ThermolatorOil Temperature ControllerStart-Up Guide
microTrac 3 ControlmicroTrac 1 Control
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When attempting maintenance of any kind on the Thermolator®, press the STOP (RES) button and disconnect thepower supply and let the unit cool to_ less than 12S°F before any other action is taken. ~
To change rotation direction;
Disconnect and lock out the power at the fused disconnect.
Open the electrical access panel. the door will fold open exposing the electrical compnents and mother board (MT3 ).
Reverse any two incoming leads at the powerte:rn:riilal block. Donat switch leads at the motor or motor starter.
Check your work. close the electrical acc~ss panel. reconnect the power suppiy, and proceed to Start Ihe unit. !131
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\ Ground \
Power
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Note:
Cooling on a Thermolaror® Oil Temperarure Conrrol Unit is optional
TC-400 Oil Temperature controllers are designed to operare from 70°F to 400°F. TQ-500 Oil Temperature Control Untis are deigned to operate from 70°F to 500°F. T-C-500s require 2GPM of 85°F pump seal cooling water.
Conair Tempro tests with, and recommends the use of Parathenn NF Heat Transfer Fluid in their Thermolator® Oil Temperamre Conn-oilers. If an alternate hear transfer fluid is used, all of the manufactures recommendations for flushing the piping system of the Thennolaror® must followed to prevent failure of the equipment.
TheThermolators®physicald.imensionsare33" deep, 15" wide,and43" tall Tnepipingprotruding:from the back of the unit must be considered when locating the unit. In addition, 6" around the sides, and a minimum of 12" of top clearance should be allowed in order to dissipate heat
Only the TC-500 Thermolaror® Oil Temperanrre Controllers have an absolute ·minimum requirement of 2 GPM@ 85°F of cooling warerforthe pump seal cooling. For those TC-400 or TC-500 Tnermolarors® that were purchase with a hear exchanger option, a minimum of 25 PSI and a maximum 85 PSI must e. supplied to the unit to achieve proper cooling. Cooling water lines must be 711Il full size to the unit i.i.J. ord..."'T t0 reduce line pressffi"e drops.
TC-500s must have seal cooling water flowing whenever the process temperature is above 150°F, inciuding when the unit is shut down. Failure to do so will damage these.al immediately.
TEE::Z~\:iC)L:\TOR C~ - 0:1 ·:-·.:mper:J.Lure c:nntrailer .. S:::u--r-Cµ (~ude P:!ge ::
microTrac 1 Control Panel
The micro Trac 1 control panel has 3 function areas; Display Screens, Action L.E.D.s, and Control Buttons.
Display Screens The Process Display continuously displays the process oil temperature of the Thennolator®.
The Set Point Display shows the oil temperature SET POINT selected by the operator.
Action L.E.D.s There are 2 categories of L.E.D.s; Action Monitoring, and Waring.
t•.:
Action Monitorjn~
Pump - Indicates the pump is working.
Vent - Indicates that the Thermolator® vent se-
Heat
Cool - indicates the cooling solenoid, for units equipped with a water cooling heat ex changer, has been opened by the controller.
Warnjn2 L.E.D.s Low Oil Level - Indicates that the process oil level'is low.
Check oil level in tank. Check oil lines and process machinery for oil leaks.
Pump Overload - Indicates that current drawn by any of the three power source lines (phases) exceeds factory specifications. Inspect pwnp for jaming of obstruction of impeller.
THEJ, _.:)LA TOR®· Oil Temperature Controllers • Start-up Guide Pa2e7
microTrac 3 Control Panel
Process Area
..
The micro Trac 3 Control Panel consists of five areas that provide process information and control.
PROCESS DISPLAY UNITS DISPLAY CONTROL BUTION
ACTION L.E.D.
The Process area contains, a display screen, and elevenL.E.D .s which indicate trouble conditions.
The Process display screen shows the process oil temperature.
The eleven L.E.D. indicators in this area are used to indicate any alarm condition th :nay occur. Mc tors , . covered in tht roublt! Shoot mar: .. il.
THER. LATOR® - Oil Temperature Controllers · Start-up Guide Pa2e 9
microTrac 3 Control Panel
• • •
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Heat The HeatL.E.D. will light indicating the heater has·been rurned on by the comroller.
!
Ramp ~
The Ramp L.E.D. will light when the control is raising or lowe..'1.ng the process temperature to the Set Point.
Comm The Comm LE.D. will flash on indicating that communication with a host machine has been enabled. When the host machine makes a change to rhe micro Trac 3 control paramerers, the Comm LE.D. will fla..sh off. The display L.E.D. for any parameter that has been. changed throu~ communication will also flash when selected.
Cable The Cable L...ED. will light indicating the conrrol panel cable that links the con.rrol panel to rhe mother board is improperly connected., or is not a proper cable rype.
Test The Test L..E..D. will light indica.cing the unir is in the diagnostic test: mcce. The process display s~.n. will also show "SEL'' and rhe display screen will indic:ue ±.e numbe: of the spe:-:..:5.c test :illour to be preformed.. For IiJ.Ore on diagnostic ~s'li:.g, see Chapter 8, System.Test. The Test L.E.D. must be off for proper operntion i:O
occur.
Locked. The Locked L.E.D. will li;:-n1 wnen ille lockiilg key has C;ee.n e::;.aOied.. .:.ne Co::::::-ol Panei Locking Key is a use: option as well as a focto:ry insialled oprion. ::=-or =ore. on die lo:king key option, s:::: C1apte:- 5, Basic 0~-::::-auons & =xua ?~a.ru.:.-es.
