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© SolarEdge Presented by: Presented by: Certified Installer Training 2016 SolarEdge
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Page 1: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge

Presented by:Presented by:

Certified Installer Training2016

SolarEdge

TitleSlide_Advanced

Page 2: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge

StorEdge Products

S:StorEdge_Header_StorEdgeProducts

Page 3: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge33

StorEdge Inverter and StorEdge Interface

maximize self consumption

time-of-use (TOU)

backup capability

easy retro-fit

maximize self consumption

time-of-use (TOU)

backup capability

easy retro-fit

Inverter

StorEdgeInterface

Battery

StorEdgeInverterBattery

S:StorEdge_InverterAndInterface

Page 4: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge44

StorEdge Solution With Backup Power

SolarEdge Single Phase StorEdge Inverter

SolarEdge Modbus Meter

The StorEdge inverter manages battery, system energy and backup power,in addition to its functionality as a DC PV inverter

For production / consumption readings

Meter is not required for a backup-only solution

S:StorEdge_Solution_Inverter

Battery Pack

High-voltage, high-efficiency DC coupled battery

Ideal for maximizing self-consumption and powering backed-up loads

Page 5: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge55

StorEdge Retrofit Solution

SolarEdge Single Phase Inverter

StorEdge Interface

The SolarEdge inverter manages battery andsystem energy, in additionto its functionality as aDC PV inverter

Allows connection of the battery pack with a SolarEdge inverter

(not including backup functionality)

S:StorEdge_Solution_Interface

SolarEdge Modbus Meter

Battery Pack

For production / consumption readings

High-voltage, high-efficiency DC coupled battery

Ideal for maximizing self-consumption and powering backed-up loads

Page 6: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge66

StorEdge Inverter: Typical Setup

RS485

AC

DC

Grid

optional:

Backed-up Loads Loads

StorEdgeInverter

Meter

PowerOptimizers

Battery

S:StorEdge_UseCase_TypicalInverter

Page 7: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge77

Operation Mode – Max. Self Consumption

Grid

Using PV energy is prioritized over using grid energy

Storing PV energy is prioritized over feeding excess PV energy into grid

PowerOptimizers

Meter

StorEdgeInverter

optional:

Backed-up Loads Loads

Battery

S:StorEdge_Mode_MSC

Page 8: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge88

Operation Mode – Time-Of-Use

Grid

Charging/discharging of battery according to pre-defined time-table (15min segments)

Usually applies when using a tariff with peak / off-peak rates

Meter

PowerOptimizers

StorEdgeInverter

optional:

Backed-up Loads Loads

Battery

S:StorEdge_Mode_TOU

Page 9: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge99

Operation Mode – Backup

Grid

PV & battery energy will supply backed-up loads during a power outage

Meter

PowerOptimizers

StorEdgeInverter

Backed-up Loads Loads

Battery

S:StorEdge_Mode_Backup

Page 10: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge1010

Retrofit existing 1ph SolarEdge systems

Retrofit Existing Systems

RS485

ACDC

Grid

PowerOptimizers

StorEdgeInterface

Loads

Inverter

Meter

Battery

S:StorEdge_UseCase_Retrofit_SE

Inverters fromproduction week 40/2014 and newer (CPU v3.xxx and DSP1 1.210.693+)only require firmware upgrade

Inverters fromproduction week 25/2012 up to production week 39/2014require a hardware upgrade

Page 11: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge

StorEdge Design Flexibility

S:StorEdge_Header_DesignFlexibility

Page 12: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge1212

Retrofit Existing Systems

Retrofit existing non-SolarEdge systems

RS485

ACDC

Grid

DC

Non-SolarEdgeInverter

(1ph or 3ph)

optionalMeter

Loads

Meter

StorEdgeInverter

Battery

S:StorEdge_UseCase_Retrofit_3rd

Battery gets charged through AC-coupling

Page 13: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge1313

Two Batteries for Additional Capacity

RS485DC

Grid

Meter

PowerOptimizers

AC

optional:

Backed-up Loads Loads

StorEdgeInverter

BatteryBattery

S:StorEdge_UseCase_2Batt

Page 14: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge1414

3 Phase PV + 1 Phase StorEdge

RS485

ACDC

Grid

DC

SolarEdge3ph Inverter

RS485-E

Loads

Meter

PowerOptimizers

StorEdgeInverter

Battery

S:StorEdge_UseCase_3ph

Battery gets charged through AC-coupling

RS485 Expansion Kit required

Page 15: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge1515

3x 1 Phase

RS485

3ph AC

Grid

DC

RS485-E

Meter

PowerOptimizers

PowerOptimizers

PowerOptimizers

Loads

StorEdgeInverter

StorEdgeInverter

StorEdgeInverterBattery

Battery

Battery

S:StorEdge_UseCase_3x1ph

Page 16: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge1616

Modular Design Example

RS485

3ph AC

Grid

DC

RS485-E

SolarEdge3ph Inverter

DC

1x 3ph SolarEdge Inverter

2x 1ph SolarEdge StorEdge Inverter

3x Battery Pack

Meter

PowerOptimizers

PowerOptimizers

PowerOptimizers

LoadsStorEdgeInverter

StorEdgeInverter

Battery Battery

Battery

S:StorEdge_UseCase_DesignExample

Page 17: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge

What’s New

HD-Wave

S:WhatsNew_HDwave_Header

Page 18: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge1818

Distributed switching and powerful DSP processing to synthesize a clean sine wave for a dramatic reduction in the magnetics and heavy cooling elements

HD-Wave

Cooling Components

Magnetics Electronics

S:WhatsNew_HDwave1

Page 19: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge1919

Magnetics and cooling elements are no longer the barriers to progress

Breaking the Mold

Current Technology HD-Wave Technology

16 x less magnetics

S:WhatsNew_HDwave2

Page 20: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge2020

Magnetics and cooling elements are no longer the barriers to progress

Breaking the Mold

Current Technology HD-Wave Technology

2.5 x less cooling elements

S:WhatsNew_HDwave3

Page 21: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge2121

More Reliable Internal Components

Switching ElementsCurrent Technology

Bulky and medium-performing

transistor switches

HD-Wave Technology

Much smaller, efficient and

cost effective standard silicon

switches

HD-Wave Technology

Utilizes thin-film instead of

electrolytic capacitors

Current Technology

Utilizes electrolytic capacitors

as industry standard

Capacitors

S:WhatsNew_HDwave4

Page 22: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge2222

Powered by HD-Wave

Next Gen HD-Wave Inverter

Power: 6 kW

Volume: 14.5 liters

Weight: 9.5 kg

Efficiency: 99%

Current SolarEdge Inverter*

Power: 6 kW

Volume: 29.9 liters / 7.9 gallons

Weight: 22 kg / 48.5 lbs

Efficiency: 97.5%

* Already one of the smalleststring inverters on the market

S:WhatsNew_HDwave5

Page 23: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge2323

Small and lightweight at <10 kg

99% weighted efficiency (33%-50% less losses than the market)

Superb reliability due to lower heat dissipation & thin-film instead of electrolytic capacitors

Up to 155% oversizing allowed

Backward compatible with existing SolarEdge systems

A New Era for PV Inverters

S:WhatsNew_HDwave6

Page 24: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge2424

HD-Wave vs. Traditional Technology

Distributed multi-level switching elements creates a sine wave

Powerful DSP processor synthesizes a clean sine wave

Less magnetics is required for filtering

Highly efficient design with minimal heat loss reduces cooling requirements

1

2

3

Today, inverter switching elements create a crude sine wave

Magnetics filter a sine wave

Metallic enclosures, cooling systems and fans dissipate heat

1

2

HD-Wave Technology Traditional Technology

3

S:WhatsNew_HDwave7

Page 25: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge

What’s New

Device Control

S:WhatsNew_DeviceControl_Header

Page 26: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge2626

Morning Noon Evening

Device Control is designed to automatically use excess PV power in order to increase solar energy usage

Easy and intuitive user device configuration and control

SolarEdge Device Control Offering

Morning Noon Evening

With Device Control

Excess energy

Excess energy

* The graph is for illustration purposes only

Without Device Control

Consumption shift

S:WhatsNew_DeviceControl1

Page 27: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge2727

Device Control Products

S:WhatsNew_DeviceControl2

Immersion Heater Controller

Plug-In Socket with Meter

AC Switch With Meter

Dry Contact Switch

Maximizing self consumption by adjusting the output power based on excess PV power

Cost effective energy storage

Built-in consumption meter

ZigBee wireless communication

Suitable for typical home appliances such as heaters, garden lightings, fan and more – AC loads up to 3kW

Enables repetitive scheduled operation and remote ON/OFF functionality

ZigBee wireless communication

Suitable for Smart Grid Ready appliances such as heat pump control

Supports wide input voltage range

Enables repetitive scheduled operationand remote ON/OFF functionality

ZigBee wireless communication

Page 28: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge2828

Immersion Heater Controller

Towards AC mains

Immersion Heater Controller

Immersion Heater

Automatic diversion of surplus PV energy to provide hot water and highly cost effective energy storage

SolarEdge Meter is required

Remote ON/OFF functionality

Scheduled and customized operation schedules

Push button for “immediate” 1 hour operation

Suitable for purely resistive loads of up to 3kW

Maximum load current of 13A

ZigBee wireless controller

S:WhatsNew_DeviceControl3

Page 29: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge2929

Plug-In Socket and AC Switch

Designed for controlling typical home appliances such as garden lightings, ceiling fans, night lamps, pool pumps and more

Remote ON/OFF functionality

Scheduled and customized operation schedules

Suitable AC loads of up to 3kW

Power supply: 90-250 Vac; 50/60 Hz

ZigBee wireless controller

S:WhatsNew_DeviceControl4

Page 30: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge3030

Dry Contact

Designed for controlling DC loads and high power AC loads using an external relay such as Smart Grid-Ready heat pumps

Remote ON/OFF functionality

Scheduled and customized operation schedules

Dry contact voltage range: 0-250 V

Maximum load current of 13A

ZigBee wireless controller

S:WhatsNew_DeviceControl5

Page 31: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge

Product Details

Details_SectionHeader

Page 32: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge3232

8-48V

~=350V

Inverter (DC/AC)Fixed input/output voltage ratio for highest efficiency

OptimizerDC/DC “Buck-Boost” converter can increase or decrease the output voltage.

1-60V

P300

System Topology

230V

Details_Topology

Page 33: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge3333

Optimizer

output

buck-boost converter

to string

input

Details_Optimizer

Page 34: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge3434

Inverter

DC AC

DC AC

Details_Inverter_HDwave

Page 35: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge3535

~=0.0V

0.0V

0.0V

0.0V

Voltage <6VInverter is in nightmode (standby)

0A0A

Wake-up Process

230V

Details_WakeUp1

Page 36: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge3636

~=1.0V

1.0V

1.0V

1.0V

Voltage >=6VInverter wakes up from nightmode

0A

and starts sending out wake-upsignals on the DC line

wake-up signal:- Transmitted constantly during operation- Transmit frequency: 58-66 kHz

Wake-up Process

Details_WakeUp2

230V

0A

Page 37: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge3737

~=1.0V

1.0V

1.0V

0A

230V

Wake-up signal receivedOptimizers switch from safety mode to production mode and start increasing their output voltage

Wake-up Process

Details_WakeUp3

0A

1.0V

Page 38: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge3838

~=38.0V

38.0V

38.0V

0A0A

Wake-up signal receivedOptimizers switch from safety mode to production mode and start increasing their output voltage

Wake-up Process

Details_WakeUp4

230V

38.0V

Page 39: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge3939

380V~=38.0V

38.0V

38.0V

38.0V

Wake-up Process

Voltage ~380VWhen the required voltage is reached, the inverter checks the grid parameters and starts power production

0A 0A

Details_WakeUp5

230V

13.2A8A

Page 40: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge4040

~=

Every 5mineach optimizer sends out its measurement data on the DC line.- Transmit frequency: 72-80 kHz

A flashing yellow LEDsignalizes reception of ameasurement data set.This data is forwarded to the SolarEdge monitoring server.

