8/9/2019 CF-15H

1/51

CF-15HPEMFCSohail Munir

Nouman Ahmad

Muhammad Younis

Clean Futures Energy Corporat ion Ltd.

8/9/2019 CF-15H

2/51

  Introduction: Increasing orld de!elopment is increasing energy

consumption as o" #$ per year

In %&'& ($ energy consuption increased orldide In %&&) total orld energy consumption as #*#

e+a,oules -#*#'&') 01'2%3&&& 45h6 o" hich oilcontri7utes -22$6 and gas -%&$6

(($ o" orlds total energy source is contri7uted 7yoil and gas

8y %&*& there ould 7e no oil.

Current !ast usage o" "ossil "uels is 9illing the earthe!ery day

5e need to shi"t toard an Alternate and greensource.

8/9/2019 CF-15H

3/51

  Current Scenario o"Pa9istan:

Pa9istan imports )&$ o" oil 7eing consumed.

Electricity installed capacity is %%** M5

"ossil "uel ; '#3

8/9/2019 CF-15H

4/51

  S?L@4I?N CF='(B - Clean Futures='(3 Bydrogen 7ased "uel cell6

It is a PEMFC poered 7y clean hydrogen

?nly 7yproduct is ater

ero emissions

Darsattile use

(&=

8/9/2019 CF-15H

5/51

“The business plan”

8/9/2019 CF-15H

6/51

IncludesH Pro7lem Statement

?ption eneration and selection

?7,ecti!es

Jesign

?rientation

Product Je!elopment

Mar9eting

8/9/2019 CF-15H

7/51

  Pro7lem: apid oil depteion causing crisis

?il short"alls aecting industries

More than (& industries in Pa9istanonly ere shut don due to NOFUEL

2070 is deadline "or glo7al oildepletion

Economical crisis and industrialdon"all.

ENVIRONMENTAL aspects arealso considera7le

Fossil "uel 7urning 9illing planetith each passing day

lo7al arning and change ineather cycles

Jierent diseases and ris9 o"

8/9/2019 CF-15H

8/51

A!erage load shedding e+ceeds'%='# hous a day in pa9istan

Aecting commercial 7ussinessand daily li"e

E+pensi!e "ossil "uel electricityhile importing )&$ o" oil Is Not"essi7le

Justru7ed social scenario andde!astatin psycological eects

Increasing sort"alls may "urther

orsen the situation.

8/9/2019 CF-15H

9/51

e sustainable solution

8/9/2019 CF-15H

10/51

  Solution SpeciKcations: reen energy source that does not aects en!ironment

5ide range o" use i=e commercial3 !ehicles3 industries etc.

Long term a!aila7ility o" the source "eed

Dariety o" design and as per usage reuirements

Must 7e a7le to tac9le the glo7al demand and local demands

Bigh eciency

@ser "riendly in terms o" the user inter"ace3 operation3maintanance and cost

Should 7e a solution in terms o" Fuel and Electricity

8/9/2019 CF-15H

11/51

  ?ption eneration

  Considering the current scenario severa o!tions "eregenerated 

Shale

gas

8io=Fue

ls

Nuclearpo

er

Solar

Cells

Coal

FuelCell

8/9/2019 CF-15H

12/51

  ?ptions AnalysisSource Analysis

8io Fuels En!ironmental Friendly3 Dariety o" "eed Stoc93 Feasi7le to replaceasoline and diesel 7ut huge amount or organic "eed needed "orglo7al supply3 e+pensi!e on longe term 7asis.

Nuclear

Poer

Bigh energy production 7ut

8/9/2019 CF-15H

13/51

4he "uel CellQ #h$ did "e seect %ue ce & Dariety o" "eed materials

A7ility to tac9le groing glo7alldemands

Bigher eciencies upto

8/9/2019 CF-15H

14/51

8/9/2019 CF-15H

15/51

  ?ption selection: PEMFC Proton E+change Mem7rane Fuel

Cell

@se Bydrogen as "uel

8/9/2019 CF-15H

16/51

ProductOrientation

CF-15H

Powering the globe

8/9/2019 CF-15H

17/51

5hy are e manu"acturing CF='(B :The Idea Origin

An En!ironment "riendly energygenerator

An alternate source in currentshort"alls and "uture scenarios

Energ$ For A 

 4o lead the energy ser!ice pro!iders in

the ro Cheaper energy "or all

Sa"e3 easy and dura7le syetem

8/9/2019 CF-15H

18/51

'roduct i%e c$ce

')2=as8attery

')

