MOTOR CONTROL AND DRIVES
NHP Electrical Engineering Products1300 NHP NHP0800 NHP NHP
nhp.com.aunhp-nz.comNZ
AUS
CEP7-E Electronic motor protection relaysMotor protection with leading edge technology, expandable protection and communication.
CEP7-EDN DeviceNetTM communication module - available for fully adjustable jam / stall protection and thermal warning to indicate imminent overload trip
CEP7-ETN Ethernet / IP communication module with built-in webserver support for configuration and monitoring
CEP7-DNCT - hand held programming terminal includes one metre cable to be used with CEP7-EDN (DeviceNetTM module)
Side mount modules also deliver entry level communication with DeviceNetTMand Ethernet / IP:
The New CEP7 Overloads Now Boast a Formidable Range of Smart Add-On Modules
CEP7-ERRREMOTE RESET MODULE
CEP7-EGJGROUND FAULT / JAM PROTECTION AND REMOTE RESET MODULE
CEP7-EPTPTC THERMISTOR RELAY AND REMOTE RESET MODULE
CEP7-EGFGROUND FAULT PROTECTION AND REMOTE RESET MODULE
CEP7-EJMJAM PROTECTION AND REMOTE RESET MODULE
EASY TO DO BUSINESS WITH
NHP ELECTRICAL ENGINEERING PRODUCTS
1300 NHP NHP | nhp.com.au |
3
Introduction to CEP7 electronic overload relays ...........................................................................................3
CEP7-ED1 standard electronic overload relays ...............................................................................................5
Overview of CEP7-EE features ...................................................................................................................................6
CEP7-EE enhanced electronic overload relays ...............................................................................................7
CEP7-E_P pass through electronic overload relays ......................................................................................8
CEP7 side mount modules ..........................................................................................................................................9
CEP7-CBCT core balance transformers and communication modules ...................................... 10
Accessories ........................................................................................................................................................................ 11
CEP7 quick reference guide ..................................................................................................................................... 13
Dimensions ........................................................................................................................................................................ 15
CEP7 module technical information .................................................................................................................. 17
CEP7-ETN Ethernet Network Communication Module .......................................................................... 20
CEP7-CBCT core balance transformers (technical information) ........................................................ 21
Trip curves ........................................................................................................................................................................... 25
Technical information .................................................................................................................................................. 25
Contents
• New contactor and overload selection tool
• Calculates full load current of 3-phase motors based on. – kW – Voltage (415, 690 and 1000V AC)
• Selection made easy by providing part numbers and product photo.
AVAILABLE FROM THE ITUNES APP STORE NOW!
CONTACTOR SELECT IPHONE APP
4
Electronic overload relaysCEP7 comprehensive motor protectionSprecher + Schuh have introduced their new CEP7, second generation electronic overload protection relays. The new CEP7 overloads incorporate a greater use of sophisticated electronic control and monitoring.
With recent advances in micro electronic technology and the introduction of the ASIC chip set, it has become possible to improve on and add new features to the popular CEP7 range.
The CEP7 second generation overload now incorporates greater accuracy and versatility whilst providing increased overall protection.
The new CEP7 incorporates the following improved features: • A wider settable current range (5:1)
• Adjustable class trip settings (10, 15, 20 and 30) (EE version)
• Field installable side mount modules (EE version)
• An extremely low power consumption
Range overview
CEP7-ED1 basic modelThe CEP 7-ED1 is the standard or base model version. The ED1 model is available in the current range of 0.1 - 45A, incorporates a fixed trip class of 10, and is suited to 3 phase operation. A manual reset function, visible trip indicator and test / reset button are also included.
CEP7-EE enhanced modelThe enhanced CEP7-EE variant covers an operating range of 0.1 - 800A with adjustable trip class settings of 10, 15, 20 and 30 (via dip switch selection). The EE model can be further enhanced by the addition of side mounted plug-in modules.
CEP7-E_P pass through modelFor current ranges 1 - 27A a version is available that mounts separate from the contactor. The motor wires pass through CT openings.
Superior phase failure protectionOnboard electronics constantly monitors all motor phases. If the ASIC chip set senses that one or more of the phases is missing during a steady state operation of a fully loaded motor, it will trip in 3 seconds. If a single phase condition is present during starting, the CEP7 will trip within 8 seconds (for a motor loading of > 80 %). These trip times are significantly faster then conventional bimetal overloads. In addition, the CEP7 relay detects a 50 % phase imbalance in the same way as a phase loss.
Rated up to 1000V AC
Complies to IEC-60997 for nominal operation voltage of 1000 volts.
27A
55A
90A
27A
800A
Dip switch settings (EE version)
ROBUST MO
UNTING TO CO
NTA
CT
OR •
5
CEP7 ED/EE/E_P x x
Product Type Model
Current range of single phase motors
Current range of three phase motors
Code to Suit CA7 / CA6 Contactors
CEP7 = 3 phase ED1 = Basic model 3) P = 1.0...5.0A Rated Voltage 690V AC B = CA7 - 9...23
CEP7S = 1 phase EE = Enhanced model R = 3.2...16A A = 0.1...0.5A D = CA7 - 30...55
EE_P = Enhanced pass through 2) S = 5.4...27A B = 0.2...1.0A E = CA6 - 60...97
T = 9.0...45A C = 1.0...5.0A F = CA6 - 115...180
U = 18...90A D = 3.2...16A G = CA6 - 210...420
E = 5.4...27A H = CA6 - 630...860 4)
F = 9.0...45A
Q = 11...55A
G = 18...90A
V = 60...120A
Rated Voltage 1000V AC
H = 30...150A
J = 40...200A
K = 60...300A
L = 100...500A
M = 120...600A
N = 160...800A
Modular in design, clever in applicationThe new CEP7-EE overloads now offer a formidable range of smart add on modules. These small side mounted plug-in modules extend the CEP7 capability to something more potent in terms of motor protection. Communication modules are also available.
CEP7-EDN DeviceNetTM communication module
CEP7-ETN Ethernet / IP communication module
CEP7-ERR Remote reset module
CEP7-EJM Jam protection and remote reset module
CEP7-EPT PTC thermistor relay and remote reset module
CEP7-EGF Ground fault protection and remote reset module
CEP7-EGJ Ground fault / jam protection and remote reset module
CEP7-ERID Remote indication module (works with any side module1)
Electronic overload relays for 3 phase motor applications to IEC 60947
CEP7-EE + EDN DeviceNetTM
Notes: 1) Not compatible with communication modules
2) Only available in 3 Phase. Current range options available are C, D and E only. Rated to 1000V AC with 1000V rated insulation cables
3) Only available in 3 Phase. Current range options available are A, B, C, D, E and F only.
