CF-II M19.7, M19.8, M19.9, M19 · 2014. 3. 12. · 7 104-608 MOTOR - evaporator blower (M19.7,...

Printed (August 22, 2001)

Copyright © 1995 - Thermo King Corp. - Minneapolis, MN U.S.A.Electronically printed in U.S.A.

CF-II M19.7, M19.8, M19.9, M19.10

TK 40847-3.40

Printed (Wednesday, August 22, 2001)

Copyright©1995 - Thermo King Corp. - Minneapolis, MN, U.S.A.

General InformationTables of Contents

This Parts Manual contains a numerical table of con-tents listing each assembly name, its associated Grid number and page number. The numerical table of con-tents is arranged numerically by Grid number. There are references in a parts list referring to other Grid num-bers, the numerical table of contents is arranged to facil-itate finding the referenced illustrations. At the rear of this parts manual are two indexes, a numerical and alphabetical. The indexes contain all of the part num-bers and descriptions which appear in this manual.

Assemblies and Subassemblies

When parts are indented in the description list, they are preceded with a bullet ( • ). This indicates that the part(s) is available separately or included in an assem-bly.

GRID NO. 67D6SWITCH PANEL ASSEMBLY

For example: the switch panel nameplate (99-6280) is available separately, available as part of the switch panel (99-1960) and with the panel assembly (45-1239).

REF PART# DESCRIPTION QTY

45-1239 PANEL - assy, switch 1

1 99-1960 • PANEL 1

99-6280 • • NAMEPLATE - panel 1

2 33-743 • GASKET 1

A ac. . . . . . . . . . alternating current

A/R . . . . . . . . as requiredaccum . . . . . . accumulatoradj . . . . . . . . . adjustingal . . . . . . . . . . aluminumalt. . . . . . . . . . alternatoramp . . . . . . . . ampereassy . . . . . . . . assembly

B bd . . . . . . . . . boardbrg . . . . . . . . . bearingbrkr . . . . . . . . breakerbrkt . . . . . . . . bracket

C C . . . . . . . . . . Celsiuscw . . . . . . . . . clockwiseccw . . . . . . . . counter- clockwisecam . . . . . . . . camshaftcompr . . . . . . compressorcond. . . . . . . . condenserconn. . . . . . . . connecting,

connectorcyl . . . . . . . . . cylinder

D def . . . . . . . . . defrostdeg . . . . . . . . degreedehyd. . . . . . . dehydratordia . . . . . . . . . diameterdc. . . . . . . . . . direct currentdisc . . . . . . . . dischargediff . . . . . . . . . differential

E EMI . . . . . . . . Extended . . . . . . . . . . . Maintenance

IntervalEEC. . . . . . . . European

Economic Community

eng . . . . . . . . engine

E (continued)evap. . . . . . . . evaporatorexch . . . . . . . . exchangerexp . . . . . . . . . expansionext . . . . . . . . . external

F F . . . . . . . . . . . Farenheitfill . . . . . . . . . . fillisterfi . . . . . . . . . . . fuel injectionfl . . . . . . . . . . . flarefpt . . . . . . . . . . female pipe

threadft . . . . . . . . . . . feetftg . . . . . . . . . . fitting

H hex . . . . . . . . . hexagonhh . . . . . . . . . . hexagon headhd . . . . . . . . . . headhp . . . . . . . . . . horsepowerhsg . . . . . . . . . housing

I id . . . . . . . . . . inside diameterin . . . . . . . . . . inch (2.54

centimeters)incl . . . . . . . . . includesinj . . . . . . . . . . injectionint . . . . . . . . . . internalint th . . . . . . . . internal tooth

L liq . . . . . . . . . . liquidlg . . . . . . . . . . long

M mm . . . . . . . . . milimetermpt . . . . . . . . . male pipe threadmod . . . . . . . . modulating

N neg . . . . . . . . . negativeNo. . . . . . . . . . numberNS . . . . . . . . . not suppliedNSS . . . . . . . . not sold

separately

O os . . . . . . . . . . oversizedod . . . . . . . . . . outside diameter

P pcb . . . . . . . . . printed circuit board

pkg . . . . . . . . . packageph . . . . . . . . . . phasepos . . . . . . . . . positivepsi . . . . . . . . . . pounds per

square inch

R rad . . . . . . . . . radiatorrcvr . . . . . . . . . receiverref . . . . . . . . . . referencereg . . . . . . . . . regulatorreq . . . . . . . . . requiredrpm . . . . . . . . . revolutions per

minute

S sec . . . . . . . . . secondsld . . . . . . . . . . soldersoc hd. . . . . . . socket headsol . . . . . . . . . . solenoidspl . . . . . . . . . . specialsq . . . . . . . . . . squaress . . . . . . . . . . stainless steelstd. . . . . . . . . . standardstl . . . . . . . . . . steelsuct . . . . . . . . . suctionsw . . . . . . . . . . switch

T term . . . . . . . . terminaltemp . . . . . . . . temperaturethk. . . . . . . . . . thick

U us . . . . . . . . . . undersize

V vib . . . . . . . . . . vibrasorber

W w. . . . . . . . . . . wattw/ . . . . . . . . . . withw/o . . . . . . . . . without

ABBREVIATIONS The following abbreviations appear in parts manuals

CF-II M19.7, M19.8, M19.9, M19.10 Contents

Name Grid PageCF-II M19.7, M19.8, M19.9, M19.10 REFERENCE SHEET . . . . . . . . .2U27. . . . . . . . . . . . . . . . . . . . . .3HUMIDITY CONTROLLER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . .98B11 . . . . . . . . . . . . . . . . . . . .89CONDENSER COIL & MOTOR GROUP . . . . . . . . . . . . . . . . . . . . . . .102B4 . . . . . . . . . . . . . . . . . . . . .7DEFROST GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102B10 . . . . . . . . . . . . . . . . . . .81REMOTE MONITOR BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102C2. . . . . . . . . . . . . . . . . . . .77USDA HARNESS GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113A12 . . . . . . . . . . . . . . . . . . .83WEATHER PACK CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . .115D14. . . . . . . . . . . . . . . . . . .55COMPRESSOR JUNCTION BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117F5 . . . . . . . . . . . . . . . . . . . .49CAP & CHAIN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119E11 . . . . . . . . . . . . . . . . . . .95CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V) . . . . . . . .119G3. . . . . . . . . . . . . . . . . . . .67NOZZLE ASSEMBLY - HUMIDITY . . . . . . . . . . . . . . . . . . . . . . . . . . . .120A12 . . . . . . . . . . . . . . . . . . .93BOARD ASSEMBLY - PC/LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120G1. . . . . . . . . . . . . . . . . . . .61MODULATION VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .123A8 . . . . . . . . . . . . . . . . . . . .33AIR EXCHANGER GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B2 . . . . . . . . . . . . . . . . . . . . .5EVAPORATOR COIL & BLOWER GROUP . . . . . . . . . . . . . . . . . . . . .123B3 . . . . . . . . . . . . . . . . . . . .11ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B4 . . . . . . . . . . . . . . . . . . . .51CONTROL BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B5 . . . . . . . . . . . . . . . . . . . .57HIGH VOLTAGE TRAY (M37.3, M37.7) . . . . . . . . . . . . . . . . . . . . . . . .123B6 . . . . . . . . . . . . . . . . . . . .63MICROPROCESSOR CONTROLLER (M19.7, M19.8, M19.9, M19.10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B7 . . . . . . . . . . . . . . . . . . . .69STRUCTURAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B8 . . . . . . . . . . . . . . . . . . . .97NAMEPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123B9 . . . . . . . . . . . . . . . . . . .101BATTERY & BATTERY CHARGER GROUP . . . . . . . . . . . . . . . . . . . .123B10 . . . . . . . . . . . . . . . . . . .79COMPOUND PRESSURE GAUGE (SUCTION TUBE) . . . . . . . . . . . .123B11 . . . . . . . . . . . . . . . . . . .37REFRIGERATION COMPONENTS (M19.7, M19.8) . . . . . . . . . . . . . . .123B12 . . . . . . . . . . . . . . . . . . .15COMPRESSOR GROUP (M19.7, M19.8) . . . . . . . . . . . . . . . . . . . . . . .123B13 . . . . . . . . . . . . . . . . . . .39HUMIDITY MOTOR, COMPRESSOR & TANK GROUP. . . . . . . . . . . .123B14 . . . . . . . . . . . . . . . . . . .85AIR COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123D6. . . . . . . . . . . . . . . . . . . .91VALVE ASSEMBLY - SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124E2 . . . . . . . . . . . . . . . . . . . .35DOOR ASSEMBLY SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125B10 . . . . . . . . . . . . . . . . . . .99HARNESS GROUP - REMOTE MONITOR. . . . . . . . . . . . . . . . . . . . . .126G13. . . . . . . . . . . . . . . . . . .73REFRIGERATION COMPONENTS (M19.9) . . . . . . . . . . . . . . . . . . . . .129C1. . . . . . . . . . . . . . . . . . . .21COMPRESSOR GROUP (M19.9, M19.10) . . . . . . . . . . . . . . . . . . . . . .129C2. . . . . . . . . . . . . . . . . . . .43COMPRESSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133D7. . . . . . . . . . . . . . . . . . . .45COMPRESSOR OIL FILTER GROUP (Before 6/97) . . . . . . . . . . . . . .133D8. . . . . . . . . . . . . . . . . . . .47REFRIGERATION COMPONENTS (M19.10) . . . . . . . . . . . . . . . . . . . .135E4 . . . . . . . . . . . . . . . . . . . .27CIRCUIT BREAKER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135E5 . . . . . . . . . . . . . . . . . . . .75