8/9/2019 CF-15H

19/51

  Mar9et and is9

Analysis:

 

Product

Development

Product

Innovation 

Current

Products 

Product

Developmentexisting

existing new

new

technology

 push 

market pull 

8/9/2019 CF-15H

20/51

  ! ?7,ecti!e e=deKntion:

“SUSTA!A"#$ $!$%&' FO% &%$$! O"$”

8/9/2019 CF-15H

21/51

 ?7,ecti!e treeUProduct ruirements:

Sustainableenergy

 rodu!er 

Sa"e #!ono$i!al%ong shel"

%i"e&ser

Friendly 'e(ible use

#n)iron$ent Friendly 

!onineosSuly 

#asy*aintanan!

e#+!ient 

8/9/2019 CF-15H

22/51

15 6

 

<Easy Handling

25 10 7

 

Long Shelf Life

20 

'&

8

 

(

Safety

20

 

'&Ease of operation

30

 

'&

 

*Efficiency

   C

  u  s   t  o    e  r   !    p  o  r   t  a  n  c  e

   C  o  p  r  e  s  s   i   "   i   l   i   t  y  o   f   H   2

   C  a   t  a   l  y  s   t  a  c   t   i  #  e   t  y

   $   E   %

   &

  e  s   i  g  n   C   h  r  a  c   t  e  r   i  s   t   i  c

'(%ol 'at )*+,nits

)ae -1

)ae .1

By David

2005-9-20

 /&House f /uality

2( 2(5 3(35 3(EC !portance

8/9/2019 CF-15H

23/51

8/9/2019 CF-15H

24/51

Productde(elop)ent

CF-15H

Powering the globe

8/9/2019 CF-15H

25/51

 CF='(B: ComponentSpeciKcation

Mem7rane

as Jiusion Layer

Catalyst Layers

8ipolar plate

Pressure sa"ety !al!es

upture dis9s

Beat and Flo Sensors

Air integrated cooling "an

Storage module

Control Sitches

Current and sensor Monitor

Cell Git

8/9/2019 CF-15H

26/51

Mem7rane: ,aon Proton E+change Mem7rane

Supphonated 4etraRouro ethylene

Passes the proton to other side "orater "ormation

Proton Selecti!e

Charged Mem7rane

A 9ey "actor in eciency

Made 7y PolymeriOation

Installed 7eteen anode andcathode

Bighly Selecti!e

 

8/9/2019 CF-15H

27/51

as Jiusion Layer

Facilitate transport o" reactantsinto the catalyst layer

emo!al o" product ater

Sheet o" Car7on in hichcanro7 K7res are coated ith

polytetraRuoroethylene -P4FE6

as diuse rapidly in pores

hydropho7ic P4FE3 hich

pre!ents e+cessi!e ater7uildup

Ad,ust ater retention andater release

8/9/2019 CF-15H

28/51

Material Properties:

8/9/2019 CF-15H

29/51

Material selection anddeKnition:

8/9/2019 CF-15H

30/51

Catalyst Layers EFC= catayst is used.

Iron 8ased Catalyst disperesed oncar7on sheets

@pto

8/9/2019 CF-15H

31/51

8ipolar plates

Installed 7eteen to cells

Conduction 7eteen cells

Physical support to Stac9

Iron 7ased plate nipolar plate

Ro KeldQ hich is a set o" channels

is machined or stamped to allogases to pass

Installed "or current regulation

8/9/2019 CF-15H

32/51

Pressure sa"ety !al!es

Made o" 7rass

For controlled release o" hydrogen "rom the

storage module

Shuts don in case o" pressure e+ceeds thesa"ety limits

Bigh sa"ety parameters

5ith pressure !al!es shutdon the the sensorsin storage module and internal gas tranporttu7es close them and systems shuts don