4) Rated up to 690V AC
6
CEP7-ED1 standard electronic overload relaysElectronic overload relays for 3 phase motors to IEC 60947
Manual reset, trip class 10 - standard 0.1…45 amps• 5 : 1 current adjustment range
• Low power consumption
• Self powered
• Visible trip indicator
• 1 N/C trip contact and 1 N/O alarm contact
• Direct mounting to CA7 contactors up to CA7 - 97.
Approx kW range
Current Setting Range (Amps) To Suit Contactor Catalogue No.
0.02…0.12 0.1…0.5 CA7 - 9/12/16/23 CEP7-ED1AB
0.06…0.25 0.2…1.0 CA7 - 9/12/16/23 CEP7-ED1BB
0.25…2.2 1.0…5.0 CA7 - 9/12/16/23 CEP7-ED1CB
1.5…7.5 3.2…16 CA7 - 9/12/16/23 CEP7-ED1DB
2.2…15 5.4…27 CA7 - 9/12/16/23 CEP7-ED1EB
4…22 9.0…45 CA7 - 30/37/43/55 CEP7-ED1FD
Electronic overloads for single phase applications to IEC 60947Same features as above plus: • Optional jam / stall and ground fault protection module
• Selectable auto / manual reset.
Approx kW range
Current Setting Range (Amps) To Suit Contactor Catalogue No.
- 1.0…5.0 CA7 - 9/12/16/23 CEP7S-EEPB
- 3.2…16 CA7 - 9/12/16/23 CEP7S-EERB
- 5.4…27 CA7 - 9/12/16/23 CEP7S-EESB
- 9.0…45 CA7 - 30/37/43/55 CEP7S-EETD
- 18…90 CA7 - 60/72/85/97 CEP7S-EEUE
Manual Reset – Class 10
Single Phase
7
Overview of CEP7-EE features
Communication options with add-on modules All CEP7-EE versions from 0.1 - 800A can be fitted with side accessories (1 per overload). In the case of fieldbus communication side modules, they provide the possibility to control the contactor or collect inputs over the fieldbus network. Further, it then becomes possible to monitor trips, warnings and motor operating parameters.
DeviceNetTM - CEP7-EDN• Can also be stand alone programmed using CEP7-DNCT programmer
Ethernet/IP - CEP7-ETN• Built-in webserver support for configuration and monitoring
All communication modules add the following features:
• Overload warning
• Jam trip and warning
• Overload warning
• 2 inputs
• 1 output
• Diagnostics:
- % thermal utilised
- Average current % FLA
- Device status
- Trip and warn status
MOULDED POWER CONNECTORS
TEST BUTTON
MECHANICAL TRIP TEST
TRIP STATUS INDICATOR
CONTROL TERMINALS
CONTACTOR CONNECTING MECHANISM
RESET BUTTON
DIP SWITCHES
FLA SETTING DIAL
LOAD TERMINATIONS
CEP7-EDN
CEP7-ETN
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CEP7-EE enhanced electronic overload relays1)
Electronic overload relays for 3 phase motors to IEC 60947Auto / manual reset, trip class 10, 15, 20 or 30 - enhanced 0.1 to 800 Amps
• 5 : 1 current adjustment range
• Direct mounting to CA7 and CA6 contactors
• Self powered
• Low power consumption
• 1 N/C trip contact and 1 N/O alarm contact
• Visible trip indicator
• Selectable manual reset
• Adjustable trip class 10, 15, 20 and 30
• Optional DeviceNet™ communication module
• Optional EtherNet / IP communication module
• Optional jam / stall and remote reset module
• Optional PTC thermistor relay and remote reset
• Optional ground fault protection and remote reset
Approx kW range
Current Setting Range (Amps) To Suit Contactor Catalogue No.
Rated Operation Voltage: 690 Volts AC
0.02…0.12 0.1…0.5 CA7 - 9/12/16/23 CEP7-EEAB
0.06…0.25 0.2…1.0 CA7 - 9/12/16/23 CEP7-EEBB
0.25…2.2 1.0…5.0 CA7 - 9/12/16/23 CEP7-EECB
1.5…7.5 3.2…16 CA7 - 9/12/16/23 CEP7-EEDB
2.2…15 5.4…27 CA7 - 9/12/16/23 CEP7-EEEB
2.2…15 5.4…27 CA7 - 30/37/43/55 CEP7-EEED
4…22 9.0…45 CA7 - 30/37/43/55 CEP7-EEFD
5.5…30 11…55 CA7 - 30/37/43/55 CEP7-EEQD
11…45 18…90 CA7 - 60/72/85/97 CEP7-EEGE
25…55 60…120 CA7 - 60/72/85/97 CEP7-EEVE
Rated Operation Voltage: 1000 Volts AC
18.5…90 30…150 CA6 - 115/140/180 CEP7-EEHF
22…110 2) 40…200 CA6 - 115/140/180 CEP7-EEJF
22…110 40…200 CA6 - 210/250/300/420 CEP7-EEJG
37…180 60…300 CA6 - 210/250/300/420 CEP7-EEKG
55…300 100…500 CA6 - 210/250/300/420 CEP7-EELG
75…385 120…600 CA6 - 630/860 CEP7-EEMH
100…510 160…800 CA6 - 630/860 CEP7-EENH
CEP7-EEAB
AUTO / MANUAL RESET CLASS 10, 15, 20 OR 30
CEP7-EEGE
CEP7-EEJF
CEP7-EEJG
CEP7-EEMHNotes: 1) EE versions can be fitted with side mount accessories. Refer pages10-11.
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Note: 1) With 1000V rated insulated cables
CEP7-E_P pass through electronic overload relays
CEP7-EE_P enhanced model
Current Setting Range (Amps)
Control Terminal Wire Variable
Control Terminal Torque Variable Trip class Catalogue No.
Rated Operation Voltage: 1000 Volts AC 1)
1.0…5.0 0.5...4 mm2 0.55 Nm 10-30 CEP7-EECP
3.2…16 0.5...4 mm2 0.55 Nm 10-30 CEP7-EEDP
5.4…27 0.5...4 mm2 0.55 Nm 10-30 CEP7-EEEP
The pass through version of the CEP7 permits separate mount of the overload relay.
Motor load side cables simply pass through a window in the overload relay body. The internal current transformers monitor the current flow.
The CEP7-E_P versions provide additional application flexibility and are designed to be mounted separately from the contactor. The motor wires are simply passed through the CT openings in the device and straight to the contactor which reduces the number of connection points. This makes them ideal in retrofit applications and when used with contactors other than CA7 or where space is restricted.
The P version can be fitted directly onto DIN rail to speed up assembly. The EE_P version can also accept any of the side mount accessories including the communication modules; DeviceNetTM, or Ethernet / IP.
10
Accessory Description To Suit Catalogue No.
