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CEMENT PROJECTS
CEMENT
PROJECTS
SABO S.A. CEMENT PROJECTS General Statement
General Statement
SABO S.A for more than 20 years, is specialized in study, design, construction and erection of the majority of the machinery equipment necessary in all stages of cement production. An experienced team of mechanical, electrical engineers and draftsmen can give the right solutions and make the correct proposals to our customers. In our construction department we are in position to construct and erect any cement plant project.
We have elaborated many projects that are mentioned in cement plants. Analytically:
• Clinker handling and storage. • Cement handling and storage. • Cement loading systems. • Cement packing and palletizing. • Cement distribution centers. • Cement loading trucks. • Pneumatic conveying of bulk materials. • Dedusting systems. • Aggregates production.
Indicatively you can see photos and typical drawings of our experience, in the next pages.
SABO S.A. CEMENT PROJECTS General Statement
Clinker screening system
SABO S.A. CEMENT PROJECTS General Statement
Limestone ship loading system
SABO S.A. CEMENT PROJECTS General Statement
Hybrid filter
SABO S.A. CEMENT PROJECTS General Statement
Cement mills feeding line
SABO S.A. CEMENT PROJECTS General Statement
Proposal for a distribution center
SABO S.A. CEMENT PROJECTS General Statement
Third generation separation cement mill
SABO S.A. CEMENT PROJECTS General Statement
Third generation separation cement mill
SABO S.A. CEMENT PROJECTS SABO Electric S.A.
SABO Electric S.A. is a subsidiary of SABO Group that designs and constructs to European and international standards (IEC, CENELEC, DIN/VDE) and the relevant EU directives. The company uses only internationally certified electric products of well-established firms.
Undertakes the construction of electrical boards and panels of cement projects in usage of drawings of its own engineering department. The company’s experienced engineers will provide to its customer useful suggestions and will design according to the customer’s special requirements.
It’s experience focuses in the field of industrial electrical cement projects such as:
• Voltage distribution boards. • SIVACON, type approved Siemens boards of the 8PT series (compartmentalized, plug-in, draw out) • Reactive power compensation boards. • Automation and motion control boards. • Operator’s panels.
Engineers look forward into offering their advice to the customer independently of the size of the project. The company’s experienced personnel will work according to the state of the art and will apply the safety and hygiene rules.
SABO S.A. CEMENT PROJECTS SABO Electric S.A.
SIVACON S8
SABO S.A. CEMENT PROJECTS SABO Electric S.A.
Low voltage switchboard SIVACON S8
SABO S.A. CEMENT PROJECTS SABO Electric S.A.
SABO S.A. CEMENT PROJECTS SABO Electric S.A.
Low voltage switchboard SIVACON S8
SABO S.A. CEMENT PROJECTS Clinker Handling & Storage
Clinker Handling and Storage
In cement plant, two clinker silos have established with a storage capacity of 25,000 tn and 40,000 tn. The two silos are capable for feeding the cement mills with a capacity of 400 tn/h and the ships with a capacity of 1000tn/h.
This storage and handling system is consisted of:
• One concrete silo (40,000tn). • One concrete silo with metallic roof construction (25,000 tn). • Special extraction devices. • Bottom extraction bucket conveyors. • Clinker transportation line from belt conveyors of 400 tn/h for cement mills and 1000 tn/h for clinker loading ships.
• Special dedusting systems of bag filters have been installed at the crossing points of all lines.
SABO S.A. CEMENT PROJECTS Clinker Handling & Storage
Clinker silos of 25,000tn and 40,000tn
SABO S.A. CEMENT PROJECTS Clinker Handling & Storage
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Clinker silos of 25,000tn and 40,000tn
SABO S.A. CEMENT PROJECTS Clinker Handling & Storage
Clinker transportation lines for loading ships
SABO S.A. CEMENT PROJECTS Clinker Handling & Storage
Clinker transportation lines for loading ships
SABO S.A. CEMENT PROJECTS Cement Additive Handling & Storage
Cement Additive Handling & Storage
with self-unloading ships through the pier. At the pier there is a movable hopper that feeds four belt conveyors with capacity of 500tn/h each. The cement additive storage is consisted by:
• One intermediate concrete wall, which separates the materials. The storage is in two sector-parts. • One tripper in the roof of the intermediate wall that feeds the two parts of the storage. • The roof of the storage is metallic construction. • Dedusting systems installed in all crossing points of belt conveyors lines.
