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N ( 1:5 ) REVISION B DRAWING No. S370-144 PLOT SCALE THIRD ANGLE PROJECTION DESCRIPTION COOKSON AND ZINN, JOB No. ITEM No. CLIENT PURCHASE ORDER No. CLIENT COOKSON AND ZINN (PTL) LIMITED Tolerances and levels of acceptance for manuals/specials. See Cookson And Zinn (PTL) Ltd. Q.A. Documentation, available on request. COPYRIGHT Cookson And Zinn (PTL) Limited CONFIDENTIAL This drawing is the property of Cookson And Zinn (PTL) Limited and is the subject to return upon request. The drawing includes confidential proprietary information and is loaned in confidence with the understanding that it is not to be copied or reproduced without express permission, and that it will not be used adversely to Cookson And Zinn (PTL) Limited. All patent rights are reserved. COOKSON AND ZINN (PTL) LIMITED STATION ROAD WORKS, POND-HALL ROAD, HADLEIGH, IPSWICH, SUFFOLK, IP7 5PN TEL: (01473) 825200 FAX: (01473) 824164 Web: www.czltd.com Email: [email protected] DO NOT SCALE - IF IN DOUBT ASK ! REV. DESCRIPTION OF CHANGE DRAWN BY SIGN DATE SIGN DATE SIGN DATE CHECKED BY APPROVED BY O FOR APPROVAL J.Deaves 01.12.2010 A Minor Updates S.Deighton 23.08.2011 B Straps replace cables J.Deaves 12.04.2013 Parts List MATERIAL DRG./PART NUMBER OPERA CODE QTY DESCRIPTION ITEM S235JR 01060 2 Dished Head : 2500 mm, 6 mm THK 1 S235JR 01061 2 Dished Head : 2486 mm, 6 mm THK 2 S275 S330-292 2 Lifting Lug (S330-292), 12 THK 4 S275 S370-050.65.85.1250 3 Sloping Lower Access Shaft, 2500 Dia 5 30017 3 24" Manway Assembly (No Cover) 6 S275 S330-008 13008 2 Backing Plate : plate 500 dia x 6 thk 7.1 S275 S330-007 13007 2 Lifting Lug, Profile (12 thk) 7.2 S275JR 02024 2 Skin Wrapper : Plate 1500 x 6740 x 4 THK 8 S275JR 02026 4 Skin Wrapper : Plate 1830 x 6740 x 4 THK 9 S235JR 01062 2 Dished Head : 2514 mm, 5 mm THK 11 S460-024 3 Upper Extraction Pipe, Assembly 13 304 S/S 87019 1 1" Sch.40 Pipe, 194 LG 13.1 304 S/S 1 1" BSP, Full Socket 13.2.1 304L S/S 1 1" BSP, Sq. Head Plug 13.2.2 304 S/S S460-026 1 Slip Flange, Upper Extraction Pipe 13.3 304 S/S S460-025 1 Sealing Face, Upper Extraction Pipe 13.4 Neo.Cork S460-027 3 Gasket, Upper Extraction Pipe 14 S460-029 3 1", Lower Extraction Pipe, Assembly 15 304 S/S 87019 3 1.1/2" Sch.40, 40 LG 16.1 304 S/S S460-032 3 1.1/2", Pipe Holder, Bracket 16.2 BS3692 A4 12 M10 x 30 LG Hex Bolt, s/s 316 17 Parts List MATERIAL DRG./PART NUMBER OPERA CODE QTY DESCRIPTION ITEM 304 S/S 12 M10 Spring Washer 18 BS3692 A2 12 M10 Hex Nut (9 thk) 19 S275 S460-020 2 2500 Dia, Internal Lining Ring (2488mm) 20 S390-056.2500.150 1 Base Frame Cradle Assembly (#1) 21.1 S390-056.2500.195 1 Base Frame Cradle Assembly (#2) 21.2 S390-056.2500.241 1 Base Frame Cradle Assembly (#3) 21.3 S390-056.2500.286 1 Base Frame Cradle Assembly (#4) 21.4 S390-056.2500.332 1 Base Frame Cradle Assembly (#5) 21.5 S390-056.2500.377 1 Base Frame Cradle Assembly (#6) 21.6 S390-056.2500.423 1 Base Frame Cradle Assembly (#7) 21.7 7 3" Wide, Polyester Webbing Strap, 2500 dia. 21.12 S275 15002 6 Mesh Panel, 2400 x 4800 (A252) 21.13 ABS Plastic RSC618 26 Re-Bar Safety Cap, 6-18mm 21.14 S275 S460-018 2 Fill Box (Folded Channel Version) 22.1 BS.1740 45004 2 3/4" BSP, Full Socket 22.2.1 BS.143 48004 2 3/4" BSP, Sq. Head Plug, Black 22.2.2 S275 S330-010 13010 8 Paint Spigot : Stiffener 23.1 S275 S460-009 32002 2 Paint Spigot (SHS 120 x 10 thk, 110 LG) 23.2 S275 S330-009 13009 2 Paint Spigot : Backing Plate 24 S275 S460-014 13210 1 2488 mm, Internal Stiffening Ring, 100 x 12 THK 25 PITCH 'X' PITCH 'X' PITCH 'X' PITCH 'X' PITCH 'X' PITCH 