Auto Tne Amo LE.D. will flash ';;.·D.en dJ.e aurostart c3.paoiliry is es.abled. Tne I.. ::-D. '.:•..:i11
remain 5.asbing when the ur.i[ is sta.i."1ed. or swpped. by L.1e 2.UtOSta.i."1: oprion. :::or :::.ci~ on c.he aumsra:: option, see i2apr~: S, Basic ()pe:c.rions & :=.~::c.. F~2.rJi~s.
microTrac 3 Control Panel
Ramp (White) At anytime the Thennolator® Oil Temperature controlleris operati.ng:in amode where it is gaining or losing temperature the RAMP function may be activated. This'. function allows the ope..atorto establish a serrate at which the unit will heat or cool the'process. This is done be setting :into the MT-3 control a value of time, :in seconds, that the controller must allow to time out before it can raise or lower the process temperature 10 F.
The default value forthe RAMP function is 300 seconds orfive minutes per 1 ° F. This means that if the unitisinaheat:ingmode, everynveminures. (300 seconds), the MT-3 control will raise the temnerature 1°F.
Wben the RAMP burron. is pressed the con.rrol will ramp me process to the tempe:ramre set point.
To change u.~e RA1\1P time value;
When attempting maintenance of any kin.don the Thennolator®, press the Stop (Red) button an then disconnect the power supply and let tb.e unit cool to less than 125° F before any other action is taken.
Ope~ tie elecrrical access panel by rurnlilgthe icdci. .. 11g sc:-ews counre:rclocbvise. T.:le elec..-~cai. access panel will foid down exposi..'1g :.:.~e elec:rical components and. moce:-' . ocarc...
Gsmg 2. :;w point pen1 smrc!J. C:Jili.::giJ..i.-ati.on S",.;riLch l~ labeled "S ysrem ~es! YioC.e ;i' 012 the =:i.oilie: board :o t.i-ie "ON" ?Ositiorr. "ON'' w111 be ~ndic:ned. by an arrow on :2:: svvi.rc:: Jloc.k.
ON J. ! !
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,----------------------, • I
----..,.____.. -I I I
I FUSED DISCONNECT :
BY OTHERS I
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L1 .. lMl
L2 '. l 1 1 1 l lrr :~~ L3
L1
I I I I I L2
L3
GROUND
\./IRE PRIMARY SIDE OF TRANSFORMER PER CHART
2Ml 2Tl
~: :::: ~ HEATER I L_~~~~~~~-------,
t x6 .. X5 . xy x2 x1 I ~ X12
1
.,!. X14 GND 3
2
51 I 52 I 531 54 I 55 3.________..__ ~ L------~------<. 55
L--~---------,54 FS [__ ____________ ~ 53
r------~-------------, 52 I OPTIONAL I : KEY S\./ITCH : 51 I 3 __k I
+-~-------+--<·(?------'-~• 9'----~-t----~~------------~---~ 103 L--------------------~
2
GROUND
VSD 7
3 3 12 .-----~>------<~>------<12 12 AUX ALARM 2
CR
2J LEVEL HI TEMP
-~~-----~4~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ 104 VSD 6
1 O'LOADS 2
PUMP 6 4 ~ 5
f------~>----<~- ·~ ---/>------<E-----------1 5 6
~---< 106 VSD 1 1M4
HEATER
lSOL I 2 COOL
4 t_ .~___l 7 7 7 7 1-------i>----<~>------<< • r , '--------<(107 VSD 2
4 ".,_ ~---1 9 9 9 1--------i>----<~>------<~---------------ll--------------___J
'------< 109 VSD 3 2SOL 2
VENT CCLOSED
4 t_ ~ __ _lo 10 10 10 ~------l>----<~>------<~--------------_. ______________ ___J\
'-----<110 VSD 4 CIRCU!Tl
B I cow-LI<T TO DtL sctiDIA nc
A I GENERAL F"OR COJ.0.U:RCIALIZATIDN
HEATER CONNECTIONS
TERMINAL CONNECTIONS
2.0;230V/3PH/~Z cTl
2T2
2T3
0 0
TERM!NAL CONNECT!ONS
•
460V/3PH/60HZ :~~
2T3
0
CONTROL TRANSFORMER PRIMARY VIRING CHART
1.1 LM" 240 VOLT
J.1 JtJl 480 VOLT
CONAIR TEMPRO
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117:i1Ji\V'I3Ril'D ELGJN.~~ISU.S.A.
C3l.2) SS8-813QQ
VENT/OVERFLOW (PIPE TO AN· APPROPRIATE
COVERED,VENTED,METAL RECEPTACLE.)
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FILL:
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SG
3 GALLON RESERVOIR
FLT
SOL
TO PROCESS
COOLING WATER INLET
COOLING WATER OUTLET
FROM PROCESS
-c r·~· I ~
TAS I i T I N G
HTR
c 0 0 L I N G
HTX
PG
SOL
N.C. ~ .:.:n. fi(\l~'i" re
SEAL COOLING
H E. A T I N G
HTR OPTIONAL
PRY
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'SYMBOL! DESCRIPTION PUMFf: I OIL PUMP- Scot with seal cavity vent HTR j: I OIL IMMERSION HEATER SOLi!' I' SQLENOID VALVE, VENT PRY!:· I PRESSURE RELIEF VALVE BY t , . SQUARE HEAD, COCK VALVE
FLsw; ' I SE;LA COOLING WATER FLOW SWITCH FLT l I · OIL; FLOAT SW.ITCH
TAS 1 j: I OVERTEMPERATURE · SAFTEY TC :i s I T'~.PL.(K)UNG,6",304SS p ,W /6'LEAD TCTR r f'CPl..,(K)UNGJ)"]o4ssP:W/18'LEAD
SG '.! I SIGHT GLASS,3/ 4,500 DEG PG · i PRESSURE GAUGE, 60 --P-.S-.1-. ------<
* HTX ij, HEAT EXCHAN\;ER (OPTIONAL) * CLSOL , SOLENOID VLV, COOLING (OPTIONAL) * CK ii, C~ECK VLV .. (OPTIONAL) * OPTIONAL ON ALL UNITS. - - - -
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C'ONATI10 . J.l.~ 1175 DAVIS ROAD , . , . ELGIN, ILLINOIS U.S.A.