CEP7-ERR
Remote Reset Module• Provision for reset after trip from remote pilot device or CEP7-ERID
CEP7(S)-EE CEP7-EE_P
CEP7-ERR
CEP7-EJM
Jam Protection and Remote Reset Module• Dip switch adjustable jam protection - Jam set points - 150%, 200%, 300%, or 400% FLA - Trip delay - 0.5, 1, 2, or 4 sec.• Provision for reset after trip from remote pilot device or CEP7-ERID
CEP7(S)-EE CEP7-EE_P
CEP7- EJM
CEP7-EPT
PTC Thermistor Relay and Remote Reset Module• PTC protection and LED status indication Type of control unit Mark A Number of sensors 6 Maximum cold resistance of sensor chain 1500 Ω Trip resistance 3400 Ω ± 150 Ω Reset resistance 1600 Ω ± 50 Ω Short circuit trip resistance 25 Ω ± 10 Ω Open circuit trip resistance > 20,000 Ω Maximum voltage at 1T1 / 1T2 (Rptc=4 k Ω) < 7.5V DC Maximum voltage at 1T1 / 1T2 (Rptc=open) < 30 V DC PTC response time 500…800 ms• Provision for reset after trip from remote pilot device or CEP7-ERID
CEP7(S)-EE CEP7-EE_P
CEP7-EPT
CEP7-EGF
Ground Fault Protection and Remote Reset Module 2) 3)
• Dip switch adjustable ground fault protection > GF current range set points - 20…100mA - 100…500mA - 0.2…1.0A - 1.0…5.0A > GF trip level 20% - 100%• LED status indication• Provision for reset after trip from remote pilot device or CEP7-ERID• Must use with CEP 7 - CBCT current sensor
CEP7(S)-EE_ CEP7-EE_P
CEP7-EGF
CEP7-EGJ
Ground Fault/Jam Protection and Remote Reset Module 2) 3) • Dip switch adjustable ground fault protection same as
CEP7-EGF shown above• Jam trip when the motor current exceeds 400% FLA
setting when enabled• LED status indication• Provision for reset after trip from remote pilot device or CEP7-ERID• Must use with CEP7 - CBCT current sensor
CEP7(S)-EE CEP7-EE_P
CEP7-EGJ
Notes: 1) Side mount modules must have 24 - 240V, 47 - 63Hz or DC applied to terminals A1 and A2 for control power
2) Attention: The CEP7 overload relay is not a ground fault circuit interruptor for personnel protection
3) Must be used with core balance transformer – refer page 11
CEP7 side mount modules 1)
11
CEP7-CBCT core balance transformers for CEP7-EGF/EGJ
Sensor TypeApprox. Current Rating
Inside Diameter
Max Rec. Cable Size @ 600V
Typical Use with Contactor Size Catalogue No.
45A 19mm 10mm2 1) CA7 - 9... CA7 - 37 CEP7-CBCT1
90A 40mm 35mm2 1) CA7 - 9... CA7 - 85 CEP7-CBCT2
180A 64mm 120mm2 1) CA7 - 9...CA6 - 180 CEP7-CBCT3
420A 82mm 185mm2 1) CA7 - 9...CA6 - 420 CEP7-CBCT4
860A 160mm 300mm2 1) CA6 - 860 CEP7-CBCT5 Communication modules
Description To Suit Catalogue No.
Ethernet / IP Communication Module• Includes warning for jam trip, overload and underload• Inputs/outputs - 2 inputs (24V DC rated) - 1 output relay (B300 rated) - status indication LED• Monitoring - % thermal utilised - average current % FLA - device, trip and warn status
CEP7(S)-EE CEP7-EE_P
CEP7-ETN
DeviceNet™ Communication ModuleCEP7(S)-EE CEP7-EE_P
CEP7-EDN
DeviceNet™ Hand Held Programmer HMI 2)
• Programming terminal includes 1 m communication cable• To be used with CEP7-C1/C2/C3 and CEP7-EDN module
CEP7(S)-EE CEP7-EE_P
CEP7-DNCT
Notes: 1) With a 3 phase system with one cable per phase
2) Can be used on any DeviceNetTM product or network. Compatible with CEP7C
Ground fault current is sensed by passing all lines carrying current to and from a motor through the window of a special core balance current transformer often called a toroid / ground fault sensor. If all the current to the motor returns through the lines in the toroid, no significant current will be induced in the toroid secondary.
If, however, ground fault current returns via a path external to the toroid, such as via the conduit walls, a current will be induced in the toroid secondary. This current will be sensed and amplified by solid state circuits. If the ground fault current is larger than the selected ground fault trip level of the overload relay, the overload relay will trip.
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AccessoriesAccessory Description For Use with Catalogue No.
DIN-Rail / Panel AdaptorFor separate mounting of overload relay to backpan or top hat DIN-rail
CEP7-ED1_B CEP7(S)-EE_B
CEP7-EPB
CEP7-EE…D CEP7-EPD
CEP7-EE…E CEP7-EPE
Current adjustment shieldPrevents inadvertent adjustment of the current setting
All CEP7 CEP7-BC8
External reset button adaptorProvides a larger “target area” for resetting the overload relay when using an external reset button
All CEP 7 CEP 7-ERA
External reset buttonManual reset pushbutton used for resetting overloads mounted in enclosures. To be used with CEP7-ERA
All CEP7 D7P-R611
Reset rodTo suit D7 external reset pushbutton (D7P-R611) and CEP7-ERA adaptor
All CEP7 D7-ATR08
Adjustment cover for external modules All CEP7 CEP7-EMC
Remote reset solenoids 24V AC 110V AC 240V AC 24V DC 48V DC 110V DC
All CEP7All CEP7All CEP7All CEP7All CEP7All CEP7
CEP7-EMRJCEP7-EMRDCEP7-EMRACEP7-EMRZ24CEP7-EMRZ48CEP7-EMRZ01
1 metre communications cable with micro-connector CEP7-DNCT CEP7-CM1
1 metre communications cable with bare leads (included with the CEP7-DNCT)
CEP7-DNCT CEP7-BC1
Door / panel mount bezel kit CEP7-DNCT CEP7-DNCT - BZ1
Remote indication and reset module 1)
Panel mounted IP66 uses 22.5mm fixing hole. It must be used in conjunction with a side mount module and connects via two wires to the remote reset terminals R1 and R2.Indication LEDS• Power• Overload – Trip (solid) – Warning (flash)• Phase loss• Module specific LED - ground fault, PTC, jam
CEP7-ERRCEP7-EJMCEP7-EPTCEP7-EGFCEP7-EGJ
CEP7-ERID
Notes: 1) Must be used with side mount modules. Not compatible with communication modules
13
Accessories
Works with CEP7-EE Overloads from 0.1 to 800 Amps
OVERLOAD CONDITIONS LED • Trip (RED, solid) • Warning (YELLOW, flash)
DISPLAY STATUS • Module power (GREEN, flash)• Module power & motor current
(GREEN, solid)• Hardware fault (RED, solid
MODULE FAULT LED • Ground fault trip (RED, one flash) • Jam trip (RED, two flashes) • PTC trip (RED, three flashes) • Fault detected (RED, rapid flash)
PHASE LOSS LED • Trip (RED, solid)
Remote Reset
InstallationDimensions (mm)
0.56 - 0.79 N m(5 - 7 lb-in)
7mm(.28 in)
0.6mm X 3.5mm Blade(.02 in X .14 in Blade)
FAULT CODE
Starter:
1- GROUND FAULT
2- JAM 3- PTC
22mm hole
0.56 - 0.79 N m(5 - 7 lb-in)
7mm(.28 in)
0.6mm X 3.5mm Blade(.02 in X .14 in Blade)
FAULT CODE
Starter:
1- GROUND FAULT
2- JAM 3- PTC
22mm hole
17.5 14.5
38
46
IP66 rated
355
300
420
250
210
180
140115
630860
500kW
Amps
250
185
150
132
110
9075
CURRENT SETTING RANGE (A)
CEP7-EEJG 40...200CEP7-EEKG 60...300CEP7-EELG 100...500
CURRENT SETTING RANGE (A)
CEP7-EEHF 30...150CEP7-EEJF 40...200
CURRENT SETTING RANGE (A)
CEP7-EEMH 120...600
CEP7-EENH 160...800
CEP7 QUICK REFERENCE GUIDE
Motor protection CEP7 overload relays
NHP have introduced the new Sprecher + Schuh CEP7, second generation electronic overload protection relays. The new CEP7 overloads incorporate a greater use of sophisticated electronic control and monitoring. The CEP7 second generation overload now incorporates greater accuracy and versatility whilst providing increased overall protection.