'X' LENGTH 'Z' 1000 MIN. 1000 MIN. 1000 MIN. LOWEST CRADLE 1. CONSTRUCTION THIS DRAWING TO BE READ INCONJUNCTION WITH S370-213 (REV.G) CODE EN. 12285-1 :2003, CLASS 'A', TYPE 'D' MANWAY BOLTING TORQUE 135 KN MATERIAL SPECIFICATION DISHED HEADS BS. EN 10025 S235 JR SHELL & SKIN PLATE BS. EN 10025 S275 JR MANHOLE, NECK FLANGE & COVER BS. EN 10025 S275 JR LIFTING LUGS BS. EN 10025 S275 JR STIFFENING RING & LINING RINGS BS. EN 10025 S275 JR ANCILLARY ITEMS BS. EN 10025 S275 JR BOLTING EN. 20898-1 (4.6) OR BETTER NAMEPLATE ALUMINIUM, SEE DETAIL MANHOLE GASKET OIL RESISTANT RUBBER 3MM THICK MATERIAL CERTIFICATION EN. 10204 (DIN. 50049 3.1 B) MATERIAL THICKNESS (MINIMUM) INNER DISHED HEADS (S1) 6mm INNER SHELL PLATE (S1) 6mm OUTER SKIN PLATE (S3) 4mm OUTER DISHED HEADS (S4) 4mm COMPARTMENT DISHED HEADS (S5) 6mm SHELL PLATE LENGTH 7833mm SKIN PLATE LENGTH 6740mm EXTERNAL FINISH SURFACE PREPARATION GRIT BLAST, SA 2.5 COATING TYPE ENDOPRENE POLYURETHANE, SOLVENT FREE COATING THICKNESS 800 micron (0.8mm) DFT TEST 6000 volt, SPARK TEST INTERNAL FINISH SURFACE PREPARATION GRIT BLAST, SA 2.5 BOTTOM CIRCUMFERENTIAL WELDS TO BE GROUND FLUSH 150mm EITHER SIDE OF TANK CENTRELINE COATING TYPE INTERLINE 984, SOLVENT FREE, EPOXY PHENOLIC COATING THICKNESS 400 micron (0.4mm) DFT TEST 2000 volt, SPARK TEST TESTING INNER TANK 0.3 BAR (AIR) INTERSTITIAL SPACE 0.4 BAR (AIR) LOOSE ITEMS CALIBRATION TABLE IN LITRES, EVERY 10mm OF DEPTH GENERAL NOTES 1. MANWAY FLANGE BOLT HOLES TO STRADDLE TANK'S CENTRE-LINES 2. MANWAY BOLTS TO BE PROTECTED WITH PLASTIC CAPS 3. NO PART OF THE COMPARTMENT SHALL BE MORE THAN 10 METRES FROM A MANHOLE (7.9) 4. WELDING PROCEDURES SHALL BE IN ACCORDANCE WITH EN 288-1 EN288-2, EN 288-3 AND WELDERS QUALIFICATIONS SHALL BE IN ACCORDANCE WITH EN 287-1 5. SHOWN WEIGHTS INCLUDE LEAK DETECTION FLUID DOUBLE SKIN TANK RANGE P2500 DIAMETER, SLOPING BIO-BASE EN.12285-1:2003 CLASS 'A', TYPE 'D' 5 6 13.2.1 6 13.2.2 5 7.1 7.2 4 21 21.10 21.1 21.2 8 8 9 23.2 23.1 24 T AN - TAN LEN GTH (L z) 200 4 11 15 23.1 23.2 24 1 19 17 18 14 320 3 2 0 320 320 320 3 2 0 3 2 0 320 3 8 0 22.2.1 22.2.2 7.2 7.1 7.2 7.1 21 21.10 4 20 2 20 2 15 15 COMPARTMENT 'A' COMPARTMENT 'B' COMPARTMENT 'C' 1 11 5 5 5 2 5 1 4 P O U T S I D E D I A M E T E R ( O U T E R T A N K ) 7.1 7.2 OVER ALL LE NGTH OF IN NER TANK (Lo) B1 % OVERA LL LEN GTH WP 'C' WP 'B' 13.2.2 5 LEAK DETECTION FILL-BOXES (2) FITTED TO HIGHEST MANWAY 1 0 0 2 00 P95 7.2 7.1 12 THK CENTRE LIFTING LUG DETAIL 7 5 P100 2 00 12 THK END LIFTING LUG DETAIL 4 11 BIO-BASE FRAME DETAILS Volume (Litres) Total Overall Length TAN - TAN Overall Inner Length Cradle Cradle Height Pitch 'X' Length 'Z' Weight (Kg) c/w Cables (Kg) 70,000 15142 14126 15144 1 150 2274 14544 80 822 2 195 88 3 241 96 4 286 104 5 332 112 6 377 120 7 423 128 L ONGIT UDIN AL CE NTRE-LINE 23.1 23.2 24 FINS AND BACKING PLATE ADDED TO TANKS OF CAPACITY GREATER THAN 40,000 LITRES (NOM.) TO REINFORCE SKIN HEADS, 6mm THICK 24 END BOSS/PAINT SPIGOT 320 15 16.2 16.1 1000 2 5 EXTRACTION PIPE DETAIL 15 19 17 18 13.3 13.1 13.1 POSITIONED 25mm BELOW MANWAY FLANGE FACE 13.2.1 15 15 16.2 5 2 5 16.1 16.2 DETAIL OF EXTRACTION PIPE ( MANWAY REMOVED ) 13.3 19 17 18 > SLOPE 1:50 S T I F F E N I N G R I N G 25 1 0 0 12 THK 25 3 2 0 25 3 REINFORCEMENT RING DETAIL FLUID AND VAPOUR OPENING AT TOP & BOTTOM OF REINFORCEMENT RINGS Length of Compartment (mm) Number of Rings Lc 7800 0 7800 < Lc 11700 1 11700 < Lc 15600 2 15600 < Lc 3 75mm STAND-OUT 6 6 6 MANWAY STAND-OUT = 100mm LOWER ACCESS SHAFT STAND-OUT = 75mm 21.14 HOLD DOWN STRAP FROM 1ST & END END CRADLE 21.12 21.12