T1EM1PRO <708~~~;~8800 \PIP.ING SCH.tMATIC ·'.OIL: THERMOLATORS
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I 1°~/~;gsl ~IoN'E .. 1 APPROVED BY•
TW DRAVN. BY•,
WJS .JOBlt,i CHECKED BYr DRA'w'ING NUMBE:Ri- -REV
09003066A 1 96
FILL
3 GALLON RESERVOIR
SYMBOL PUMP HTR SOIJ .. PR\/, BV;L
·i
... <_
; ____ ··--· _ .. 1
DESCRIPTI01\: ) ; OIL PUMP- HT0-80 with seal __ C~\fil2' vent OIL IMMERSION HEATER SOLENOID VALVE, VENT ----PRESSURE RELIEF VALVE SQUARE HEAD COCK VALVE
FLT OIL FLOAT SWITCH TAS, OVERTEMPERATURE SAFTEY
VENT/OVERFLOW ~ I PIPE TO AN APPROPRIATE SG · N.o. FLT COVER~D.VENTED,METAL RECEPTACLE.) I ~ I
. TO PROCESS
COOLING WATER INLET
COOLING WATER OUTLET
FROM PROCESS
HTR
c 0 0 L I N G
HTX
ti("/} I t4<
..-
PRV
~\ PUMP
~ ~CLSOL
H ~ E A T I N G
HTR OPTIONAL
re: s T'CPL.(K)UNG,6",304SS P,W/6'LEAD TCI R T1CPL,(K)UNG,6",304SS P,W/18'LEAD
SG' SIGHT GLASS,3/ 4,500 DEG PG.: PRESSURE GAUGE, 60 P.S.I.
*I HTx:· HEAT EXCHANGER. 4.3 SQ FT (OPTIONAL) *I CLSOL SOLENOID VLV, COOLING (OPTIONAL)
,, (OPTIONAL)
* OPTIONAL ON ALL UNITS. ' !;
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1 , CONFIDENTIAL
'This drawing, information and design are the propi!rty of Conoir Inc.. This drawing and information
ore confidential and must not be copied or mode public witho'ul prior written approval from Conoir.
Acc!lptonce or possession of this drawing constitutes · l full ogreemenl with the above conditions. :1.
"
CUSTOMER·· NAME CUSTOMER LQCATIO~I PURCHASE ORDER:OOOOOO~OOO
'~--::Jr Cf!#.IVAIR™ ONE CON!llR ORIVE, PITTSBURGH, PA 15202, (412)312-6000
FLUID HEAT TRANSFER GROUP
MODEL NUMBER HEATRAC ~=~ BY:l~Jf o 97 ll---+----------"--1---l---11VOLTAGE 480/3 60 SCALE' REVISIONA ~
F.L. AMPS 1---n-'o-'-n.c;:.e _ _,__ _ __,--'--1 A ADAPTED FOR HT0-80' 10/97 IWJSllHEATER KW 16.12,18 I OWG. NO.
REV DESCRIPTION DATE BY Pl l!AP J.lP 1 ? .l Q 9 Q Q 3 Q 6 6
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AMP AtllJ IOLOWAH CAl'ACllY .~llAflr roll i I . ,
[ ·==i = TllE llEATER'S RAlED AMPS ANO l<ILOWAT(S
JIU WAllJl llEAUllS WHll 6'fl.lMf:lilS . 1 r : . , ~ i.
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D•llR = oo NOT wmE 1 WA1rns ;ron 111EsE v ALUEs
'\\ \·: . ; \ Pl\RT NUMBER: 90015'10 DESC: GKW, 300V . TYPE: OIL SINGl.I: ELEMENT "ES.ISTl\NCE: 150
SERIES DELTA llAlf- DEi.TA SERIES WYE llALF WYE PAflALLEL DELTA:: ' PAIV\LLEL WYE ' WYE DELTA VOLTS REG= 179.0219 llEO= 09.[i781 flHl= 537.2 nr:o"' :wn.o llHI= 'l'l.319,,' nr:o~: 13'1.3' nEn= 61.778
KW fl. KW A l<W A 1(w A KW I\ l<W. I\ KW A
208 0.36 1.00 0.04 2.32 0.14 0.39 0.20 0.77 l.69 4.69 " 0.5~: 1.55 ': 1.21 3.37 230 0.44 l.10 1.02 2.57 0.17 0.43 0.34 0.00 2.07 6. lU '.' i 0.00' 1.71 1.48 3.72 . ---· - . ,, __ ,. - - ' ..... ,,, ' ' : aoo t.20 1.02 2.10 4.24 0.47 0.11 o.93 1.41 6.04 0.67 : ' t.oo 2.03 4.05 6.16 415 1.43 1.99 3.33 4.03 0.66 0.77 1.11 Ui6 6.73, 9.36 ' 2.22: 3.09 4.63 6.72 460 1.70 2.21 4.09 6.14 0.68 0.06 1.36 1.71 0.27 10.30 ' 2.13' 3.43 6.93 7.46.