CEP7-EE
CEP7-EE CEP7-EE
CEP 7 QUICK
REFERENCE GUIDE
CEP7 SIDE MOUNT MODULES
• Remote reset module CEP7-ERR
• Jam protection and remote reset module CEP7-EJM
• PTC thermistor relay and remote reset module CEP7-EPT
• Ground fault protection and remote reset module CEP7-EGF
• Ground fault/jam protection and remote reset module CEP7-EGJ
• DeviceNetTM communication module CEP7-EDN
• Ethernet / IP communication module CEP7-ETN
kW
Amps
CA6
(100
0 VA
C)
16
23
912
16
23
43
30
37
8597
7260
9
12
455540
32
22
18.5
15
4 5.57.5
11
4
5.5
7.5
11
CURRENT SETTING RANGE (A)
CEP7-EEGE 18...90 CEP7-EEVE 30...150
CEP7-EE CEP7-EE
CEP 7-EDCEP 7-EE
CEP 7 QUICK
REFERENCE GUIDE
ENHANCED ELECTRONIC OVERLOAD RELAYS FOR 3 PHASE MOTORS
STANDARD ELECTRONIC OVERLOAD RELAYS FOR 3 PHASE MOTORS
CURRENT SETTING RANGE (A)
CEP7-EEAB 0.1...0.5
CEP7-EEBB 0.2...1.0
CEP7-EECB 1.0...5.0
CEP7-EEDB 3.2...16
CEP7-EEEB 5.4...27
CEP7-ED1AB 0.1...0.5
CEP7-ED1BB 0.2...1.0
CEP7-ED1CB 1.0...5.0
CEP7-ED1DB 3.2...16
CEP7-ED1EB 5.4...27
CURRENT SETTING RANGE (A)
Features:• Manual reset
• Trip class 10
• 5:1 current adjustment range
• Self powered
• Low power consumption
• Direct mounting to CA7 contactors
• 1 N/C trip contact and 1 N/O alarm contact
• Visible trip indicator
Features:
• Auto/manual reset
• Adjustable trip class 10, 15, 20 and 30
• 5:1 current adjustment range
• Self powered
• Low power consumption
• Direct mounting to CA7 contactors
• 1 N/C trip contact and 1 N/O alarm contact
• Visible trip indicator
CURRENT SETTING RANGE (A)
CEP7-EEED 5.4...27CEP7-EEFD 9.0...45CEP7-EEQD 11...55
CA7 (690 VAC)
• Electronic overloads also available for single phase applications to IEC 60947. Current settings from 1...90 amps. See page 6.
• Electronic overloads CEP7-E_P pass through version also available. See page 9.
16
Dimensions (mm)
Overload Catalogue No.
Contactor Catalogue No.
mm
A B C D E F G H J K L
CEP7*-EE_B CA7 - 9/12/16/23 63 148 85.2 24.5 13.9 35 60 86.5 2 4.5 18
CEP7*-EE_DCA7 - 30/37 63 148 101.2 24.5 13.9 35 60 104 2 4.5 18
CA7 - 43/55 67.5 148 101.2 24.5 18.4 45 60 107 2 4.5 18
CEP7*-EE_E CA7 - 60/72/85/97 90 191.6 120.4 29 23.8 55 100 126 2 5.4 18
CEP7 Module technical information• Connect remote reset pilot device to terminals R1 and R2.
• Do not apply external voltage to R1 and R2. Equipment damage will occur.
• Recommend use of twisted pair for remote reset, 0.2 mm2 minimum.
• Apply 24 - 240V, 47 - 63Hz or DC to terminals A1 and A2 for control power. CEP7-ETN require 20.4-26.4 V DC only
• Rated insulation voltage (Ui) 300V
• Rated operating voltage (Ue) 24 - 240V AC, 50/60Hz 24 - 240V DC
• Power at rated operating voltage 24V AC 0.3W (Typical) 120V AC 0.3W 24V AC 0.5W
• Rated impulse withstand voltage (U imp) 2.5kV
• Dynamic inhibit on start. A unique circuit within the CEP7 protection modules monitors for motor start-ing inrush current. The circuit inhibits the protection feature during the motor start period and arms the protection function after the inrush current falls to motor rated current. This allows the motor to
Notes: * No letter indicates 3 phase; ‘S’ indicates single phase
A
F
G
B
D
E
K
L
H
C
J
Wire size and torque specifications
1X
2X
0.2...3.3 mm2
0.2...1.3 mm2
0.55 Nm
1X
2X
0.2...2.5 mm2
0.25...1 mm2
0.55 Nm
1X
2X
0.2...2.5 mm2
0.2...1 mm2
0.55 Nm
CEP7 mounted to CA7 contactor (with side mounted module)
A
F
G
B
D
E
K
L
H
C
J
Wire size and torque specifications
1X
2X
0.2...3.3 mm2
0.2...1.3 mm2
0.55 Nm
1X
2X
0.2...2.5 mm2
0.25...1 mm2
0.55 Nm
1X
2X
0.2...2.5 mm2
0.2...1 mm2
0.55 Nm
17
Dimensions (mm)
CEP7-EEVF mounted to CA6 Contactor CEP7-EE_F...EE_H Mounted To CA6 Contactor
CEP7 pass through overload
261
Ø 5.6
145
46.4
100
120
12.5
CA6-110]
153.7
151.2
196.2
158.3 RESET BUTTONTRAVEL: 2.5
Overload Catalogue No.