Monitoring Telemetries

Details_WakeUp6

230V

Page 41: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge

Concept of Operation

Concept_SectionHeader

Page 42: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge4242

1

9

10

2

39V

39V

1.0V

1.0V

1.0V

1.0V

39V

39V

~10V=

Safe voltage

10x Optimizer

0A

0A

0A

0A

VOC

Safety mode1V per Optimizer

“OFF”

SolarEdge System – Safety Mode

Concept_1

230V

Safe voltage

Page 43: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge4343

1

9

10

2

7.4A

28

0W

28

0W

28

0W

28

0W

31V

31V

38.0V

I

V

9

31

I

V

9

31

I

V

9

31

I

V

9

31

38.0V

38.0V

38.0V

7.4A

9A

9A

31V

9A

31V

9A

7.4A

~380V=

10x Optimizer

2800W

2800W / 380V = 7.4A

280W / 7.4A = 38V

230V

Fixed DCInput Voltage1-ph inverter = 350V1-ph HDwave = 380V3-ph inverter = 750V

Concept_2

SolarEdge System – Ideal System

Page 44: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge4444

40V

40V

20V

40V

7A

7A

20V

14

0W

7A

7A

1

9

10

22

80

W2

80

W2

80

W

31V

9A

31V

9A

31V

9A

~380V=

7

I

V20

2660W

2660W / 380V = 7A

140W / 7A = 20V

280W / 7A = 40V

10x Optimizer

230V

Fixed DCInput Voltage

SolarEdge System – Shaded Module

Concept_3

9x40V+1x20V= 380V

I

V

9

31

I

V

9

31

I

V

9

31

Page 45: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge4545

42.3V

42.3V

0.0V

42.3V

6.6A

0A

0V

0W

6.6A

6.6A

1

9

10

22

80

W2

80

W2

80

W

31V

9A

31V

9A

31V

9A

~380V=

10x Optimizer

2520W

2520W / 380V = 6.6A

SolarEdge System – Dead Module

280W / 6.6A = 42.3V

230V

Fixed DCInput Voltage

Concept_4

9x42.3V= 380V

I

V

9

31

I

V

9

31

I

V

9

31

I

V

00

Page 46: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge4646

Traditional PV system design

Option 1: SolarEdge Design Rules

Option 2: SolarEdge Site Designer

Option 3: 3rd Party Simulation Tools

Oversizing

Maximum String Current

System Design

Design_SectionHeader

Page 47: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge

Traditional PV system design

Design_SubHead_Traditional

Page 48: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge4848

Design steps

Determine string length:

Calculate Voc at min. temperature and Vmpp at max. temperate

Using calculated Voc, Vmpp and the inverter input voltage range, calculate min/max string length

Group modules into strings of permitted equal length

Design physical layout, considering shading and facets

Many design constraints that may limit installation area

Limited string length (number of modules)

All strings must match

Same string length

Same orientation (tilt + azimuth)

Same module type

Shading avoidance

Unmatched strings require multiple inverters or MPP trackers

Traditional Design Guidelines

Design_Traditional

Page 49: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge

Option 1:SolarEdge Design Rules

Design_SubHead_DesignRules

Page 50: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge5050

Find an Optimizer model, which is compatible with the modules.

Calculate the maximum module voltage (at lowest temperature) from the module datasheet values

Module+Optimizer compatibility can also be checked with the SolarEdge Site Designer

Module + Optimizer Selection

Design_Rules1

P300 P350 P500 P404 P405 P600 P700 P800P P800S

Compatible with module type 60-cell 60/72-cell 96-cell 60/72-cell Thin-film 2x 60-cell 2x 72-cell 2x 96-cellHigh Power & Bi-facial

Rated Input Power (@STC) 300W 350W 500W 405W 405W 600W 700W 800W 800W

Absolute Maximum Input Voltage (Voc at lowest temperature)

48V 60V 80V 80V 125V 96V 125V 83V 120V

MPPT Operating Range 8-48V 8-60V 8-80V 12.5-80V 12.5-105V 12.5-80V 12.5-105V 12.5-83V 12.5-120V

Maximum Input Current (ISC) 10A 11A 10.1A 10.1A 10.1A 10.1A 10.1A 14A 12.5A

Maximum Output Voltage 60V 60V 60V 85V 85V 85V 85V 85V 85V

Maximum Output Current 15A 15A 15A 15A 15A 15A 15A 18A 18A

New Products:P404 for short stringsP800p for 2x 95 cellP800s for high power and bi-facial

Page 51: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge5151

Manually Checking Compatibility

Electrical data (STC: 1000W/m², 25°C)

Power rating Pmpp 265Wp

Rated voltage Vmpp 30.7V

Rated current Impp 8.67A

Open circuit voltage VOC 38.1V

Short circuit voltage ISC 9.01A

Thermal data

Temp coeff. of ISC +0.04 %/°C

Temp coeff. of VOC -0.33 %/°C

Temp coeff. of PMPP -0.43 %/°C

Module datasheet:

Location: San Francisco

Minimum temperature: -5°CMaximum temperature: 40°C

Maximum voltage at lowest temperature

-30°C · -0.33 %/°C = 9.9%(30°C lower temp. causes 9.9% voltage increase)

38.1V + 9.9% = 41.87V(max. voltage reached at lowest temp temperature)

STC = 25°C30°C colder than STC ∆= -30°C15°C warmer than STC ∆= 15°C

Design_Rules_TempCalc1

Page 52: Certified Installer Training 2016 - RemaTarlazzi · 3 © SolarEdge StorEdge Inverter and StorEdge Interface maximize self consumption time-of- use (TOU) backup capability easy retro

© SolarEdge5252

Manually Checking Compatibility

Calculated numbers

VOC at lowest temp 41.87V

VMPP at lowest temp 33.74V

VMPP at highest temp 29.18V

Electrical data (STC: 1000W/m², 25°C)

Power rating Pmpp 265Wp

Rated voltage Vmpp 30.7V

Rated current Impp 8.67A

Open circuit voltage VOC 38.1V

Short circuit voltage ISC 9.01A

P300

Rated Input DC Power (@STC) 300W

Absolute Maximum Input Voltage(Voc at lowest temperature)

48V

MPPT Operating Range 8-48V

Maximum Input Current (ISC) 10A

Maximum Output Voltage 60V

Maximum Output Current 15A

Optimizer datasheet:Module datasheet:

Design_Rules_TempCalc2

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© SolarEdge5353

When connecting 2 modules to 1 optimizer (P405,P600,P700,P800s,P800p),make sure the combined Voc or Isc don´t exceed the optimizer rating

2-to-1 Setup

Design_Rules_2to1-1

Max PSTC 405W

Max VDC 125V

Max ISC 10.1A

P405

PMAX 185W

VOC @ -20°C 34.4V

ISC 8.4A

Series Parallel

PMAX 370W 370W

VOC @ -20°C 68.8V 34.4V

ISC 8.4A 16.8A

Example 1:Low power crystalline modules

2x =

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© SolarEdge5454

2-to-1 Setup

Design_Rules_2to1-2

Max PSTC 405W

Max VDC 125V

Max ISC 10.1A

Example 2:Thinfilm modules

2x =PMAX 145W

VOC @ -20°C 121.4V

ISC 2.2A

Series Parallel

PMAX 290W 290W

VOC @ -20°C 242.8V 121.4V

ISC 2.2A 4.4A

When connecting 2 modules to 1 optimizer (P405,P600,P700,P800s,P800p),make sure the combined Voc or Isc don´t exceed the optimizer rating

P405

Optimizer with dual inputs, branch cables or Y-adaptors

P405 and P800p optimizers are available with dual inputs

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© SolarEdge5555

Min OPs/String Max OPs/String Pmax/String

1-phase P300, P350, P500 8 25 5,25 kW

P404, P405 6 25

3-phase P300, P350, P500 16 50 11,25 kW

P404, P405 13 50

P600 (≥SE15K), P700 (≥SE16K) 13 30

P800s (≥SE16K), P800p (≥SE16K) 12 30 13,50 kW

String A:

String B:

Each string has to follow one of these rules:

Only optimizers from the same row can be mixed within one string!

SolarEdge Design Rules

Design_Rules2

No limit per facet.Check SolarEdge Site Designer for

energy estimate.

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© SolarEdge5656

The information about the string design rules can be foundin the optimizer datasheets:

SolarEdge Design Rules

Design_Rules2_fromDatasheet

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© SolarEdge

Option 2:SolarEdge Site DesignerWhat’s Important

Design_SubHead_SiteDesigner_WhatsImportant

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© SolarEdge5858

Edit Design

Design_SiteDesigner13

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© SolarEdge5959

Design_SiteDesigner_Yield1

Yield Factor

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© SolarEdge6060

Design rule P3001-ph: min 8 optimizers per string

East4x modules

with P300

West4x moduleswith P300

OP = 4

Design_SiteDesigner_Yield2

Yield Factor - Example

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© SolarEdge6161

Design rule P3001-ph: min 8 optimizers per string

OP = 8

Design_SiteDesigner_Yield3

East4x modules

with P300

West4x moduleswith P300

Yield Factor - Example

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© SolarEdge6262

Design rule P3001-ph: min 8 optimizers per string

OP = 8

Design_SiteDesigner_Yield4

East4x modules

with P300

West4x moduleswith P300

Yield Factor - Example

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© SolarEdge6363

Design rule P3001-ph: min 8 optimizers per string

OP = 4

Design_SiteDesigner_Yield5

East4x modules

with P300

West4x moduleswith P300

Yield Factor - Example

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© SolarEdge

Option 3:3rd Party Simulation Tools

Design_SubHead_3rdParty

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© SolarEdge6565

Step 1: Define the PV layout in the 3D scene

Step 2: Partition the PV area into small “strings” the size one sub-module

Select “According to module strings” in the near shading dialog

Step 3: Design the inverters/strings in the system screen

For BOM list utilize SolarEdge site designer

PVsyst: Workflow

Download the PVsyst application note

Design_3rdParty_PVsyst

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© SolarEdge6666

Step 1: Define the PV layout on the roof

Step 2: Select the correct power optimizer

Automatically assign power optimizers to modules

Step 3: Change the mismatch loss to 0% and run the simulation

For BOM list utilize SolarEdge site designer

PV*SOL: Workflow

Download the PVsol application note

Design_3rdParty_PVsol

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© SolarEdge

Oversizing

Design_SubHead_Oversizing

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© SolarEdge6868

Inverter DC/AC oversizing of up to 135% is allowed

No string oversizing allowed! Make sure that the string design rules are followed under all circumstances:

If more strings are necessary than inputs are available, use an external combiner box or Y-adaptors

Oversizing of power optimizers is not allowed

Oversizing

Min OP Max OP Pmax PDC / PAC

8 25 5,25kW 135%

Min OP Max OP Pmax PDC / PAC

8 25 5,25kW 135%

Design_Oversizing1

SE5000

2 x 11 x 250W = 5500W

SE5000

22 x 250W = 5500W

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© SolarEdge6969

SE27.6KInverter over-sizing: up to 135% (37.25kWp DC)

Maximum string power: 11.25kW

String over-sizing of up to 13.5kW per string allowed, if:

P600 or P700 are used

AND 3 strings are connected to the inverter

AND Maximum power difference between strings: 2000W

Oversizing Exceptions

Design_Oversizing_Exceptions1

String 1: 13.5kW

String 2: 11.5kW

String 3: 12.0kW

2000W = Max. P difference

Design_Oversizing_Exceptions1

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© SolarEdge

Maximum String Current

Design_SubHead_MaxStringCurrent

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© SolarEdge7171

The maximum string current is calculated by dividing the strings module Wp by the nominal DC voltage of the inverter

Maximum String Current

1

102

80

W2

80

W

~380V=

10x280W = 2800W2800W / 380V

= 7.4A

Fixed DCInput Voltage1-ph inverter = 350V1-ph HDwave = 380V3-ph inverter = 750V

230V

Design_MaxStringCurrent

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© SolarEdge

Installation

Installation_IntroPage

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© SolarEdge7373

Installation

Communication Options

Installation Commissioning

Installation

Installation_SectionHeader

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© SolarEdge7474

Do NOT leave open connectors exposed to water

Leave room for air ventilation (2,5cm)

Don´t forget the stickers!

Installation – What’s Important

Multi Contact MC4

Installation_Quick1

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© SolarEdge7575

Max. length of string extensionfor ≤ SE17K: 300m or 2x150mfor ≥ SE25K: 700m or 2x350m

Check safety voltages

Keep inverter clearances

Installation – What’s Important

Installation_Quick2

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© SolarEdge7676

Horizontal Mounting

Installation_MountInverter_Horizontal

3 phase inverters can be mounted almost horizontally

A minimum incline of 10° is needed

Min 10°

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© SolarEdge7777

SE25K and larger:Can be ordered with an optional DC Safety Unit, which is mounted underneath the inverter

Inverter DC Connection

Installation_InverterDC_DCD

DC terminal blocks

Fuse holders* Surge protectors

Mechanical DC safety switch

* Note: Can be ordered with and without DC fuse holders

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© SolarEdge7878

String Polarity

Installation_StringPolarity

+ +

- -

+

-?

?

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© SolarEdge7979

Check String Voltage

1

9

10

2

10x Optimizer 10V ?

Installation_String1

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© SolarEdge8080

String Voltage Is Too High

1

9

10

2

10x Optimizer 10V ?

37V

Installation_String2

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© SolarEdge8181

1

9

10

2

10x Optimizer 10V ?

10

Installation_String3

9

8

String Voltage Is Too High

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© SolarEdge8282

1

9

10

2

10x Optimizer 10V ?

Installation_String4

String Voltage Is Too Low

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© SolarEdge8383

1

9

10

2

10x Optimizer 10V ?

Installation_String5

String Voltage Is Too Low

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© SolarEdge8484

1

9

10

2

10x Optimizer 10V ?

0V

1V

1V

1V

Installation_String6

String Voltage Is Too Low

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© SolarEdge8585

1

9

10

2

10x Optimizer 10V ?

