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Ceramics in fixed prosthodontics considerations for use in dental practice

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Karl Lyons Department of Oral Rehabilitation Faculty of Dentistry Ceramics in Fixed Prosthodon2cs Considera2ons for use in Dental Prac2ce 1
Transcript
Page 1: Ceramics in fixed prosthodontics   considerations for use in dental practice

Karl Lyons!Department of Oral Rehabilitation!

Faculty of Dentistry

Ceramics  in  Fixed  Prosthodon2cs  Considera2ons  for  use  in  Dental  Prac2ce

1  

Page 2: Ceramics in fixed prosthodontics   considerations for use in dental practice

Karl Lyons

2  

Page 3: Ceramics in fixed prosthodontics   considerations for use in dental practice

Presentation Outline•  Ceramics in dentistry •  Types of ceramics •  Clinical indications and uses •  Case considerations

•  Preparation designs •  Fitting and adjusting •  Cementation

•  Longevity and causes of failure •  Alternatives •  Summary

3

Page 4: Ceramics in fixed prosthodontics   considerations for use in dental practice

Ceramics in Dentistry

Why?

Page 5: Ceramics in fixed prosthodontics   considerations for use in dental practice
Page 6: Ceramics in fixed prosthodontics   considerations for use in dental practice

All Ceramic Crowns

Zirconium Vs

Leucite Reinforced

Vs

Metal-ceramic

Page 7: Ceramics in fixed prosthodontics   considerations for use in dental practice

Light Dynamics in Natural Teeth

Tooth colours are produced by the colour of the dentine and pulp reflecting through the enamel layer which is influenced by the amount of demineralisation

Page 8: Ceramics in fixed prosthodontics   considerations for use in dental practice

Raptis et al. 2006

The Effect of Light Transmission Four crowns placed on tooth 11 Which two are PFM and which two are All-ceramic crowns?

Page 9: Ceramics in fixed prosthodontics   considerations for use in dental practice

In-Ceram Spinell IPS Empress

PFM PFM (with porcelain shoulder)

Note how light is blocked by the metal copings

Raptis et al. 2006

Page 10: Ceramics in fixed prosthodontics   considerations for use in dental practice

Light Transmission

Page 11: Ceramics in fixed prosthodontics   considerations for use in dental practice

Charles Land •  Invented dental porcelain in 1886 •  Granted Patent 1887 •  Platinum foil matrix

Land CH (1903) Porcelain dental art: No II. Dental Cosmos 45:615-620 John McLean & TJ Hughes •  Replaced metal reinforcement with Alumina (Al2O3) to develop first all-ceramic core The reinforcement of dental porcelain with ceramic oxides. (1965) BDJ 119(6):251-267

Evolution of Ceramic Crowns

Page 12: Ceramics in fixed prosthodontics   considerations for use in dental practice

Types of All-ceramic Monolithic crowns (1 layer)

Bilayered crowns (2 layers - core & veneer)

Eg: •  Feldspathic –CAD/CAM

blocks •  Leucite reinforced –

Empress I •  Lithium Disilicate – emax

Press or CAD •  Zirconia (recently introduced)

Eg: •  Lithium Disilicate •  Glass-infiltrated – In-Ceram Spinell •  Alumina •  Zirconia

Page 13: Ceramics in fixed prosthodontics   considerations for use in dental practice

Three main types of ceramics in dentistry 11.  Predominantly glass

•  Veneering porcelains for PFM and all-ceramics

•  Most translucent – high aesthetics

2.  Particle-filled glass (Glass-ceramics) i.  High glass content

•  Lost wax system (Dicor) [no longer available]

•  Machinable feldspar-based ceramic (Vita Mark II blocks)

•  Heat-pressed Leucite reinforced (Empress I)

(Kelly 2008)

Page 14: Ceramics in fixed prosthodontics   considerations for use in dental practice

Three main types of ceramics in dentistry 2

2.  Particle-filled glass (Glass-ceramics)

ii.  Low glass content •  Heat-pressed or CAD/CAM Lithium

Disilicate (IPS emax) •  Slip-cast or CAD/CAM Glass-infiltrated

alumina (In-Ceram)

3.  Polycrystalline (Ceramic oxides) i.  Alumina Oxide (Procera Alumina)

ii.  Zirconia (3mol%Y-TZP) (Procera

Zirconia)

Page 15: Ceramics in fixed prosthodontics   considerations for use in dental practice

Commercially Available Dental Ceramics

Page 16: Ceramics in fixed prosthodontics   considerations for use in dental practice

Flexural Strength of CeramicsFr

actu

re To

ughn

ess

[KIC

(MPa

.m1/

2 )]

Flexural Strength (MPa)

Page 17: Ceramics in fixed prosthodontics   considerations for use in dental practice

Methods for Reinforcing Porcelain

Metal-Oxides •  Aluminium Oxide •  Magnesium-Alumina Spinel •  Zirconium Oxide

Leucite Lithium Disilicate •  Dispersion strengthening •  Phase transformation toughening

Page 18: Ceramics in fixed prosthodontics   considerations for use in dental practice

VITABLOCS® Materials

VITABLOCS Block Restoration Indication

Mark II Inlays, onlays,

anterior/posterior crown and

veneer

TriLuxe Anterior/posterior

crown and veneer

TriLuxe forte Anterior/posterior

crown and veneer

RealLife

Anterior/posterior crown/ veneer

for natural aesthetics

Page 19: Ceramics in fixed prosthodontics   considerations for use in dental practice