Contactor Catalogue No.
AWidth
bHeight
B1C
DepthD E1 E2 F G H J K M
Without terminal covers
With terminal covers
Reset
CEP7-EE_F
CA6 - 115 (EI) 120 336.3 418 311.8 152.7 156 36 226.3 12.5 100 145 135 22.3 8 - 5.6
CA6 - 140 (EI)120 339.8 418 317.8 152.7 156 36 226.3 16 100 145 135 22.3 8 - 5.6
CA6 - 180 (EI)
CEP7-EE_GCA6 - 210 EI
155 385.8 487.4 360.8 176.5 180 36 265.5 21 130 180 140 23.5 8 - 6.5CA6 - 420 EI
CEP7-EE_HCA6 - 630 EI
255 552 915 508 269.3 270.7 36 384.1 52.5 226 230 108 109 8 - 13CA6 - 860 EI
18
Notes: 1) The delay between the occurrence of a PTC out-of-range fault and a trip of the CEP 7 varies, but is generally described by one of the following:
• 500 ms ± 250 ms, typical; - < 6 seconds, for a PTC out-of-range fault present at power-up of the side mount module. - Under no conditions should a PTC trip take longer than 6 seconds.
Wiring diagrams
2R
1R
2A
1A A1
A2
R1
R2Adjustment Settings
Remote Reset
Enable: ISW1 Disable: 0
Jam Protection
Jam Trip Level
Enable: 0
SW 3 SW 4
150% 0 0
200% 0 I
300% I 0
400% I I
SW2 Disable: I
Jam Trip Delay
SW 5 SW 6
0.5 sec I I
1 sec I 0
2 sec 0 I
4 sec 0 0
CEP7-EPT Wiring Diagrams
2R
1R
2TI
1TI
2A
1A A1
A2
R1
R2
IT2IT1 Adjustment Settings 1)
SW1 Manual: I
SW2 Enable: I
Overload Relay and PTC Reset Mode
PTC ProtectionDisable: 0
Automatic: 0
SW3 3 Phase: IOverload Relay Type
1 Phase: 0
(4)
PN-30288DIR 10000027220 (Version 00)
Power Supply TerminalsTerminaux d'alimentation électriqueNetzklemmenTerminales de alimentación eléctricaTerminais de fornecimento de energiaTerminali alimentazione elettrica
FeaturesCaractéristiques
LeistungsmerkmaleCaracterísticas
RecursosCaratteristiche
Adjustment Settings
Status LEDVoyant d'état
Status-LEDLED de estadoLED de Status
LED di stato
WARNING
AVERTISSEMENT
WARNUNG
AVVERTENZA
ATENÇÃO
ADVERTENCIA
Do not apply external voltage to R1 and R2. Equipment damage will occur.
Ne pas appliquer de voltage externe à R1 et R2 sous peine de dommages matériels.
Legen Sie an R1 und R2 keine Fremdspannung an. Dadurch entstehen am Gerät Schäden.
No aplique tensión externa a R1 y R2. Se producirán daños en el equipo.
Não aplique voltagem externa ao R1 e R2. Ocorrerá dano no equipamento.
Non applicare voltaggio esterno a R1 e R2 poiché danneggerebbe l'attrezzatura.
Remote Reset Control TerminalsTerminaux de contrôle de la réinitialisation à distanceKlemmen für FernrücksetzungTerminales de control de reconexión a distanciaTerminais de controle da redefinição remotaTerminali di controllo reset a distanza
French
SW1 Manual: I
SW3 Not Used
Overload Relay Reset ModeAutomatic: 0
SW2 3 Phase: IOverload Relay Type
1 Phase: 0
SW1
SW3
SW2
SW1
SW3
SW2
Impostazioni di regolazione
SW1 Manuale: I
SW3 Non utilizzato
Modalità di ripristino relè termicoAutomatico: 0
SW2 Trifase: ITipo di relè termico
Monofase: 0
Configurações de Ajuste
SW1 Manual: I
SW3 Não Usado
Modo de Redefinição de Relé de SobrecargaAutomático: 0
SW2 Trifásico: ITipo de Relé de Sobrecarga
Monofásico: 0
Configuración
SW1 Manual: I
SW3 No utilizado
Modo de restablecimiento del relé de sobrecarga
Automático: 0
SW2 3 fases: ITipo de relé de sobrecarga
1 fase: 0
Einstellungen
SW1 Manuell: I
SW3 Nicht verwendet
Überlastrelais – RückstellmodusAutomatisch: 0
SW2 3-phasig: EÜberlastrelaistyp
1-phasig: 0
Paramètres d'ajustement
SW1 Manuelle: I
SW3 Inutilisé
Mode de remise à zéro du relais de surchargeAutomatique: 0
SW2 Triphasé: IType de relais de surcharge
Monophasé: 0
O
ISTATUS
1 2 3
(4)
Power Supply TerminalsTerminaux d'alimentation électriqueNetzklemmenTerminales de alimentación eléctricaTerminais de fornecimento de energiaTerminali alimentazione elettrica
O
I
FeaturesCaractéristiques
LeistungsmerkmaleCaracterísticas
RecursosCaratteristiche
Einstellungen Configuración
Configurações de Ajuste Impostazioni di regolazione
Status LEDVoyant d'état
Status-LEDLED de estadoLED de Status
LED di stato
STATUS
1 2 3 4
7 85 6
PN-30285DIR 10000027218 (Version 00)
Remote Reset Control TerminalsTerminaux de contrôle de la réinitialisation à distanceKlemmen für FernrücksetzungTerminales de control de reconexión a distanciaTerminais de controle da redefinição remotaTerminali di controllo reset a distanza
SW8 3 fases: I 1 fase: 0
SW1 Manual: I
SW 3SW 2
SW 5 SW 6 SW 7
SW 4
Modo de redefinição do relé de sobrecarga
Atraso do disparo de obstrução
Nível do disparo de obstrução
Automático: 0
Desativar/DESL
100% FLA
125% FLA
150% FLA
200% FLA
300% FLA
400% FLA
600% FLA
0101010
1
0.1 sec0.5 sec1 sec
2 sec
3 sec
4 sec
5 sec
10 sec
0000
1111
0011
0011
01010101
0000111
1
0011001
1
Paramètres d'ajustement
SW8 Triphasé: I Monophasé: 0
SW1 Manuelle: I
SW 3SW 2
SW 5 SW 6 SW 7
SW 4
Mode de remise à zéro du relais de surcharge
Délai de declenchement au blocage
Niveau de blocage
Automatique: 0