Array 1: 9 optimizercorrect polarity → 9V

Array 2: 1 optimizerreverse polarity → -1V

Installation_String7

String Voltage Is Too Low

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© SolarEdge8686

Before turning on the inverter, it needs to be activatedActivation ensures correct firmware, country and language settings.

Remove the activation card from the box

Verify that the serial number on the cardmatches the serial number on the inverter

Insert the activation card into the designated slotlocated on the back of the invertercommunication board

The slot is indicated by a label:

Inverter Activation

Installation_InverterActivation1

HDwave communication board

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© SolarEdge8787

Turn on the AC

The LCD will indicate when activation is taking place and when it is completed

Do not press the inverter buttons during activation

Do not disconnect the AC power

If case the activation fails:

manual activation code is printed on the inverter’s specification label

or available from the SolarEdge support team

Inverter Activation

Installation_InverterActivation2

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© SolarEdge8888

In order to assure the latest software version, you can update the inverter byrequesting an update file from the SolarEdge Support

Copy this .bsuf file onto an empty micro SD card

Switch OFF the ON/OFF switch and wait for Vdc to drop below 50V

Switch OFF the inverters AC breaker

Remove the activation card

Insert the micro SD card with the update file.Some inverters require a SD card adaptor

Turn the AC breaker back ON to install the update

Turn the ON/OFF switch back ON to start power production

Good Practice – Inverter Update

OR

Installation_InverterUpdate

HDwave communication board

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© SolarEdge

Inverter ConfigurationOption 1: Four Buttons

Installation_SubHead_InverterConfig1

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© SolarEdge9090

Push and hold the Enter key (3 ) for 5 seconds

Enter password – 12312312

You are now in the main settings menu

Use the buttons (1) / (2) to move the cursor up/down

Press Enter (3 ) to enter the menu you selected

Use (ESC) to go back to the previous menu

Setup Menu Navigation

Installation_InverterMenuNavigation

ESC 1 2 3a

2ESC 1 3a

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© SolarEdge

Installation_SubHead_InverterConfig2

Inverter ConfigurationOption 2: Single LCD Push Button

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© SolarEdge9292

Push and hold the LCD button for about 5 seconds

When this screen appears, release the button to enter the menu:

Inverter Configuration

LCD buttonON/OFF switch

Installation_InverterLCDMenu1

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© SolarEdge9393

You can navigate the menu with short- and long-presses of the LCD button

a short-press will scroll down to the next menu option

a long-press (3 sec.) will enter the selected item

In order to move up one menu level or to exit the menu, choose the “Exit” option

All power production relevant settings (country, power control) are not accesible throughthe external LCD Button and must be configured with the internal push buttons

Inverter Configuration

Installation_InverterLCDMenu2

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© SolarEdge

Communication Options

Installation_SubHead_Comm

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© SolarEdge9595

Optional

ZigBee Wifi GSM Secondary RS485

Max. distance –~50m indoor~400m outdoor

Max. distance –~50m indoor~400m outdoor

Max. distance - 1000m

Built-In

Ethernet RS485

Max. distance - 100m Max. distance - 1000m

Communication Options

Installation_CommOverview

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© SolarEdge9696

Communication Board

RS485RS485

Ethernet

Power control(GPIO)

Power control(GPIO)

RS485 termination switches

ZigBee/WiFi/RS485-E socket

Installation_CommBoard

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© SolarEdge9797

Communication Board – HD Wave

RS485

RS485Ethernet

Power control(GPIO)

Power control(GPIO)RS485 termination switches

ZigBee/WiFi/RS485-E socket

Installation_CommBoard_onlyHDwave

GSM

Ethernet

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© SolarEdge9898

It is advised to connect the communication during the initial inverterinstallation and not at a later stage

Identify disconnected or not working optimizers and modules

It allows SolarEdge Support to log into the system in case yourun into a problem and need remote assistance

Tips&Tricks: Connect Communication

Installation_GoodPractice_ConnectComm

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© SolarEdge

Ethernet

Installation_SubHead_Ethernet

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© SolarEdge100100

SolarEdgeMonitoring Portal

Ethernet Router

Ethernet

Ethernet cables are used to connect inverters to the SolarEdge Monitoring Portal through an Ethernet router and the Internet

CAT5/6 Ethernet cable up to 100m length

LAN is preconfigured by default

Ethernet Connection

Installation_Ethernet1_HDwave

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© SolarEdge101101

Route the Ethernet cable through the cable gland

Plug the Ethernet cable‘s RJ45-plug into the RJ45-socket on the communication board

Ethernet Connection

Cable gland

RJ45 socket

slit forEthernet cable

Installation_Ethernet2

Cable gland

RJ45 socket

slit forEthernet cable

HD-Wave inverter

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© SolarEdge102102

There are 2 color coding standards for ethernet cabling

Ethernet Cable Crimping

RJ45 pin T568-A standard T568-B standard

1 White/Green White/Orange

2 Green Orange

3 White/Orange White/Green

4 Blue Blue

5 White/Blue White/Blue

6 Orange Green

7 White/Brown White/Brown

8 Brown Brown

Installation_Ethernet3

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© SolarEdge103103

The most simple and stable communication is achieved, by using direct Ethernet wiring between inverter and router.

When running an ethernet cable is not practical, we recommendusing SolarEdge wireless products (ZigBee, WiFi).

3rd party products (WiFi Extenders, PLC adaptors)may be difficult to configure, can cause connectionlosses and are not supported.

From our past experience PLC adaptors haveproven to be not reliable. They easily loose theirconnection in noisy grid conditions.

Tips&Tricks: Ethernet Connection

Installation_Ethernet4

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© SolarEdge104104

The inverter is preconfigured to use the Ethernet port to connect to the monitoring server

By default DHCP is used to automatically retrieve an IP address from the router

To verify the settings or manually set a static IP:Select “Communication”

Verify “Server” is set to “LAN”

Enter the menu “LAN Conf”

Configure Ethernet

Installation_Ethernet5

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© SolarEdge105105

Setting manual IP :

Exit menu

Verify <S_OK>

Static IP Configuration

Disable DHCP

Set according to your local network

Leave at default settings

Installation_Ethernet6

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© SolarEdge106106

Exit the inverter’s settings menu by pushing the ESC button

Now keep pushing the green LCD button at the bottom of the inverter until you get to the “Server / Status” screen

Verify Communication

1) Ethernet cable

Status bits:1 – OK0 – not OK

2) DHCP IP

3) Ping to first router/switch

4) Ping to google.com

5) Ping to SolarEdge Server 1

6) Ping to SolarEdge Server 2

7) Ping to SolarEdge Server 3

8) Communication with SolarEdge Server

Communication with SolarEdge Server

Selected data output interface

All status bits OK

Installation_VerifyCommunication

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© SolarEdge

RS485

Installation_SubHead_RS485

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© SolarEdge108108

Connect multiple inverters (max. 32) with a RS485 bus

Four-wire twisted-pair cable up to 1000m

Only the master needs to be physically connected to the Internet

Slaves are preconfigured by default

RS485 Connection

Installation_RS485_1_HDwave

SolarEdgeMonitoring Portal

Ethernet Router

EthernetRS485RS485 RS485

MasterSlaveSlaveSlave

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© SolarEdge109109

Connect the bus using the left RS485-1 port

Use a twisted pair for A and B

The termination DIP switch on the first andlast device of the bus need to be activated

RS485 Wiring

HD-Wave Communication Board

RS485-1 termination: move left switch up to activate

Installation_RS485_2_HDwave

RS485-1B A G

Terminated

RS485-1B A G

RS485-1B A G

RS485-1B A G

Terminated

RS485-1

B A G

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© SolarEdge110110

Enter the master inverter’s main settings menu

Select “Communication”

Select “RS485-1 Conf”

Set “Device Type” to SolarEdge <SE> (default)

Set “Protocol” to Master <M>

Select “Slave Detect” and confirm (select yes)After the detection has finished the display shouldshow you the correct number of connected slaves

Note: The slaves do not need to be reconfigured

RS485 Master Configuration

Installation_RS485_3

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© SolarEdge

ZigBee

Installation_SubHead_ZigBee

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© SolarEdge112112

ZigBee Home Gateway Kit:1x ZigBee Home Gateway

1x ZigBee Slave Kit (ZigBee card, antenna, mounting bracket, rf cable)

Zigbee Home Gateway Kit

Installation_ZigBee1_HDwave

Installed inside inverter

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© SolarEdge113113

Up to 15 devices can be connected to a single ZigBee Gateway

ZigBee Slave Kit:ZigBee card, antenna, mounting bracket, rf cable

Additional Slave Units

Installation_ZigBee2_HDwave

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© SolarEdge114114

The repeater will be installed between the inverters and the home gateway in order to extend the ZigBee range

The ZigBee Repeater does not require a specific configuration

It will be detected and indicated like other ZigBee slaves (as inverters) by the ZigBee Home Gateway

Extending the ZigBee Range

Installation_ZigBee3_HDwave

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Turn the inverter AC power OFF and wait 5 minutes

Connect the antenna to the mounting clip

Attach the mounting clip with the antenna vertically to the top of the inverter. You may attach the clip to the heat sink fins or the side of the inverter

Open the inverter cover and insert the antenna cable through the cable gland located at the bottom of the inverter.Remove the rubber seal and push thecable trough the slit in the rubber seal.

Tighten the cable gland and make sure the rubber seal is inserted correctly.

ZigBee Slave Kit Installation

Cable gland

slit forantenna cable

Installation_ZigBee5

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Connect the antenna cable to the ZigBee card

Insert the ZigBee card in its place on the communication board. The antenna cable connector should be facing to the right

Close the inverter cover and turn the inverter AC power ON

ZigBee Slave Kit Installation

Antenna cable

ZigBee card

Installation_ZigBee6_DIGI

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Connect the Home Gateway to antenna, Ethernet and power

Make sure that the antenna is always vertically oriented

ZigBee Home Gateway Installation

Wall mount option

S_OK LED

Link LED

Configuration button

Signal strength LEDs

Ethernet portPower LED

USB / Power

Installation_ZigBee7

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Press the configuration button on the home gateway for 5-10 seconds and release the button after all LEDs have turned on

The gateway will starts discovering the slave device(s)

The device discovery may take 2-3 minutes, during which all the LEDs blink , In addition the signal strength LEDs will also light up to indicate the signal strength of the ZigBee card

ZigBee Home Gateway Installation

Configuration button

Signal strength LEDs

Installation_ZigBee8

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Verify that the S_OK LED is ONThis indicates that the communication with the SolarEdge server is established (may take up to five minutes)

Verify that the yellow LED (Link) blinks and indicates the correct number of slaves1 Slave: ...

2 Slaves: ...

Verify that <S_OK> is presented on each of the inverter LCD(s)

ZigBee Link Verification

Installation_ZigBee9

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Wi-Fi

Installation_SubHead_Wifi

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Wi-Fi KitWi-Fi card

Antenna, mounting bracket, RF cable

Supported standards: 802.11b/g/n

Supported security: WEP, WPA-PSK, WPA2-PSK

Wi-Fi Kit

* Not supplied by SolarEdge

Wi-Fi router*

Installation_Wifi1_HDwave

Installed inside inverter

SolarEdgePortal

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Mount the antenna on the inverter and run the cable through the cable gland

Connect the antenna cable to the Wi-Fi card

Insert the Wifi card in its place on the communication board

Close the inverter cover and turn the inverter AC power ON

Wi-Fi Kit Installation

Cable gland

slit forantenna cable

Antenna cable

Wi-Fi card

Installation_Wifi3

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Enter the communication menu andchange “Server“ to “Wi-Fi“

Enter the “Wi-Fi Conf“ menu:Use “Scan Networks“ to select a Wi-Fi network and manuallytype in the network key/password

Use “WPS mode“ if you have a WPS capable Wi-Fi router. When the display shows „waiting“, push the WPS button on the router.Network and network key are set automatically.

Verify the connection with the communication status screen

Wi-Fi Configuration

Installation_Wifi4

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GSM

Installation_SubHead_GSM

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GSM KitGSM module

Antenna, mounting bracket, RF cable

firmware upgrade card

GSM Kit

Cellular network

SolarEdgeMonitoring Portal

Installation_GSMkit_1_HDwave

Installed inside inverter

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2 modes are supported:Low bandwidth

Connects once every 4h

Measurements taken every 15min

Supports only single inverter

3G GSM Micro SIM card requiredwith data and SMS capability

GSM Kit

High bandwidth Constantly connected

Measurements taken every 5min

Supports multiple inverters (max. 32)

MB/month

per Inverter 2.6

per Optimizer 0.05

per Meter 1.3

per Battery 1.2

MB/month

per Inverter 7.8

per Optimizer 0.15

per Meter 3

per Battery 3

Installation_GSMkit_2

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Connect the antenna to the mounting clip

Attach antenna to heat sink or side of inverter

Antenna must be vertical

Feed the antenna cable through the cable gland.Remove the rubber seal and push thecable trough the slit in the rubber seal.

Tighten the cable gland and make surethe rubber seal is inserted correctly.

