 mm diameter with a maximum width of 800 mm Drum lifting is achieved with two manually operated hydraulic jacks. The drum spindle is fitted with sleeve type bushes or needle roller bearings to ensure easy removal of cable from the drum. Various sizes of drum collars are available to suit drum shafts from 51 to 80 mm diameter, larger sizes are available on request.
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3. SPECIFICATION
D-1156 DRUM STAND Maximum drum weight 250 kg Maximum drum width 600 mm Maximum drum diameter 1200 mm Minimum drum diameter 850 mm Drum hole diameter Minimum 51 mm Maximum 80 mm (larger available on request) Dimensions Length 1280 mm Width 1070 mm Height 620 mm Approximate Weight 85 kg
D-1156-01 DRUM STAND Maximum drum weight 500 kg Maximum drum width 800 mm Maximum drum diameter 1200 mm Minimum drum diameter 850 mm Drum hole diameter Minimum 51 mm Maximum 80 mm (larger available on request) Dimensions Length 1280 mm Width 1280 mm Height 620 mm Approximate Weight 98 kg
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4. OPERATING INSTRUCTIONS
THIS EQUIPMENT MUST ONLY BE USED BY AUTHORISED PERSONNEL, WHO HAVE BEEN SUITABLY TRAINED AND COMPETENT TO DO SO.
THESE INSTRUCTIONS ARE TO BE MADE AVAILABLE TO OPERATORS OF THIS EQUIPMENT AT ALL TIMES, FAILURE TO OBSERVE THESE SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY AND / OR PROPERTY DAMAGE. .
4.1 The CBS 1156 drum stand should be sited on firm, level ground. 4.2 Assemble the drum stand if dismantled, note, The drum stand side
frame assemblies should not be carried by the drum support arm,(the hydraulic jack piston may be pulled out of the jack body)..
4.3 Remove the drum retaining collar from the drum shaft.
4.2 Locate the drum shaft assembly into the drum and fit the drum locking collar.
Tighten the retaining screws to secure the drum.
4.4 Refer to the instruction diagram on the jack body for information on how to operate the hydraulic jack.
4.4 With the lifting arms in the lowered position, roll the drum into the drum stand.
Ensure that the cable or rope will be pulled from the top of the drum. Locate each lifting arm pocket to the drum shaft by raising each lifting arm using the lifting jacks.
4.5 Continue operating the lifting jacks until the drum is raised clear of the
ground and safety props locate into position (sitting on top of the jack body), note the lift arms must be raised evenly to ensure that the drum remains as level as possible, if this is undertaken by one person then each lifting arm must be raised in sequence lift by small increments.
4.6 To withdraw the drum, raise the lifting arm sufficient to withdraw the
safety prop, then lower the lift arm slowly to the ground, if this undertaken by one person the lift arms must be lowered in sequence in small increments until the drum is fully lowered.
4.7 Roll the drum out of the drum stand.
4.8 Remove the drum locking collar and withdraw the drum shaft from the drum. 4.9 Refit the drum locking collar onto the drum shaft and replace the drum shaft into
the drum stand.
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5. MAINTENANCE THIS EQUIPMENT HAS BEEN DESIGNED TO PROVIDE A LONG AND USEFUL LIFE PROVIDING CERTAIN PRECAUTIONARY MEASURES ARE TAKEN. 5.1. Before putting into service for the first time or dismantled from previous use, check that
all parts are present and assembled correctly. 5.2. Before using, Check that the hydraulic jacks operate smoothly. Check the condition of all
retaining pins, replace if damaged. 5.3. When finished using, wipe the drum stand down with an oiled cloth. Lightly grease the
pivot points with general-purpose medium grease. 5.4. Ensure that the hydraulic jacks are lowered as far as possible and apply a thin layer of
grease around the joint between piston and body. 5.5. Store in clean dry conditions. 5.6. If this equipment is left outside for any extended period of time, it is advisable to protect
against atmospheric corrosion by applying grease to unprotected surfaces. This applies in particular to the hydraulic jack piston if it is left extended.
5.7. Once a month apply oil to oilite bushes or grease to the drum shaft bearing, (which ever
is applicable).
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6. SPARES
For spare parts always quote the model type serial number and contact:-
CBS PRODUCTS LIMITED PILLINGS ROAD OAKHAM RUTLAND LE15 6QF UK TEL: +44 (0) 1572 723665/6 FAX: +44 (0) 1572 756009
MANUFACTURER: CBS Products Limited Pillings Road OAKHAM Rutland LE15 6QF MODEL NUMBER: D-1156 SERIAL NUMBER: DESCRIPTION: Drum Stand MANUFACTURED IN ACCORDANCE WITH THE SUPPLY OF MACHINERY (SAFETY) REGULATIONS 1992 (S.I. 1992/3037) AND IN CONFORMANCE WITH THE ESSENTIAL HEALTH AND SAFETY REQUIREMENTS. RESPONSIBLE PERSON – MR ANDREW SIBUN – TECHNICAL MANAGER SIGNED ON BEHALF OF RESPONSIBLE PERSON ………………………………….. MR TONY LEWIS OPERATIONS DIRECTOR