Hors tension/OFF
100% FLA
125% FLA
150% FLA
200% FLA
300% FLA
400% FLA
600% FLA
0101010
1
0.1 sec0.5 sec1 sec
2 sec
3 sec
4 sec
5 sec
10 sec
0000
1111
0011
0011
01010101
0000111
1
0011001
1
Adjustment Settings
SW8 3 Phase: I 1 Phase: 0
SW1 Manual: I
SW 3SW 2
SW 5 SW 6 SW 7
SW 4
Overload Relay Reset Mode
Jam Trip Delay
Jam Trip Level
Automatic: 0
Disable / OFF
100% FLA
125% FLA
150% FLA
200% FLA
300% FLA
400% FLA
600% FLA
0101010
1
0.1 sec0.5 sec1 sec
2 sec
3 sec
4 sec
5 sec
10 sec
0000
1111
0011
0011
01010101
0000111
1
0011001
1
SW8 3-phasig: E 1-phasig: A
SW1 Manuell: I
SW 3SW 2
SW 5 SW 6 SW 7
SW 4
Überlastrelais – Rückstellmodus
Blockierschutz-Auslöseverzögerung
Blockierschutz-Auslösestufe
Automatisch: 0
Deaktivieren/AUS
100% FLA
125% FLA
150% FLA
200% FLA
300% FLA
400% FLA
600% FLA
0101010
1
0.1 sek0.5 sek1 sek
2 sek
3 sek
4 sek
5 sek
10 sek
0000
1111
0011
0011
01010101
0000111
1
0011001
1
SW8 3 fases: I 1 fase: 0
SW1 Manual: I
SW 3SW 2
SW 5 SW 6 SW 7
SW 4
Modo de restablecimiento del relé de sobrecarga
Retardo de desconexión por atasco
Nivel de desconexión por atasco
Automático: 0
Desactiver/Apagar
100% FLA
125% FLA
150% FLA
200% FLA
300% FLA
400% FLA
600% FLA
0101010
1
0.1 sec0.5 sec1 sec
2 sec
3 sec
4 sec
5 sec
10 sec
0000
1111
0011
0011
01010101
0000111
1
0011001
1
SW8 Trifase: I Monofase: 0
SW1 Manuale: I
SW 3SW 2
SW 5 SW 6 SW 7
SW 4
Modalità di ripristino relè termico
Ritardo intervento blocco
Livello intervento blocco
Automatico: 0
Disatt./OFF
100% FLA
125% FLA
150% FLA
200% FLA
300% FLA
400% FLA
600% FLA
0101010
1
0.1 sec0.5 sec1 sec
2 sec
3 sec
4 sec
5 sec
10 sec
0000
1111
0011
0011
01010101
0000111
1
0011001
1
WARNING
AVERTISSEMENT
WARNUNG
AVVERTENZA
ATENÇÃO
ADVERTENCIA
Do not apply external voltage to R1 and R2. Equipment damage will occur.
Ne pas appliquer de voltage externe à R1 et R2 sous peine de dommages matériels.
Legen Sie an R1 und R2 keine Fremdspannung an. Dadurch entstehen am Gerät Schäden.
No aplique tensión externa a R1 y R2. Se producirán daños en el equipo.
Não aplique voltagem externa ao R1 e R2. Ocorrerá dano no equipamento.
Non applicare voltaggio esterno a R1 e R2 poiché danneggerebbe l'attrezzatura.
• Apply 24 - 240V, 47 - 63Hz or DC to terminals A1 and A2 for control power.
• Connect remote reset pilot device or CEP7-ERID to terminals R1 and R2.
• Apply 24 - 240V, 47 - 63Hz or DC to terminals A1 and A2 for control power.
• Connect remote reset pilot device or CEP7-ERID to terminals R1 and R2.
STATUS LED
Steady green - Module is powered up.
STATUS LED
Steady green - Module is powered up.
Flashing LED - The number of flashes followed by a pause identifies the specific trip code as follows:
(1) Flash - overload trip
(2) Flash - phase loss trip
(3) Flash - PTC trip
(4) Flash - PTC open circuit
(5) Flash - PTC short circuit
Fast flash - Impending trip. PTC thermistor fault detected and CEP 7 not yet capable of tripping.
Steady red - Hardware fault. Internal hardware fault detected and CEP 7 trip attempted.
CEP7-ERR and CEP7-EJM
CEP7-EPT
CEP7-ERR Dip Switch CEP7-ERR and CEP7-EJM Wiring Diagrams
CEP7-EPT Wiring Diagram CEP7-EPT Operational LED CEP7-EPT Dip Switch
CEP7-EJM Dip Switch
2R
1R
2A
1A A1
A2
R1
R2Adjustment Settings
Remote Reset
Enable: ISW1 Disable: 0
Jam Protection
Jam Trip Level
Enable: 0
SW 3 SW 4
150% 0 0
200% 0 I
300% I 0
400% I I
SW2 Disable: I
Jam Trip Delay
SW 5 SW 6
0.5 sec I I
1 sec I 0
2 sec 0 I
4 sec 0 0
CEP7-EPT Wiring Diagrams
2R
1R
2TI
1TI
2A
1A A1
A2
R1
R2
IT2IT1 Adjustment Settings 1)
SW1 Manual: I
SW2 Enable: I
Overload Relay and PTC Reset Mode
PTC ProtectionDisable: 0
Automatic: 0
SW3 3 Phase: IOverload Relay Type
1 Phase: 0
2R
1R
2A
1A A1
A2
R1
R2Adjustment Settings
Remote Reset
Enable: ISW1 Disable: 0
Jam Protection
Jam Trip Level
Enable: 0
SW 3 SW 4
150% 0 0
200% 0 I
300% I 0
400% I I
SW2 Disable: I
Jam Trip Delay
SW 5 SW 6
0.5 sec I I
1 sec I 0
2 sec 0 I
4 sec 0 0
CEP7-EPT Wiring Diagrams
2R
1R
2TI
1TI
2A
1A A1
A2
R1
R2
IT2IT1 Adjustment Settings 1)
SW1 Manual: I
SW2 Enable: I
Overload Relay and PTC Reset Mode
PTC ProtectionDisable: 0
Automatic: 0
SW3 3 Phase: IOverload Relay Type
1 Phase: 0
19
Wiring diagrams
• Apply 24 - 240V, 47 - 63Hz or DC to terminals A1 and A2 for control power.
• Connect remote reset pilot device or CEP7-ERID to terminals R1 and R2.
• Connect current sensor to terminal
STATUS LED
Steady green - Module is powered up.
Flashing LED - The number of flashes followed by a pause identifies the specific trip code as follows:
(1) Flash - overload trip
(2) Flash - phase loss trip
(3) Flash - ground fault trip
Fast flash - Impending trip ground fault detected and CEP7 not yet capable of tripping.
Steady red - Hardware fault. Internal hardware fault detected and CEP7 trip attempted.