3

2U27 CF-II M19.7, M19.8, M19.9, M19.10 REFERENCE SHEET Revised

12/12/96

CF-II M19.7, M19.8,

M19.9, M19.10

REFERENCE

SHEET

2U27

12/12/96

4

2U27CF-II M19.7, M19.8, M19.9, M19.10 REFERENCE

SHEETRevised12/12/96

B/M DESCRIPTION Date

090205 CF-II M19.7 8/94

090208 CF-II M19.8 9/94

090225 CF-II M19.9 7/95

090239 CF-II M19.10 6/96

5

123B2 AIR EXCHANGER GROUP Revised8/15/95

AIR EXCHANGER

GROUP

123B2

8/15/95

6

123B2AIR EXCHANGER GROUPRevised8/15/95


1 98-4044 DOOR - evaporator (upper) 1

2 98-3540 DOOR - air exchanger 1

55-2979 SCREW - door 28

55-2086 FLATWASHER 28

55-1800 LOCKWASHER 28

91-6206 COVER - air exchange 1

3 91-581 • COVER - air exchanger 1

4 33-2015 • GASKET - air exchanger 2

5 99-6748 • BRACKET - air exchanger 1

6 55-4012 • WASHER - special 1

7 55-2550 • PIN - cotter 1

8 55-5120 • SCREW - wing 1

9 98-2998 DUCT - air exchanger 1

10 99-7115 STRIP - gasket (door, 25 ft) A/R

11 99-6784 NAMEPLATE - Fresh Air Exchange Rate 1

12 33-1712 GASKET - air exchanger 1

13 99-6783 NAMEPLATE - arrow 1

14 91-374 BRACKET - duct 1

55-3049 SCREW - duct 3


15 33-1318 GASKET - duct 3

16 NSS FRAME - Transfresh (Transfresh components are not avail-able from Thermo King)

1

7

102B4 CONDENSER COIL & MOTOR GROUP Revised6/5/97

CONDENSER COIL

& MOTOR GROUP

102B4

6/5/97

8

102B4CONDENSER COIL & MOTOR GROUPRevised6/5/97


1 67-1383 COIL - condenser (incl 7, 12, 13) 1

67-1383 COIL - condenser (incl 7, 12, 13; M19.10 only) 1

55-2969 SCREW - coil 3



2 99-5966 STRIP - gasket (condenser, 50 ft) A/R

3 98-4236 BRACKET - condenser motor 1

55-4931 WASHER - special 4

55-4955 NUT 4

55-7422 INSERT - threaded (1/4-20) 6

4 104-607 MOTOR - condenser (M19.9, M19.10) 1

44-6259 • PROTECTOR - motor 1

41-1778 • PROTECTOR - high speed 1

41-1779 • PROTECTOR - low speed 1

77-1498 • BEARING - motor 2

55-2969 SCREW - motor 4



55-4954 NUT 4

5 44-7112 HARNESS - condenser 1

11-3305 SLEEVING - hose (25 ft, pvc) A/R

6 78-520 FAN - condenser 1

55-3089 • SCREW - hub 2

55-2959 • LOCKWASHER 2

55-2958 • FLATWASHER 2

7 99-7088 NUTSTRIP 3

55-3010 RIVET - nutstrip 6

8 91-7474 BRACKET - orifice 2

55-1587 SCREW - bracket 6



9 98-3035 ORIFICE - condenser 1

10 98-3202 GRILLE - condenser (M19.1, M19.2, M19.4, M19.5, M19.7, M19.8, M19.9, M19.10)

1

98-4292 GRILLE - condenser (M19.4) 1

55-2977 SCREW - grille (1.00 lg) 2

55-2979 SCREW - grille (1.25 lg) 2




55-5691 INSERT - threaded 4

11 99-9702 STRIP - gasket (grille) 2

9

102B4 CONDENSER COIL & MOTOR GROUP Revised6/5/97

10

102B4CONDENSER COIL & MOTOR GROUPRevised6/5/97


12 91-6153 BRACKET - coil 1




13 99-9338 ANGLE - condenser coil 1

55-1587 SCREW - angle 4



55-3059 NUT 4

14 44-5316 CONNECTOR - barb (1/2 mpt) 1

55-2788 FITTING - barb (3/4 mpt) 1

55-5018 LOCKNUT (3/4 mpt) 1

15 55-3264 KEY - motor 1

16 91-6961 INSULATION - motor 1

11

123B3 EVAPORATOR COIL & BLOWER GROUP Revised6/2/98

EVAPORATOR

COIL & BLOWER

GROUP

123B3

6/2/98

12

123B3EVAPORATOR COIL & BLOWER GROUPRevised6/2/98


1 99-8958 ORIFICE - blower 4

55-1587 SCREW - orifice 12




55-3059 NUT - captive 12

2 99-8960 DOOR - blower housing 2

55-2995 SCREW - door 8




3 91-6210 PLATE - blower housing 2

55-1587 SCREW - plate 4



55-1801 NUT 4

4 98-2982 HOUSING - blower (curbside) 1

55-1587 SCREW - housing 12




5 78-551 WHEEL - blower (curbside) 1

55-2962 • SCREW - hub to shaft 2



203-392 SEALER - antiseize A/R

6 99-7099 BAND - motor 2


55-4954 NUT 4

7 104-608 MOTOR - evaporator blower (M19.7, M19.8) 2



104-608 MOTOR - evaporator blower (M19.9, M19.10) 1







8 78-550 WHEEL - blower (roadside) 1

55-2962 • SCREW - hub to shaft 2

13

123B3 EVAPORATOR COIL & BLOWER GROUP Revised6/2/98

14

123B3EVAPORATOR COIL & BLOWER GROUPRevised6/2/98




9 98-2983 HOUSING - blower (roadside, see item 4 for hardware) 1

10 33-1725 GASKET - evaporator 2

55-3035 RIVET - gasket 8

11 99-9529 MOUNT - motor 2

55-1587 SCREW - mount 8




12 91-5659 BRACKET - support 2

13 98-4573 SUPPORT - motors/blowers 1

55-2969 SCREW - support 2



55-4954 NUT 8

14 33-810 GROMMET 2

15 44-5316 CONNECTOR - barb (M19.7, M19.8) 2

55-2788 FITTING - barb (M19.9, M19.10) 2

55-5018 LOCKNUT - barb (M19.9, 19.10) 2

16 91-3371 PLATE - defrost switch access 1

17 33-1724 GASKET - plate 1

55-5636 SCREW - plate 4

18 67-1391 COIL - evaporator 1

67-1384 COIL - evaporator (M19.10 only) 1

55-2969 SCREW - coil 2

55-4954 LOCKNUT 10


19 99-8963 BLOCK - air (neoprene, 5 wide x 62 lg) 1

20 99-5966 STRIP - gasket (.25 thk) A/R

99-6968 STRIP - gasket (.12 thk) A/R

21 55-6010 PLUG (black poly) 2

22 33-2511 GROMMET 2

23 99-9168 ANGLE - coil support 1

24 55-2324 KEY - blower 2

15

123B12 REFRIGERATION COMPONENTS (M19.7, M19.8) Revised3/16/01

REFRIGERATION

COMPONENTS

(M19.7, M19.8)

123B12

3/16/01

16

123B12REFRIGERATION COMPONENTS (M19.7, M19.8)Revised3/16/01



2 66-6601 VALVE - expansion 1

66-9378 • HOSE - engine to radiator 1

66-6567 • ELEMENT - power 1

3 66-5367 TUBE - equalizer 1

4 66-5366 TUBE - exchanger to expansion valve 1

5 67-1073 HEAT EXCHANGER (incl 6, 7, 8) 1

99-6968 STRIP - sealing (50 ft) A/R

6 66-4537 TUBE - exchanger to coil 1

7 66-6403 TUBE - suction 1

8 66-4466 TUBE - liquid 1

9 66-7621 TUBE - dehydrator to tee 1

55-302 NUT - tube 1

10 66-6603 VALVE - dehydrator inlet 1

11 66-9015 DEHYDRATOR 1

55-2070 GASKET - flare nut 2

12 66-5888 TUBE - receiver to dehydrator 1

13 N/A TANK - receiver (see note) 1

67-1343 TANK - receiver 1

55-1587 SCREW - tank 2



14 66-7623 TUBE - condenser to receiver tank 1

55-3295 • FITTING 1

15 66-7392 VALVE - relief 1

33-1015 • O-RING - relief valve 1

16 66-6143 TUBE - exchanger to modulating 1

66-3615 • FITTING - saddle 1


18 66-7395 TUBE - valve to coil 1

19 66-3942 VALVE - discharge (see 123B13) 1

20 55-6020 CLAMP - suction tube (plastic) 1

91-1779 CLAMP - suction tube (stainless steel) 5

91-5790 SPACER - clamp 1

55-4811 SCREW - clamp 2



21 8102-743 COMPRESSOR - service (see 133D7, 460V) 1

22 55-6388 CLAMP - tube (liquid injection) 4




17


18



55-4953 NUT 4

23 66-1955 ELBOW - flange 1

55-2747 SCREW - flange 2



24 66-7617 TUBE - suction (see 123B11) 1

25 33-920 O-RING - suction 1

26 67-1383 COIL - condenser (see 102B4) 1

27 66-5748 VALVE - modulation (for connectors see 115D14) 1

66-5749 • VALVE - modulation (see 123A8) 1

28 44-6930 SWITCH - low pressure cutout 1

33-768 GASKET - flare 1

29 55-308 ELBOW - low pressure cutout 1

30 55-4390 HANGER - dehydrator 1

55-3121 SCREW - dehydrator 1

55-1587 SCREW - hanger 1


55-4953 NUT 2

31 66-7359 TUBE - compound gauge 1

66-5752 FITTING - tube 1

32 91-5627 BRACKET - solenoid 1

55-4954 NUT 1

33 66-6610 FITTING - charge port (highside) 1

66-7182 • CAP - fitting 2

34 66-7618 VALVE - solenoid (for connectors see 115D14) 1

41-767 • COIL - valve 1

35 66-7619 TUBE - tee to solenoid valve 1

36 66-7622 VALVE - solenoid (see 124E2, for connectors see 115D14) 1

37 66-7620 TUBE - solenoid to tee 1

38 55-2181 TEE (1/2 x 3/8 x 1/2) 1

39 91-6209 CLAMP - exchanger 2

55-3101 RIVET - clamp 4

40 66-6870 INDICATOR - liquid (for 67-995) 2

66-7420 INDICATOR - liquid (for 67-1343) 2

203-393 SEALER - Loctite A/R

41 91-1874 BRACKET - valve 1





42 55-5211 U-BOLT - valve 2

55-2001 FLATWASHER - u-bolt 2

19


20


NOTE: Receiver tank 67-975 has been replaced with 67-1343 after 12/95.