Structural Ceramics•  Lithium disilicate

•  Excellent translucency and aesthetics •  Inlays, onlays, veneers, crowns

•  In-Ceram Spinel •  Excellent translucency and aesthetics •  Anterior crown substructure

Page 20: Ceramics in fixed prosthodontics   considerations for use in dental practice
Page 21: Ceramics in fixed prosthodontics   considerations for use in dental practice

Structural Ceramics•  In-Ceram Alumina

•  Good combination of strength and aesthetics

•  Substructure for anterior crowns and 3-unit bridges

•  In-Ceram Zirconia •  Very good strength •  Substructure for anterior and posterior

crowns and 3-unit bridges

Page 22: Ceramics in fixed prosthodontics   considerations for use in dental practice
Page 23: Ceramics in fixed prosthodontics   considerations for use in dental practice

Structural Ceramics

•  In-Ceram AL •  Very good strength •  Substructure for anterior and 3-unit

bridges and posterior crowns

•  In-Ceram YZ •  Excellent strength •  Substructure for anterior and

posterior crowns and multi-unit bridges

Page 24: Ceramics in fixed prosthodontics   considerations for use in dental practice

Alumina and Zirconia

•  The increase in crystalline content in alumina and zirconia has: •  Improved the mechanical properties allowing

all-ceramic crowns and bridges •  Is hard to machine and resistant to etching

so resin bonding is a challenge

Page 25: Ceramics in fixed prosthodontics   considerations for use in dental practice

Zirconia

Page 26: Ceramics in fixed prosthodontics   considerations for use in dental practice

Zirconia

Page 27: Ceramics in fixed prosthodontics   considerations for use in dental practice

Note the difference in shrinkage between pre-sintered and sintered substructure.

Zirconia

Images compliments Vita Zahnfabrik

Page 28: Ceramics in fixed prosthodontics   considerations for use in dental practice
Page 29: Ceramics in fixed prosthodontics   considerations for use in dental practice

Procera

Page 30: Ceramics in fixed prosthodontics   considerations for use in dental practice

Overview of VITA In-Ceram® Ceramics

Page 31: Ceramics in fixed prosthodontics   considerations for use in dental practice

Vita EnamicCAD/CAM Hybrid Ceramic

product description from Vita•  For the first time, this innovative hybrid materials

combines enormous strength with exceptional elasticity •  As a result, the material is perfectly suited for crown

restorations and moreover allows to achieve reduced wall thicknesses for minimally invasive restorations

•  Additionally, VITA ENAMIC excels by utmost reliability and precise and accurate milled restorations featuring high edge stability

•  This tooth-colored hybrid material also exhibits tooth-like material properties and produces highly esthetic results thanks to its excellent translucency

Page 32: Ceramics in fixed prosthodontics   considerations for use in dental practice

Ceramic network + Polymer network = Hybrid ceramic

VITA ENAMIC: Dental hybrid ceramic!

=!polymer-reinforced ceramic network

Reinforced materials: (e.g. carbon, reinforced concrete)!

= steel reinforced cement

Page 33: Ceramics in fixed prosthodontics   considerations for use in dental practice

Common Ceramic Core MaterialsAmorphous glass - Veneering porcelains Glass ceramics (reinforced by crystalline phases)

• Leucite reinforced - Empress I • Lithium disilicate - Empress II • Magnesium aluminium oxide - In-Ceram Spinnell

• Feldspathic Glass - Vita Mark II Blocks Glass infiltrated mixtures

• In-Ceram alumina

• In-Ceram zirconia Polycrystalline

• Alumina - Procera • Zirconia - Lava, Everest, Cercon, Procera, Zeno, Ivoclar etc

Page 34: Ceramics in fixed prosthodontics   considerations for use in dental practice

1.  Amorphous glass – Vita Mark II 2.  Crystalline glass ceramics

(reinforced by crystalline phases) 1.  Leucite reinforced - Empress I 2.  Lithium disilicate - Empress II

3.  Glass infiltrated mixture 1.  Magnesium Aluminium Oxide -

Spinell 2.  InCeram alumina 3.  InCeram zirconia

4.  Polycrystalline 1.  Alumina - Procera 2.  Zirconia – Lava

Page 35: Ceramics in fixed prosthodontics   considerations for use in dental practice

All-Ceramic Material Type! Aesthetic Properties! Applications!

Feldspathic Glass (predominantly glass)

Intrinsically tooth coloured

Anterior veneers & crowns

Can be stained & glazed

Crystalline Ceramics (particle-filled glass - high

glass content)

Intrinsically tooth coloured

Anterior veneers & crowns

Can be stained & glazed

Glass Infiltrated Mixtures (particle-filled glass – low

glass content)

Core material Core can be pigmented

Anterior and posterior crowns

Are veneered with porcelain

Polycrystalline Ceramics (no glass content)

Core material Core can be pigmented

Anterior and posterior crowns & bridges Are veneered with

porcelain

Page 36: Ceramics in fixed prosthodontics   considerations for use in dental practice

10!

8!

6!

4!

2!

0!200! 400! 600! 800! 1000!0!