STATUS LED
Steady green - Module is powered up.
Flashing LED - The number of flashes followed by a pause identifies the specific trip code as follows:
(1) Flash - overload trip
(2) Flash - phase loss trip
(3) Flash - ground fault trip
Fast flash - Impending trip ground fault detected and CEP7 not yet capable of tripping.
Steady red - Hardware fault. Internal hardware fault detected and CEP7 trip attempted.
CEP7-EGF and CEP7-EGJ
CEP7-EGF and CEP7-EGJ
CEP7-EGF Operational LED CEP7-EGF and CEP7-EGJ Wiring Diagrams
CEP7-EGF and CEP7-EGJ Installation CEP7-EGJ Operational LED CEP7-EGJ Dip Switch
CEP7-EGF Dip Switch
2A
1A A1
A2
R1R2
S1
S2
2R
1R
2S
1S
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 m A100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
SW8 Not Used
Disable/Off20 % Max GF Current35 % Max GF Current50 % Max GF Current65 % Max GF Current80 % Max GF Current90 % Max GF Current100 % Max GF Current
Ground Fault Sensor (193-CBCT) Control Wiring
Motor
L2 L3L1
GroundFault
Sensor
E2 PlusOverload Relay
with Side Mount Module
S1 S2
SW8 Enable: I Jam Protection
Disable: 0
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 mA100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
Disable/Off20 % Max GF Curren t35 % Max GF Curren t50 % Max GF Curren t65 % Max GF Curren t80 % Max GF Curren t90 % Max GF Current100 % Max GF Current
2A
1A A1
A2
R1R2
S1
S2
2R
1R
2S
1S
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 m A100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
SW8 Not Used
Disable/Off20 % Max GF Current35 % Max GF Current50 % Max GF Current65 % Max GF Current80 % Max GF Current90 % Max GF Current100 % Max GF Current
Ground Fault Sensor (193-CBCT) Control Wiring
Motor
L2 L3L1
GroundFault
Sensor
E2 PlusOverload Relay
with Side Mount Module
S1 S2
SW8 Enable: I Jam Protection
Disable: 0
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 mA100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
Disable/Off20 % Max GF Curren t35 % Max GF Curren t50 % Max GF Curren t65 % Max GF Curren t80 % Max GF Curren t90 % Max GF Current100 % Max GF Current
2A
1A A1
A2
R1R2
S1
S2
2R
1R
2S
1S
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 m A100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
SW8 Not Used
Disable/Off20 % Max GF Current35 % Max GF Current50 % Max GF Current65 % Max GF Current80 % Max GF Current90 % Max GF Current100 % Max GF Current
Ground Fault Sensor (193-CBCT) Control Wiring
Motor
L2 L3L1
GroundFault
Sensor
E2 PlusOverload Relay
with Side Mount Module
S1 S2
SW8 Enable: I Jam Protection
Disable: 0
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 mA100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
Disable/Off20 % Max GF Curren t35 % Max GF Curren t50 % Max GF Curren t65 % Max GF Curren t80 % Max GF Curren t90 % Max GF Current100 % Max GF Current
2A
1A A1
A2
R1R2
S1
S2
2R
1R
2S
1S
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 m A100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
SW8 Not Used
Disable/Off20 % Max GF Current35 % Max GF Current50 % Max GF Current65 % Max GF Current80 % Max GF Current90 % Max GF Current100 % Max GF Current
Ground Fault Sensor (193-CBCT) Control Wiring
Motor
L2 L3L1
GroundFault
Sensor
E2 PlusOverload Relay
with Side Mount Module
S1 S2
SW8 Enable: I Jam Protection
Disable: 0
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 mA100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
Disable/Off20 % Max GF Curren t35 % Max GF Curren t50 % Max GF Curren t65 % Max GF Curren t80 % Max GF Curren t90 % Max GF Current100 % Max GF Current
21
CEP7-ETN Ethernet network Communication module• Connects to the network via RJ45 (Cat 5) connector.
• Supports I/O and explicit messaging for data access by programmable automatic controller.
• Contains predefined ControlLogix style tags for direct software access.
• Includes an integrated web server to allow users to read information and configure parameters via a computer web browser from remote locations.
• Uses a Simple Mail Transfer Protocol (SMTP) server to send e-mail or text messages in the event of a warning or trip condition.
Ethernet /IP Communications
TCP Connection 150 Explicit Packet Rates 500/s
CIP Connection 48 Speed Duplex (Half/Full) 10/100
CIP Unconnected Messages 128 Duplicate IP Detection Yes
I/O Packet Rates 500/s
Offers Integrated Web and E-mail serverView the status and events of your overload relay on the web at anytime, anywhere!
• The CEP7-ETN contains a web server to allow users to read information and configure param-eters via the web.
• Uses a simple mail transfer protocol (SMTP) server to send email or text messages in the event of a warning or trip condition.
Electrical
Power Supply RatingsRated Supply Voltage 24V DCRated Operation Range 20.4...26.4V DC
Rated Supply Current 0.1A
Maximum Surge Current at Power-up 2.5A
Maximum Power Consumption 2.5...2.7 W
Output Relay Ratings
Terminal OUT A 13/14Type of Contacts Form A SPST-NORated Thermal Current 5ARated Insulation Voltage 300V ACRated Operating Voltage 240V AC
Rated Operating Current
3A (@ 120V AC)1.5A (@ 240V AC)
0.25A (@ 110V DC)0.1A (@ 220V DC)
Minimum Operating Current 10 mA (@ 5V DC)Rating Designation B300Utilization Category AC -15
Resistive Load Rating (p.f. 1.0)5A, 250V DC
5A, 30V DC
Inductive Load Rating
(p.f. = 0.4), (L/R = 7 ms)
2A, 250V AC
2 A, 30V DCShort Circuit Current Rating 1000ARecommended Control Circuit Fuse KTK-R-6 (6A, 600V)
22
CEP7-CBCT Core balance transformersControl wiring installation
CEP7-CBCT ground fault trip data• The control wiring must be a twisted pair
• Lines in excess of one metre long must be a shielded pair with the shield connected to ground at only one point
Important: The shield, if present, of the twisted pair must be connected to earth ground at the sensor, with no connection made at the overload relay
• Maximum length is 30 metres for the shielded cable
• Sensor fastener torque 2.94 - 3.39Nm
• CEP7-CBCT lead wires should be twisted before termination by applying one twist per inch
CEP7 overload relay with CEP7-EGF or CEP7-EGJ (CEP7-EE)
Attention: The ground fault protection system is intended for equipment use only. This system is not a ground fault circuit interrupter for personnel protection.