55-4560 NUT - u-bolt 2

21

129C1 REFRIGERATION COMPONENTS (M19.9) Revised3/16/01

REFRIGERATION

COMPONENTS

(M19.9)

129C1

3/16/01

22

129C1REFRIGERATION COMPONENTS (M19.9)Revised3/16/01




66-9378 • HOSE - engine to radiator 1




5 67-1073 HEAT EXCHANGER 1

6 66-4537 • TUBE - exchanger to coil 1

7 66-6403 • TUBE - suction 1

8 66-4466 • TUBE - liquid 1

9 66-7621 TUBE - dehydrator to tee 1

55-302 NUT - tube 1





13 N/A TANK - receiver (see note) 1

67-1343 TANK - receiver 1





55-3295 • FITTING 1

66-7392 VALVE - relief 1






19 66-8055 VALVE - discharge (see 129C2) 1












23


24



55-4953 NUT 4








27 66-7793 VALVE - modulating (for connectors see 115D14) 1





55-4390 HANGER - dehydrator 1




55-4953 NUT 2




55-4954 NUT 1




66-7798 VALVE & COIL 1

41-767 •• COIL - valve 1




38 55-2181 TEE (1/2 x 3/8 x 1/2) 1

91-6624 CLAMP - exchanger 2


40 66-4571 INDICATOR - liquid (for 67-995) 2

66-7420 INDICATOR - liquid (for 67-1343) 2


91-1874 BRACKET - valve 1





55-5211 U-BOLT - valve 2

25


26


NOTE: Receiver tank 67-975 has been replaced with 67-1343 after 12/95.



55-4560 NUT - u-bolt 2

43 91-6962 INSULATION - exchanger 1

44 66-6996 FITTING - saddle 1

45 44-5840 SWITCH - condenser fan (for connectors see 115D14) 1

44-5841 • SWITCH - only 1

27

135E4 REFRIGERATION COMPONENTS (M19.10) Revised3/16/01

REFRIGERATION

COMPONENTS

(M19.10)

135E4

3/16/01

28

135E4REFRIGERATION COMPONENTS (M19.10)Revised3/16/01


1 67-1384 COIL - evaporator (see 123B3) 1


66-9378 • SCREEN - inlet 1




5 67-1073 HEAT EXCHANGER (incl 6, 7, 8) 1



8 66-4466 TUBE - liquid 1

9 66-8475 TUBE - dehydrator to solenoid 1

55-302 NUT - tube 1





13 67-1343 TANK - receiver 1





55-3295 • FITTING 1

66-7392 VALVE - relief 1






19 66-8055 VALVE - discharge (see 129C2) 1












55-4953 NUT 4


29


30



33-2805 GASKET - flange 1







27 66-7793 VALVE - modulating (for connectors see 115D14) 1





55-4390 HANGER - dehydrator 1




55-4953 NUT 2




55-4954 NUT 1




41-767 •• COIL - valve 1




38 55-2181 TEE (1/2 x 3/8 x 1/2) 1

91-6624 CLAMP - exchanger 2


40 66-7420 INDICATOR - liquid 2


91-1874 BRACKET - valve 1





55-5211 U-BOLT - valve 2


55-4560 NUT - u-bolt 2

43 91-6962 INSULATION - exchanger 1

31


32


CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).



45 44-5840 SWITCH - condenser fan (for connectors see 115D14) 1


33

123A8 MODULATION VALVE ASSEMBLY Revised9/20/95

MODULATION

VALVE ASSEMBLY

123A8

9/20/95

34

123A8MODULATION VALVE ASSEMBLYRevised9/20/95


1 60-203 KIT - repair 1

2 44-5175 • COIL 1

3 66-7791 SCREEN - inlet strainer (1.375 dia tube) 1

66-7790 SCREEN - inlet strainer (1.125 dia tube) 1

35

124E2 VALVE ASSEMBLY - SOLENOID Revised2/16/96

VALVE ASSEMBLY

- SOLENOID

124E2

2/16/96

36

124E2VALVE ASSEMBLY - SOLENOIDRevised2/16/96


66-7622 VALVE - solenoid (complete) 1

60-205 • KIT - valve repair (incl 1, 2, 3, 4, 5, 6, 7, 8) 1

1 NSS • RETAINER - coil 1

2 NSS • PLATE - voltage 1

3 NSS • COIL - assembly 1

4 NSS • TUBE - enclosing 1

5 NSS • SPRING - plunger 1

6 NSS • PLUNGER 1

7 NSS • GASKET 1

8 NSS • PISTON - assembly 1

9 NSS • BODY 1

37

123B11 COMPOUND PRESSURE GAUGE (SUCTION TUBE) Revised10/3/94

COMPOUND

PRESSURE

GAUGE (SUCTION

TUBE)

123B11

10/3/94

38

123B11COMPOUND PRESSURE GAUGE (SUCTION TUBE)Revised10/3/94


1 66-7031 GAUGE - compound 1

2 99-9402 BRACKET - gauge 1



55-4560 NUT 2



5 66-5752 FITTING - tube 1

6 66-6605 FITTING - adapter 1


8 66-6607 FITTING - charge port 1

9 66-7183 • CAP - fitting 1

39

123B13 COMPRESSOR GROUP (M19.7, M19.8) Revised2/6/01

COMPRESSOR

GROUP (M19.7,

M19.8)

123B13

2/6/01

40

123B13COMPRESSOR GROUP (M19.7, M19.8)Revised2/6/01



2 41-1626 SWITCH - high pressure cutout (blue band, for connectors see 115D14)

1


3 66-6090 ADAPTER - discharge 1

4 33-2548 GASKET - adapter 1

5 66-7394 TUBE - adapter to flange 1

6 91-3226 BRACKET - discharge tube 1

55-3300 NUT - bracket 2


7 06-794 FLANGE - discharge valve 1

8 33-2805 GASKET - discharge valve 1

9 66-3942 VALVE - discharge 1

10 66-3015 • CAP - valve (brass) 1

66-2296 • CAP - valve (plastic) 1

33-350 •• GASKET - brass cap 1

33-3007 •• GASKET - plastic cap 1

11 55-2921 PLUG - pipe 1

12 44-5840 SWITCH - condenser fan (red band, for connectors see 115D14)

1


13 55-4553 SCREW - valve 2

14 55-7469 WASHER - belleville 4

15 55-2959 LOCKWASHER 2

16 55-2640 NUT 2

17 55-2747 SCREW - compressor 4


19 55-2173 FLATWASHER 4

20 91-6208 CHANNEL - compressor 1

55-2969 SCREW - channel 2

55-4727 WASHER - spacer 2


21 91-3227 NUTSTRIP - compressor 2


22 41-444 SENSOR - heat (liquid injection) 1



24 66-6609 FITTING - adapter 1


26 91-7120 BOX - junction (see 117F5) 1

27 44-5519 CABLE - power 1

41

123B13 COMPRESSOR GROUP (M19.7, M19.8) Revised2/6/01

CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).

42

123B13COMPRESSOR GROUP (M19.7, M19.8)Revised2/6/01

43

129C2 COMPRESSOR GROUP (M19.9, M19.10) Revised2/6/01

COMPRESSOR

GROUP (M19.9,

M19.10)

129C2

2/6/01

44

129C2COMPRESSOR GROUP (M19.9, M19.10)Revised2/6/01



2 41-1626 SWITCH - high pressure cutout (blue band, for connectors see 115D14)

1

3 55-2505 ELBOW - switch 1

4 41-444 SENSOR - heat (liquid injection) 1

5 55-8311 ADAPTER (o-ring seal) 1

6 91-6623 BRACKET - injection valve 1


8 55-3300 NUT - bracket 2

9 66-8055 VALVE - discharge 1

10 66-3015 • CAP - valve (brass) 1

66-2296 • CAP - valve (plastic) 1

33-350 •• GASKET - brass cap 1

33-3007 •• GASKET - plastic cap 1

11 33-2542 GASKET - discharge valve 1

12 66-7812 ADAPTER - elbow 1

13 55-3565 SCREW - valve 2

14 55-8423 WASHER - belleville 4


16 66-7182 • CAP - fitting 1

17 55-2747 SCREW - compressor 4



91-1754 PAD (plastic) 4

20 91-6208 CHANNEL - compressor 1



22 55-2969 SCREW - channel 2


24 55-4727 WASHER - spacer 2

25 33-920 O-RING 2

26 99-2767 BOX - junction (see 117F5) 1

27 44-5519 CABLE - power 1

28 91-6435 ANGLE - lifting 1



45

133D7 COMPRESSOR Revised2/6/01

COMPRESSOR

133D7

2/6/01

46

133D7COMPRESSORRevised2/6/01


1 8102-743 COMPRESSOR - service (460V) 1

1 22-1002 • HEAD - cylinder 1

2 * 33-2218 • GASKET - cylinder head 1

3 22-1132 • KIT - valve plate (incl 2 & 4, used only on Copeland com-pressors 3DST-07500-XXX-XXX)

1

22-1051 • KIT - valve plate (incl 2 & 4, used only on Delta Wing com-pressors 3DSTA075E-XXX-XXX)

1

4 * 33-2510 • GASKET - valve plate to body 1

5 22-775 • TEE - oil pump (Schrader) 1

6 22-379 • KIT - oil pump 1

7 * 33-2220 • GASKET - oil pump 1

8 NSS • COVER - housing 1

9 * 33-2224 • GASKET - housing cover 1

10 NSS • CRANKSHAFT - assembly 1

11 NSS • PISTON, PIN & ROD - group 1

12 NSS • COVER - oil screen 1

13 * 33-2221 • GASKET - oil screen cover plate 1

14 22-408 • SCREEN - oil (behind plate) 1

15 22-398 • KIT - sight glass (incl glass, gaskets & mounting screws) 1

* 33-2222 •• O-RING - oil sight glass 1

* 33-2223 •• GASKET - oil sight glass (flat) 1

16 22-780 • KIT - bottom plate 1

17 * 33-2225 • GASKET - bottom plate 1

18 22-781 • SCREEN - suction strainer (internal behind suction valve) 1

19 22-776 • COVER - stator 1

20 * 33-2226 • GASKET - stator cover 1

21 44-9256 • TERMINAL PLATE, STUD & INSULATOR 1

44-9257 • PLATE - terminal mounting (includes terminal, fusite, gas-kets, bolts)

1

* 33-1106 • GASKET - terminal plate 1

* 33-1107 • O-RING - terminal fusite 1

41-485 • PROTECTOR - motor 1

* 30-199 KIT - gasket (incl all compressor gaskets) 1

203-516 OIL - compressor (gallon) A/R

47

133D8 COMPRESSOR OIL FILTER GROUP (Before 6/97) Revised2/6/01

COMPRESSOR

OIL FILTER

GROUP (Before 6/

97)

133D8

2/6/01

48

133D8COMPRESSOR OIL FILTER GROUP (Before 6/97)Revised2/6/01


20-157 • KIT - oil filter 1

1 55-8689 • ADAPTER - tee 1

2 66-8054 • ELBOW 1

203-393 • SEALER - Loctite (red) A/R

3 66-6607 • FITTING - refrigerant 1


4 60-237 • TUBE (incl 2.0 rings, 33-2545, bracket 91-7506 & extrusion 91-7754)