GSM Kit - Installation

Cable gland

slit forantenna cable

Installation_GSMkit_3

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Mount plastic holder with the supplied screw

Install the GSM module into its socket

Connect antenna to the antenna connector and secure with cable tie

Install SIM card

GSM Kit - Installation

Installation_GSMkit_4

GSM module

Screw

Plastic holderSIM card slot

Cable tie

Antennaconnector

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Enter the inverter’s main settings menu

Select “Communication”

Select “Server”

Choose option “Cellular”

Go back to “Communication” and select “Cellular Conf”

Enter the configuration from the cellular network provider:APN, Username*, Password*, PIN*(*=leave empty if not provided)

It is required that you choose a data plan (high or low bandwidth)Note: Changing from “Low BW” to “High BW”requires contacting SolarEdge Support

GSM Kit - Configuration

Installation_GSMkit_5

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After exiting the configuration menu, check the communication status screen

GSM Kit - Verify Connection

Installation_GSMkit_6

ID of GSM card

Server Setting“Cell” port used to send out data

Server confirmationData was received by serverand confirmed

Signal strength

Name ofcell network

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RS485 Expansion Kitfor Additional RS485 Port

Installation_SubHead_RS485-E

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Allows to extend inverter or CCG with additional RS485 portConnect meter or data logger when using multiple inverters

RS485 Expansion Kit

Installation_RS485-E_1_HDwave

SolarEdgeMonitoring Portal

Ethernet Router

Ethernet

RS485-1RS485-1

MasterSlaveSlave

RS485-E

Electricity meter

RS485 expansion moduleinstalled inside inverter

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RS485-1RS485-1RS485-1

Allows to extend inverter or CCG with additional RS485 portEnables daisy-chaining of RS485 buses for large installations

RS485 Expansion Kit

Installation_RS485-E_2

SolarEdgeMonitoring Portal

Ethernet Router

Ethernet

RS485-1RS485-1

MasterSlaveSlave

RS485 expansion moduleinstalled inside inverter

RS485-1

Slave

MasterSlaveSlaveSlave

RS485-E

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Maximum number of devices per RS485 bus: 32

Maximum number of nested RS485 buses: 16

RS485 Expansion Kit - Limitations

Installation_RS485-E_3

Ethernet

Max. 16 busesMax. 1000m

RS485-1

RS485-E

Max. 32 devicesMax. 1000m

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Insert the RS485 expansion module on the communication boardThe terminal blocks should be facing to the right

The holes in the communication board can be used to secure the cable

Termination of first and last device using termination resistor switches

RS485 Expansion Kit - Installation

Installation_RS485-E_4

RS485 expansion card

Twisted-pair cable

Cable ties

Termination resistorswitches

Terminal blocks

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Enter the inverter’s main settings menu

Select “Communication”

Select “RS485-E Conf”

In order to enable the RS485 module,change “NO” to “YES” and confirm

In the following screen you canchange the RS485-E settingsaccording to your needs

RS485 Expansion Kit - Configuration

Installation_RS485-E_5

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Example configuration for multiple inverters and SolarEdge Modbus Meter

RS485 Expansion Kit - Example

Installation_RS485-E_6

SolarEdgeMonitoring Portal

Ethernet Router

Ethernet

RS485-1RS485-1

MasterSlaveSlave

RS485-E

Electricity meter

RS485-1 Conf:

RS485-E Conf:

RS485 expansion moduleinstalled inside inverter

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RS485-1RS485-1RS485-1

Example configuration for daisy-chaining RS485 buses

RS485 Expansion Kit - Example

Installation_RS485-E_7

Ethernet Router

Ethernet

RS485-1RS485-1

MasterSlaveSlave

RS485-1

Slave

MasterSlaveSlaveSlave

RS485-E

RS485 expansion moduleinstalled inside inverter

RS485-1 Conf:

RS485-E Conf:

Communication:

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RS485-1RS485-1RS485-1

Example configuration for daisy-chaining RS485 buses

RS485 Expansion Kit - Example

Installation_RS485-E_8

Ethernet Router

Ethernet

RS485-1RS485-1

MasterSlaveSlave

RS485-1

Slave

MasterSlaveSlaveSlave

RS485 expansion moduleinstalled inside inverter

RS485-E

RS485-1 Conf:

RS485-E Conf:

Communication:

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Installation Commissioning

Installation_SubHead_Commissioning

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Check the correct connection of the AC wires

Check the correct connection of the DC connectors

Check the correct connection of the communication cables

Close the inverter cover

Do not damage the communication cables when closing cover!

Make sure the latch at the bottom of the inverter goes into the cut out on the cover

Tighten all 6 Allen screws in the shown sequenceHD-Wave inverters require 3Nm

All other inverters require 9Nm

Commissioning the Installation

1

Installation_Commissioning1

2

6

4

3

5

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This process “pairs” between each inverter and its connected power optimizers

Follow this process during the initial installation and in case the string configuration changes (optimizers added, replaced,...)

Press and hold down the inverter LCD / OK button for about 10 sec

Pairing Process

LCD button

Installation_Commissioning2

OK button

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Turn the inverter ON/OFF switch to ON

The pairing process will start

Pairing Process

ON/OFF switch

Continue to hold for 5 seconds

Installation_Commissioning3

ON/OFF switch

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Power Production Verification

AC output voltage

DC input voltage

for 1-ph inverters = 250-450Vfor 3-ph inverters = 650-850V

AC output power

Server connection - OK

“S_OK “ appears when a connection to the monitoring server is established

I/O – switch positionThis will show the number ofoptimizers found today

This will show the number ofoptimizers ever found

Installation_Commissioning4

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The pairing process requires active optimizers (sunlight on modules)

If the installation is finished after sunset, pairing can only be done the next morning

Pairing can be done remotely through the monitoring portal:

Turn on all circuit breakers

Make sure the inverter has a working internet connection (S_OK)

Turn the inverters ON/OFF switch to ON when leaving the site

After setting up the monitoring site, you can pair the inverter byright-clicking the inverter in the layout view and selecting“Choose Operation” – “Pair”

30min after the pairing completed, refresh your browser window

Tips&Tricks: Remote Pairing

ON/OFF switch

Installation_RemotePairing

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Self-consumption&

Feed-in Limitation

SmartEnergy_SectionHeader

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Meter Installation

SmartEnergy_MeterTypes

measurements

Loads

Grid

Inverter

Meter option A:SolarEdge Modbus meter

Current transformers

Meter option B:3rd party S0-meter

SolarEdge S0 adapter cable

Direct data connection through RS485

High accuracy, fast response time

Can utilize existing S0-meters

Lower accuracy

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Meter Location

measurements

Loads

Grid

Inverter

measurements

Export + Import meter

Consumption meter

SmartEnergy_MeterLocation

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SolarEdge Modbus meterOne current transformer (CT) per phase

CT models (rated RMS current): 50A, 100A, 250A, 1000A

AC inputs for voltage measurements

RS485 bus connection

SolarEdge Modbus Meter

SmartEnergy_MeterTypes_WattNodeOnly

RS485

Loads

Grid

Inverter

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The SolarEdge meter allows mounting using 2 screws or a DIN rail

Remove terminal blocks to access mounting holes

Use mounting holes to: mount meter to wall

mount meter to the DIN rail adapters

Mounting Meter

Mounting hole

beneath terminal block

Mounting hole

beneath terminal block

SmartEnergy_WattNode_Mounting

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Meter Wiring

AC voltagemeasurements

SmartEnergy_WattNode_Wiring1ph_ROW

RS485 to inverter

L1

Ground

N

Jumper wires

BA

G

Product change:Meters with a black/white label have a changed RS485 pinout, now matching the inverter pinout.Now B-A-G instead of previous A-B-C

Grid

Current transformer Arrow has to point toward the grid

Loads

Inverter

Verify DIP switches areset to 0100 0000

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Meter Wiring

AC voltagemeasurements

SmartEnergy_WattNode_Wiring3ph

L1

L2

L3

Ground

N

BA

G

Current transformer Arrow has to point toward the grid

Verify DIP switches areset to 0100 0000

Product change:Meters with a black/white label have a changed RS485 pinout, now matching the inverter pinout.Now B-A-G instead of previous A-B-C

Grid

RS485 to inverter

Loads

Inverter

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Meter

SolarEdge Meter Installation

SmartEnergy_WattNode3

RS485-2RS485-1

Meter

RS485-ERS485-1

Multiple inverters (with RS485 expansion kit):

Multiple inverters (with Control&Communication Gateway):

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ConfigurationGo to the “Communication“ menu

Enter the “RS485-X“ menu(X = the RS485 port, where the meter is connected)

Change “Device Type“ to “Multi Devices“ (MLT)

SolarEdge Meter Installation

SmartEnergy_WattNode4

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ConfigurationAccess “Meter 1“ to enter the meter information

SolarEdge Meter Installation

“MTR” for Revenue Meter

“WN” for SolarEdge Modbus Meter

According to CT current rating

According to meter locationUsually “Export+Import”or „Consumption“

Set to “2”

SmartEnergy_WattNode5

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Verifying RS485 setupExit the configuration menu

Push the LCD-button several times until you see the following screen:

Continue to the following status screens:

SolarEdge Meter Installation

Successfully communicating metering devices

“Device type” = MLT (Multi Devices)

Verify “OK”

SmartEnergy_WattNode_Verify

Verify “OK”

Number of configured devices

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Meter option B:S0-meter

SolarEdge S0 adapter cable

S0 Meter Installation

S0

Inverter

S0-meter

Loads

S0 adapter cable

Connects to S0 meter

Connects topower control port (RRCR)

Meter has to beinstalled to count the energy fed into the grid

Max. 50m

SmartEnergy_S0_1

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Multiple inverters:

S0 Meter Installation

S0-meter

S0 interface cableRS485-1

SmartEnergy_S0_2

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© SolarEdge160160

ConfigurationGo to the „Communication“ menu

Enter the „GPIO Conf“ menu

S0 Meter Installation

“MTR” for meter

S0 meter configuration

According to meter specifications

Meter location(usually “Feed-In” or “Consumption”)

SmartEnergy_S0_3

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Dynamic Power Limitation

PowerLimit_SectionHeader_Dynamic

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Go to the “Power Control“ menu

Enter the “Energy Manager“ menu

Select “Limit Control“

Export Limitation

Set to “Feed-in Ctrl”

Set limit in kW

“Total” or “Per Phase”(“Per Phase” will limit each individual phase to 1/3 of the total plant limit)

SmartEnergy_Limit_ExportLimit

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Verifying Meter Setup

Push the LCD-button several times until you see the following screen:

Continue to the following status screen:

In a life system, you should see this numberchanging, when the load changes

Power controlled from “remote” meter

Currently set maximum power

Power production

SmartEnergy_Limit_Verify

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Static Power Limitation

PowerLimit_SectionHeader_Static

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Enter the „Power Control“ menu

There are several options tocontrol the inverter‘s power output.

„Grid Control“ needs be enabledin order for the reactive and activepower control options to become available

Power Limitation Options

PowerLimit_Intro

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Enter the „Active Pwr Conf.“ menu

The „Power Limit“ setting allows to limit the inverters powerproduction according to a percentage of the inverter‘s maximum AC power output.

e.g. limit SE6000 to 5.5kW 5500W / 6000W = 91%

The „Current Lim“ settings allow to limit the AC output current of the inverter

Active Power Limit

PowerLimit_ActivePLimit

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© SolarEdge167167

Enter the „Reactive Pwr Conf.“ menu

According to the grid requirementsyou can choose between severaldifferent reactive power „Modes“

The default is „CosPhi“ with a valueof 1.000

Reactive Power Limit

PowerLimit_ReactivePLimit

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Remote Power Limitation

PowerLimit_SectionHeader_Remote

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The RRCR (Radio Ripple Control Receiver) interface allows to control the inverter‘spower production through 4 digital inputs.

In most cases you will be interfacing the inverter with 4 relay contacts like this:

RRCR Configuration

PowerLimit_RRCR1

RRCRInputs

NC NC L1 L2 L3 L4 G V

+5V

1 2 3 4

RRCRInputs

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© SolarEdge170170

Power = 30%

CosPhi = 1.0

L1

Enter the “RRCR Conf“ menu

Enable the interface

“Set Values“ allows to map the powerlimitation according to the RRCR inputs

The default is:L1=0%, L2=30%, L3=60%, L4=100%

RRCR Configuration

L2

L3L4

PowerLimit_RRCR2

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© SolarEdge171171

After exiting the configuration menu,check the power control status screen

Power Limitation Status

power produced right now

CosPhi setting

Currently set power limitIf no limit is set, inverter‘s max AC power is displayed

Local: power limit according toinverter settings

Remote: power limit controlled by external device (RRCR, Meter)

PowerLimit_Status

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3rd Party Datalogging(SunSpec / Modbus)

Datalogger_SectionHeader

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© SolarEdge173173

With RS485 expansion module

With Control&Communication Gateway

RS485 Connection Options

Datalogger_ConnectionOptions

Ethernetup to 100mRS485-1

Master

RS485-2Slave

up to 1km

3rd partySunSpec datalogger

(Master)

Router InternetInternet

Ethernet

RS485-1RS485-1

MasterSlaveSlave

RS485 expansion moduleinstalled inside inverter

RS485-E

Router Internet

3rd partySunSpec datalogger

(Master)

RS485-1RS485-1

SlaveSlaveSlave

Slave

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When connecting a 3rd party data logger to a RS485 ports the first and last device on the RS485 bus needs to be terminated!

