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CDF Cheertainer Bag-in-Box Flexible Packaging

Date post: 09-Jun-2015
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Cheertainer bag-in-box overview, market applications, issues with other packaging, product benefits, environmental benefits, fitment options, certifications, quality monitoring and testing.
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CDF Corporation Worldwide innovator in flexible liquid packaging C H E E R T A I N E R B A G-I N-B O X
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Page 1: CDF Cheertainer Bag-in-Box Flexible Packaging

CDF Corporation

Worldwide innovator in flexible liquid packaging

C H E E R T A I N E R B A G-I N-B O X

Page 2: CDF Cheertainer Bag-in-Box Flexible Packaging

CDF Corporation is an international company that specializes in the manufacture

and sale of high quality liners and flexible packaging. Our diverse technical and

production capabilities make CDF the international leader in the production of liners

for pails, drums, bag-in-box and intermediate bulk containers.

CDF Corporation

Page 3: CDF Cheertainer Bag-in-Box Flexible Packaging

CDF Corporation

CDF’s engineering and sales teams collaborate with each customer to design new

products or modify existing ones. Our involvement can range from liner selection

to full systems integration. We’ve been in business for over 40 years - with that

level of experience we can offer a variety of package designs for a wide array of

industries.

Page 4: CDF Cheertainer Bag-in-Box Flexible Packaging

As an international company, CDF has ready access to the latest in design and

emerging technologies. While our primary manufacturing base is in the United

States, CDF also has production facilities in Europe for the EU.

Global Capabilities

Page 5: CDF Cheertainer Bag-in-Box Flexible Packaging

CDF offers the industry's most comprehensive selection of liners, strainers, dust

caps, cover sheets and lids for drums and pails.

CDF Products for Drums & Pails

Page 6: CDF Cheertainer Bag-in-Box Flexible Packaging

CDF manufactures intermediate bulk container liners using the most advanced

technology in the industry.

CDF Products for IBCs

Page 7: CDF Cheertainer Bag-in-Box Flexible Packaging

The Cheer Pack is a flexible pouch for packaging liquids, such as food,

beverages, cosmetics, industrial inks and gels, etc.

Cheer Pack® Consumer Packaging

Page 8: CDF Cheertainer Bag-in-Box Flexible Packaging

A smart alternative to traditional packaging, the Cheertainer is an innovative,

flexible package that flattens the competition. It is a gusseted, form-fit multi-ply

bag that gives you the best of both worlds; the flexibility of a bag-in-box, as well as

the benefits of a rigid container.

Cheertainer® Bag in Box

Page 9: CDF Cheertainer Bag-in-Box Flexible Packaging

food & beverage (flavorings, mustard, olive oil, purees, sauces, vinegar, coffee, dairy, juice, lemonade, iced tea, water)

chemical (adhesives, agricultural chemicals, automotive lubricants, petroleum, automotive additives, chemicals, coatings, detergents, inks, paints)

cosmetic (cleanser, conditioner, cream, liquid makeup, lotion, shampoo, tanning spray)

Cheertainer Markets

Page 10: CDF Cheertainer Bag-in-Box Flexible Packaging

Excellent quality due to superior seam strength

Fills without air = no foaming or splashing

Improved cleanliness

Efficient palletizing

Barrier films available

99.9% dispense without surging or glugging

UN certifiable

Accurate flow with no glugging

Cheertainer Benefits

Page 11: CDF Cheertainer Bag-in-Box Flexible Packaging

Ships flat for economical storage and shipping (10 to 1 ratio)

Less plastic than pails, bottles and rigid cubes

Requires less storage space

Reduces transportation and storage costs

Reduces use of fuel and greenhouse gas emissions

Cheertainer Sustainability Benefits

Page 12: CDF Cheertainer Bag-in-Box Flexible Packaging

Cheertainer Fitments

Page 13: CDF Cheertainer Bag-in-Box Flexible Packaging

20L Bag-in-Box vs. 20L Open Head Pail

Weight: 3.8 oz.

Qty/TL empty: 64,800 bags

Weight: 2.75 lbs.

Qty/TL empty: 6,500 pails

Page 14: CDF Cheertainer Bag-in-Box Flexible Packaging

Cheertainer vs. Pillow Style

Filling Form-fit fills more easily than a pillow as the fitment is always in the proper

position

Flex Cracking Form-fit reduces flex cracking due to lack of folds in the bag and the perfect fit in

the box

Evacuation Form-fit allows for full dispensing because

product does not get trapped in the folds

Form-fit style Pillow style

Page 15: CDF Cheertainer Bag-in-Box Flexible Packaging

Using state of the art equipment and quality control standards of the highest

caliber, CDF1 Smart Seal Technology™ ensures the ultimate reliability of

Cheertainer and IBC liners.

