Date post: | 19-Jan-2015 |
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Carbon fiber reinforced polymer matrix composite Carbon fiber reinforced polymer matrix composite (CPMC) are high performance and advanced (CPMC) are high performance and advanced composite system that are utilized in a multitude of composite system that are utilized in a multitude of application . application .
Aerospace/aircraft structure.Aerospace/aircraft structure. Advance marine vesselsAdvance marine vessels CarCar SportsSports othersothers
Epoxy (Most commonly used)Epoxy (Most commonly used) PolyesterPolyester
Such as Polyethylene Terephthalate (PET)Such as Polyethylene Terephthalate (PET) VynilesterVynilester
Nanoparticle (carbon fiber)Nanoparticle (carbon fiber)
Epoxy resins are one of the matrix resins used in high performance and advance fiber composite. Due to
Low viscosity liquids to solid Low shrinkage No volatile emitted Good mechanical properties Good chemical resistance Good adhesion to fiber reinforcement Thermal stability over a wide temp. range Good resistance to moisture
Carbon fiber will results in an improvement of
Higher temp. performance capability Mechanical performance Damage resistance Extreme environment corrosion
resistance Improved dimensional control
Typical Properties High StrengthHigh
ModulusUltra-High Modulus
Density (g/cm3) 1.8 1.9 2.0 - 2.1
Young's Modulus (GPa) 230 370 520 - 620
Tensile Strength (GPa) 2.48 1.79 1.03 - 1.31
Tensile Elongation (%) 1.1 0.5 0.2
Table for carbon fibersTable for carbon fibers
The processing of fiber reinforced laminates can be divided into two main steps:
Lay–up Curing Curing is the drying and hardening (or
polymerization) of the resin matrix of a finished composite. This may be done unaided or by applying heat and/or pressure.
Lay–up basically is the process of arranging fiber–reinforced layers (laminae) in a laminate and shaping the laminate to make the part desired.
Winding Operation
Molding Operation
The most important operation in this category is filament winding. Fibers are passed through liquid resin, and then wound onto a mandrel. After lay–up is completed, the composite is cured on the mandrel. The mandrel is then removed by melting, dissolving, breaking–out or some other method.
Molding operations are used in making a large number of common composite products.
Sheet molding compound ( SMC)Resin transfer molding (RTM)PrepregPultrusionHand lay-up
In cars, CFRP is used In cars, CFRP is used in doors, hoods, in doors, hoods, fenders, chasis, and fenders, chasis, and support frames for support frames for the engine and the engine and transmission.transmission.
In airplanes, CFRP is In airplanes, CFRP is used in fuselage used in fuselage sections called sections called barrels.barrels.
Other applications, Other applications, racing bicycles, racing bicycles, rackets, fishing rods, rackets, fishing rods,
Reduces weight.Reduces weight. Improves fuel efficiency.Improves fuel efficiency. Easier to mold and work.Easier to mold and work. Reduces pollution.Reduces pollution. Lesser material used.Lesser material used. Longer lifetime.Longer lifetime. Less maintenance. Less maintenance.
A car’s pollution