Frac

ture

Toug

hnes

s (M

Pa m

1/2 )

Bending Strength (MPa) Filser et al., Quintessenz Zahntechnik 28, 1, 48-60 (2002)

Empress 1

Dicor MGC In-Ceram Spinell

In-Ceram Zirconia

In-Ceram Alumina

Zirconium oxide e.g. Zeno ZR

IPS Empress 2 Glass Ceramics

Crystalline Glass Ceramics

Aluminium Oxide

Zirconia

Vita Mark II

Aluminium Oxide Procera

Anterior Crown Anterior Bridge All Restorations

Page 37: Ceramics in fixed prosthodontics   considerations for use in dental practice

Types of Ceramic Crowns Sintered porcelain •  Feldspathic, Alumina or Leucite-reinforced Slip cast glass infused ceramic •  In-Ceram - Alumina, Spinell or Zirconia Heat pressed ceramic - Leucite or Lithium disilicate •  IPS Empress, IPS Empress 2 •  Pentron OPC, Pentron OPC 3G •  Finesse All-Ceramic Machined glass ceramic (eg CEREC 3, CEREC inLab) •  Chair-side - VitaBlocs Mark II, ProCAD •  Lab-milled - In-Ceram 2000, IPS e.max CAD, IPS Empress CAD Machined densely sintered ceramic - Alumina, Zirconia •  Procera, Lava, Everest, e.max ZirCAD

Page 38: Ceramics in fixed prosthodontics   considerations for use in dental practice

Sintered Porcelain Crowns

Page 39: Ceramics in fixed prosthodontics   considerations for use in dental practice

•  Feldspathic, Alumina & Leucite-Reinforced

•  Flexural Strengths •  55 – 75MPa (feldspar) •  90 – 120MPa (alumina) •  105 – 160MPa (leucite)

•  Clinical Survival Rates •  Aluminous 73% over 5 years •  Leucite

•  Anteriors 97% over 3 years •  Posteriors 76% over 5 years

Hankinson & Cappetta 1994; Etemadi & Smales 2006

Sintered Porcelain Crowns

Page 40: Ceramics in fixed prosthodontics   considerations for use in dental practice

Slip-Cast Glass Infused Ceramics

Page 41: Ceramics in fixed prosthodontics   considerations for use in dental practice

•  In-Ceram: Alumina, Spinell & Zirconia

•  Flexural strengths • ~400MPa (Spinell) • ~500MPa (Alumina) • ~600MPa (Zirconia)

•  Clinical survival rates • In-Ceram Alumina & Spinell = 92% to 100% over 5 yrs • In-Ceram Zirconia = 3-unit FPD 95% over 3 yrs

Wasserman et al. 2006

Slip-Cast Glass Infused Ceramics

Page 42: Ceramics in fixed prosthodontics   considerations for use in dental practice

Slip Casting Technique

Images compliments Vita Zahnfabrik

Page 43: Ceramics in fixed prosthodontics   considerations for use in dental practice

Heat-Pressed Ceramic Crowns

Page 44: Ceramics in fixed prosthodontics   considerations for use in dental practice

IPS Empress, IPS Empress 2, Pentron OPC, Pentron OPC 3G, Finesse All-Ceramic •  Flexural strengths - Leucite, Lithium disilicate • 140 – 200MPa (Leucite) • 350 – 450MPa (Li2O•2SiO2)

•  Clinical survival rates

•  Leucite 92% to 99% for anteriors over 3.5 years •  Lithium disilicate 100% over 50 months (n=27)

Chadwick 2004; Marquadt 2006

Heat-Pressed Ceramic Crowns

Page 45: Ceramics in fixed prosthodontics   considerations for use in dental practice

IPS Empress

Page 46: Ceramics in fixed prosthodontics   considerations for use in dental practice

Machined Glass-Ceramic Crowns

Page 47: Ceramics in fixed prosthodontics   considerations for use in dental practice

eg CEREC 3, CEREC inLab

•  Chair-side - VitaBlocs Mark II, ProCAD:

•  Lab-milled - In-Ceram 2000, IPS e.max CAD, IPS Empress CAD:

• Industrially fabricated - stronger and more reliable • Clinical survival rates • Feldspathic-milled = 94% over 5 years (n=17, anterior)

Bindl & Mormann 2004

Machined Glass-Ceramic Crowns

Page 48: Ceramics in fixed prosthodontics   considerations for use in dental practice

Machined Densely Sintered Crowns

Page 49: Ceramics in fixed prosthodontics   considerations for use in dental practice

Machined Densely Sintered Crowns •  Alumina, Zirconia, Zircon •  Procera, Lava, Everest, e.max ZirCAD

•  Flexural strengths •  600MPa (Alumina) •  700 - 820MPa (Zircon) •  850 - 1050MPa (Zirconia)

•  Clinical survival rates •  Procera Alumina 92% at 10 years •  Zirconia FPDs 100% of frameworks at 3 years

Odman & Andersson 2001; Sailer et al. 2006

Page 50: Ceramics in fixed prosthodontics   considerations for use in dental practice

In-Ceram AluminaEmpress2

Empress

Page 51: Ceramics in fixed prosthodontics   considerations for use in dental practice

Summary of Ceramics

Page 52: Ceramics in fixed prosthodontics   considerations for use in dental practice

Systematic Review Goodacre et al 2003!