Ground fault trip delayThe delay between the occurrence of a ground fault and a trip of the CEP7 varies, but is generally described by one of the following:
< 6 seconds, for a ground fault present at power up of the side mount module
< 30 seconds, if the protection inhibit has not been cleared. Under no conditions should a ground fault trip take longer than 31 seconds
Motor
L2 L3L1
S1 S2
23
Figure 1 Figure 2
Attention: To prevent electrical shock, disconnect from power source before installing or servicing. Install in a suitable enclosure, keep free from contaminants.
Do not apply power to a system with power cables going through the sensor unless the sensor is connected to the overload relay. Operation without a low impedence connection to the secondary windings may result in damage to the sensor.
Power cable installation1 All power cables, including the neutral when used,
must pass through the sensor window. The equipment ground conductor (the conductor used to carry the non-current carrying metal parts of equipment) must not pass through the sensor window.
2 The power cables, going through the sensor window, must be straight, tightly bundled, centred in the window, and perpendicular to the sensor for a length equal to or greater than six times the cable bundle diameter (including insulation) from the sensor (see Figure 1).
3 All other conductors with available fault currents in excess of 1,000 A should be placed a distance equal to or greater than six times the cable bundle diameter (including insulation) from the sensor (see Figure 2).
4 The power cables of the branch circuit, to be protected by the overload relay, must not be grounded on the load side of the ground fault sensor.
5 If the power cables are enclosed in a conducting jacket, the jacket must be grounded on the line side of the sensor. The jacket must not pass through the sensor window, but must be cut at the window and joined with a conductor that passes outside the sensor window.
6 The power system must be solidly grounded or grounded through an impedance at the source, as long as the impedance allows for a magnitude of current to flow that is within the operational range of the overload relay.
CEP7 overload relay with CEP7-EGF or CEP7-EGJ (CEP7-EE)
24
Locating phase conductors in the sensor window• Firmly secure the conductors in the centre of the sensor window so that they cannot be moved accidentally or
under fault conditions
• Maintain as large a distance as possible between the bundled conductors and the wall of the sensor window
• For applications having one cable per phase, arrange the conductors per Figure A
• For applications having two cables per phase, arrange the conductors per Figure B. A spacer, having the same diameter as the conductors being used, should be used to separate the phase conductors
Single cable per phase Two cables per phase
B erugiFA erugiF
spacerA
B C
C
B B
A
A
C
Attention: The ground fault protection system is intended for equipment use only. This system is not a ground fault circuit interrupter for personnel protection.
An ideal core-balanced ground fault toroid responds only to the sum of the currents flowing through the sensor window, however, an actual core balanced transformer may saturate if the phase currents are too large. This results in ground fault sensor output even if the sum of the phase currents is zero.
Saturation can be minimised by choosing a ground fault sensor with adequate core size and symmetrically locating the phase conductors in the centre of the sensor window as shown above.
25
Dimensions (mm)CEP7-CBCT 1
CEP7-CBCT 2 and 3
CEP7-CBCT 4
45.3
23.1
Ø 19.1
Ø 44.5
63.550.8
3.2 4
12.7
11.8
3.2
Ø D
5.3
E
F B
A
C44.5
Catalogue No.Dimensions (mm)
A B C Ø D E F
CEP7-CBCT 2 96 89 48.3 39.6 54.6 69.9
CEP7-CBCT 3 122.4 115.9 59.7 63.5 54.1 96
56.2
74.4
123.2 96.7
11.8 146.8
143.5
5.5
74.93.2
82.6
26
1000
100
10
Tim
e (s
econ
ds)
FLA multiple
TRIP CLASS 10
1
0.11 10
1000
100
10
Tim
e (s
econ
ds)
FLA multiple
TRIP CLASS 20
1
0.11 10
1000
100
10
Tim
e (s
econ
ds)
FLA multiple
TRIP CLASS 15
1
0.11 10
1000
100
10
Tim
e (s
econ
ds)
FLA multiple
TRIP CLASS 30
1
0.11 10
Cold tripHot trip
Trip curves 1)
General
Technical information
Notes: 1) Typical reset time for CEP7 devices set to “automatic reset” mode is 120 seconds.
Electromagnetic Compatibility Test Level Performance Level
Electrostatic discharge immunity [kV] 8 kV air discharge, 6kV contact discharge
1 1) 2)
RF Immunity [V/m] 10 V/m, 1 1) 2)Electrical fast transient burst immunity [V/m] 4 kV, 1 1) 2)Surge Immunity [V/m] 2 kV (L-E), 1 kV (L-L), 1 1) 2)
Standards Approvals
UL, 508, CSA C22.2 No. 14, NEMA (CD2-1993 Part 4, EN 60947-4-1, EN 60947-5-1)
CE, C-Tick, CSA, UL, Atex (pending)
27
Notes: 1) Performance criteria 1 requires the DUT to experience no degradation or loss of performance 2) Environment 2
Control Circuit
Rated insulation voltage - UI [V] 690ACRated insulation strength - Uimp [kV] 6AC
Rated operation voltage - Ue [V] 690AC (IEC) / 690AC (UL/CSA)Rated operation current - Ue
12...120V [A] 220...240V [A] AC-15 380...480V [A] 500...600V [A]
3/2 1)1.5 / 1.5
0.75 / 0.750.6 / 0.6
24V [A] DC-13 110V [A] at L/R 15 ms 220V [A] 440V [A]
1.1 / 1.10.4 / 0.40.2 / 0.2
0.08 / 0.08
Thermal current - Ithe [A]Contact reliability [kV]Screw terminal cross sectionTerminal screw One conductor [mm2] Flexible with wire Torque [Nm] end ferrule Two conductors [mm2] Torque [Nm]
517 V, 5mA
M31 x (0.5...2.5)
0.552 x (0.25...1.5)
0.55
One conductor [mm2] Course stranded Torque [Nm] / solid Two conductors [mm2] Torque [Nm]
1 x (0.5...4)0.55
2 x (0.22...2.5)0.55
One conductor [mm2] Stranded Torque [Nm] / solid Two conductors [mm2] Torque [Nm]
1 x (0.2...5.3)0.55
2 x (0.2...3.3)0.55
Pozidrive screwdriver size 1
Slotted screwdriver size [mm] 0.6 x 3.5
Environmental Ratings
Ambient temperature Storage [°C] Operating [°C]
-40...+85-20...+60
Humidity Operating [%] Damp Heat
5...95, non-condensingper IEC 68-2-3 and IEC 68-2-30
Vibration (per IEC 68-2-6) [G] 3
Shock (per IEC 68-2-27) [G] 30
Maximum altitude [m] 2000
Pollution environment Pollution degree 3
Degree of protection IP20
Type of relay Ambient compensated, time delay, phase loss standard
Nature of relay Solid state
Trip ratingTrip class Type ED Type EE
120 % FLA10
10, 15, 20, 30
Reset mode Type ED Type EE
ManualManual or automatic
Technical information
NHP Electrical Engineering Products A.B.N. 84 004 304 812
IC_88406_SPERECHER CEP7C_C
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