1

5 91-6964 • STRAP - filter 1

6 55-1587 • SCREW - strap 1

7 55-1800 • LOCKWASHER 1

8 55-3059 • NUT - captive 1

9 66-7800 • FILTER - oil 1

10 33-2545 • O-RING 3

11 33-1936 • O-RING 1

12 91-7506 • BRACKET - oil filter 1

13 55-3300 • NUT 2



16 55-2114 • NUT 1

17 55-8460 • STUD - bracket 2

18 55-8461 • STUD - bracket 1

19 66-8051 • TUBE - filter to compressor 1

20 55-8425 • ADAPTER 1


22 91-7754 EXTRUSION - rubber 1

49

117F5 COMPRESSOR JUNCTION BOX Revised2/16/96

COMPRESSOR

JUNCTION BOX

117F5

2/16/96

50

117F5COMPRESSOR JUNCTION BOXRevised2/16/96


1 91-7120 BOX - junction (compressor) 1

2 33-2792 GASKET 1

55-3559 SCREW - box 4



3 44-4341 BOARD - terminal 1

55-2991 SCREW - block 2



4 99-2847 COVER 1

55-3027 SCREW - cover 4



5 33-976 GASKET 1

6 55-5018 NUT 1

7 55-6141 CONNECTOR 1

8 55-2995 SCREW - ground 1



9 99-6519 PAD (neoprene) 1

10 91-6207 NAMEPLATE - danger 1

51

123B4 ELECTRICAL COMPONENTS Revised2/6/01

ELECTRICAL

COMPONENTS

123B4

2/6/01

52

123B4ELECTRICAL COMPONENTSRevised2/6/01


1 104-608 MOTOR - evaporator (see 123B3) 2

2 44-6565 SENSOR - defrost 1

3 44-5568 SENSOR - return air 1

4 44-5448 SENSOR - discharge air (M7, M8) 1

41-806 SENSOR - discharge air (M9, M10) 1

5 45-1682 HEATER - evaporator coil (see 102B10) 2

6 45-1683 HEATER - drip pan (see 102B10) 1

7 NSS BOX - remote monitor (see 102C2) 1

8 203-382 BATTERY & HARNESS (see 123B10) 1

9 104-607 MOTOR - condenser fan (see 102B4) 1

10 66-7789 VALVE - modulating (see 123A8) 1

11 41-1626 SWITCH - high pressure cutout (for connectors see 115D14) 1



13 44-9249 HARNESS - sensor (USDA, see 113A12) 1

14 NSS BOX - control (see 123B5) 1

15 44-6930 SWITCH - low pressure cutout (for connectors see 115D14) 1

16 44-5840 SWITCH - 2 speed condenser fan (see 123B13) 1

17 66-7622 VALVE - solenoid (liquid/refrigeration, see 124E2) 1

18 44-8844 HARNESS - heater 1

19 44-7112 HARNESS - condenser motor 1

20 44-9169 HARNESS - evaporator motor (#1) 1

21 44-9170 HARNESS - evaporator motor (#2) 1

11-3305 SLEEVING - hose (25 ft, pvc) A/R

22 41-757 HARNESS - main (M7, M8, for connectors see 115D14) 1

41-1694 HARNESS - main (M9, M10, for connectors see 115D14) 1

23 45-1612 CABLE - power (69 ft) 1

24 33-2631 BUSHING - cable 1

25 44-4051 PLUG - power (MIPCO) 1

41-1976 PLUG - power (Minnekes) 1

41-2820 PLUG - power (ESL) 1

44-9891 TERMINAL - pin (cable end) 3

44-6310 TERMINAL - pin (plug end) 4

26 91-3238 BRACKET - cable restraint 1



55-4953 NUT 3

27 91-2197 BRACKET - sensor 1



29 55-6388 CLAMP - sensor 2


53

123B4 ELECTRICAL COMPONENTS Revised2/6/01

54

123B4ELECTRICAL COMPONENTSRevised2/6/01



55-4560 NUT 2





31 66-7618 VALVE - solenoid (liquid injection, M19.7, M19.8) 1

66-7798 VALVE - solenoid (liquid injection, M19.9, M19.10) 1

41-767 • COIL - valve 1

32 44-8987 MOTOR - air compressor (see 123B14) 1

33 NSS CONTROLLER - humidity (see 98B11) 1

34 44-8985 SENSOR - humidity (see 123B14) 1

55

115D14 WEATHER PACK CONNECTORS Revised1/5/01

WEATHER PACK

CONNECTORS

115D14

1/5/01

56

115D14WEATHER PACK CONNECTORSRevised1/5/01


1 44-5836 TERMINAL - male (14-16 gauge) A/R

44-5883 TERMINAL - male (18-20 gauge) A/R

44-8851 TERMINAL - male (22 gauge) A/R

2 44-8681 SEAL (red, 0.066 - 0.079 id) A/R

44-5885 SEAL (green, 0.087 - 0.110 id, 18-20 gauge) A/R

44-5837 SEAL (gray, 0.110 - 0.137 id, 14-16 gauge) A/R

44-6324 SEAL (blue, 0.137 - 0.165 id, 12-14 gauge) A/R

44-7812 PLUG - cavity (green, no hole) A/R

3 44-7330 SHROUD (1 pin) 1

4 44-7327 TOWER (1 pin) 1

5 44-5839 TERMINAL (14-16 gauge, female) A/R

44-5884 TERMINAL (18-20 gauge, female) A/R

44-8853 TERMINAL (22 gauge, female) A/R

6 44-5835 SHROUD (2 pin) 1

7 44-5838 TOWER (2 pin) 1

8 44-9569 SHROUD (3 pin) 1

9 44-6959 TOWER (3 pin) 1

10 44-7881 SHROUD (4 pin) 1

11 44-7880 TOWER (4 pin) 1

12 44-8294 SHROUD (6 pin) 1

13 44-7872 TOWER (6 pin) 1

14 44-7884 SHROUD (22 pin) 1

15 44-7829 TOWER (22 pin) 1

16 44-7811 LOCK - secondary 2

17 41-1527 TOWER (4 pin) 1

18 41-1310 SHROUD (4 pin) 1

57

123B5 CONTROL BOX Revised1/11/99

CONTROL BOX

123B5

1/11/99

58

123B5CONTROL BOXRevised1/11/99


1 98-3860 BOX - control 1

55-2977 SCREW - box 4



2 91-6198 COVER - remote monitor 1

3 33-2630 GASKET - cover 1

4 55-4437 SCREW - cover 4



55-2361 NUT 4

5 44-2368 SWITCH - on/off (2pdt) 1

6 44-2099 SWITCH - defrost (1p) 1


7 99-8981 ANGLE 1

55-3028 WASHER - sealing 2

55-4953 NUT 2

8 99-8149 LATCH - door 1

9 55-4953 NUT 1



10 99-8994 SPACER - tube 1

11 99-8993 BRACKET - latch 1

12 55-2957 SCREW 1

13 99-9240 ANGLE - microcontroller 1




55-4560 NUT 2

14 55-4953 NUT 1

15 99-8151 SPACER 1




17 55-2977 SCREW - roller 1

18 91-4999 WINDOW 1

19 91-230 NAMEPLATE - On/Off Defrost 1

20 91-4998 COVER - control box 1

21 99-8986 STRIP - gasket (25 ft) A/R

22 55-3473 PIN 2

23 44-8910 BOARD - pc/LED (see 120G1) 1

55-6036 SCREW - board 2


59

123B5 CONTROL BOX Revised1/11/99

60

123B5CONTROL BOXRevised1/11/99


24 99-8161 SHIELD - light 2

55-7149 RIVET - shield (plastic) 8

25 99-9401 NAMEPLATE - Lights Display 1

26 55-4954 NUT - cover 2


28 55-3034 WASHER - sealing 2


30 55-2114 NUT - cover 2

31 55-3059 NUT - captive 3

32 45-1629 CONTROLLER - microprocessor (see 123B7) 2

33 99-8162 ROLLER - door latch 1

34 44-739 BOOT - switch 2

35 99-7900 ROD - cover 2

36 33-2631 BUSHING - cable 1

37 45-1612 CABLE - power (69 ft) 1

38 44-4051 PLUG - power cable (MIPCO) 1

41-1976 PLUG - power (Minnekes) 1

41-2820 PLUG - power (ESL) 1

44-9891 TERMINAL - pin (cable end) 3

44-6310 TERMINAL - pin (plug end) 4

39 91-3238 BRACKET - power cable 1



55-4953 NUT 3

40 91-5713 BRACKET - post 1

41 44-5114 POST - binding 1

42 204-209 LEAD - thermistor 1

43 33-385 GROMMET 1

44 NSS TRAY - high voltage (see 123B6) 1

45 NSS BREAKER - circuit (see 135E5) 1

61

120G1 BOARD ASSEMBLY - PC/LED Revised11/22/99

BOARD ASSEM-

BLY - PC/LED

120G1

11/22/99

62

120G1BOARD ASSEMBLY - PC/LEDRevised11/22/99


1 44-8910 BOARD - pc/LED (complete) 1

2 41-2558 • BOARD - pc/LED 1

3 91-4424 •• BLOCK - mounting board 2

4 91-3254 NAMEPLATE - Mode Lite Indicator 1

5 55-6036 SCREW - board to cover 2


7 55-3844 SCREW - board to block 2



10 91-7656 BRACKET - board 1

11 55-8745 STANDOFF - bracket 2

63

123B6 HIGH VOLTAGE TRAY (M37.3, M37.7) Revised6/12/97

HIGH VOLTAGE

TRAY (M37.3,

M37.7)

123B6

6/12/97

64

123B6HIGH VOLTAGE TRAY (M37.3, M37.7)Revised6/12/97


1 91-5623 PANEL - high voltage 1

99-8982 SEALER - tape (roll) A/R

2 55-5018 NUT 5

3 55-2788 FITTING - barb 5

4 44-8812 CONTACTOR 6

55-3842 SCREW - contactor 12



5 44-8813 INTERLOCK - contactor 2

6 44-8811 TRANSFORMER 1

7 44-8832 TRANSFORMER - current 1

55-3022 SCREW - transformer 2



8 44-9251 TRANSFORMER 1




9 55-5111 CONNECTOR - cable 10

10 55-5885 CONNECTOR - cable 2

11 55-1587 SCREW - panel to box 12



14 55-4953 NUT 12





17 55-2965 NUT 6

18 41-1971 CONTACTOR - phase correction (see 119G3) 1




19 44-3710 JUMPER 1

20 99-3522 NAMEPLATE - Caution 460 Volts 1




21 33-1435 GROMMET - connector 1

22 33-2753 GROMMET 1

23 41-758 HARNESS - high voltage tray to microprocessor 1

24 41-761 • SOCKET - liquid injection sensor (2 circuit) 1

65

123B6 HIGH VOLTAGE TRAY (M37.3, M37.7) Revised6/12/97

66

123B6HIGH VOLTAGE TRAY (M37.3, M37.7)Revised6/12/97


25 91-6195 BRACKET - transformer 1




67

119G3 CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V) Revised

1/14/99

CONTACTOR

ASSEMBLY

(PHASE CORREC-

TION, 460V)