Mean fracture rate for all-ceramic crowns increases as you move posteriorly

Anteriors 3% Premolars 7% Molars 21%

This review did not distinguish between: •  fracture modes (core or veneer chipping) •  or types of ceramic systems

Page 53: Ceramics in fixed prosthodontics   considerations for use in dental practice

Systematic ReviewPjetursson et al 2007 - All-ceramic vs PFM crowns 5yr survival rates:

PFM 95.6% All-ceramic 93.3%

85% of all-ceramic crowns failures due to core fracture Chipping usually repairable Anteriors: All-ceramics = PFM Posteriors: Material dependent

ü  Alumina oxide 95% ü  Reinforced glass ceramics (Empress) 94% ²  In-Ceram 90% ²  Glass-ceramics (Dicor) 85%

Page 54: Ceramics in fixed prosthodontics   considerations for use in dental practice

Systematic ReviewWang et al 2012 - All-ceramic single crowns

5 yr Fracture rate: (veneer + core) all systems Overall 7.7% Posteriors 10% Anterior teeth 4.4%

Core fracture: Overall 7.2% Posteriors 9.5% Anteriors 3.9%

Veneer chipping: Overall 3% Molars 3% Premolars 1.5% Canines 2.5% Incisors 2%

No clear difference found

Statistically significant

Statistically significant

Page 55: Ceramics in fixed prosthodontics   considerations for use in dental practice

Systematic ReviewSailer et al 2007 - fixed partial dentures

5yr survival rates: Metal-ceramic FPDs 94.4% All-ceramic FPDs 88.6%

Frequency of: core # veneer # Metal-ceramic FPDs 1.6% 2.9% All-ceramic FPDs 6.5% 13.6%

Mainly Lithium disilicate and In-Ceram Rare in zirconia FPD

Annual rate: Zirconia 1.98 – 12.2 Empress/emaxP 0.83 – 1.55 In-Ceram no chipping reported

Page 56: Ceramics in fixed prosthodontics   considerations for use in dental practice

Recommended IndicationsClass 1 Ceramics

•  Aesthetic ceramic for coverage of a metal or ceramic subsurface

and/or •  Aesthetic ceramic for single-unit anterior,

veneers, inlays, or onlays

Example IPS Empress, IPS e.max Ceram (Ivoclar) Della Bona, 2009

Page 57: Ceramics in fixed prosthodontics   considerations for use in dental practice

Recommended IndicationsClass 2 Ceramics

•  Aesthetic ceramic for adhesively cemented, single unit, anterior or posterior prostheses

and/or •  Adhesively cemented, substructure ceramic

for single-unit anterior or posterior prostheses

Example IPS Empress (Ivoclar), Cerec MkII (Vita) Della Bona, 2009

Page 58: Ceramics in fixed prosthodontics   considerations for use in dental practice

Recommended IndicationsClass 3 Ceramics

•  Aesthetic ceramic for non-adhesively cemented, single-unit, anterior or posterior prostheses

Example IPS e.max Press or CAD (Ivoclar) Della Bona, 2009

Page 59: Ceramics in fixed prosthodontics   considerations for use in dental practice

Recommended IndicationsClass 4 Ceramics

•  Substructure ceramic for non-adhesively cemented, single-unit, anterior or posterior prostheses

and/or •  Substructure ceramic for three-unit

prostheses not including molar restoration •  Example IPS Empress 2, (Ivoclar), Cerec MkII (Vita)

Della Bona, 2009

Page 60: Ceramics in fixed prosthodontics   considerations for use in dental practice

Factors that Influence Ceramics

•  Ceramics are susceptible to chemical corrosion and fatigue mechanisms

•  This reduces their lifetime •  Unfavourable oral conditions include:

•  Chewing forces from 100-700 N •  Moist environment at 37ºC •  Small contact area; stresses generated 3.5-890

MPa Della Bona, 2009

Page 61: Ceramics in fixed prosthodontics   considerations for use in dental practice

Survival of CeramicsTo improve mechanical behaviour of ceramics •  Select the ceramic considering location

•  Consider substructure similar to metal for PFM •  Minimise surface roughness

•  Rougher surfaces have more cracks so need fewer cycles of stress to fail

•  Chemical interaction between ceramic (crack tips) and environment (water) results in accelerated crack growth due to stress corrosion

Della Bona, 2009

Page 62: Ceramics in fixed prosthodontics   considerations for use in dental practice

Considerations in Fixed Prosthodontics

Page 63: Ceramics in fixed prosthodontics   considerations for use in dental practice

Considerations in Fixed Prosthodontics 3

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Page 64: Ceramics in fixed prosthodontics   considerations for use in dental practice

Crown MarginThe image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

Page 65: Ceramics in fixed prosthodontics   considerations for use in dental practice

Length of Edentulous Span 1The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

Page 66: Ceramics in fixed prosthodontics   considerations for use in dental practice

Length of Edentulous Span 2

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Page 67: Ceramics in fixed prosthodontics   considerations for use in dental practice

Minimum occlusogingival and buccolingual connector dimensions as a function of position of the bridge

connector and occlusal forces!