.,,..
675 2.76 2.76 6.39 6.42 1.07 1.07 2.13 2.14 12.92 12.97 '. 4,20; 4.28 9.27 9.31 ..
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SERIES DELTA SERIES WYE
~
llALF DELTA
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llALFWYE
PARAU..EL DELTA
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DELTA WYE
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L '=HIE llE/\IEH'S IV\1[0 /\MPS ANIJ l<ILOWAllS
PART NUMBER: 9002010 OESC: 61<W, 200V lYrE:. •
VOLTS I
--200 230 300 415 '160 575
srn1Es DEUI\ I 111\LF DHTf\. SEntES WYE'· REQ=
KW '10.26793 , l?EQ::: 2'1.15207,~Q,,, 144.0'1
I\ l<W I\ l<W A l.55 l.90 5.10 6.10
:!( 7.591:: ~· ·.' 11 '.06'!';
4.31 3.10 0.61 4.77 3.79 9.52
7 .0 7 '~··' ~~~.~~·'.,; aJ.\ ~~ 7. ~~1~:: .. 0.60 1.1\2,j!J:•11
'.· 11 lJ,fo.'Li I ,:· . 'r. , .. ·~.rt' I ~·;} • ~, j, · . .,'.!I, ! ', I. I : ;!';•_.;: i:19.u3;1J •,1u.171ii .•;
1.19.0o,·1;,
'· ..f1 \ \ ·· il 1'';;;; 't ,~, ;131· "I\'!"' '·': ·2· .i.. o' 1 ;j~.'.' • Y • ... ~ ./ ·: I J. 1·.•r
SERIES DELTA
0.52 1.4~ 0.63 1.5/;I 1.73. 2.6~
2.06 2.07 2.53 3.10 3.95 3.97 .
IJ' •i' .')
SERIES WYE
_1,_
'1:
HALF DELTA
1'
Jii~~~™-lii!~~liln .. (JO NO l WIHE llEA I fo:> rd1t 11 IESE VALUES I : l r . \ :·
OIL llAlf WY~
UEQ,,, 72.'12 l<W A 1.03 2.07 1.27 3,.10 3.45 d.w 11.12 5.73
!Hl6 I 6.35 IWJ!rn~ 1·'.iii~:;:11 ~1113~'1R1.·1ri:~); : I ml.' 't. . . Ni'.~~1t ,,J~~· ,J)''l.1,.~1 .
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SINGLE ELEMENT RE~l~TANCE: 42.6 P/\11AllEl DELTA WYE DELTA UEQ~ 11EQo 16.6566 KW KW A
i
P ARAll.EL DELTA DELTA WYE
HALF WYE •I' ,!
PARALLEL WYE I' '
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=DO NOl WlllE llE~ l~ns Fpn 11 lf:SE VALUES l ;;' '. i '
l\IYll "1 lll IUl u v'//\ II l. Al' AC II V LI !Alli I Ull ()II ( ,r-
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[ .. , ) = JllE llEAlEn'~ llATED AMPS AND KllOWATlS:
PART NUMBER: 9001579 OESC: 61<W, 230/466V ___ iVrE:-~oii. _________ i ___ -- siHGi.E EiEMEIH fi~s.isiAtj~E: 53.7
VOLTS I l<EQ= 60.044705 l<EQ= 30.'14522 2~Q::: 102.50 UEQ= 91.29 nEQ::: 15.0620~ ~Q.= 45.6'15" UEQ= 20.9967 srnrEs DELTA llAl.F nr:uA I ~ srn1Es wvr: I ltAl.F WYE I PAnAUH DEi.TA 'I PAlt/\LLH WYE I WYE DELTA
KW A l<W A l<W A KW · A KW A ·: t<.W A · KW A 200 230 JOO 415 460 575
1.23 JJ12 2.46 6.o3 0.41 1.1 tt 0.02 2.20 _j_'.97 I 13:~ 1.61 4.56 3.s1 9.91
l.51 3,70 I .,?·91 .. ' I 7.·~~., ; 0,50 1.26 1.00 ~,52 6,06 15,27 ': 2,0~ : 5,04 .. ~·.~-~,. .'?·9~ 4.11 6.2s .~_f_:i_;~_.l.tl.~_'.~_~: 1~---~_:_~rn!_.~~1\~ 1.37. 2.00 2.14 4.16 ._,-•. ~_-._ 1~J_·;11_.l,'1 •
1~ .. 1no.1.,. __ ,1_~··1 5Ao· o.33 ,~,-~t ___ J~Y_)~~~~~ll.an_9!1•
4.90 6.02 ,ii.,9~00 •i :';~·'IJ:6a,1n~1 1.63 2.27 3.27 4.55 ,11rtr'~1~· 1 i.L'.~'-.1.,. 1·~~-1 · 6.54 9.09 . : .~ 1~f~~ ~i~)irJ.f -----'---11tf t"~'f:'· 1q~\!.l11$''~· :;~~~~·~ -I.I ·_·l!·L~ft• '~' ·_~1.~~~·~l''ll"il~' ~·Mt·-1~·••'6'U11·l · ··.~.t-1' ,\i,~d,. -~['!> o· 6.02 7.56 1·',J:?uit •: ~';1~:· t>J li;j 2.01 2.52 4.01 5.0tl i ".)'_ J . ; •• uo! ;1,
1· !l~1··,QuJ.11ni'.t.' ~~·:i:7 o. u.~m t~l.f 5 ·~ .. ..,,~y ~~ 1'· L ~r !.'.t~'~/ i1'1~-if l:!t.~ .~ -~, '. ·1,i· ·1~!. ~3' ,J11·JB.· \-t~f,1!! :: !.· t{lit;·«J:.f~,J~ ~I !1J· u~·j ti ~ r~··" .'itfit1o!i ( : ,/'~tit~ .;·; f.