119G3

1/14/99

68

119G3CONTACTOR ASSEMBLY (PHASE CORRECTION,

460V)Revised1/14/99


41-1971 CONTACTOR - phase correction (complete) 1

1 44-5752 • CONTACTOR 1

2 44-4889 •• COIL - contactor 1

3 40-333 •• KIT - points 1

4 99-6511 • BRACKET - resistor 2

5 55-2869 • SCREW - bracket 4


7 55-3013 • FLATWASHER 8

8 99-5225 • BRACKET - capacitor 1

9 55-3256 • SCREW - bracket 4

10 44-2812 • CAPACITOR (0.5 UF) 1

11 55-2330 • BANDWRAP 1

41-1980 • BOARD - phase correction 1

12 99-5226 •• BRACKET - pc board 1

13 44-5149 •• BOARD - pc 1

55-2012 •• RIVET - board 4

14 44-3832 •• RECTIFIER 2

15 41-1970 •• RESISTOR 2

16 55-4438 • SCREW - resistor 4


18 55-2999 • NUT 4

69

123B7 MICROPROCESSOR CONTROLLER (M19.7, M19.8, M19.9, M19.10) Revised

11/23/98

MICROPROCES-

SOR CONTROL-

LER (M19.7, M19.8,

M19.9, M19.10)

123B7

11/23/98

70

123B7MICROPROCESSOR CONTROLLER (M19.7, M19.8,

M19.9, M19.10)Revised11/23/98


1 45-1629 CONTROLLER - microprocessor (A+) 1

2 44-5571 • RELAY - microprocessor 9

3 41-1101 • JUMPER - terminal (7 fin) 1

4 44-7253 • JUMPER - terminal (3 fin) 1

5 91-6574 • PANEL - microprocessor (rear) 1

6 55-3845 • SCREW - rear panel 6



7 99-8166 • HINGE 4

55-4199 • SCREW - hinge 4


55-2999 • NUT 4

8 99-8167 • BLOCK - hinge 2

55-2997 • SCREW - block 4



9 91-3458 • COVER - assembly 1

91-6573 • NAMEPLATE - cover 1

10 44-6564 • CONNECTOR & CABLE - data port 1

55-3427 • SCREW - connector 2

11 44-7468 • BULB - alarm 1

44-7469 • LENS (red) 1

12 91-2304 • COVER (top) 1

91-1109 •• NAMEPLATE - digital display 1

13 99-9341 • COVER - connector 1

55-4437 • SCREW - cover 2



55-2361 • NUT 2

14 55-6771 • SCREW - assembly 3

15 55-5396 • SCREW 2

55-3059 • NUT - captive 2

16 44-9393 • KEYPAD 1

17 Not Used

18 203-439 • BATTERY - lithium (3.5V) 1

19 33-1264 • STRIP - gasket 1

20 55-5425 • PLUG - button 1

21 91-6575 • NAMEPLATE - Real Time Clock 1

71

123B7 MICROPROCESSOR CONTROLLER (M19.7, M19.8, M19.9, M19.10) Revised

11/23/98

72

123B7MICROPROCESSOR CONTROLLER (M19.7, M19.8,

M19.9, M19.10)Revised11/23/98

NOTE: The printed circuit boards are not sold separately. The microprocessor must be replaced as a com-plete unit. General Safety Equipment Precautions for Servicing Units Equipped with THERMO-GUARD Microprocessor Controllers The Thermoguard Microprocessor, like all micro-electronic circuits in use today, requires special precautions in handling to avoid damaging sensitive electronic components. While these circuits are extremely reliable and immune to most environmental extremes, they are sensitive to static electricity and damage from certain external causes. Precautions must be taken when servicing units and/or containers with these Controllers installed to ensure that the Control-ler and other sensitive electronic components are not damaged. If these precautionary measures are not followed, the risk of significant damage to the electronic components of the unit is possible. The primary risk potential results from the failure to wear adequate electrostatic discharge preventative equipment when handling and/or servicing the Controller. The second cause results from electric weld-ing on the unit and/or container chassis without taking precautionary steps.


22 91-4019 • NAMEPLATE - Caution, Sensitive Electronic Devices 1

23 44-8187 • JUMPER 1

24 99-8168 HINGE 2

25 99-8169 ANGLE - hinge 1

55-2995 SCREW - angle & hinge 7

55-3008 WASHER - sealing (angle) 3

55-2001 FLATWASHER - hinge 4

55-4560 NUT - hinge 4

26 204-635 INSTALLER - integrated circuit 1

27 204-636 REMOVER - integrated circuit 1

28 204-622 WRIST STRAP - electrostatic 1

73

126G13 HARNESS GROUP - REMOTE MONITOR Revised2/28/96

HARNESS GROUP

- REMOTE MONI-

TOR

126G13

2/28/96

74

126G13HARNESS GROUP - REMOTE MONITORRevised2/28/96


1 44-7337 CONNECTOR & CABLE - remote monitor 1

2 44-8972 • CONNECTOR (15 pin, female) 2

3 41-1220 • CONNECTOR (15 pin, male) 1

4 99-9604 BRACKET - connector 2

55-7136 SCREW - connector 2



55-2361 NUT 2

5 44-7336 HARNESS - remote monitor 1

6 41-1218 • CONNECTOR (15 pin, male) 1

7 41-1217 • COVER - connector 1

8 41-1219 • DIODE 1

75

135E5 CIRCUIT BREAKER ASSEMBLY Revised7/17/96

CIRCUIT

BREAKER ASSEM-

BLY

135E5

7/17/96

76

135E5CIRCUIT BREAKER ASSEMBLYRevised7/17/96


1 91-7655 BRACKET - circuit breaker 1



2 91-6197 COVER - circuit breaker 1



3 44-3280 RECTIFIER 1

203-395 MASTIC - heat transfer A/R

55-2997 SCREW - rectifier 2



55-2999 NUT 2

4 91-6196 COVER - hourmeter 1




55-5754 NUT 2

5 55-8746 PLUG - button 3

6 91-6194 NAMEPLATE - Circuit Breaker 1

7 41-756 HARNESS - circuit breaker 1

8 44-8973 • CONNECTOR 1

9 44-6558 BREAKER - circuit (1.5 amp) 1



12 91-6593 NAMEPLATE - HV Part Identification 1

13 44-6949 BREAKER - circuit (25 amp, M10) 4

77

102C2 REMOTE MONITOR BOX Revised2/19/98

REMOTE MONI-

TOR BOX

102C2

2/19/98

78

102C2REMOTE MONITOR BOXRevised2/19/98

NOTE: Trans Fresh components are not available from Thermo King Service Parts.