RS485 expansion module:

Control & Communication Gateway:

RS485 Datalogger Wiring

Datalogger_Wiring1

G B A

RS485-1

G B A

RS485-2

SW1SW2

Termination resistor switches

RS485-2 port

RS485-1 port

RS485 expansion cardTermination resistorswitches

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SolarLog

SolarLog

SolarLog example:

Datalogger Wiring

Datalogger_Wiring2

SolarEdgeRS485

SolarLogRS485

Pin B Pin 4

Pin A Pin 1

Pin G Pin 3

SolarEdgeRS485

MeteocontrolRS485

Pin B Pin B

Pin A Pin A

Pin G Pin GND

RS485-1B A G

RS485-1B A G

RS485-1B A G

Terminated

Meteocontrol

Terminated

RS4

85

-E

G

A

B RS4

85

4

1

3Term

inat

ed

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All SolarEdge devices, that are directly connected to a 3rd party data logger need to have the respective RS485 port configured to SunSpec protocol.

Each SolarEdge device needs to be configured with a unique Device ID (1-247)

Configuration

Device Type = Non-SE Logger

Protocol = SunSpec

Datalogger_Configuration

Default Baud Rate = 115200

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The SunSpec protocol only supports inverter level data.For additional access to module level data it is advised to connect the inverters / the CCG to the internet in order to utilize the SolarEdgeMonitoring portal.

A detailed list of the accessible information through various MODBUS registers can be found here: http://www.solaredge.com/files/pdfs/sunspec-implementation-technical-note.pdf

It is also possible to control the inverters active and reactive power production through a connected 3rd party data logger.For details, please contact the manufacturer of the data logger.

Available Data

Datalogger_AvailableData

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Accessory Devices

Accessories_SectionHeader

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Control & Communication Gateway

CommunicationForwarding of performance data via Ethernet, RS485, ZigBee (optional), WiFi (optional)

Metering Enables measuring a sites electricity consumption

SensorsSupports up to 3 analog environmental sensorsA selection of sensors is available through SolarEdge

Control Power reduction interface for inverter’s power control

Example:Analog Sensors Connection

Accessories_CCG1

RS485RS485RS485Ethernet

up to100m Router Internet

Ambienttemperature

IrradianceSensor

Moduletemperature

up to 1km

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Control & Communication Gateway:

Any sensor with the above output range can be used

A selection of sensors can be purchased through SolarEdge:Direct Irradiance

Ambient temperature

Module temperature

Wind velocity

Sensors

Analog Sensor Inputs Range Accuracy Resolution

Input 1 0-2V or 0-10V

+/- 1%f.s.

10-bitInput 2 0-20mV or 0-2V

Input 3 -20mA – 20mA

A list of supported devices can be found at:http://www.solaredge.com/articles/se-supported-devices

Accessories_CCG2

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Monitoring

Monitoring_SectionHeader_Monitoring

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Dashboard

Monitoring_SubHead_Dashboard

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This screen is available, when a Control & Communication Gateway is connectedto supply the needed irradiance and temperature measurements

Dashboard - Overview

Monitoring_Dashboard3

PerformanceRatio

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Layout

Monitoring_SubHead_Layout

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Layout - Device Information

1. select components

3. additionalinformation

Monitoring_LayoutDataTable

2. click for additional information

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You can view additional inverter information and perform certainoperations by right clicking on the inverter

Layout - Inverter

Inverter informationRemote view of inverter LCD

Show inverter graphsTroubleshoooting operations

Monitoring_LayoutInverter1

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Layout - Inverter Info

General:- Serial number- Model- Firmware versions- Country setting- Inverter status- Measurements

Phase MeasurementsPer phase:- Active power- Cos Phi- AC current- AC voltage

System data

Monitoring_LayoutInverter2

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Layout - Inverter Info

OperationsShows if any troubleshooting operations (remote pairing, remote reset)are still in progress

Running operations

Monitoring_LayoutInverter3

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Layout - Inverter Info

Remote view of inverter LCD

Device screen

Remote LCD buttonPush once to activate displayPush again to scroll throughstatus screens

Monitoring_LayoutInverter4

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Layout - Inverter Info

List of inverter errors:- Error code number- Error quantity- Error description- Last occurrence of error

Errors

Monitoring_LayoutInverter5

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You can perform certain troubleshooting operations by right clicking on the inverter and selecting „Choose Operation“

Layout - Inverter Operations

PairRemote pairing of inverterON/OFF switch must be in ON positionOnly perform during day-time

ResetRemote restart of inverter

Monitoring_LayoutInverter6

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Admin

Monitoring_SubHead_Admin

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Energy ManagerStorEdge settings

Admin

Site DetailsLocation, site image,public site, kiosk display, etc.

Physical LayoutCreating and editing the physical layout

OwnersManage and add owners

Revenue calculationFeed-in-tariff, flat rate, time-of-use

Monitoring_AdminOverview

PerformancekWh/kWp, estimated energy

Logical LayoutAdding and replacingsystem components

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Public Site - Setup

Choose a name

Choose between:- Dashboard only- Dashboard and Layout

Link for direct access

EnablePublic mode

Monitoring_PublicSite1

1.

2.

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Public SitesClick here

www.solaredge.com

Public sites will appear here

Monitoring_PublicSite2

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Kiosk Site - Setup

Choose a name

Link for direct access

EnableKiosk mode

1.

2.

Monitoring_KioskSite1

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Use the link from the kiosk setup to access the kiosk mode

This screen is automatically refreshed

Kiosk Site - View

Monitoring_KioskSite2

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„Logical Layout“ allows you toadd components

enable/disable components

update serial numbers of changed components

set kWp per inverter

Logical Layout

Monitoring_Admin_LogicalLayout

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For the correct calculation of the kWh/kWp values in siteswith multiple inverters it is necessary to define the module power in kWp, that is connected to each inverter

Click on the site name

Set each inverters kWp DC according to the number of connected modules

Logical Layout

Monitoring_Admin_LogicalLayout_kwhkwp

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Admin – Physical Layout

Upload “Site-Mapper”-file

Create new physical layout

Edit draft layout

Edit published layout

Delete layout

Monitoring_Admin_PhysicalLayout

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Layout Editor

Find more information in our YouTube channel:Physical Layout Editor - Part I - Residential systems and basic capabilitiesPhysical Layout Editor - Part II - Commercial systems and advanced capabilities Play

Monitoring_LayoutEditor

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Dashboard Layout Charts Reports Alerts Admin

Full access

Dashboard& Layout

Dashboard only

Admin – Owners

Monitoring_Owners

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The first account created by registering on our website,represents the highest level account

Sub-accounts (if needed) must be created by this master account

Sites and owners can be created by either the master account or a sub-account

User Hierarchy

Installer

owner A

Site A

Site B

Installer Headquarter

ManagerRegion-East

Site C

Site D

ManagerRegion-WestSite A

Site B

Site C

owner B

owner C1

owner C2

Monitoring_UserHierarchy1

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There are 2 different types of sub-accounts„New Users“ have access to the same sites as the master account

„New Installers“ have access only to the sites they created.The master account has access to all sites

Sub-accounts

Site A

Site B

Headquarter

New InstallerA

Site C

Site D

New InstallerB

Site A

Site B

Headquarter

Site C

Site D

New User BNew User A

Monitoring_UserHierarchy2

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“New User”

Dashboard Layout Charts Reports Alerts Admin

Account Manager

Account Engineer

Account Site Viewer

Monitoring_UserHierarchy3

1.

2.

3.

4.

5.

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“New Installer”

1.

Monitoring_UserHierarchy4

2.

3.

4.

5.

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Account Level Reports

Monitoring_SubHead_AccountLevelReports

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Allows the creation of reports for all/specific sites of the account

Account Level Reports

Monitoring_AccountLevelReports1

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Monitoring API

Monitoring_API1

The Monitoring API allows external read-only access to data from the SolarEdgeMonitoring Portal.

Site level API access can be enabled from the „Admin“ menu,under „Site Details“:

User level API access can enabled under „My account“ – „Company Details“

As the technical integration of the API into an existing websiteis quite complicated, please check the API guide for details.

API Guide

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Remote System Checkup Procedure

Monitoring_SubHead_RemoteCheckup

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Document the status before/after the pairing procedure:Write down number of communicating optimizers(„last measured“ column in the table below the layout)

To perform the pairing (best around peak-time) right-click on the inverterand select „Choose Operation“, „Pair“

30min after pairing, refresh your browser window

Verify that no optimizers lost their communication

Note: Remote Pairing

13:00

Monitoring_RemoteCheckup_PairingDisclaimer

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Site was created, but did not send any data, yet:

Site was communicating, but is currently not communicating:

Site has one or more „low“ alerts open: (single panel)

Site has one or more „medium“ alerts open: (single panel or string)

Site has one or more „high“ alerts open: (inverter/string not producing)

Site List Information

Monitoring_RemoteCheckup_SiteList1

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Not all issues will trigger an alert.

In those cases you can look at kWh / kWp ratio compared to sites nearby.

Note: Different orientations and shading scenarios will also affect this ratio

Finding Sites with Issues

21.12 / 9.71 = 2.17

11.76 / 5.2 = 2.26

9.31 / 5.2 = 1.79

9.2 / 4.16 = 2.21

?

Monitoring_RemoteCheckup_SiteList2

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Step 1) Check Inverter Level

1a) Inverter Communicating?1b) Inverter Producing?1c) Inverter Underperforming?

Monitoring_SubHead_RemoteCheckup_InverterLevel

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How to identify?

If the „No data from Inverter“ alert rule is enabled:

Step 1a: Inverter Communicating?

Monitoring_RemoteCheckup_1a_1

not communicating OR not producing

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Was the inverter previously replaced without updating theserial number in the monitoring?

Go to „Admin“ – „Logical Layout“ to correctthe serial number of the swapped inverter

Contact the customer to check:

If the inverter is on (push LCD button)

Inverter´s AC is turned ON

Internet connection is working

Inverters system status screen is showing „S_OK“

If „S_OK“ is showing, but the monitoring is not showing data from this inverter contactSolarEdge

If „S_OK“ is not showing, check the inverters communication status screen for details on thecommunication state

Step 1a: Inverter Communicating?

Monitoring_RemoteCheckup_1a_3

How to troubleshoot!

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Step 1b: Inverter Producing?

Monitoring_RemoteCheckup_1b_1

How to identify?

not communicating OR not producing

not producing!communicating

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≈ 750V

Check the inverters DC voltage in the table below the layout

If Vdc = safety voltage, check:

ON/OFF switch is in the ON position

System is paired? -> re-pair!

If Vdc is higher than „Vdc nominal“ for longperiods of time:

check in the „Layout“ for inverter errors

check if the inverter displays an error

Step 1b: Inverter Producing?

Monitoring_RemoteCheckup_1b_2

How to troubleshoot!

inverterDC voltage

≈ 880V

= nominal voltage3-phase inverter

= stuck at startupvoltage due to error

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Step 1b: Inverter Producing?

Monitoring_RemoteCheckup_1b_3

How to troubleshoot!

Check if the design is according to SolarEdge design rulesIf less than the minimum number ofoptimizers are installed, it is possible, that the inverter does not start updue to not enough DC voltage. Fix the design and re-pair the system.

Check the inverter for errorsRight-click on the inverter in the layout, select „Info“ and check „System data“and „Errors“ for possible error messages.AC voltage & AC frequency errors can bedue to a wrong country setting of theinverter

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Step 1c: Inverter Underperforming?

?

Monitoring_RemoteCheckup_1c_1

How to identify?compare between inverters:

21.12 / 9.71 = 2.17

11.76 / 5.2 = 2.26

9.31 / 5.2 = 1.79

?

compare between sites:

Note: Make sure to understand the shading & orientationof a system before judging its performance

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Select a sunny day, when checking a system!This makes finding issues much easier.

Step 1c: Inverter Underperforming?

Monitoring_RemoteCheckup_1c_2

How to identify?

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AC clipping can be due to:undersized inverter (unless intended, install larger inverter)

smart energy management limiting the output (correct system behaviour)

overheating (clean fan/heatsink, check clearances)

a technical / configuration issue (contact SolarEdge)

Step 1c: Inverter Underperforming?

Monitoring_RemoteCheckup_1c_3

How to troubleshoot!

Check for power clipping in the inverters AC power curveCheck inverters DC voltage for verification (DC well above nominal voltage)

inverterDC voltage

inverterpower

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In the layout, right-click onthe inverter and select „info“.Check the „Errors“ tab.

Check inverters display for error code

Step 1c: Inverter Underperforming?

Monitoring_RemoteCheckup_1c_4

How to troubleshoot!

Power curve looks scattered despite perfectly sunny conditionsThe inverter might be shutting down due to an error.

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Step 1c: Inverter Underperforming?

Monitoring_RemoteCheckup_1c_5

How to troubleshoot!