:•:li:(,.,Y.'l~,t.':'i! :: I~·~ l',li~ J\.,•i UL J•fi· 3.14 3.15 6.27 6.30 j,H·,~,,,lf4,: ,ifJ~!Jl]d' ;J:.l 2•v5l)I;' :0 ll:~V.'f ~- 7/1.7.h; :i~i2f1~9i .'
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SERIES DELTA SERIES WYE
":-;
HALF DELTA
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llALFWYE \
PARAI..l.EL DELTA
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OELTA~YE
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, r/ I'.. l . 1 ,; I , r . ~ f =HIE llE/\1En'S iV\l[I) /\MPS /\NO l<llOW/\llS .: t•llft(r~i = 00 NOT WlllE llEAii::Hs t:Olt'.lltESE V/\LUES l . ' : I · 'l j
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PART NUMBER: 9002017 DESC: 12KW, 23U/'160Y lYrE: :. Oil ·i SIUGlE ELEMENT RESJSTANC.E! 27.3 1
srntES DEi.TA 111\1.f DHTA srntr:s WYE llAl.f WYE PAUAl.l.H DEi.TA • • WYE DELTA VOLTS I l?[Q.,,, 30.9J226G m:n= 15.'111111 m:t.),,, 92.02 lff<;,1,,,, 116.111 HEQ== 7.65765 23.205
A 6.96 9.91
HEQ= 10.6743 l<W A KW A- KW A KW A KW A
6.72 4.0<1 13.tM 0.61 2.24 1.61 4~46- ___ 9.79 I 27.16
7.44 .• 5.,?,2 .. ,,. ~'1.0~'1· 0.99 2.46. 1.97 4(96 11.96 30.04 12.20 {Ll.~1~ ~t·' ~;~:.~A;M1'.t 2.69 • 4.09 5.39 Oj t 9
!_3...:~ ;i·_J.~1?f~_l·~.;~i_ iil;ill_:f.~_.~~9_ .1_~~-'' 3.2~ 4.47 6.43 0,911 __ 1'1.07 ~2j},oi'·~M~9i92~~ 3.9u 4.96 7.90 9.91
- -~ I l?. ·:lo;t;9,'? ,r:M:d6\(;f.~37il61ri 6.11 6 .. 19 12.34 12.39
200 2.112 230 2.96 JOO 0.09 415 9.6'1 460 11 .fl5
575 i-I0.51.'.
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SERI ES DELTA SERIES WYE PARALLEL DEL T J\
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I !ALF' DELTA llALF'WYE
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PARAl.LEL WYE l 0 • l~
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DELTA WYE :1
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1 q' I
.i ,' rART NUMBER: 9002019 DESC: I 2KW, 200V TYrE: OIL ; siNGLE ELEMEt~t lt~SISfANqE: 21.3
VOLTS I HEQ= 2'1.133965 llEQ= 12.0760'1 llEQ= 72.'12 Hf:Q:= 36.21 nE<;l= 5.97'16G! n~Gld 10.105 srn1Es DELJA I llALr- on1A I srn1ts WYE I ilAti=Wvf: ____ I rAf?Mti:i.bEi.TA· 11 i1Arv\LLEL WYE
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SERIES DELTA SERIES WYE PARALI..ELDELTA L _ _i_-2~~~~:::.::.:..:~---7 1 1!'. ,, DELTA WYE
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rART NUMBER: 9002021 lJESC: 12KW, fJ75V TYrE: srnrES DEU/\ llALf DC:UJ\ SEHIES WYE
VOLTS llEQ= 200.54?05 r~EQ= 100.3502 HEQc 601 .0 l<W " KW A KW A
200 0.37 1.04 0.}5 2.0/ 0.12 0.35 230 0.46 1.15 0.91 2.29 0.15 0.30 300 1.25 l.09 2.49 3.79 0.42 . 0.63 415 l.49 2.07 2.97 4. I 4 0.50 0.69 460 1.83 2.29 3.65 4.56 0.61 0.76 575 2.06 2.87 5.71 5.73 0.95 0.96
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11/\lf WYE P/\IV\llEl DELTA ' P/\HALLH WYE WYE DELTA nEQ= 300.9 HEQ= 49.6405 HEQ::-:. I 50.45 J~EQ= 69.207
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PART NUMBER: . 9001549 DESC: 12KW, 3BOV •. TYPEi SEnlES CJELT I\ 111\tF l>EI. TI\ sr:nn:s WYE
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WARNING! IT IS VERY IMPORTANT THAT
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TROUBL OTING
If there is a problem, the Thermolator® activates the red Alarm light and changes the RUN/STOP light from green to flashing red.
D Press • to silence the optional audible alarm.
fJ Check the indicator lights and messages -to help determine the cause of the problem. '
& WARNING: Before servicing the Thermolator® Allow the unit to cool to below 1 oo· F. Disconnect and lockout the main power source. Disconnect water and air supply lines .
Shut down alarms The Thermolator has shut down automatically to prevent damage to equipment or personnel. To resume normal operation, press E, fix the problem, then press mmJ.
Pump
The pump overload has tripped. Contact is open. 1. Verify that the correct voltage is supplied to the motor. 2. Fluid flow may be more than the pump can handle.
Check current draw against motor rating. Decrease flow.
Low Oil Alarm
The oil level in the unit reservoir is too low. 1. Check reservoir and add oil as needed.