1 91-125 COVER - box 1

2 33-2632 GASKET - cover 1




4 99-5454 NAMEPLATE - Caution 460 Volt 1

5 41-1810 MONITOR 1

55-4953 NUT - board 2


6 40-656 • CHIP - IC 1

7 99-9607 BOX - remote monitor 1

55-4953 NUT - box 4


8 44-7342 BOARD - terminal (7 terminal) 1

9 44-7341 BOARD - terminal (6 terminal) 1

55-2748 SCREW - block 4



55-4223 NUT 4

10 55-5111 CONNECTOR - harness 2

11 41-759 CABLE - power (remote monitor) 1

12 55-3059 NUT - captive 1

13 91-3383 BRACKET - mounting (lower) 1

14 91-4033 BRACKET - mounting (upper) 1




15 See Note CABLE - Transfresh 1

16 55-2993 LOCKWASHER (internal tooth) 2


55-1801 NUT - ground 1

17 204-635 INSTALLER - integrated circuit 1

18 204-636 REMOVER - integrated circuit 1

19 204-622 WRIST STRAP - electrostatic 1

79

123B10 BATTERY & BATTERY CHARGER GROUP Revised4/14/99

BATTERY & BAT-

TERY CHARGER

GROUP

123B10

4/14/99

80

123B10BATTERY & BATTERY CHARGER GROUPRevised4/14/99


1 91-3377 BRACKET - battery & box 1

2 91-6199 BOX - battery charger 1

55-1587 SCREW - bracket/box 6



3 91-3382 COVER - battery 1

4 203-507 BATTERY & HARNESS (for connectors see 115D14) 1

5 99-7246 STRIP (neoprene, 50 ft) A/R

6 55-3027 SCREW - battery terminal 2



55-2965 NUT 2





55-2965 NUT 2

8 91-6200 COVER - box 1

9 99-8986 STRIP - gasket (.75 in wide x 25 ft) A/R

10 91-6201 BRACKET - battery charger 1

55-4560 NUT - bracket 2


11 91-6202 MARKSTRIP 2

12 44-5534 BOARD - terminal 1


55-4223 NUT 2

13 91-6205 MARKSTRIP 1

14 55-5111 CONNECTOR - liquid tite 1

15 40-534 HARNESS - battery charger (for connectors see 115D14) 1

16 44-6591 CHARGER - battery 1

17 55-2977 SCREW - cover 1



18 55-3059 NUT - captive 1

81

102B10 DEFROST GROUP Revised2/21/96

DEFROST GROUP

102B10

2/21/96

82

102B10DEFROST GROUPRevised2/21/96


1 98-2985 PAN - drain (auxilliary) 1

55-1587 SCREW - pan 8



55-4953 NUT 4


2 99-8964 BRACKET - drain pan 1

3 45-1682 HEATER - evaporator coil 2

4 91-3228 BRACKET - heater 4

5 99-8973 BRACKET - drip pan heater 4


6 45-1683 HEATER - drip pan 1

7 99-7103 HOSE - drain 2

55-2332 BANDWRAP 2

8 99-9230 CLIP - drain tube retainer 2

9 99-8977 TUBE - drain 2

83

113A12 USDA HARNESS GROUP Revised1/10/95

USDA HARNESS

GROUP

113A12

1/10/95

84

113A12USDA HARNESS GROUPRevised1/10/95


1 91-5546 BRACKET - connectors 1




55-4954 NUT 2

2 44-9249 HARNESS - sensor (USDA) 1

3 44-8329 • RECEPTACLE 1

4 44-8333 • CAP - dust (receptacle) 1

5 44-8334 • STRAIN - relief 1

6 99-3685 • CHAIN - cap 1

7 91-5547 NAMEPLATE - USDA connectors 1

8 55-3427 SCREW - connector 4



55-2361 NUT 4

85

123B14 HUMIDITY MOTOR, COMPRESSOR & TANK GROUP Revised2/16/96

HUMIDITY

MOTOR, COM-

PRESSOR & TANK

GROUP

123B14

2/16/96

86

123B14HUMIDITY MOTOR, COMPRESSOR & TANK GROUPRevised2/16/96


1 91-2767 BRACKET - nozzle 1

2 11-7380 NOZZLE - humidity (see 120A12) 1

3 11-4860 ELBOW (1/4) 2

4 10-243 KIT - sleeve & eyelet (1/4) 2

5 11-4841 NUT - hose (1/4) 2

6 11-4367 HOSE - liquid (1/4, 35 ft) A/R

7 11-4959 ELBOW (3/8) 3

8 10-242 KIT - sleeve & eyelet (3/8) 3

9 11-4941 NUT (3/8) 3

10 11-4372 HOSE - air (35 ft) A/R

11 44-8985 SENSOR - humidity 1

12 91-2762 HOSE (5/8 id x 74 in) 1

13 11-7381 TANK - water 1




14 91-2770 NAMEPLATE - humidity system 1

15 99-8301 CAP & CHAIN - overflow tank (see 119E11) 1

55-3024 SCREW - chain 1


16 55-6905 FITTING - hose 1

203-385 SEALER - thread A/R

17 91-2761 HOSE (5/8 id x 74 in) A/R

18 55-7151 DRAIN COCK 1

19 91-6235 NOZZLE - body 1

20 91-6236 SCREEN - filter 1

21 91-6237 ADAPTER - outlet 1

22 55-7150 CLAMP - hose 5

23 102-529 COMPRESSOR - air (see 123D6) 1

55-2977 SCREW - compressor 4



24 77-2013 COUPLING - compressor/motor 1

25 91-2768 BRACKET - shield 1

55-3021 SCREW - shield 2




26 44-8987 MOTOR - air compressor drive 1


44-9002 • PROTECTOR - overload 1

33-2139 • SEAL - shaft 1

87

123B14 HUMIDITY MOTOR, COMPRESSOR & TANK GROUP Revised2/16/96

88

123B14HUMIDITY MOTOR, COMPRESSOR & TANK GROUPRevised2/16/96


55-6153 CONNECTOR - liquid tite 1

91-3390 SHIM - motor A/R




27 91-2748 BRACKET - compressor & motor 1




28 91-2769 NUTSTRIP - motor 2



30 55-6349 TEE - hose connection 1

31 91-2822 BRACKET - tank (top) 1




55-4954 NUT 2

55-3022 SCREW - sensor 4


55-4223 NUT 4

33 91-2823 BRACKET - tank (bottom) 1

89

98B11 HUMIDITY CONTROLLER GROUP Revised7/17/96

HUMIDITY CON-

TROLLER GROUP

98B11

7/17/96

90

98B11HUMIDITY CONTROLLER GROUPRevised7/17/96


1 91-2762 BOX - controller 1

2 91-2763 COVER - box 1

3 99-7246 STRIP - gasket (50 ft) A/R

4 55-3473 PIN - cover 1


99-7900 ROD - pin 1

55-2114 NUT 2




5 91-2764 WINDOW 1


55-6772 WASHER - split 1


7 91-7657 BRACKET - controller 1




8 44-2368 SWITCH (2pdt) 2


9 91-2766 NAMEPLATE - humidity 1

10 41-360 CONTROLLER - humidity (assembly) 1

11 41-1861 CONTACTOR 1






55-2996 LOCKWASHER (internal tooth) 2

55-2965 NUT 2



14 44-739 BOOT - switch 2

15 91-6229 NAMEPLATE - setpoint 1

16 91-5353 CLIP - retainer 1

17 41-1309 HARNESS - control (assembly) 1

18 41-1310 • CONNECTOR (4 pin) 1

19 44-7330 • CONNECTOR (1 terminal, see 115D14) 1

91

123D6 AIR COMPRESSOR Revised1/10/95

AIR COMPRES-

SOR

123D6

1/10/95

92

123D6AIR COMPRESSORRevised1/10/95


102-529 COMPRESSOR - air 1

1 NSS • FAN 1

2 NSS • SHROUD 1

3 22-842 • VALVE - safety 1

4 NSS • HEAD - cylinder 1

5 * NSS • GASKET - head 1

6 * NSS • VALVE - outlet 1

7 NSS • PLATE - valve 1

8 NSS • VALVE - inlet 1

9 * NSS • GASKET - cylinder 1

10 NSS • CYLINDER 1

11 * NSS • RING - piston 2

12 * NSS • SEAL - piston 2

13 * NSS • RING - rider 1

14 NSS • ROD - piston 1

15 NSS • ECCENTRIC & COUNTER WEIGHT 1

16 NSS • KEY - flat 1

20-132 KIT - service 1

93

120A12 NOZZLE ASSEMBLY - HUMIDITY Revised1/5/95

NOZZLE ASSEM-

BLY - HUMIDITY

120A12

1/5/95

94

120A12NOZZLE ASSEMBLY - HUMIDITYRevised1/5/95


11-7380 NOZZLE - humidity 1

1 55-6907 • ADAPTER - thin wall 1

2 33-2137 • GASKET - adapter 1

3 55-6908 • NUT 1

4 91-5866 • CAP - fluid/air 1

5 33-2531 • GASKET - fluid/air spray 1

6 91-5867 • BODY - nozzle 1

7 33-2532 • GASKET - plug 1

8 55-7770 • PLUG - body 1

95

119E11 CAP & CHAIN ASSEMBLY Revised8/1/95

CAP & CHAIN

ASSEMBLY

119E11

8/1/95

96

119E11CAP & CHAIN ASSEMBLYRevised8/1/95


1 99-8301 CAP & CHAIN - overflow tank 1

2 99-3685 • CHAIN 1

3 55-2991 • SCREW - chain 1

4 55-2965 • NUT 1

5 55-4560 • LOCKNUT 1

97

123B8 STRUCTURAL COMPONENTS Revised7/23/98

STRUCTURAL

COMPONENTS

123B8

7/23/98

98

123B8STRUCTURAL COMPONENTSRevised7/23/98


1 98-4663 FRAME - unit (foamed, complete, M19.7, 19.8) 1

98-5087 FRAME - unit (foamed, complete, M19.9) 1

98-5345 MOUNT - cable tie 17

55-2988 RIVET - blind 17

2 91-1753 NUTSTRIP - door 24


3 98-4046 SCREEN - air (poly) 1

55-3055 RIVET 4


4 98-4572 PANEL - upper 1

5 33-1693 • GASKET - panel (rear, top) 2

6 99-8967 • STRIP - gasket support 2

55-3010 • RIVET 6

55-7527 SCREW - panel 15


7 98-4345 PANEL (lower, rear) 1

55-3098 SCREW 25

55-5223 WASHER - spacer 25

55-3059 NUT 21

8 33-1694 GASKET - panel (rear, bottom) 2

55-2988 RIVET 32

9 99-6968 STRIP - gasket (horizontal, 50 ft) A/R

10 98-3202 GRILLE - condenser (see 117F1) 1

11 99-9702 • STRIP - gasket (grille) 2

12 98-4552 PANEL - compressor 1

98-5345 FRAME - unit (foamed, complete, M19.10) 1




13 98-3056 SCREEN - evaporator (rear) 1

14 99-9233 SCREEN - evaporator (side) 2

55-2841 RIVET - container 8


55-2864 RIVET - blind 12

15 99-9531 MEMBER - screen (right) 1

16 99-9530 MEMBER - screen (left) 1

17 91-731 ANGLE - screen support 1

18 98-3423 CHANNEL - stiffener 4

55-2988 RIVET 24

19 91-5661 BRACKET - reefer tag 1

55-2864 RIVET - bracket 2

99

125B10 DOOR ASSEMBLY SENSOR Revised9/2/97

DOOR ASSEMBLY

SENSOR

125B10

9/2/97

100

125B10DOOR ASSEMBLY SENSORRevised9/2/97


1 91-6562 POCKET - door 1

2 91-6560 INSULATION - door 1

3 33-2664 GASKET - door 1

4 91-6561 PANEL - door 1





6 55-8270 NUT - connector 1

7 55-8317 SCREW - pocket 1



9 55-6388 CLAMP - tube 1


55-1801 NUT 1

10 55-4377 CLAMP - harness 1

11 91-6550 GUARD - sensor 1

55-2988 RIVET - guard 4

101

123B9 NAMEPLATES Revised7/15/98

NAMEPLATES

123B9

7/15/98

102

123B9NAMEPLATESRevised7/15/98


1 91-4250 NAMEPLATE - HFC 134a 1

2 99-7104 NAMEPLATE - Thermo King 1

3 91-3256 NAMEPLATE - Liquid level 1

4 91-8755 NAMEPLATE - Temperature Conversion 1


6 91-4244 NAMEPLATE - R134a 1

7 99-6784 NAMEPLATE - Fresh Air Exchange Rate 1

8 99-9534 NAMEPLATE - American Bureau of Shipping 1

9 99-9234 NAMEPLATE - Fan Universal 1

10 99-5454 NAMEPLATE - Caution 460 Volt 1

11 91-4249 NAMEPLATE - HFC 134a 1

13 91-5294 NAMEPLATE - Warning, Methyl Chloroform 1

14 91-3254 NAMEPLATE - Mode Lite Indicator 1

15 91-7475 NAMEPLATE - Caution Compressor 1

16 99-9401 NAMEPLATE - Lights Display 1


18 91-6192 NAMEPLATE - Wiring Diagram (plastic) 1

19 91-6193 NAMEPLATE - Schematic diagram (plastic) 1

20 91-3460 NAMEPLATE - Caution, Sensitive Electronic Devices 1

21 91-6904 NAMEPLATE - Operating instructions 1

INDEX - 1

INDEX NUMERICAL BY PART NUMBER

06-794 4010-242 8610-243 86102-529 86, 92104-607 8, 52104-608 12, 5211-3305 8, 5211-4367 8611-4372 8611-4841 8611-4860 8611-4941 8611-4959 8611-7380 86, 9411-7381 8620-132 9220-157 48203-382 52203-385 86203-392 12, 58, 90203-393 18, 24, 30, 48, 58, 100203-395 76203-439 70203-507 80203-516 46204-209 60204-622 72, 78204-635 72, 78204-636 72, 7822-1002 4622-1051 4622-1132 4622-379 4622-398 4622-408 4622-775 4622-776 4622-780 4622-781 4622-842 9230-199 4633-1015 16, 22, 2833-1106 4633-1107 4633-1264 7033-1318 633-1435 6433-1693 9833-1694 9833-1712 633-1724 1433-1725 1433-1936 4833-2015 633-2137 9433-2139 8633-2218 4633-2220 4633-2221 46