Inverter produces a lot less than other inverters on sitePossibly a problem with one of the inverter‘s strings. (Verify later in step 2)

inverterpower

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Inverter Examples

Monitoring_SubHead_RemoteCheckup_InverterExamples

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Inverter Example 1

Monitoring_RemoteCheckup_InverterExample1_1

Underperforming string?

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Inverter Example 1

Switching the timeframe shows that all modulesmproduce roughly the same

Monitoring_RemoteCheckup_InverterExample1_2

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Inverter Example 1

By looking at the module power charts, we can see thatthe arrays are set up in an east/west configuration

Monitoring_RemoteCheckup_InverterExample1_3

Layout viewat 10:30am

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Inverter Example 2

Inv 13 underperformingfrom 14:00 until 17:00

Monitoring_RemoteCheckup_InverterExample2_1

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Inverter Example 2

A clear indication of power derating (dynamic)(temperature de-rating, smart energy management)

producesless

power

VDC significantly higher than nominal voltage

Monitoring_RemoteCheckup_InverterExample2_2

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Inverter Example 3

First indication of power derating

PAC curve flatbetween 9:30 and 13:00

Monitoring_RemoteCheckup_InverterExample3_1

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Inverter Example 3

Confirmation of power derating (static)(Inverters AC limit, configured power/current limit)

VDC significantly higher than nominal voltage

Monitoring_RemoteCheckup_InverterExample3_2

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2 inverters start 1h later than the other inverter

Inverter Example 4

Monitoring_RemoteCheckup_InverterExample4_1

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If an inverter is not producing power, but the DC voltage remains higherthan the nominal DC voltage an inverter erroris likely – here: Isolation fault

Inverter Example 4

Monitoring_RemoteCheckup_InverterExample4_2

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In this example: Inverter tripping due to wrong country setting.Frequency or voltage error.

Inverter Example 5

All inverters dropping in power= very likely clouds Inverter dropping to zero

= inverter restarting

Monitoring_RemoteCheckup_InverterExample5_1

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Step 2) Check Optimizer Level

2a) Optimizer Communicating?2b) Optimizer Producing?2c) Optimizer Underperforming?

Monitoring_SubHead_RemoteCheckup_OptimizerLevel

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Step 2a: Optimizer Communicating?

Monitoring_RemoteCheckup_2a_1

How to identify?

not communicating OR not producing

If the „Power optimizer shutdown“ alert rule is enabled:

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Step 2a: Optimizer Communicating?

Monitoring_RemoteCheckup_2a_2

How to troubleshoot!

Was the optimizer previously replaced without updating theserial number in the monitoring?

Check the logical layout to see all operatingoptimizers

Go to „Admin“ – „Logical Layout“ to correctthe serial number of the swapped optimizer

Contact the customer to check:

the panels for snow coverage, damage or extreme shading

the P-OK number on the inverter‘s display during daytime

If the P-OK number is too low, there is a technical issue on site. Send technician

If the P-OK number is correct, there is an issue in the monitoring. Call SolarEdge

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Step 2a: Optimizer Communicating?

Monitoring_RemoteCheckup_2a_3

How to troubleshoot!

Problem not solved?

Measure safety voltage of the string

Measure safety voltage of the not communicating optimizer

Measure voltage of the panel that is connected to this optimizer

Perform pairing

8.07V

37V

1.00V

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Step 2b: Optimizer Producing?

Monitoring_RemoteCheckup_2b_1

How to identify?

not communicating OR not producing

not producing!communicating

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Step 2b: Optimizer Producing?

Monitoring_RemoteCheckup_2b_2

How to troubleshoot!

Only a single/few optimizers not working?

perform pairing to reassure that the optimizer islistening on the correct frequency for the wake-upsignal from the inverter.

Whole string of optimizers not working?

Minimum number of optimizers not reached?Check if the string was designed according to the SolarEdge design rules

Re-design Re-pair

Check on-site all series connections of the string:Cable, connectors, combiner boxes, DC-disconnects,...

A loose connection might allow the communication signal to pass,but not allow a significant current to flow for power production.

Contact SolarEdge for support

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Step 2c: Optimizer Underperforming?

?

How to identify?

compare between modules:

Note: Make sure to understand the shading & orientation of a system before judging its performance

Monitoring_RemoteCheckup_2c_1

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Step 2c: Optimizer Underperforming?

Monitoring_RemoteCheckup_2c_2

4 ways to identify shading:1) Check panel‘s „Power“ chart

Shading is often only occuring a certain times of the day

reduced panel power until 11:00

How to identify?

Panelpower

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shaded optimizer willreduce output voltage

Step 2c: Optimizer Underperforming?

Monitoring_RemoteCheckup_2c_3a

4 ways to identify shading:2) Check „Optimizer Voltage“ chart (output voltage of optimizer)

unshaded optimizers willincrease output voltage

shading gone after 11:00

How to identify?

OptimizerVoltage

One optimizer shaded:

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Step 2c: Optimizer Underperforming?

Monitoring_RemoteCheckup_2c_3b

4 ways to identify shading:2) Check „Optimizer Voltage“ chart (output voltage of optimizer)

How to identify?

OptimizerVoltage

Multiple optimizers shaded:

shade moves across panels

panels unshadedbetween 9:00 and 11:00

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Step 2c: Optimizer Underperforming?

Monitoring_RemoteCheckup_2c_4

4 ways to identify shading:3) Check panel‘s „Voltage“ chart (output voltage of panel)

Shading causes the optimizer to pick a different MPP

How to identify?

shaded panel with different MPP

Panel voltage

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Step 2c: Optimizer Underperforming?

Monitoring_RemoteCheckup_2c_5

4 ways to identify shading:4) Use the Layout‘s „playback“ feature

How to identify?

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Step 2c: Optimizer Underperforming?

Monitoring_RemoteCheckup_2c_6

How to troubleshoot!Optimizers at max Vout for long periods of time

These optimizers operate at theirvoltage limit, and can not deliverthe panels full power to the system They are „blocked“

Optimizervoltage

„Blocked“ optimizers:Check the design (minimum number of optimizers per string).Increase the number of optimizers (according to the design rules)(e.g. by combining 2 strings in series)

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Step 2c: Optimizer Underperforming?

How to troubleshoot!

Module mismatch

The optimizers measurement toleranceswill cause a slight mismatch in the charts

Soiling can have a strong impact on themismatch

If the mismatch grows over time(measured with clean modules), it might be necessary to check themodules IV curves

Panelpower

Monitoring_RemoteCheckup_2c_7

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Module connected to the „+“ of the string

Module connected to the „-“ of the string

Panelpower

Step 2c: Optimizer Underperforming?

How to troubleshoot!

PID effect (potential induced degradation)

The module power decreases from + to - of the string Check modules

Monitoring_RemoteCheckup_2c_8

Panel voltage

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Step 2c: Optimizer Underperforming?

Monitoring_RemoteCheckup_2c_9

How to troubleshoot!

Defective bypass diode

One panel lost 1/3 (or 1/6)* of its power.Verify that the drop in power is causedby a drop in panel voltage.

Check panel‘s bypass diodes

Panelpower

Panelvoltage

* Note: Standard panels with 3 bypassdiodes will typically lose 1/3of their voltage. With P600/P700in 2:1 configuration, you will seea voltage drop of 1/6.

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Step 2c: Optimizer Underperforming?

Monitoring_RemoteCheckup_2c_10

How to troubleshoot!

Whole string of optimizers not working at full power?

Check on-site all series connections of the string:Cable, connectors, combiner boxes, DC-disconnects,...

A loose connection might allow a small current to flow,but cause arcing at higher irradiances.

This can cause erratic optimizer behavior (string shutdown and restart).Also AFCI errors might occur.

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Optimizer Examples

Monitoring_SubHead_RemoteCheckup_OptimizerExamples

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All modules dirty

clean modules = +12%

dirty modules

Optimizer Example 1

Monitoring_RemoteCheckup_OptimizerExample1

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Module underperforming

Optimizer Example 2

Monitoring_RemoteCheckup_OptimizerExample2_1

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Module voltage significantly differs from other modules

Clear indication of shading

Optimizer Example 2

Monitoring_RemoteCheckup_OptimizerExample2_2

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On-siteTroubleshooting

Troubleshooting_SectionHeader

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Inverter Status Screens

Communication Troubleshooting

Optimizer + String Troubleshooting

Inverter Troubleshooting

Replacing Components

Troubleshooting

Troubleshooting_SectionContents

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Inverter Status Screens

Troubleshooting_SubHead_StatusScreens

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Push the LCD button once in order to activate the display

Push the LCD button multiple times to scroll through the different status screens

Inverter Status Screens

LCD button

Troubleshooting_StatusScreens_Overview

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AC output voltage

DC input voltage AC output power

Server connection - OK“S_OK “ appears when a connection to the monitoring server is established

ON/OFF – switch positionThis will show the number ofoptimizers found today

This will show the number ofoptimizers ever found

Status Screen: System

Troubleshooting_StatusScreens_1_SysStatus

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Inverter’sheat sink temperature

Grid frequency

Number of optimizerssending telemetries

DC input voltage AC output power

AC output voltage

Status Screen: Inverter

Troubleshooting_StatusScreens_2_InvStatus

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Status Screen: Energy Summary

Troubleshooting_StatusScreens_3_Energy

Units(Wh, kWh, MWh)

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Optimizer output voltage(to string)

Each time new optimizer telemetries are received from theinverter, the yellow LED blinks and this screen shows the received dataset

Status Screen: Optimizer Telemetries

Energy produced from optimizer on this day

Last reporting optimizer serial number

Optimizer input voltage(from module)

Troubleshooting_StatusScreens_4_OpTelems

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Status Screen: Inverter ID + Versions

Troubleshooting_StatusScreens_5_IDStatus

DSP1 firmware versionInverter serial number

CPU firmware version

DSP2 firmware version

Country code setting

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Indicates confirmed communicationwith SolarEdge monitoring server

Status Screen: Communication

Server SettingThe shown port is used to send outthe systems measurement data

Troubleshooting_StatusScreens_6_Comm

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In case the inverter is configured to send out its measurement data throughthe ethernet port, verify that this screen shows valid IP addresses

Status Screen: Network IP

Troubleshooting_StatusScreens_7_NetworkIP

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Status Screen: ZigBee

Troubleshooting_StatusScreens_8_ZigBee

ZigBee channel

ZigBee PAN IDVerify 1AB7

Signal strength<H> = high<M> = medium<L> = low<-> = not connected

ZigBee Master ID If the inverter was not detected by a gateway„ZigBee Ready“ appears instead of the MID

ZigBee card ID

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Status Screen: Communication Ports

Troubleshooting_StatusScreens_9_CommPorts

Device typeSE = SolarEdge deviceMTR = Revenue grade meterLGR = Non-SolarEdge logger

Protocol typeS = RS485 slaveM = RS485 masterP2P = ZigBee point-to-point

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Status Screen: Power Control

Troubleshooting_StatusScreens_10_PowerControl

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Communication Troubleshooting

Troubleshooting_SubHead_Communication

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Keep pushing the LCD button on the bottom of the inverter until you get to the “Server / Status” screen

Ethernet Troubleshooting

Communication withSolarEdge Server

Selected data output interface

All status bits OKEach digit represents one self-testof the Ethernet connection:1 = OK0 = not OK

Troubleshooting_CommTestScreen

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In case the Ethernet connection of the inverter is not working

unplug the RJ45-plug

connect it to a laptop to verify the cabling and a working internet connection

Ethernet Troubleshooting

RJ45 socket

Troubleshooting_Ethernet1

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Small Network Example

InternetADSLEthernet

Troubleshooting_Ethernet2

SolarEdge Server

Router with modemIP address: 192.168.0.31Netmask: 255.255.255.0Gateway: 192.168.0.1DNS-srv: 192.168.0.1

Client

Computer or inverter

Local IP: 192.168.0.1Netmask: 255.255.255.0

Public IP: 25.69.137.45

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To view your IP address, default gateway, DNS server and subnet mask

Connect your computer to the network using Ethernet cable

Go to the windows start button, type CMD in the search box and click on cmd.exe

write “ipconfig /all “ at the command screen

Scroll up until you find the “Ethernet Adapter Local Area Connection”

Basic Windows Commands

Troubleshooting_Ethernet3

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Small networks usually do not require specific firewall settings, like port forwardings

In a larger company network it might be required to set the firewall toallow traffic from the inverters to reach:

prod.solaredge.com & prod2.solaredge.com

on TCP ports 22222, 22221, 80

If you are not able to get the connection working, consider calling an IT-professional orthe SolarEdge support hotline

Firewall Configuration

Troubleshooting_Ethernet_Firewall

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For testing or troubleshooting purposes it can be helpful to connect an inverter to the internet through a laptop

Verify that the Laptop has a working internet connection (Wifi, 3G, ...)