Low Water Flow Alarm
There is not enough cooling water at the pump seal. 1. Check the water-jacketed seal chamber at the pump.
High Temp. Safety
The actual temperature of oil supplied to the mold exceeds the temperature safety switch limit. 1. The unit is not running. Start the Thermolator. 2. Oil has stopped flowing between supply the outlet and
return inlet. Check for closed valve or plugged line. 3. The heater contactor failed. Replace contactor.
Warning alarms The Thermolator continues operating, but this problem could lead to a shutdown condition if not corrected.
Low Deviation
Actual temperature of oil supplied to the mold is lower than the setpoint deviation limit allows. 1. Low deviation temperature is set too low. Increase. 2. The heater failed. Check for a bad heating element or a
heater contact that failed in the open position. 3. The cooling valve is stuck open. Clean valve as needed.
• •
Actual temperature of oil supplied to the • mold higher than the programmed 51 o· F
safety limit. 1. Oil has stopped flowing between supply outlet and return
inlet. Check for closed valve or plugged line. 2. The heater contactor failed. Replace contactor.
•• Actual temperature of oil supplied to the
• mold is below the programmed 60' F safety limit.
1. The cooling valve is stuck open. Clean valve. 2. The heater has failed. Check for a bad heating element,
or a heater contact that failed in the open position.
• The incoming power is out of phase. A leg may have failed or is disconnected.
1. The pump is rotating in the wrong direction. Reverse any two leads on the power connection.
2. Check fuses or circuits at the main power supply.
The return line temperature probe failed. Check for loose connections, or replace.
The supply line temperature probe failed. Check for loose connections, or replace.
The pump fuse failed. Replace the fuse on the motherboard.
NOTE: See the Thermolator User Guide for additional alarm messages regarding fuses and controller errors.
~ High Deviation
Actual temperature of oil supplied to the mold is higher than the setpoint deviation limit allows. 1. High deviation temperature is set too low. Increase. 2. Oil has stopped flowing between supply outlet and return
inlet. Check for plugged pipe or failed cooling valve. 3. The heater contact failed. Replace the contactor. 4. The heater and lines may be too large for this application.
SPI Communication The SPI communication link has failed. 1. Check SPI device, cables and cable connections.
Thermolator® heaTrac Oil Temperature Controller with TH-2 Microprocessor
~™ The Conair Group, Inc. One Conair Drive Pittsburgh, PA 15202 Phone: (412) 312-6000 Fax: (412) 312-6001
QCH004/1197 ©1997
Run/Stop. Setpoint display Press the RUN button to
start normal operation. Press STOP to stop the temperature control unit.
Actual values display The window displays the setpoints entered for the fluid temperature, the high and low temperature deviation alarms, the SPI baud rate and the SPI address.
8;::;: Running
•.=stopped
The green window displays the temperature at the middle of the.mold. This temperature is calculated as an average of the temperatures of the supply oil and return oil. The. lights indicate whether the temperature 'is in degrees Fahrenheit or Celsius. * = Alarm (flashing)
Setpoint Select button Press repeatedly until a green light appears next to the parameter you want to program or view. NOTE: Default settings for the devia3 i tion setpoints are: · High= setpoint + 10· F Low = setpoint - 1 o· F A warning alarm occurs (indicator light turns red) whenever the iictual temperature is outside this setpoint range. Recommend setting:± 2-10·.
Setpoint adjustment buttons Press .A or Y .. to enter temperature and SPI parameters. Press A ~ to increase a value. Press Y to decrease a value. .' ·.· .. · ··.· ... · > ;> TIP: Press and hold the button for : faster scrolling speed.
Alarm ·'' Pre~s to ackrioWi1dge the . alarm light and silence the optional audible alarm,·. The alarm light will flash untilJhe cause of the alarm condition.is.fixed.\
·C~ol D~~~ ~~g~~·i{ :The Cool o'Jwn feat~re resets tti';< setpoint ternperatur~JoJoo· F to
. cool the system before stopping. Press to turn the feature on. Press again to turn it off.
·[)i~p1ay Select buttoh ~t:>ress repeatedly. until a g~een . light ·••··· . • .·. ~.appears next to the parameteryo.u want , :. to program or view in the }\ctual values,,, . . window. See the User Guide for.pro;·gramming intor.mation;
. Status lights The lights indicate the operating status of the listed components. Except in Test Mode and Auto
· Start, the lights indicate: ·
• = Off or inactive G = On or active
. e ~ Alarm condition
:Tes(Mode.is used for initialpro;'gramming. When test mode is 'enabled, normal operation is idisabled.
,e :::Test j\Aode off .. , ... ·· f·e =Test Mode on; unit disabled
'·Auto St~~allows you to start \and stop the Thermolator® from . a remote switching or timing ~device, such as the processing fmacJ'line control. This feature ;can only be enabled by configur[ing a dip switch on the control : motherboard.
••. '7 Disabled; Auto Start not '. ·.·available
~ ;f (t1ashing) Ena~led; unit can [ . ,, . >start at any time. . . 1$ .. ::;on arid under. ~ontrol of ·
the remote device
~ Starting the Thermolator®. 0 Turn on main power to the Thermolator®.
+ Setpoint and actual windows display llliJ for three seconds, then display the most recently entered setpoint temperature and the current actual temperature.
+ Indicator lights blink green, then red.
fJ Turn on the water supply to the unit. If the water supply is on, go to Step 3 .
BJ Enter the temperature setpoint. Press the Setpoint. until the green light appears next to Temperature. Press A to increase the setpoint or T to decrease.