33-2222 4633-2223 4633-2224 4633-2225 4633-2226 4633-2510 4633-2511 1433-2531 9433-2532 9433-2542 4433-2545 4833-2548 4033-2630 5833-2631 52, 6033-2632 7833-2664 10033-2753 6433-2792 5033-2805 30, 4033-3007 40, 4433-350 40, 4433-385 6033-768 18, 24, 3033-810 1433-920 18, 24, 30, 4433-976 5040-333 6840-534 8040-656 7841-1101 7041-1217 7441-1218 7441-1219 7441-1220 7441-1309 9041-1310 56, 9041-1527 5641-1567 1241-1568 1241-1626 40, 44, 5241-1694 5241-1778 841-1779 841-1810 7841-1861 9041-1970 6841-1971 64, 6841-1976 52, 6041-1980 6841-2558 6241-2820 52, 6041-360 9041-444 40, 4441-485 4641-756 7641-757 5241-758 6441-759 7841-761 64

41-767 18, 24, 30, 5441-806 5241-811 40, 5244-2099 5844-2368 58, 9044-2812 6844-3280 7644-3710 6444-3832 6844-4051 52, 6044-4341 5044-4889 6844-5114 6044-5149 6844-5175 3444-5316 10, 1444-5448 5244-5519 40, 4444-5534 8044-5568 5244-5571 7044-5752 6844-5835 5644-5836 5644-5837 5644-5838 5644-5839 5644-5840 26, 32, 40, 5244-5841 26, 32, 4044-5883 5644-5884 5644-5885 5644-5996 7644-6259 844-6310 52, 6044-6324 5644-6557 7644-6558 7644-6564 7044-6565 5244-6591 8044-6930 18, 24, 30, 5244-6944 1244-6945 1244-6949 7644-6959 5644-7112 8, 5244-7253 7044-7327 5644-7330 56, 9044-7336 7444-7337 7444-7341 7844-7342 7844-739 60, 9044-7468 7044-7469 7044-7811 5644-7812 56

INDEX - 2


44-7829 5644-7872 5644-7880 5644-7881 5644-7884 5644-8187 7244-8294 5644-8329 8444-8333 8444-8334 8444-8681 5644-8811 6444-8812 6444-8813 6444-8832 6444-8844 5244-8851 5644-8853 5644-8910 58, 6244-8972 7444-8973 7644-8985 54, 8644-8987 54, 8644-9002 8644-9169 5244-9170 5244-9249 52, 8444-9251 6444-9256 4644-9257 4644-9393 7044-9569 5644-9891 52, 6045-1612 52, 6045-1629 60, 7045-1682 52, 8245-1683 52, 8255-1587 8, 10, 12, 14, 16, 18, 22,

24, 28, 30, 48, 54, 64,80, 82, 98

55-1800 6, 8, 10, 12, 14, 16, 18,22, 24, 28, 30, 48, 54,58, 78, 80, 82, 86, 88,98, 100

55-1801 12, 78, 10055-2001 6, 12, 18, 26, 30, 38, 50,

54, 58, 64, 66, 72, 80,90, 98

55-2012 6855-2070 16, 22, 2855-2086 6, 8, 10, 12, 14, 16, 18,

22, 24, 28, 30, 52, 54,58, 60, 64, 78, 80, 82,86, 98, 100

55-2114 48, 60, 9055-2159 18, 24, 30, 40, 4455-2173 18, 24, 30, 40, 4455-2181 18, 24, 3055-2201 62, 64, 78, 80, 88, 90

55-2202 64, 9055-2269 6455-2324 1455-2330 6855-2332 8255-2359 58, 70, 74, 84, 9855-2360 58, 70, 74, 8455-2361 58, 70, 74, 8455-2363 40, 44, 48, 5855-2505 4455-2550 655-2640 4055-2747 18, 24, 30, 40, 4455-2748 7855-2788 10, 14, 6455-2841 9855-2864 9855-2869 6855-2921 4055-2957 5855-2958 8, 10, 12, 14, 40, 44, 60,

84, 88, 9055-2959 8, 10, 12, 14, 40, 48, 60,

88, 9055-2962 1255-2963 8855-2964 12, 50, 64, 66, 80, 8655-2965 64, 80, 90, 9655-2969 8, 10, 14, 40, 44, 84, 8855-2977 8, 52, 58, 60, 78, 80, 86,

8855-2979 6, 8, 16, 22, 2855-2988 98, 10055-2989 6455-2991 38, 50, 58, 76, 90, 9655-2993 78, 10055-2995 12, 50, 7255-2996 50, 64, 80, 9055-2997 70, 7655-2998 58, 68, 9055-2999 68, 70, 7655-3000 64, 8055-3008 58, 64, 72, 76, 80, 9055-3010 8, 88, 9855-3013 68, 70, 76, 9055-3014 68, 70, 76, 9055-302 16, 22, 2855-3021 8655-3022 64, 8855-3023 58, 62, 7855-3024 8655-3027 50, 8055-3028 58, 6455-3029 9055-3031 5255-3034 60, 9055-3035 1455-3044 40, 44, 9855-3049 6

55-3055 9855-3059 10, 12, 48, 60, 70, 78,

80, 82, 90, 9855-308 18, 24, 3055-3089 855-3098 9855-3101 18, 24, 3055-3121 18, 24, 3055-3256 68, 76, 9055-3264 1055-3295 16, 22, 2855-3300 40, 44, 4855-3319 78, 8055-3427 70, 8455-3473 58, 9055-3496 5055-3559 5055-3565 4455-3800 6255-3842 64, 6655-3844 6255-3845 7055-4012 655-4199 7055-4223 78, 80, 8855-4377 10055-4390 18, 24, 3055-4437 58, 7055-4438 6855-4526 1255-4553 4055-4560 20, 26, 30, 38, 54, 58,

72, 80, 9655-4727 8, 40, 44, 8855-4742 855-4811 16, 22, 2855-4931 855-4953 18, 24, 28, 30, 52, 58,

60, 64, 78, 8255-4954 8, 12, 14, 18, 24, 30, 60,

84, 8855-4955 855-5018 10, 14, 50, 6455-5111 64, 78, 80, 9055-5120 655-5211 18, 24, 3055-5223 12, 9855-5396 70, 9055-5425 7055-5636 1455-5639 52, 8255-5691 855-5754 7655-5885 6455-6010 1455-6020 16, 22, 2855-6036 58, 6255-6141 5055-6153 88, 100

INDEX - 3


55-6157 8455-6349 8855-6388 16, 22, 28, 52, 10055-6526 8655-6771 7055-6772 9055-6905 8655-6907 9455-6908 9455-7136 7455-7149 6055-7150 8655-7151 8655-7422 8, 12, 14, 18, 24, 3055-7469 4055-7527 9855-7564 4455-7770 9455-8117 8855-8270 10055-8311 4455-8317 10055-8365 10055-8423 4455-8425 4855-8460 4855-8461 4855-8689 4855-8745 6255-8746 7660-203 3460-205 3660-237 4866-1955 18, 24, 28, 3866-2296 40, 4466-3015 40, 4466-3615 16, 22, 2866-3942 16, 4066-4466 16, 22, 2866-4537 16, 22, 2866-4538 16, 22, 2866-4571 2466-5366 16, 22, 2866-5367 16, 22, 2866-5748 1866-5749 1866-5752 18, 24, 30, 3866-5888 16, 22, 2866-6090 4066-6143 1666-6403 16, 22, 2866-6567 16, 22, 2866-6601 16, 22, 2866-6603 16, 22, 2866-6605 3866-6607 38, 4866-6609 4066-6610 18, 24, 30, 40, 4466-6870 18

66-6996 26, 32, 4066-7031 3866-7182 18, 24, 30, 40, 4466-7183 38, 4866-7359 18, 24, 30, 3866-7392 16, 22, 2866-7394 4066-7395 1666-7420 18, 24, 3066-7617 18, 24, 30, 3866-7618 18, 5466-7619 18, 2466-7620 18, 2466-7621 16, 2266-7622 18, 24, 30, 36, 5266-7623 16, 22, 2866-7789 24, 30, 5266-7790 3466-7791 3466-7793 24, 3066-7798 24, 30, 5466-7800 4866-7811 22, 2866-7812 4466-7817 2466-8051 4866-8054 4866-8055 22, 28, 4466-8075 22, 2866-8474 3066-8475 2866-8476 3066-9015 16, 22, 2866-9378 16, 22, 2867-1073 16, 22, 2867-1343 16, 22, 2867-1383 8, 18, 24, 3067-1384 14, 2867-1391 14, 16, 2277-1401 8677-1498 8, 1277-2013 8678-520 878-550 1278-551 128102-743 16, 22, 28, 40, 44, 46,

48, 5291-1109 7091-125 7891-1753 9891-1754 4491-1779 16, 22, 2891-1874 18, 24, 3091-2197 5291-2203 5291-230 5891-2304 7091-2462 5491-2748 88

91-2761 8691-2762 86, 9091-2763 9091-2764 9091-2766 9091-2767 8691-2768 8691-2769 8891-2770 8691-2822 8891-2823 8891-3226 4091-3227 40, 4491-3228 8291-3238 52, 6091-3254 62, 10291-3256 10291-3371 1491-3377 8091-3382 8091-3383 7891-3390 8891-3458 7091-3460 10291-374 691-4019 7291-4033 7891-4244 10291-4249 10291-4250 10291-4424 6291-4998 5891-4999 5891-5294 10291-5353 9091-5546 8491-5547 8491-5623 6491-5627 18, 24, 3091-5659 1491-5661 9891-5713 6091-5790 16, 22, 2891-581 691-5866 9491-5867 9491-6153 1091-6192 10291-6193 10291-6194 7691-6195 6691-6196 7691-6197 7691-6198 5891-6199 8091-6200 8091-6201 8091-6202 8091-6205 80