Enable „Internet Connection Sharing“

Ethernet via Laptop

Troubleshooting_Ethernet_viaLaptop1

Ethernet

Wifi Router Internet

InternetCellular Network

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Enabling „Internet Connection Sharing“Right-click on the network symbol in the lower right corner of the desktop

Select „Open Network and Sharing Center“

In the new window, select the „Connection“ that is used for connectingto the Internet

Ethernet via Laptop

Troubleshooting_Ethernet_viaLaptop2

Click on device used for connecting to internet

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Enable „Internet Connection Sharing“ (ICS)In the next window, click on „Properties“

In the „Properties“ window, switch to the „Sharing“ tab

Save settings by clicking „OK“

Connect the inverter to the selected port

Wait a few minutes for the inverter to connect to the monitoring server

Then check for „S_OK“

Ethernet via Laptop

Troubleshooting_Ethernet_viaLaptop3

Properties

Sharing tab

Activate „ICS“ here

Select port/connection used forconnecting the inverter

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Make sure to use the left RS485 port only

Verify the termination resistor switchesMake sure the left switch is turned ON onlyon the first and last inverter on the RS485 bus

Make sure the left switch is turned OFF on allother inverters

If “Detect Slaves” returns too few inverters, check the cabling

RS485 Troubleshooting

RS485-1B A G

RS485-1 termination

ON

OFF

Check cable

Troubleshooting_RS485_1

MasterSlaveSlaveSlave

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Master inverters with a CPU version of 3.14x and higher can listthe serial numbers of the detected slave inverters

The slave list can be accessed in the menu underCommunication RS485-1 Conf Slave List

RS485 Troubleshooting

Troubleshooting_RS485_2

MasterSlaveSlaveSlave

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If the “S_OK” LED on the home gateway is not ONEnter the diagnostic mode by pushing and holding the configuration button for more than 10 seconds

Release the button after all LEDs turned on and off

The home gateway is now in „diagnostic mode“

If all LEDs light up, no error was found

If one of the LEDs is OFF, refer to the following table.

If more than one problem is identified, diagnose the bottom one first

ZigBee Diagnostic Mode

S_OK LED

Link LED

Configuration button

Signal strength LEDs

Note: Some of these steps require you to connect a computer to the Zigbee Home gateway via USB and use the SolarEdge Configuration Tool, which can be downloaded from our website.

Troubleshooting_ZigBee1

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ZigBee Diagnostic Mode

Label and Color(bottom to top)

LED Indication During Diagnostic Mode

Troubleshooting

RSSI 1(Low, green)

Ethernet cable Check the cable pin-out andcable connectionMake sure router/switch is on.

RSSI 2(Medium, green)

DHCP IP Make sure DHCP is activated in the router or if using static IPs, configure accordingly using the Configuration Tool.

RSSI 3(High, green)

Ping to the firstswitch/router

Make sure your network devices (router, switches) are turned on and configured correctly.

Link(yellow)

Ping to google.com Using the configuration tool, check the internet connection.Make sure the router has a working internet connection.

S_OK (green)

Communication with SolarEdge Server

Using the Configuration Toolcheck the SolarEdge server address

S_OK

Link

RSSI 2

RSSI 3

RSSI 1

Status LEDs:on – OKoff – not OK

Troubleshooting_ZigBee2

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The Yellow LED (Link) on the home gateway should blink according to the number of connected slave inverters

1 Slave: ...

2 Slaves: ...

In case the number of blinks does not match the number of slave inverters:

Relocate the home gateway closer to the inverters to improve the signal strength

Turn of the inverter and check that the ZigBee card located inside the inverter is in the correct orientation and that all its pins are inserted into their correct locations in the communication board, and no pins are left out of their socket

Check whether the inverter is configured correctly to work with ZigBee

If you have multiple inverters, you can find out which ones are working, by pushing the LCD button until you reach the following screen

If you get <S_OK> in this screen, the inverter cancommunicate with the home gateway

ZigBee Troubleshooting

Troubleshooting_ZigBee3

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D e v i c e I D < 1 >

P A N I D

S c a n C h a n n e l

> L o a d Z B D e f a u l t s

If the communication between inverter and home gateway is still not working, check the following points:

Reload ZigBee defaults from the inverter communication settings

Use the ZigBee status screen to indentify the current situation:

ZigBee Troubleshooting

RSSI: Signal strengthH = HighM = MediumL = Low- = not connected

Associated Master IDIf „ZigBee Ready“ appears, you need to performdevice discovery on the home gateway

Troubleshooting_ZigBee4

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ZigBee Replacement Compatibility

Troubleshooting_ZigBee_ReplacementCompatibility

SE1000-ZB05-SLV(new)

SE1000-ZB03-SLV(old)

SE1000-ZBGW-K5(new)

SE1000-ZBGW-K(old)

Update required: CPU 2.xx 2.09 CPU 3.xx 3.12

ZigBee „Profile“ setting = „ZB2007“

Update required: CPU 2.xx 2.09 CPU 3.xx 3.12

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Optimizer + String Troubleshooting

Troubleshooting_SubHead_OptimizerString

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Check String Voltage

1

9

10

2

10x Optimizer 10V ?

Troubleshooting_String1

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Test with other module from site

Check Optimizer and Module

OR

?

VOC

>8V

?Test with other optimizer from site

Troubleshooting_String2

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Inverters with a CPU version of 3.14x and higher listthe reporting and non-reporting optimizers in den LCD menuunder Maintenance Diagnostics Optimizer Status

Check Non-Reporting Optimizers

Troubleshooting_String3

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In case you need to check the optimizers and don´t have thepossibility to access the monitoring you can check the power production of each optimizer with a current clamp:

The inverter must be turned on and producing

Check the current between each module and its optimizer with a current clamp

The current should be according to the modules Impp currentand the level of irradiation

Check Optimizer Power Production

1

9

10

2

10x Optimizer

~=

Troubleshooting_String4

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Inverter Troubleshooting

Troubleshooting_SubHead_Inverter

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In order to assure the latest software version, you can update theinverter by requesting an update file from the SolarEdge Support

Copy this .bsuf file onto an empty micro SD card

Switch OFF the ON/OFF switch and wait for Vdc to drop below 50V

Switch OFF the inverters AC breaker

Remove the activation SD card

Insert the micro SD card with the update file.Some inverters require a SD card adaptor

Turn the AC breaker back ON to install the update

Turn the ON/OFF switch back ON to start power production

Good Practice – Inverter Update

OR

Troubleshooting_InverterUpdate

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© SolarEdge294294

Check the string connection (maximum pairing voltage: 1ph = 25V, 3ph = 50V)

Measure the string voltage (1V per optimizer)

Check whether you connected a module to the string without using a power optimizer

Check DC cabling

Re-conduct the pairing procedure

Pairing Problems

Troubleshooting_Inverter1

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© SolarEdge295295

V a c [ V ] V d c [ V ] P a c [ W ]

2 3 0 . 2 0 . 0 0 . 0

< S _ O K >

O F F

V a c [ V ] V d c [ V ] P a c [ W ]

2 4 0 . 2 0 . 0 0 . 0

< S _ O K >

O F F

The inverter LCD shows “Night Mode”Verify that the DC-breaker is ON (if installed)

Disconnect the string from the inverter and measure the string voltage and verify that you have the correct Vdc (1V per optimizer)

Verify that you connected the string in the right polarity to the inverter

Open the inverter cover and check whether the inverter DC connectors are connected properly to the inverter terminal block

LCD: Night Mode / 0 Vdc

Troubleshooting_Inverter2

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The inverter LCD shows “Arc Fault Detected” (Error 150 or 151)Turn the inverter ON/OFF switch to OFF

Measure each string for the correct safety Voc voltage

Inspect all connections, cables and the correct locking of the connectors

Turn the inverter back ONIt now performs an arc detection self-test and starts normal operation

Arc Fault Detected

Troubleshooting_Inverter3

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The inverter shows one of the above errorsA wrong country/grid setting is selected (e.g. US-208V instead of US-240V)

Turn the inverter ON/OFF switch to OFF and wait until the string voltage drops below 30 Vdc

Open the inverter cover

Using the push buttons on the communication board, configure the inverter to thecorrect country and grid voltage

Close the inverter

Turn the inverter ON/OFF switch to ON

Wrong Country/Grid Setting

Error Code Message

31, 33 AC voltage too high

32, 41 AC voltage too low

34 AC freq. too high

35 AC freq. too low

44 No country selected

Troubleshooting_Inverter4

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ReplacingInverter/Optimizer

Troubleshooting_SubHead_ReplaceComponents

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After you identified a defective component, contact SolarEdge Support

Before swapping out any components it is necessary to have a case number andRMA approval from SolarEdge

Faulty components may need to be returned to SolarEdge for failure analysis

Replacing Products

Troubleshooting_ReplaceComponents_Disclaimer

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Turn the inverter DC switch to OFF

Wait until VDC drops below 50V

Switch OFF the Inverter AC voltage usingthe circuit breaker in the electrical cabinet

Write down the serial number of the old part

Disconnect and replace the old part

Reconnect the new part and write down the new serial number

Turn the AC back on

If an inverter is replaced, make sure to activate the new inverter using the supplied activation card

If an inverter was replaced and is part of a RS485 bus connection, make sure to redo the RS485 slave-detect on the master inverter

Replacing Products – On Site

Troubleshooting_ReplaceComponents1

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© SolarEdge301301

In order to acknowledge the new part by the other parts in the string, it is necessary to redo the pairing process.

Afterwards verify correct operation:The P_OK number on the inverter LCD matches the number of connected optimizers.

The inverter is producing power

Replacing Products – On Site

Troubleshooting_ReplaceComponents2

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After physically replacing the component on-site and verifying power production, the monitoring will still show a problem

Replacing Products – Monitoring

Troubleshooting_ReplaceComponents3

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© SolarEdge303303

Log into the monitoring portal and access your site

Go to „Admin“ – „Logical Layout“ to replace the components

Replacing Products - Monitoring

3. Type in new serial number

1. Select old serial number

2. Click on “Replace”

Troubleshooting_ReplaceComponents4

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Go to „Admin“ – „Physical Layout“ – „Edit published Layout“

Replacing Products - Monitoring

Edit published layout

Troubleshooting_ReplaceComponents5

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Verify that the new component is in the correct location

Replacing Products - Monitoring

Troubleshooting_ReplaceComponents6

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Board Replacement

BoardReplacement_SectionHeader

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© SolarEdge307307

In case a component of an inverter fails, there are two options to fix the issue:Option 1: Replace the whole inverter

Option 2: Replace only the faulty component

When contacting SolarEdge support regarding a faulty inverter,you will be instructed if the whole inverter or just a circuit boardneeds to be replaced

Many times replacing only the faulty component is faster and more cost effective.

Just as replacing a whole inverter, replacing a single component requires RMA approval from SolarEdge.

Board Replacements

BoardReplacement_RMADisclaimer

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Overview of Circuit Boards

Power board(not replaceable)

Digital board

Communication board

Relay board

1-phase 3-phase

BoardReplacement_Overview

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There are different board versions with different connection types for the ON/OFF switch and the LCD button

You might see either a small plug at the end of the cableor open cable ends

It might be required to cut the plug and strip the wires in order to connect the component to the new board

Note

BoardReplacement_ConnectorNote

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Communication BoardReplacement

BoardReplacement_SubHead_CommBoard

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Turn the inverter ON/OFF switch to OFF

Wait until the DC voltage drops below 50V

Switch off the inverter AC voltage using the circuit breaker in the electricity cabinet

Open the inverter cover

Disconnect the following connectors from the communication board:

Communication Board ReplacementON/OFF switch

BoardReplacement_CommBoard1_withSD

RS232

RS485Ethernet

RRCRGPIO

USBLight / LCD button(use small flat screwdriver)

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© SolarEdge312312

Remove the 3 screws from the communication board

Make sure that the stand-offs underneath theboard don´t turn, while you take out the screws

Depending on the inverter, you remove thecommunication board either by:

pulling it straight towards you, to disconnect it form the underlying pin header connector

pulling it slightly towards you, then disconnecting the flat ribbon cable

Install the new communication boardin place of the old board

Make sure the flat ribbon cable / pin connectorswere inserted correctly with all pins inserted in place

Screw the 3 metal M3x6 screws back in place

Reconnect the cables to the communication board

Communication Board Replacement

BoardReplacement_CommBoard2_withSD

OR

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© SolarEdge313313

If the replacement board was supplied with a sd card,insert this sd card in the sd card slot of the communicationboard.

If you received an email with a file instead, copy this file to an empty micro sdcard and use this for updating/activationof the new communication board.

Close the inverter cover

Switch on the AC circuit breaker in the electricity cabinet

Preform Pairing

Check the inverter LCD for the correct P_OK number

Communication Board Replacement

BoardReplacement_CommBoard3_withSD

OR

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Digital BoardReplacement

BoardReplacement_SubHead_Digital

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Follow the previous instructionsto remove the communication board

Digital Board Replacement

BoardReplacement_DigitalBoard1_withSD

ON/OFF switch

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© SolarEdge316316

There are 2 different types of Digital boards:

Remove the highlighted screws and connectors

Digital Board Replacement

BoardReplacement_DigitalBoard2_withSD

vertical horizontalconnector

connectors

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© SolarEdge317317

Remove the old Digital board by pulling it straight towards you

Remove fan, mounting brackets, cable and stand-offs from the old boardand mount them on the new board

Digital Board Replacement

BoardReplacement_DigitalBoard3_withSD

vertical horizontal

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© SolarEdge318318

Reinstall the new Digital board

Make sure the board is fully inserted into its socket / the pin connectors line up

Tighten all screws

Reconnect the previously disconnected cables

Digital Board Replacement

BoardReplacement_DigitalBoard4_withSD

vertical horizontal

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© SolarEdge319319

Reinstall the communication boardaccording to previous procedure

Make sure the flat ribbon cable / pin connectors were inserted correctly with all pins inserted in place

Tighten the communication board byusing the 3 metal M3x6 screws

Reconnect the cables to the communication board

Digital Board Replacement

BoardReplacement_DigitalBoard5_withSD

OR

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© SolarEdge320320

If the replacement board was supplied with a sd card,insert this sd card in the sd card slot of the communicationboard.