8/9/2019 CF-15H

33/51

upture dis9

Non reclosing pressure relie" 

8ac9 up de!ice "or pressure sa"ety !al!e

Baults the Ro o" gas "rom storage module

 CopperUIron 7ased mem7rane

Mem7rane ruptures at a predeKned dierential pressure

Bigh sa"ety parameters

Pre!ents possi7le high pressure Ro in case o" modulesensor and Ro !al!e "ailure

8/9/2019 CF-15H

34/51

Beat and Flo sensors Jesigned to cheC9 internal cell temperature

Signals the system in cas o" o!erheating

Pre!ents "rom system "ailure

Pre!ents Component meltdon

Immediately signals to shut don in case o" sudden rise

in temperature Bigh sa"ety parameters

Pro!ides contineous temperature monitoring and logs"or user

Flo sensors allo contineous monitoring and control o"Ro to user

Signals system to shi"t "rom analogue to automatedmode in case o" Ro uncertanities

egulates constant and ecient Ro

Immediately shuuts don system in case o" o!erl"o orsudden Ro shoc9

8/9/2019 CF-15H

35/51

Storage module Imported "rom Fuel Cell Syetems

Inc. @SA.

Consists o" metal hydrides "orstorage

Bydrogen storage (&& times the

siOe o" container ') to #& Liters o" hydrogen

storage as reuired 7y user

 4hin alled car7on steel container

elease pressures range 7eteen'A4M to a "e A4M

Easy carriage

Sa"er than all other hydrogenstorage methods

 4ested and commercialy a!aila7le

8/9/2019 CF-15H

36/51

Control Sitches

Electonicaly designed sitches

Include ?nU ?U emergency shutdon options

For ease o" operation

Additional analogue and aumated operation operationas per the load and reuirement

Bigh user inter"ace parameters

Made o" plastics

8/9/2019 CF-15H

37/51

 Current and SensorMonitor

 4o monitor !oltage o" "uel cell

Allos Beat and Ro

monitoring

euired current can 7e set in

automated system mode tosa!e e+tra "uel 7urning

 4imer option to auto start and

shut o the system

So"tare 7ased touch screenmonitor ith integerated minimemory chip and processor

8/9/2019 CF-15H

38/51

Cell Git

Steel 9it "or installation o" all components ith internalnon sonducting composite layer

Fle+i7le design to change or maintain the internal partseasily

Light eight as compaed to other commercially a!aila7le"uel cell 9its

elpaca7le as per user criteria

Made o" Car7on steel

8/9/2019 CF-15H

39/51

CF='(B: o)erall se!i!ation Light eight steel "ram cell

8/9/2019 CF-15H

40/51

  Bo it or9s

8/9/2019 CF-15H

41/51

Ad!antages:

CF='(B

Sa"e

Cheaper

Ecient

Jura7le

Easy?peratio

n

Multipurpose

Fle+i7ledesign

reen

8/9/2019 CF-15H

42/51

Cost Analysis

8/9/2019 CF-15H

43/51

Assem7eling costE(ui!)ent Cost* as Jiusion Layer

Catalyst Layers

8ipolar plate

Pressure sa"ety !al!es upture dis9s

Beat and Flo Sensors

Air integrated cooling "an

Storage module Control Sitches

Current and sensor Monitor

Cell Git

8/9/2019 CF-15H

44/51

Fi+ed costMem7rane E+truder

V%(&&&

Land Cost -'&&&& s."t 6+V'&&U"t >V'&&&&&&

Beat E+changer > V(&&&&

Cooler > V#&&&&

Automated Assem7ly system >V23&&&3&&&

  4otal1 V

8/9/2019 CF-15H

45/51

 4otal Cost Ucell : Cost per Cell V '''(

Bydrogen cost V & -V .%

8/9/2019 CF-15H

46/51

8/9/2019 CF-15H

47/51

Summary WGey notes

8/9/2019 CF-15H

48/51

Ac9noledgements

8/9/2019 CF-15H

49/51

e"erences

8/9/2019 CF-15H

50/51

Xuerries

8/9/2019 CF-15H

51/51