IJ Press ml. + The RUN/STOP light turns green. + If fluid temperature is 21 o· F or lower, the unit
initiates a 60-second venting sequence. Cooling and venting valves are active for 60 seconds. The pump runs for the final 30 seconds.
+ Normal operation begins. The heater turns on if the actual temperature is below setpoint. The cooling valve remains active if the actual temperature is above setpoint.
If the Alarm light turns on, press • to silence an audible alarm and go to the Troubleshooting section.
Cooling the Thermolator® . If your setpoint is over 250' F, you should cool the unit and fluid before stopping. The Thermolator® must be running to use the Cool Down feature.
D Press the • button to begin cooling. + The green Cool Down light turns on. + The temperature setpoint changes to 100' F. + The heater indicator light turns off. + The cooling valve indicator light turns green
and stays on until the actual temperature reaches 1 oo· F.
fJ Press the II button again to stop cooling. + The setpoint temperature stays at 1 oo· F until
a new setpoint is entered.
Stopping the Thermolator®. D Pressm .
+The RUN/STOP light turns red.
r-. re, TROUBLE COTING
If there is a problem, the Thermolator® activates the red Alarm light and changes the RUN/STOP light from green to flashing red.
0 Press • to silence the optional audible alarm.
FJ Check the indicator lights and messages -to help determine the cause of the problem. '
Lt WARNING: Before servicing the Thermolator® Allow the unit to cool to below 1 oo· F. Disconnect and lockout the main power source. Disconnect water and air supply lines .
Shut down alarms The Thermolator has shut down automatically to prevent damage to equipment or personnel. To resume normal operation, press li'IJ, fix the problem, then presslimiJ.
Pump
The pump overload has tripped. Contact is open. 1. Verify that the correct voltage is supplied to the motor. 2. Fluid flow may be more than the pump can handle.
Check current draw against motor rating. Decrease flow.
Low Oil Alarm
The oil level in the unit reservoir is too low. 1. Check reservoir and add oil as needed.
Low Water Flow Alarm
There is not enough cooling water at the pump seal . 1. Check the water-jacketed seal chamber at the pump.
High Temp. Safety
The actual temperature of oil supplied to the mold exceeds the temperature safety switch limit. 1. The unit is not running. Start the Thermolator. 2. Oil has stopped flowing between supply outlet and return
inlet. Check for closed valve or plugged line. 3. The heater contactor failed. Replace contactor.
Warning alarms The Thermolator continues operating, but this problem could lead to a shutdown condition if not corrected.
Low Deviation
Actual temperature of oil supplied to the mold is lower than the setpoint deviation limit allows. 1. Low deviation temperature is set too low. Increase. 2. The heater failed. Check for a bad heating element or a
heater contact that failed in the open position. 3. The cooling valve is stuck open. Clean valve as needed.
• • Actual temperature of oil supplied to the
• mold is higher than the programmed 510° F safety limit.
1. Oil has stopped flowing between supply outlet and return inlet. Check for closed valve or plugged line.
2. The heater contactor failed. Replace contactor.
•• Actual temperature of oil supplied to the
• mold is below the programmed 60° F safety limit.
1. The cooling valve is stuck open. Clean valve. 2. The heater has failed. Check for a bad heating element,
or a heater contact that failed in the open position.
•• The incoming power is out of phase. A leg may have failed or is disconnected.
1. The pump is rotating in the wrong direction. Reverse any two leads on the power connection.
2. Check fuses or circuits at the main power supply.
• • • The return line temperature probe failed. Check for loose connections, or replace.
The supply line temperature probe failed. Check for loose connections, or replace.
The pump fuse failed. Replace the fuse on the motherboard.
NOTE: See the Thermolator User Guide for additional alarm messages regarding fuses and controller errors.
High Deviation
Actual temperature of oil supplied to the mold is higher than the setpoint deviation limit allows. 1. High deviation temperature is set too low. Increase. 2. Oil has stopped flowing between supply outlet and return
inlet. Check for plugged pipe or failed cooling valve. 3. The heater contact failed. Replace the contactor. 4. The heater and lines may be too large for this application.
SPI Communication
The SPI communication link has failed. 1. Check SPI device, cables and cable connections.
Thermolator® heaTrac Oil Temperature Controller with TH-1 Microprocessor
~™ The Conair Group, Inc. One Conair Drive Pittsburgh, PA 15202 Phone: (412) 312-6000 Fax: (412) 312-6001
QCH003/1197 © 1997
· Setpoint display ·Run/Stop/: ··.·.j,1.'. Press the RUN button(g:: start normal operationf ?1f'• Press STOP to.stop the·;. temperature control u?ik ·•
fA~~~'12~#J~e~~~'spr~v··{}·t·~1.E;e: ,~·.· [The''6reen ;V\l;~aow:ciisplays the)~mp~rature~1
,at th~ llli.ddle<()ft~~. rnold. This temp~rature · (is caJpulated,a~ arr.average ofttieternpera- ·· • ,ture~ ·ontie.~.upplY,'oil (indreturn oil .• · . .··· •..
·The window displays the setpoints entered tor the fluid temperature, the high and low temperature deviation alarms, the SPI baud ·
. rate and the SPI address.
e =Running •. ,· ..• ·.,«·; • =Stoppea .. \r· .. •·+·'· * = Alarm. (flashing)· ·
· JtieJight$ il'l~icatff;Whli)ther. the temp~rat!Jre ·· ; is in,degr~es Fahrenheit orCelsius. ' ·
Setpoint Select button Press repeatedly until a green light appears next to the parameter you want to program or view. NOTE: Default settings for the deviation setpoints are: High= setpoint + 10· F Low= setpoint - 1 o· F A warning alarm occurs (indicator light turns red) whenever the actual temperature is outside this setpoint range. Recommend setting:± 2-10'.