In cement plant, installed a cover storage of 60,000tn for cement additives. All the additives arrive to the plant,
SABO S.A. CEMENT PROJECTS Cement Additive Handling & Storage
Cement additive storage of 60,000tn capacity
SABO S.A. CEMENT PROJECTS Cement Additive Handling & Storage
Cement additive storage of 60,000tn capacity
SABO S.A. CEMENT PROJECTS Cement Additive Handling & Storage
Movable hopper
SABO S.A. CEMENT PROJECTS Cement Additive Handling & Storage
Movable hopper feeding the cement additive lines
SABO S.A. CEMENT PROJECTS Cement Additive Handling & Storage
Tripper of 1000tn/h feeding the storage
SABO S.A. CEMENT PROJECTS Cement Loading Systems (Loading Ships)
Cement Loading Systems
In a cement plant, there is an existing loading system at pier B with two belt conveyors of 120tn/h and 200 tn/h capacity. It have been replaced by a new system of 600 tn/h capacity. The new system is consisted of:
• Bucket elevator with 600tn/h capacity. • Airslide line with 600tn/h capacity. • One rotated crane with a loading system of one fixed screw conveyor and one with a movable screw conveyor. • Special dedusting systems of bag filters at the crossing points of the transportation line.
The new system achieved:
• Improvement of loading rate of 85%. • Reduction of energy consumption. • Reduction of pollution. • Reduction of maintenance cost. • Reduction of ship round trip time. • Reduction of total working hours with the use of dedusting systems in order to avoid pollution and to help the airslide
transportation system.
SABO S.A. CEMENT PROJECTS Cement Loading Systems (Loading Ships)
Cement transportation line loading ships with a capacity of 600tn/h
SABO S.A. CEMENT PROJECTS Cement Loading Systems (Loading Ships)
Cement transportation line loading ships with a capacity of 600 tn/h
SABO S.A. CEMENT PROJECTS Cement Loading Systems (Loading Ships)
Cement loading system of 600tn/h
SABO S.A. CEMENT PROJECTS Cement Loading Systems (Loading Ships)
Cement loading system of 600tn/h
SABO S.A. CEMENT PROJECTS Cement Transportation Lines
Cement Transportation Lines
All cement plants in order to reduce the transportation and storage cost replace the old systems, usually the belt conveyors with new transportation lines.
The solution is the use of closed systems like airslides. With this systems are achieved:
• Very low operation cost. • Reduction of pollution. • Reduction of maintenance cost.
In many cement transportation belt conveyors, in order to avoid pollution, the use of reversing systems is also an environmental friendly solution.
SABO S.A. CEMENT PROJECTS Cement Transportation Lines
Cement transportation line (Airslides)
SABO S.A. CEMENT PROJECTS Cement Transportation Lines
Cement transportation lines from cement silos to packing machines.
SABO S.A. CEMENT PROJECTS Cement Transportation Lines
Cement conveyor belt reversing System
SABO S.A. CEMENT PROJECTS Cement Transportation Lines
Cement conveyor belt reversing system
SABO S.A. CEMENT PROJECTS Cement Loading Trucks
Cement Loading Trucks
All the cement plants use loading trucks stations in order to handle the cement and the fly ash to the clients.
The loading station consists of:
• Loading stand of 120tn/h capacity. • Automatically weighting system. • Truck weighing machine • Dedusting system.
The load capacity of trucks is 25-30tn.
SABO S.A. CEMENT PROJECTS Cement Loading Trucks
Cement loading trucks with capacity of 120tn/h
SABO S.A. CEMENT PROJECTS Cement Loading Trucks
Cement loading trucks with capacity of 120tn/h
SABO S.A. CEMENT PROJECTS Cement Loading Trucks
Fly ash loading trucks
SABO S.A. CEMENT PROJECTS Cement Loading Trucks
Fly ash loading trucks
SABO S.A. CEMENT PROJECTS Cement Packing - Palletizing
Cement Packing – Palletizing
All the cement plants use packing machines and also palletizing machines in order to deliver the cement to the clients.
Usually the packing machines have a capacity of 120tn/h and create bags of 25-30Kgr. All these bags are palletized with special palletizing machines in order to have more friendly and easy delivery.
For the above systems is necessary the use of special and automatically machines manufactured by European or American brands.