Page 68: Ceramics in fixed prosthodontics   considerations for use in dental practice
Page 69: Ceramics in fixed prosthodontics   considerations for use in dental practice

Ceramic Crown Form

Page 70: Ceramics in fixed prosthodontics   considerations for use in dental practice

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Ceramic Crown Form

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Page 71: Ceramics in fixed prosthodontics   considerations for use in dental practice
Page 72: Ceramics in fixed prosthodontics   considerations for use in dental practice

Minimum 9mm3 Tooth Preparation

Summary

Page 73: Ceramics in fixed prosthodontics   considerations for use in dental practice

Bonding Ceramic Crowns•  The crystalline content in alumina and zirconia

is resistant to etching so bonding is a challenge •  Silica coating systems (eg Rocatec and Cojet,

3M ESPE) creates a silica layer •  High-speed surface impact of silica-modified

alumina particles promotes resin bonding by: •  Rough surface allowing micromechanical bonding

to resin •  Promotes a chemical bond between the silanated

silica coated ceramic and the resin bond material

Page 74: Ceramics in fixed prosthodontics   considerations for use in dental practice

Bonding Strategies to Teeth and Restorative Materials

Page 75: Ceramics in fixed prosthodontics   considerations for use in dental practice

Commercially Available Dental Ceramics

Page 76: Ceramics in fixed prosthodontics   considerations for use in dental practice

Material properties: StrengthStrength is probably the most advertised property in the dental literature.

Page 77: Ceramics in fixed prosthodontics   considerations for use in dental practice

0 200 400 600 800 1000 1200

Zirconia

Aluminium Oxide

Lithium Disilicate - Hot Press

Lithium Disilicate - CAD/CAM

Magnesium Alliminium Oxide - Spinell

Leucite Reinforced

Feldspathic Glass

Zirconia Aluminium Oxide

Lithium Disilicate - Hot Press

Lithium Disilicate - CAD/CAM

Magnesium Alliminium

Oxide - Spinell

Leucite Reinforced

Feldspathic Glass

Series1 1100 620 470 350 400 175 80

Flexural Strength of All-Ceramic Materials in MPa

Series1

Shinogaya et al, 2001, Clin Oral Invest 5:63-68

Page 78: Ceramics in fixed prosthodontics   considerations for use in dental practice
Page 79: Ceramics in fixed prosthodontics   considerations for use in dental practice

Failure  Classifica2onBiological failures

•  Secondary caries Aesthetic failure

•  Restoration contours, value, hue, chroma Mechanical failures

•  Cracking •  Chipping fracture (veneering porcelain fracture) •  Bulk fracture (core substructure fracture) •  Debonding of the prosthesis

Page 80: Ceramics in fixed prosthodontics   considerations for use in dental practice

Mechanical Failures •  Cracking

•  Chipping of veneering porcelain •  Cohesive chipping •  Adhesive delamination

•  Bulk fracture (core substructure fracture)

Transilumination !

Veneer porcelain chipping !

Delamination !

Core fracture!

Page 81: Ceramics in fixed prosthodontics   considerations for use in dental practice

Use Transillumination for Quality Control

Page 82: Ceramics in fixed prosthodontics   considerations for use in dental practice

Custom Fabrication•  All-ceramic restorations are custom-fabricated

increasing susceptibility to fabrication defects •  Variety of techniques

•  Sintering •  Heat-pressing •  Slip-casting •  CAD/CAM •  Combined with staining or veneering step

Each technique produces fabrication defects

[from Janine Tiu]

Page 83: Ceramics in fixed prosthodontics   considerations for use in dental practice

Diamond grinding is a major source of failure-inducing flaws in dense ceramics. (Rice 2002) Zirconia CAD/CAM machining creates damage that is not fully healed by sintering process. (Kim et al 2010)

Effects of Abrasive Grinding

Thermal shock

Page 84: Ceramics in fixed prosthodontics   considerations for use in dental practice

Characteristic Trace Lines After CAD/CAM Machining!

Lava!

Procera Zr!Everest (KaVo)!

DCS Zirkon!

Page 85: Ceramics in fixed prosthodontics   considerations for use in dental practice

Veneer Chipping in Zirconia-based RestorationsSystematic reviews confirm chipping of veneering ceramic is the most frequent complication More common than with metal-ceramic or other all-ceramic restorations (Al-Amleh et al 2010, Hientz et al 2010, Schley et al 2010, Raigrodski et al 2012)

Page 86: Ceramics in fixed prosthodontics   considerations for use in dental practice

Al-Amleh et al 2010 “Clinical trials in zirconia: A systematic review Summary:

•  17 clinical trials based on 3Y-TZP •  Posterior FPD 13 studies •  Single crowns 2 studies •  Implant abutments 2 studies

•  8 brands of zirconia •  Longest trial 5yrs (only 2 studies)

Chipping of veneering porcelain •  Two of 15 studies did not report chipping •  Was common for all brands •  Incidence ranged from 0 – 54% •  Not always noticed by patients – incidental finding •  Also found at non-load bearing areas

Page 87: Ceramics in fixed prosthodontics   considerations for use in dental practice

8 17

Page 88: Ceramics in fixed prosthodontics   considerations for use in dental practice

Difference between thermal conductivity between metal substructure and YZr substructure

Page 89: Ceramics in fixed prosthodontics   considerations for use in dental practice

Reasons for Zirconia Veneer ChippingHigh tensile residual stresses locked within the veneering porcelain (Swain 2009) Zirconia is a very poor thermal conductor: •  Gold: 315 W/m-K •  Alumina: 40 W/m-K •  Zirconia: 2 W/m-K

Substructure core design •  Cap-like core do not support veneering

porcelain •  Suggested “PFM-style” cut back method

[Tholey, Swain & Thiel 2011]

Page 90: Ceramics in fixed prosthodontics   considerations for use in dental practice

PFMs cool from the inside to the outside producing systematic compression bonding from the inside to the outside. YZr crowns cool from both the inside and the outside at a similar rate resulting in a compression layer in the outer veneer and YZr coping, and an inner zone of tension within the porcelain veneer.