Setpoint adjustment buttons Press A. or .. to enter temperature and SPI parameters. Press A to increase a value. Press .. to decrease a value.
TIP: Press and hold the button for faster scrolling speed.
Status· Ugh!s The lights indicate the op~ratlrtg • $fatus of the listed.components. · Except in Test Mode and~u~g ~t~fl·. th~ lighf! ind!cate: :;),, • IJ =.Off c:>r in~tiw · + • > ~ttct · G .::::On or active . .;: · e = Alarm cohdition
·Test Mode is used for initial programming. When test rnode is
·.enabled, ·normal operation is··· disabled. e = Test Mode off e · = Test Mode on; unit disabled
Alarm Press to acknowledge the alarrn light and silence the optional audible alarm .. The .alarm light will flash until the
, cause. of the alarm conditiortJs. ~xed.
OPERATION
Starting the Thermolator®. D Turn on main power to the Thermolatoi4.
+ Setpoint and actual windows display mJ for three seconds, then display the most recently entered setpoint temperature and the current actual temperature.
+ Indicator lights blink green, then red.
fl Turn on water supply to the unit. If the water supply is on, go to Step 3.
fD Enter the temperature setpoint.
Press the Setpoint • until the green light appears next to Temperature. Press A to increase the setpoint or T to decrease.
I) Pressm!ll. + The RUN/STOP light turns green. + If the fluid temperature is 210° F or lower, the
unit initiates a 60-second venting sequence. Cooling and venting valves are active for 60 seconds. The pump is active for the final 30 seconds.
+ Normal operation begins. The heater turns on if the actual temperature is below setpoint. The cooling valve remains active if the actual temperature is above setpoint.
If the Alarm light turns on, press • to silence an audible alarm and go to the Troubleshooting section.
Stopping the Thermolator®. D Press B.
+ The RUN/STOP light turns red.
NOTE: If your setpoint temperature was 250° F or higher, you should cool the system to 1 oo· F before stopping the unit for a long time. To cool, enter a temperature setpoint of 1 oo· F. Allow the unit to continue running until the actual temperature reaches 1 oo· F.
SERVICE INFORMATION APPENDIX A-1
Conair has made the largest investment in customer support inthe plastics industry. Our service experts are available to helpwith any problem you might have installing and operatingyour equipment. Your Conair sales representative also can helpanalyze the nature of your problem, assuring that it did notresult from misapplication or improper use.
To contact Customer Service personnel, call:
From outside the United States, call: 814-437-6861
You can commission Conair service personnel to provide on-site service by contacting the Customer Service Department.Standard rates include an on-site hourly rate, with a one-dayminimum plus expenses.
If you do have a problem, please complete thefollowing checklist before calling Conair:
❒ Make sure you have all model, serial and parts list num-bers for your particular equipment. Service personnel willneed this information to assist you.
❒ Make sure power is supplied to the equipment.
❒ Make sure that all connectors and wires within andbetween loading control and related components have beeninstalled correctly.
❒ Check the troubleshooting guide of this manualfor a solution.
❒ Thoroughly examine the instruction manual(s)for associated equipment, especially controls.Each manual may have its own troubleshootingguide to help you.
❒ Check that the equipment has been operated asdescribed in this manual.
❒ Check accompanying schematic drawings for information on special considerations.
BEFORE YOU
CALL ...
HOW TO CONTACT
CUSTOMER
SERVICE
Additional manuals andprints for your Conairequipment may beordered through theCustomer Service orParts Departments fora nominal fee.
WE’RE HERETO HELP
WARRANTY INFORMATION UGE015/0499APPENDIX A-2
EQUIPMENTGUARANTEE
PERFORMANCEWARRANTY
WARRANTY
LIMITATIONS
Conair guarantees the machinery and equipment on thisorder, for a period as defined in the quotation from date ofshipment, against defects in material and workmanshipunder the normal use and service for which it was recom-mended (except for parts that are typically replaced afternormal usage, such as filters, liner plates, etc.). Conair’sguarantee is limited to replacing, at our option, the part orparts determined by us to be defective after examination.The customer assumes the cost of transportation of thepart or parts to and from the factory.
Conair warrants that this equipment will perform at orabove the ratings stated in specific quotations covering theequipment or as detailed in engineering specifications,provided the equipment is applied, installed, operated andmaintained in the recommended manner as outlined in ourquotation or specifications.
Should performance not meet warranted levels, Conair atits discretion will exercise one of the following options:
� Inspect the equipment and perform alterations oradjustments to satisfy performance claims. (Chargesfor such inspections and corrections will be waivedunless failure to meet warranty is due to misapplica-tion, improper installation, poor maintenance practicesor improper operation.)
� Replace the original equipment with other Conairequipment that will meet original performance claimsat no extra cost to the customer.
� Refund the invoiced cost to the customer. Credit is sub-ject to prior notice by the customer at which time aReturn Goods Authorization Number (RGA) will beissued by Conair’s Service Department. Returnedequipment must be well crated and in proper operatingcondition, including all parts. Returns must be prepaid.
Purchaser must notify Conair in writing of any claim andprovide a customer receipt and other evidence that a claimis being made.
Except for the Equipment Guarantee and PerformanceWarranty stated above, Conair disclaims all other war-ranties with respect to the equipment, express orimplied, arising by operation of law, course of dealing,usage of trade or otherwise, including but not limited tothe implied warranties of merchantability and fitness fora particular purpose.