Proprietary CDF1 Smart Seal Technology optimizes precision and consistency

through monitoring the temperature, time and pressure of every seal on every

liner.

World Class Quality Leader

Page 16: CDF Cheertainer Bag-in-Box Flexible Packaging

Receiving Inspection

Documentation Review

Process Parameter Design

In-Process Audit

100% Inspection Detail

CDF Control Plan

Page 17: CDF Cheertainer Bag-in-Box Flexible Packaging

Certificate of Approval (COA) received with each shipment

Film shipments are certified for:

Tensile and elongation – ASTM D-882

Coefficient of friction (COF) – ASTM D-1894

Film gauge

Receiving Inspection Details

Page 18: CDF Cheertainer Bag-in-Box Flexible Packaging

A cross functional team reviews each job’s documentation package for accuracy

Documents include:

Customer specification

Product specification

Operating work instructions

Documentation Review

Page 19: CDF Cheertainer Bag-in-Box Flexible Packaging

Critical processing parameters are determined by the use of DOE’s (Design of

Experiments) as required

Processing parameters stored within our recipe file and restored for each job

run

Use CDF1 Smart Seal Technology system to monitor our critical processing

characteristics

Process Parameter Design

Page 20: CDF Cheertainer Bag-in-Box Flexible Packaging

Supervisory Control and Data Acquisition (SCADA)

SCADA software allows CDF to monitor, measure and store data on every seal

of every bag we make

Can recall any of the machine conditions that contributed to the building of the

liner

CDF1 Smart Seal Technology

Page 21: CDF Cheertainer Bag-in-Box Flexible Packaging

Process Parameters Monitoring - Tolerance

Component Upper and

Lower Limit

Tolerance Limit Alarm

Indicator

Selectable Machine Control

Stop (due to the tolerance

limits)

Page 22: CDF Cheertainer Bag-in-Box Flexible Packaging

Process Monitoring

Real Time Monitoring of:

» Seal Temperature

» Seal Dwell

» Seal Pressure »

Select Component

Page 23: CDF Cheertainer Bag-in-Box Flexible Packaging

Process Monitoring

Real-time process

monitoring of every seal

Alarms set if system

deviates from acceptable

range

SCADA: shows temperature

drop when system stopped

System restarted

Page 24: CDF Cheertainer Bag-in-Box Flexible Packaging

Perform first piece, last piece and hourly audits

Include the following:

Hydrostatic fitment test

Leak test

Dimensional compliance

100% visual product inspection

In-Process Audit

Page 25: CDF Cheertainer Bag-in-Box Flexible Packaging

Defect data is posted real time on our “shared drive”

Employees are trained to react to any unusual process events

Data drives our continuous improvement activities

Defect Data

Page 26: CDF Cheertainer Bag-in-Box Flexible Packaging

All liners are printed with a time and date stamp, job number, part number and

sequence

Product Traceability

Page 27: CDF Cheertainer Bag-in-Box Flexible Packaging

Mistake proofing strategies

Team brainstorming

Cause and Effect Diagrams

Cause and Effect Matrix’s

5 Why’s

Verification of implemented strategies

Process capability studies

Design of Experiments

Continuous Improvement Techniques CDF Utilizes

Page 28: CDF Cheertainer Bag-in-Box Flexible Packaging

ISO 9001:2008-registered company

All liners are made from FDA approved materials for food contact

Kosher certified

Manufacturing facilities comply with Good Manufacturing Practice (GMP) standards

Multiple certified Six Sigma Black Belts on our manufacturing team

Certifications

Page 29: CDF Cheertainer Bag-in-Box Flexible Packaging

Technical expertise

State of the art technology

Box design & solutions

Fitment solutions

Filling equipment partners

Film expertise & resources

Global capabilities

Cheertainer, The Total Package

Page 30: CDF Cheertainer Bag-in-Box Flexible Packaging

To learn more about becoming sustainable with Cheertainer bag-in-box,

visit CDF's website www.cdf1.com.

To speak with a sales representative,

call 800.443.1920 or 508.591.6732

Cheertainer Contact Us


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