W/(m.K), of a gold coping = 315

W/(m.K), of a zirconia coping = 2

Thermal conductivity, W/(m.K), of porcelain = 1.4

Zone of tension

Page 91: Ceramics in fixed prosthodontics   considerations for use in dental practice

Loading Zirconia Crowns to Failure fast cooled v slow cooled

Procera Zirconia IPS e.max ZirPress

Al-Amleh 2011

Page 92: Ceramics in fixed prosthodontics   considerations for use in dental practice

Fast Cooled Samples Common features: •  Midline fissure crack •  Cracking on mesial non-loaded side •  Average 902 N

Page 93: Ceramics in fixed prosthodontics   considerations for use in dental practice

Fracture after 2 days

Courtesy: Dr. L. Gruetter (University of Geneva)

Page 94: Ceramics in fixed prosthodontics   considerations for use in dental practice

Courtesy : Dr. L. Grütter (University of Geneva)

Occlusal contact point responsible for shearing off veneering ceramic

Page 95: Ceramics in fixed prosthodontics   considerations for use in dental practice

1. Clean (cotton pellet with alcohol), rinse & dry

2. Inject siloxane impression material (light body)

3. Cover the whole crown with silicon material

Procera Alumina AllCeram (veneering ceramic failure after 4 years)

Page 96: Ceramics in fixed prosthodontics   considerations for use in dental practice

Zirconia Abutment Fracture Case description:

1. The zirconia implant abutment was screwed in tightly

2. Contact points M, D, were adjusted in situ

3. On the first bite for occlusal adjustment the crown fractured

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Zirconia abutment CARES (Straumann)

Zirconia Abutment Try-in Failure

The first bite to check the occlusion created a stress concentration at the distal margin (white arrow). The crack path is marked by the red arrows and result in the crown splitting in half.

origin Ø  Fabrication defect

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Cercon 6-unit bridge failure after 24 hours

FPD Bulk (core) Fracture

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Poor framework design •  Not enough palatal clearance •  Thin tip zirconia framework Both cause high stress concentrations Take home message:

Always try-in zirconia frameworks before veneering

Page 100: Ceramics in fixed prosthodontics   considerations for use in dental practice

All zirconia copings were rejected

Page 101: Ceramics in fixed prosthodontics   considerations for use in dental practice

No substructure support

Adequate substructure support allows for natural occlusal morphology

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Procera Alumina All-Ceram (veneering ceramic failure after 4 years)

Page 103: Ceramics in fixed prosthodontics   considerations for use in dental practice

origin

Conclusion from the replica SEM analysis: The origin of the failure was located on the occlusal-palatal cusp (wear facette). The crack continued along the arrows downwards (interproximally) to the gingiva without reaching the margins. The veneering porcelain was unsufficiently supported by the alumina core

Page 104: Ceramics in fixed prosthodontics   considerations for use in dental practice

Guidelines for Restoring Chipped !All-ceramic Restorations

Grade 1: Fracture surface can be polished Grade 2: Fracture surface can be repaired with composite resin Grade 3: Severe fracture requires restoration replacement

1.  Fracture extends into a functional area and repair is not feasible

2. Re-contouring will result in a significant unacceptable alteration of the anatomic form from the original anatomy

3. Re-contouring will significantly increase the risk of pulp trauma by the generation of heat

4. Repair with resin composite will result in unacceptable aesthetic result

(Heintze & Rousson 2010, Anusavice 2012)

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Success or Failure? •  Is a chipped all-ceramic restoration a failed

restoration? •  Restoration success is defined as the

demonstrated ability of a restoration to perform as expected

•  Acceptable surface quality •  Anatomic contour •  Function •  Aesthetics (where applicable)

•  When should we repair or replace the entire restoration?

•  Restoration failure may be defined as any condition that leads to replacement of a prosthesis

•  Why do all-ceramic fracture? •  How can we minimise this problem?

Page 106: Ceramics in fixed prosthodontics   considerations for use in dental practice

Origins of Fracture•  Fabrication flaws of various shapes

and sizes includes: •  Pores Micro-cracks •  Macro-cracks •  Machining grooves •  Air-abrasion surface defects •  Grinding adjustments surface

defects •  Location of the defect under tensile

stresses is important •  Thermal residual stresses •  Subcritical crack growth (SCCG)

•  In humid environment, cracks grow slowly but continuously Weakest link

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Early v Late Fractures•  Immediate failure or within a few hours or

days of cementation is likely to originate from a major processing flaw

(Schmitter et al 2009, Lohbauer et al 2010)

•  Failure after a few years is likely to involve subcritical crack growth and/or cyclic fatigue SCCG and/or cyclic fatigue

Page 108: Ceramics in fixed prosthodontics   considerations for use in dental practice

Most important factor affecting fracture rates:

Position of restoration in the mouth

Ferrario et al 2004 Greatest forces Molars > premolars > incisors (1/3-1/4 of molars load)

Page 109: Ceramics in fixed prosthodontics   considerations for use in dental practice

Surface area of incisal edge of anteriors and occlusal table of posteriors?