SABO S.A. CEMENT PROJECTS Cement Packing - Palletizing
Cement packing – palletizing –loading trucks station lay out
SABO S.A. CEMENT PROJECTS Cement Packing - Palletizing
Packing – palletizing and trucks loading station plant
SABO S.A. CEMENT PROJECTS Cement Packing - Palletizing
Cement silo – packing – palletizing – trucks loading lay out plant
SABO S.A. CEMENT PROJECTS Cement Distribution Centers
Cement Distribution Centers
SABO S.A has dedicated a lot of time and effort to improve and increase the capacity of many old cement distribution centers in many countries all around of world. Usually one distribution center is consisted by:
• Cement silo. • Packing machine. • Palletizing machine. • Cement loading trucks station. • Transportation feeding lines.
Of course for new distribution centers we also provide projects in turn key form including the study, the design, the construction, the erection and all electrical and automation systems.
SABO S.A. CEMENT PROJECTS Cement Distribution Centers
Distribution center
SABO S.A. CEMENT PROJECTS Cement Distribution Centers
Lay out of distribution center
SABO S.A. CEMENT PROJECTS Cement Distribution Centers
Feeding system by pneumatic line
SABO S.A. CEMENT PROJECTS Cement Distribution Centers
Feeding system by pneumatic line
SABO S.A. CEMENT PROJECTS Cement Distribution Centers
Feeding line at distribution center
SABO S.A. CEMENT PROJECTS Aggregates
Aggregates
The production of the aggregates for civil and buildings constructions is one of the major sector in industry all around the world. SABO S.A has been designed and established many aggregates projects in the past, using the quarrying production and particle from 01 to 30 mm or more can be sorted via vibrating devices, crushers and belt conveyors.
SABO S.A. CEMENT PROJECTS Aggregates
Aggregates
SABO S.A. CEMENT PROJECTS Aggregates
Aggregates lay out
SABO S.A. CEMENT PROJECTS Dedusting Systems
Dedusting Systems
In nowadays, SABO S.A understanding the need for all cement companies to minimize the environmental pollution offers several solutions with dedusting systems. SABO S.A. specializes in all transportation and storage lines of bulk materials, installing bag filters in order to avoid all dust emissions. We can design and construct bag filters from 500 to 150,000 m3/h with the cooperation of specialist makers.
SABO S.A. CEMENT PROJECTS Dedusting Systems
Additive Silos Dedusting Systems
SABO S.A. CEMENT PROJECTS Dedusting Systems
Additive Silos Dedusting Systems
SABO S.A. CEMENT PROJECTS Dedusting Systems
Cement additive line dedusting system
SABO S.A. CEMENT PROJECTS Dedusting Systems
Cement additive line dedusting system
SABO S.A. CEMENT PROJECTS Dedusting Systems
Cement line dedusting filter
SABO S.A. CEMENT PROJECTS Dedusting Systems
Clinker line dedusting filter
SABO S.A. CEMENT PROJECTS Dedusting Systems
Gypsum line dedusting system
SABO S.A. CEMENT PROJECTS Dedusting Systems
Packing machine dedusting system
SABO S.A CEMENT PROJECTS Typical Drawings
Typical Drawings
For more than 15 years experience, we have created a technical library with typical standard drawings for all kinds of safety devices and dedusting systems. Also several standard types of drawings for metallic constructions, belt conveyors, airslides, bucket elevators and all cement transportation machinery. The specific library give us the capability to minimize the engineering time and to reduce the delivery time of all projects.
In many cases the use of 3d Design is essential. SABO S.A. uses Unigraphics NX6
Important advantages with the 3d design are:
• Easy full overview and rapid collision and fitting check. • Automatic production of workshop drawing. • Automatic production of exact bill of materials. • Easy pre-fabrication of construction and quick erection.
SABO S.A CEMENT PROJECTS Typical Drawings
Belt feeder
SABO S.A CEMENT PROJECTS Typical Drawings
Belt conveyor
SABO S.A CEMENT PROJECTS Typical Drawings
Airslide line
SABO S.A CEMENT PROJECTS Typical Drawings
Typical airslide
SABO S.A CEMENT PROJECTS Typical Drawings
Typical platform
SABO S.A CEMENT PROJECTS Typical Drawings
Dedusting ducts
SABO S.A CEMENT PROJECTS Typical Drawings
Typical distribution box
SABO S.A CEMENT PROJECTS Typical Drawings
Metallic tower section