If you received an email with a file instead, copy this fileto an empty micro sdcard and use this for updating/activationof the new Digital board.

Close the inverter cover

Switch on the AC circuit breaker in the electricity cabinet

Preform Pairing

Check the inverter LCD for the correct P_OK number

Digital Board Replacement

BoardReplacement_DigitalBoard6_withSD

OR

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© SolarEdge

Fan Replacement

BoardReplacement_SubHead_Fan

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© SolarEdge322322

The three-phase inverter has two fans:Fan 1 - located inside the inverter, above the digital board Fan 2 - located underneath the inverter and accessible from the outside of the inverter

Keep the outside fan and the screen clean by blowing the dust away when itaccumulates or at least once a year

Replacement Procedure:Switch off the Inverter DC voltage

Wait until the DC voltage drops below 50V

Switch off the Inverter AC voltage using the circuit breaker

Fan Replacement

Internal Fan

External Fan

BoardReplacement_Fan_Intro

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© SolarEdge323323

Open the inverter cover

The replacement procedure depends on the type of Digital board:

3ph: Internal Fan Replacement

BoardReplacement_Fan_3phInternalFan

vertical horizontal

Disconnect the fan cable

Remove the 2 screws from the fan bracket

Replace the fan

Reinstall in reverse order

Remove communication board

Disconnect fan cable

Remove Digital board

Replace fan

Reinstall in reverse order

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© SolarEdge324324

Use a screwdriver to loosen the single screw of the fan cover

Open the fan cover

Disconnect the fan connector

Connect the new fan to the connector

Close the fan cover and fasten the cover screw

Turn ON the AC switch of the main circuit board

Turn the inverter switch to ON and verify power production

Using the LCD button go to the inverter fan test and check its status

External Fan Replacement

BoardReplacement_Fan_3phExternalFan

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© SolarEdge

Voltage Test Points

TestPoints_SectionHeader

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© SolarEdge326326

If an inverter is not responding (not producing power, no LCD)the following tests can be done to locate the issue

Turn OFF the ON/OFF switch and wait at least 5min for the capacitors to discharge below 50V

Open the inverter cover

Step 1: Check AC voltageIf not OK, check:- safety switch- AC cabling- AC breaker

Voltage Test Points

Single phase Three phase

L1 L2 L3 N PEL NPE

TestPoints_1

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© SolarEdge327327

Step 2: Check Digital board test pointsMeasure between the shown connections. Voltage should be ~5Vdc

Voltage Test Points

TestPoints_2

+

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© SolarEdge328328

Step 3: Check FuseIf you did not get 5V at the communication board, the fuse needs to be checked:

Disconnect DC

Check fuse for continuity (contact support, if fuse is blown)

Voltage Test Points

TestPoints_3

1-phase3-phase

Version B

Version A(remove communication & Digital board)

Version A

Version B

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© SolarEdge329329

Step 4: Uninstall + reinstall boardsIf you did not get 5V, when measuring on the communication board and the fuse is intact, the board connectors need to be checked.

Remove communication board and Digital board

Check pin header connectors for bent pins and assemble the boards again

Verify, that the pins are lining up with the sockets.

Contact support, if the inverter is still not responding

Voltage Test Points

TestPoints_4

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Isolation Test Procedure

IsoTest_SectionHeader

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© SolarEdge331331

This procedure describes how to locate and fix isolation problems along the DC path

Isolation faults are detected by the inverters test mechanisms, which causes the inverter to stop power production and display Error 25 (1-ph) or Error 121 (3-ph)

This procedure measures the resistance of the strings, optimizers and modules to GND, allowing the technician to locate and fix isolation faults

Option 1: Using the inverter´s built-in isolation test

Option 2: Using an insulation resistance tester (Megger tester)

Isolation Test

IsoTest_Overview1

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© SolarEdge332332

Option 1: Inverter built-in isolation testProcedure:

Note:The following measurements must be done for each string individually.If more than one string is connected, switch OFF the inverter and disconnect all but one string

Switch inverter ON

Wait for the DC voltage to increase

To measure the string resistance,

Press and hold the LCD/OK button

When the screen „Keep holding button for pairing,release to enter menu“ appears, release the button

Short-press to scroll down to „Maintenance“ - Long-press to enter menu

Navigate to „Diagnostics“ -> „Isolation Status“

Built-In Isolation Test

LCD button

IsoTest_BuiltIn1

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© SolarEdge333333

The asterisk (*) and the percentage indicate the approximate location of the fault within the string

To locate the faulty component, multiply the number of optimizers in the string bythe measured percentage

e.g. 15 optimizers x 0.40 = 6 -> optimizer 6(±1) from DC+

Note: This will only work if no more than one isolation fault is in the system

Built-In Isolation Test

IsoTest_BuiltIn2

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© SolarEdge334334

Turn the inverter OFF

Bypass the suspected optimizer+module combination and test againto check if the problem is solved

Turn the inverter ON

If the inverter produces power now, the fault is in the removed componentsTo check if the fault is in the module or the optimizer,reconnect only the suspected optimizer, leave the module disconnected and run the test again

If the inverter produces power, the fault is in the module

If the inverter fails to start power production, the fault is in the optimizer

Built-In Isolation Test

IsoTest_BuiltIn3

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© SolarEdge335335

Option 2: Insulation resistance tester (Megger tester)

Required tools:

Insulation resistance tester (500V – 1000V)

Adapters/branch cable to connect tester to strings/modules/optimizers

Isolation Resistance Tester

IsoTest_Tester1

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Only qualified electricians should use this procedureThere is high risk of electrocution

Procedure:Turn the inverters ON/OFF switch to OFF

Wait until the DC voltage drops below 50V

Switch off the inverter AC voltage using the circuit breaker in the electrical cabinet

Disconnect all DC string cables from the Inverter

Adjust the Insulation tester to 500V

When testing any part of the system that contains optimizers,use a branch cable to connect + and - together

Isolation Resistance Tester

IsoTest_Tester2

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© SolarEdge337337

Test - String

+

-

branch cable

Inverter case

GND

IsoTest_Tester3

1-ph 3-ph

>600kΩ >1MΩ

<600kΩ <1MΩ

1

9

10

2

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© SolarEdge338338

Test - Cable

+

-

Inverter case

>200MΩ

<200MΩ

2

21 + = Cable OK

>200MΩ >200MΩ

1

IsoTest_Tester4

GND

1

9

10

2

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© SolarEdge339339

1

9

10

2

Test - Section

+

-

Module frame

branch cable

GND

1-ph 3-ph

>600kΩ >1MΩ

<600kΩ <1MΩ

IsoTest_Tester5

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© SolarEdge340340

Test – Optimizer + Module

+

-

<200MΩ

+

-

<500MΩ

>500MΩ

+

-

<200MΩ

>200MΩ

Optimizer case

+

-2

1

GND

outputinput

IsoTest_Tester6

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© SolarEdge

Embedded OptimizerReplacement

EmbeddedReplacement_SectionHeader

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© SolarEdge342342

In case the embedded optimizer of a smart module needs to be replaced, it is not necessary to replace the whole module.

It is possible to activate the bypass-mode of the embedded optimizerand connect an Add-on optimizer.

Step 1:Power off the inverter

Disconnect smart module from string

Open the connection compartment of the junction box

Embedded Optimizer Replacement

EmbeddedReplacement_1

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© SolarEdge343343

Embedded Optimizer Replacement

EmbeddedReplacement_2

Step 2:Switch the embedded optimizer to bypass mode:

gently remove the 2 narrow jumpers

insert the wide pass-through jumper

Close the connection compartment of the junction boxembedded

optimizer active bypass mode

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Embedded Optimizer Replacement

EmbeddedReplacement_3

Step 3:Connect add-on optimizer to the embedded junction box

Verify 1V safety voltage from add-on optimizer

Connect the add-on optimizers long output cables to the string

Step 4:Power on the inverter

Conduct the pairing procedure

Verify the correct P_OK number on the inverter‘s display

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© SolarEdge

Presented by:Presented by:

SolarEdge Support

There when you need us

Support_SectionHeader

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© SolarEdge346346

The SolarEdge service team provides support before, during and after the installation

The unique technology of SolarEdge enables our support team to use in-depth remote troubleshooting capabilities for real-time problem solving

Monitoring portal analysis

Remote troubleshooting

Remote configuration of inverters and power optimizers

Remote software upgrades

Support

Support_Overview1

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© SolarEdge347347

Your system is not working correctly?You found a defect in your SolarEdge system?

Document as much as possible. This makes it easier for us to find the cause of the problem:

Describe the problem(Error message on the inverter LCD? Technical question? Question regarding design? etc.)

Name of the site(Important: Give the name of the site, as it appears in the monitoring portal)

Serial number of the defective optimizer

Serial number of the defective / affected inverter(Important: If an optimizer is defective, also give the serial number of the connected inverter)

Pictures, if possible(If the defect is visible, please send pictures to avoid further questions)

Step 1: Problem Description

Support_Step1

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© SolarEdge348348

How do I contact SolarEdge?

Option 1: Service Portal

After logging into the monitoring portal, click on „Support“You can now open new support cases and view your existing cases

Step 2: Contacting SolarEdge

Support_Step2_Online1

Support

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© SolarEdge349349

Step 2: Contacting SolarEdgeCreate a new case here

Support_Step2_Online2

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© SolarEdge350350

Option 2: E-MailYou can also contact us by email.Make sure to put all relevant information in your email.

You will receive an automatic answer with the assigned case number.

Step 2: Contacting SolarEdge

Support_Step2_Email

Country Email

Australia [email protected]

Belgium [email protected]

France [email protected]

Germany [email protected]

Italy [email protected]

Japan [email protected]

Netherlands [email protected]

United Kingdom [email protected]

Rest of Asia [email protected]

Rest of world [email protected]

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Option 3: Support-HotlineBefore you call the support hotline, we would like to ask you to file the relevant information through the service portal first in order to generate a case number.This way we can avoid lengthy spelling of serial numbers and site names over the phoneand focus more on solving your issue.

Step 2: Contacting SolarEdge

Support_Step2_Hotline

Country Phone

Australia 1800 465 567

Belgium 0800 730 41

France 0800 917410

Germany +49 89 45459730

Greece 00800 125574

Israel +972 73 240 3122

Italy 800 784 824

Japan 03 5530 9360

Netherlands 08000 221089

United Kingdom 0800 028 1183

Rest of world +972 73 240 3118

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The case was successfully createdOur support team will now check your information and utilize the monitoring data toanalyse the problem.If our support team confirms a defective component you will receive an RMA number.

Step 3: Case Is Created

Further queries

Case85847

confirmation?RMA

0321replacementauthorized

LogisticsPartner

Support_Step3

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Replacement of the defective productYou have received a replacement part from us. With thereplacement part you will also receive a return kit with:

Information if/which parts need to be returned

Return labels (if return required)

Contact information of shipping company (for scheduling pickup)

Return:

Contact the shipping company for a pickup

Place the defective part in the box of the replacementand put the return label on the box

The defective part will be picked up at no charge

If we do not receive the old part back, we can not close the RMA.Note: As a result you will receive future spareparts only after we received the defective part back.

Step 4: Replacement

Support_Step4

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Labor compensation will be paid to a Certified SolarEdge Installer for work done to replace a failed SolarEdge product

An installer must attend a dedicated SolarEdge certification training in order to qualify for labor compensation

Following participation the installer will receive a personal SolarEdge code by email

The certification is valid for two years

With the completion of this advanced training, you will becomea Certified SolarEdge Installer

Labor Compensation

Support_LaborCompensation1

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Labor Compensation will be approved for a specific site under the following conditions:

RMA was approved in advance by SolarEdge

Site is monitored by the SolarEdge monitoring portal, within 90 days from installation

The labor compensation request is sent within 6 months after RMA approval

The certified installer performs the maintenance

The replaced equipment shall be returned to SolarEdge within 30 days per SolarEdge’sspecific instructions.

Labor Compensation Requirements

Support_LaborCompensation2

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Cautionary Note Regarding Market Data & Industry Forecasts

This power point presentation contains market data and industry forecasts from certain third-party sources. This information is based on industry surveys

and the preparer’s expertise in the industry and there can be no assurance that any such market data is accurate or that any such industry forecasts will be

achieved. Although we have not independently verified the accuracy of such market data and industry forecasts, we believe that the market data is reliable

and that the industry forecasts are reasonable.

[email protected] twitter.com/SolarEdgePV solaredge.com/blog solaredge.com

THANK YOU!

© SolarEdge

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