Page 110: Ceramics in fixed prosthodontics   considerations for use in dental practice

AF

Occlusal contacts on natural teeth are point contacts

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Causes of Ceramic Substructure Failure•  Fracture initiating in the connector area

•  Connector high stress area •  Chipping of the veneering material

•  Residual stresses at the core-veneer interface

•  Differences in thermal conduction between the core and veneer

•  Thick veneer layer •  Poor bonding between the core and veneer

ceramic •  Sliding occlusal contacts more damaging

than axial contacts

Page 112: Ceramics in fixed prosthodontics   considerations for use in dental practice

Summary•  Stronger ceramics are more opaque than

aesthetic ceramics •  Aesthetic restorations without much structural

need – use single layer (monolithic) ceramics •  High strength needed, less aesthetic ceramics

veneers with tooth coloured porcelain •  Any ceramic system suitable for veneers and

anterior crowns •  Only a few ceramics successful for restoring

molars •  Need to consider other clinical factors such as

adequate preparation depth and cementation

Page 113: Ceramics in fixed prosthodontics   considerations for use in dental practice

Summary•  No equivalent long-term data as for PFMs

•  ~75% at 15 years •  Many ceramics >90% after 5 years

•  Reasonable evidence available for anterior 3-unit FPDs in lithium disilicate, In-Ceram Alumina and Zirconia

•  Posterior 3-unit FPDs only zirconia indicated •  Chipping and fracture a problem •  Higher success when ceramics bonded to teeth

using resin cement rather than GIC •  Use a silica coating system or primers for acid resistant

ceramics such as zirconia

Page 114: Ceramics in fixed prosthodontics   considerations for use in dental practice

Ceramics in dentistry

Page 115: Ceramics in fixed prosthodontics   considerations for use in dental practice

Summary of Ceramics Recommendations Based on Peer Review Literature

Page 116: Ceramics in fixed prosthodontics   considerations for use in dental practice

Ceramics

Aluminous Core Slip Cast - In-Ceram

Hot Pressed - Empress Machined - Cerec , Procera

Page 117: Ceramics in fixed prosthodontics   considerations for use in dental practice

CeramicsSlip Cast

•  Build-up with core particles and fired •  High Strength •  Highly Abrasive •  Fair Marginal Fit

–  In-Ceram: crowns –  In-Ceram Spinell: crowns (more translucent) –  In-Ceram Zirconia: 3 unit FPD’s

Page 118: Ceramics in fixed prosthodontics   considerations for use in dental practice

In CeramThe image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again. The image cannot be displayed. Your

computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

Page 119: Ceramics in fixed prosthodontics   considerations for use in dental practice

What is Slip Casting?

Page 120: Ceramics in fixed prosthodontics   considerations for use in dental practice
Page 121: Ceramics in fixed prosthodontics   considerations for use in dental practice

CeramicsHot-Pressed

•  Medium to High Strength •  Low to Medium Abrasive •  Medium Translucency •  Fair Marginal Fit

– Empress & Finesse (leucite) ✦  veneers, inlays, onlays, crowns

– Empress 2 (lithium disilicate) ✦ crowns, 3-unit FPD’s

Page 122: Ceramics in fixed prosthodontics   considerations for use in dental practice

What is Hot Pressed?Lost wax casting via pressed ceramic.

Page 123: Ceramics in fixed prosthodontics   considerations for use in dental practice
Page 124: Ceramics in fixed prosthodontics   considerations for use in dental practice
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Page 126: Ceramics in fixed prosthodontics   considerations for use in dental practice
Page 127: Ceramics in fixed prosthodontics   considerations for use in dental practice
Page 128: Ceramics in fixed prosthodontics   considerations for use in dental practice

CeramicsMachined (CAD/CAM)

•  Medium to Very High Strength •  Low to Medium Abrasive •  Fair Marginal Fit •  Industrial CAD/CAM

– Procera: crowns, FPDs •  In-office CAD/CAM

– Cerec: inlays – Cerec 2 & 3: inlays, onlays, crowns

Page 129: Ceramics in fixed prosthodontics   considerations for use in dental practice

IPS e.max

KIc= 2.75 MPa√m KIc= 2.25 MPa√m

LiO2 - SiO2 (lithium disilicate)

S = 450 MPa S = 360 MPa T° = 850°C T° = 915-920°C

Page 130: Ceramics in fixed prosthodontics   considerations for use in dental practice

Images compliments Vita Zahnfabrik

VITA In-Ceram® SPINELL

Page 131: Ceramics in fixed prosthodontics   considerations for use in dental practice

VITA In-Ceram® ALUMINA

Images compliments Vita Zahnfabrik

Page 132: Ceramics in fixed prosthodontics   considerations for use in dental practice

VITA In-Ceram® ZIRCONIA

Images compliments Vita Zahnfabrik

Page 133: Ceramics in fixed prosthodontics   considerations for use in dental practice

What is CAD/CAM ?

Computer Aided Design / Computer Aided Manufacture

CEREC® 3

inLab von Sirona

inEos von Sirona

Page 134: Ceramics in fixed prosthodontics   considerations for use in dental practice

CAD/CAM ?

Page 135: Ceramics in fixed prosthodontics   considerations for use in dental practice

CAD/CAM

Page 136: Ceramics in fixed prosthodontics   considerations for use in dental practice

CAD/CAM

Page 137: Ceramics in fixed prosthodontics   considerations for use in dental practice

CAD/CAM

Page 138: Ceramics in fixed prosthodontics   considerations for use in dental practice

© Praxisfall Dr. Gunpei Koike (Japan)

CAD/CAM

Page 139: Ceramics in fixed prosthodontics   considerations for use in dental practice

© Praxisfall Dr. Gunpei Koike (Japan)

CAD/CAM

Page 140: Ceramics in fixed prosthodontics   considerations for use in dental practice

CAD/CAM

Page 141: Ceramics in fixed prosthodontics   considerations for use in dental practice

© Praxisfall Dr. Gunpei Koike (Japan)

CAD/CAM

Page 142: Ceramics in fixed prosthodontics   considerations for use in dental practice

E4D HenrySchein

Cerec Sirona

Ivoclar Procera

NobelBiocare

CAD/CAM

Page 143: Ceramics in fixed prosthodontics   considerations for use in dental practice

All Ceramic Crowns

•  Indications –  High cosmetic demand –  Incisal edge reasonably intact –  Favourable occlusion

•  Advantages –  Cosmetics –  Good tissue response –  More conservative on labial

Page 144: Ceramics in fixed prosthodontics   considerations for use in dental practice

All Ceramic Crowns

•  Contraindications –  High strength required –  Insufficient tooth structure for support –  Unfavourable occlusion

•  Disadvantages –  Reduced strength –  Not conservative –  Brittle –  Single crowns only

Page 145: Ceramics in fixed prosthodontics   considerations for use in dental practice

Types of crowns

Full gold crown (FGC)

Porcelain fused to metal (PFM)

All ceramic

Page 146: Ceramics in fixed prosthodontics   considerations for use in dental practice

Affect of the Metal CopingThe image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

Page 147: Ceramics in fixed prosthodontics   considerations for use in dental practice

Ceramic Crown Form 1The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

Page 148: Ceramics in fixed prosthodontics   considerations for use in dental practice

Occlusal ConsiderationsThe image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

Page 149: Ceramics in fixed prosthodontics   considerations for use in dental practice

Ceramic Crown Form

Page 150: Ceramics in fixed prosthodontics   considerations for use in dental practice

Tooth Preparation 1The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

Page 151: Ceramics in fixed prosthodontics   considerations for use in dental practice

Tooth Preparation 2The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

Page 152: Ceramics in fixed prosthodontics   considerations for use in dental practice

All-ceramics and Metal-ceramics

•  The need to simulate in dental porcelains the light behaviour and appearance of the natural tooth

•  Create the illusion of

nature within limited space constraints and light blocking effect of the metal substructure or ceramic substructure

Yamamoto 1985

Yamamoto 1985

Page 153: Ceramics in fixed prosthodontics   considerations for use in dental practice

Think Cosmetics

BleachingVeneers

Ceramic Crowns

Page 154: Ceramics in fixed prosthodontics   considerations for use in dental practice

Metal Ceramic Crowns

◆  Indications –  Heavily restored / endodontically treated tooth –  Cosmetics –  When ceramic crowns not possible

◆ Advantages –  Appearance compared with FGC –  Retentive

Page 155: Ceramics in fixed prosthodontics   considerations for use in dental practice

Metal Ceramic Crowns◆ Contraindications

–  Large pulp chamber –  Intact buccal wall –  More conservative restoration possible

◆ Disadvantages –  Amount tissue removal –  Occlusion difficult with glazed porcelain –  Appearance compared with ceramic

Page 156: Ceramics in fixed prosthodontics   considerations for use in dental practice

Gold Crowns

◆  Indications –  Heavily restored / endo treated tooth –  Correct occlusal plane –  Provide contours for RPD

◆ Advantages –  Strong –  Retentive

Page 157: Ceramics in fixed prosthodontics   considerations for use in dental practice

Gold Crowns

◆ Contraindications –  < Maximum retention required –  Cosmetics

◆ Disadvantages –  Amount tissue removal –  Metal display –  Vitality testing

Page 158: Ceramics in fixed prosthodontics   considerations for use in dental practice

Dimensions of the PreparationThe image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

Page 159: Ceramics in fixed prosthodontics   considerations for use in dental practice

Light TransmissionThe image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

Page 160: Ceramics in fixed prosthodontics   considerations for use in dental practice

Gold Crowns

◆  Indications –  Heavily restored / endo treated tooth –  Correct occlusal plane –  Provide contours for RPD

◆ Advantages –  Strong –  Retentive

Page 161: Ceramics in fixed prosthodontics   considerations for use in dental practice

Gold Crowns

◆ Contraindications –  < Maximum retention required –  Cosmetics

◆ Disadvantages –  Amount tissue removal –  Metal display –  Vitality testing

Page 162: Ceramics in fixed prosthodontics   considerations for use in dental practice

Preparation

The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

Page 163: Ceramics in fixed prosthodontics   considerations for use in dental practice

The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again.

Page 164: Ceramics in fixed prosthodontics   considerations for use in dental practice

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