INDEX - 4


91-6206 691-6207 5091-6208 40, 4491-6209 1891-6210 1291-6229 9091-6234 8891-6235 8691-6236 8691-6237 8691-6435 4491-6550 10091-6560 10091-6561 10091-6562 10091-6573 7091-6574 7091-6575 7091-6593 7691-6623 4491-6624 24, 3091-6904 10291-6961 1091-6962 26, 3091-6964 4891-7120 40, 5091-731 9891-7474 891-7475 10291-7506 4891-7655 7691-7656 6291-7657 9091-7754 4891-8755 10298-2982 1298-2983 1498-2985 8298-2998 698-3035 898-3056 9898-3202 8, 9898-3423 9898-3540 698-3860 5898-4044 698-4046 9898-4236 898-4292 898-4345 9898-4552 9898-4572 9898-4573 1498-4663 9898-5087 9898-5345 9899-2767 4499-2847 5099-3522 64

99-3685 84, 9699-5225 6899-5226 6899-5454 78, 10299-5966 8, 1499-6511 6899-6519 5099-6748 699-6783 6, 10299-6784 6, 10299-6968 14, 16, 9899-7088 899-7099 1299-7103 8299-7104 10299-7115 699-7246 80, 9099-7752 8899-7900 60, 9099-8149 5899-8151 5899-8161 6099-8162 6099-8166 7099-8167 7099-8168 7299-8169 7299-8301 86, 9699-8958 1299-8960 1299-8963 1499-8964 8299-8967 9899-8973 8299-8977 8299-8981 5899-8982 6499-8986 58, 8099-8993 5899-8994 5899-9084 10299-9168 1499-9230 8299-9233 9899-9234 10299-9240 5899-9338 1099-9341 7099-9401 60, 10299-9402 3899-9529 1499-9530 9899-9531 9899-9534 10299-9604 7499-9607 7899-9702 8, 98

INDEX - 1

INDEX ALPHABETICAL BY DESCRIPTION

AADAPTER 44, 48ADAPTER - discharge 40ADAPTER - elbow 44ADAPTER - outlet 86ADAPTER - tee 48ADAPTER - thin wall 94ANGLE 58ANGLE - coil support 14ANGLE - condenser coil 10ANGLE - hinge 72ANGLE - lifting 44ANGLE - microcontroller 58ANGLE - screen support 98

BBAND - motor 12BANDWRAP 68, 82BATTERY - lithium 70BATTERY & HARNESS 52, 80BEARING - motor 8, 12, 86BLOCK - air 14BLOCK - hinge 70BLOCK - mounting board 62BOARD - pc 68BOARD - pc/LED 58, 62BOARD - phase correction 68BOARD - terminal 50, 78, 80BODY 36BODY - nozzle 94BOOT - switch 60, 90BOX - battery charger 80BOX - control 52, 58BOX - controller 90BOX - junction 40, 44, 50BOX - remote monitor 52, 78BRACKET - air exchanger 6BRACKET - battery charger 80BRACKET - battery & box 80BRACKET - board 62BRACKET - cable restraint 52BRACKET - capacitor 68BRACKET - circuit breaker 76BRACKET - coil 10BRACKET - compressor & motor 88BRACKET - condenser motor 8BRACKET - connector 74BRACKET - connectors 84BRACKET - controller 90BRACKET - discharge tube 40BRACKET - drain pan 82BRACKET - drip pan heater 82BRACKET - duct 6BRACKET - gauge 38BRACKET - heater 82BRACKET - injection valve 44BRACKET - latch 58BRACKET - mounting 78BRACKET - nozzle 86

BRACKET - oil filter 48BRACKET - orifice 8BRACKET - pc board 68BRACKET - post 60BRACKET - power cable 60BRACKET - reefer tag 98BRACKET - resistor 68BRACKET - sensor 52, 54, 88BRACKET - shield 86BRACKET - solenoid 18, 24, 30BRACKET - support 14BRACKET - tank 88BRACKET - transformer 66BRACKET - valve 18, 24, 30BREAKER - circuit 60, 76BULB - alarm 70BUSHING - cable 52, 60

CCABLE - power 40, 44, 52, 60, 78CABLE - Transfresh 78CAP - dust 84CAP - fitting 18, 24, 30, 38, 40, 44, 48CAP - fluid/air 94CAP - valve 40, 44CAP & CHAIN - overflow tank 86, 96CAPACITOR 68CHAIN 96CHAIN - cap 84CHANNEL - compressor 40, 44CHANNEL - stiffener 98CHARGER - battery 80CHIP - IC 78CLAMP - exchanger 18, 24, 30CLAMP - harness 100CLAMP - hose 86CLAMP - sensor 52CLAMP - suction tube 16, 22, 28CLAMP - tube 16, 22, 28, 100CLIP - drain tube retainer 82CLIP - retainer 90COIL 34COIL - assembly 36COIL - condenser 8, 18, 24, 30COIL - contactor 68COIL - evaporator 14, 16, 22, 28COIL - valve 18, 24, 30, 54COMPRESSOR - air 86, 92COMPRESSOR - service 16, 22, 28,

40, 44, 46, 48, 52CONNECTOR 50, 74, 76, 90CONNECTOR - barb 10, 14CONNECTOR - cable 64CONNECTOR - harness 78CONNECTOR - liquid tite 80, 88, 90,

100CONNECTOR & CABLE - data port 70CONNECTOR & CABLE - remote

monitor 74

CONTACTOR 64, 68, 90CONTACTOR - phase correction 64,

68CONTROLLER - humidity 54, 90CONTROLLER - microprocessor 60,

70COUPLING - compressor/motor 86COVER 50, 70COVER - air exchange 6COVER - air exchanger 6COVER - assembly 70COVER - battery 80COVER - box 78, 80, 90COVER - circuit breaker 76COVER - connector 70, 74COVER - control box 58COVER - hourmeter 76COVER - housing 46COVER - oil screen 46COVER - remote monitor 58COVER - stator 46CRANKSHAFT - assembly 46CYLINDER 92

DDEHYDRATOR 16, 22, 28DIODE 74DOOR - air exchanger 6DOOR - blower housing 12DOOR - evaporator 6DRAIN COCK 86DUCT - air exchanger 6

EECCENTRIC & COUNTER WEIGHT

92ELBOW 48, 86ELBOW - flange 18, 24, 28, 38ELBOW - low pressure cutout 18, 24,

30ELBOW - switch 44ELEMENT - power 16, 22, 28EXTRUSION - rubber 48

FFAN 92FAN - condenser 8FILTER - oil 48FITTING 16, 22, 28FITTING - adapter 38, 40FITTING - barb 10, 14, 64FITTING - charge port 18, 24, 30, 38,

40, 44FITTING - hose 86FITTING - refrigerant 48FITTING - saddle 16, 22, 26, 28, 32,

40FITTING - tube 18, 24, 30, 38FLANGE - discharge valve 40

INDEX - 2


FLATWASHER 6, 8, 10, 12, 14, 16, 18, 22, 24, 28, 30, 38, 40, 44, 50, 52, 54, 58, 60, 62, 64, 66, 68, 70, 74, 76, 78, 80, 82, 84, 86, 88, 90, 98, 100

FLATWASHER - hinge 72FLATWASHER - u-bolt 18, 26, 30FRAME - Transfresh 6FRAME - unit 98

GGASKET 36, 50GASKET - adapter 40, 94GASKET - air exchanger 6GASKET - bottom plate 46GASKET - brass cap 40, 44GASKET - cover 58, 78GASKET - cylinder 92GASKET - cylinder head 46GASKET - discharge valve 40, 44GASKET - door 100GASKET - duct 6GASKET - evaporator 14GASKET - flange 30GASKET - flare 18, 24, 30GASKET - flare nut 16, 22, 28GASKET - fluid/air spray 94GASKET - head 92GASKET - housing cover 46GASKET - oil pump 46GASKET - oil screen cover plate 46GASKET - oil sight glass 46GASKET - panel 98GASKET - plastic cap 40, 44GASKET - plate 14GASKET - plug 94GASKET - stator cover 46GASKET - terminal plate 46GASKET - valve plate to body 46GAUGE - compound 38GRILLE - condenser 8, 98GROMMET 14, 60, 64GROMMET - connector 64GUARD - sensor 100

HHANGER - dehydrator 18, 24, 30HARNESS - battery charger 80HARNESS - circuit breaker 76HARNESS - condenser 8HARNESS - condenser motor 52HARNESS - control 90HARNESS - evaporator motor 52HARNESS - heater 52HARNESS - high voltage tray to

microprocessor 64HARNESS - main 52HARNESS - remote monitor 74

HARNESS - sensor 52, 84HEAD - cylinder 46, 92HEAT EXCHANGER 16, 22, 28HEATER - drip pan 52, 82HEATER - evaporator coil 52, 82HINGE 70, 72HOSE 86HOSE - air 86HOSE - drain 82HOSE - engine to radiator 16, 22HOSE - liquid 86HOUSING - blower 12, 14

IINDICATOR - liquid 18, 24, 30INSERT - threaded 8, 12, 14, 18, 24,

30, 86INSTALLER - integrated circuit 72, 78INSULATION - door 100INSULATION - exchanger 26, 30INSULATION - motor 10INTERLOCK - contactor 64

JJUMPER 64, 72JUMPER - terminal 70

KKEY - blower 14KEY - flat 92KEY - motor 10KEYPAD 70KIT - bottom plate 46KIT - gasket 46KIT - oil filter 48KIT - oil pump 46KIT - points 68KIT - repair 34KIT - service 92KIT - sight glass 46KIT - sleeve & eyelet 86KIT - valve plate 46KIT - valve repair 36

LLATCH - door 58LEAD - thermistor 60LENS 70LOCK - secondary 56LOCKNUT 10, 14, 96LOCKNUT - barb 14LOCKWASHER 6, 8, 10, 12, 14, 16,

18, 22, 24, 28, 30, 40, 44, 48, 50, 54, 58, 60, 62, 64, 66, 68, 70, 74, 76, 78, 80, 82, 84, 86, 88, 90, 98, 100

MMARKSTRIP 80MASTIC - heat transfer 76MEMBER - screen 98MONITOR 78MOTOR - air compressor 54MOTOR - air compressor drive 86MOTOR - condenser 8MOTOR - condenser fan 52MOTOR - evaporator 52MOTOR - evaporator blower 12MOUNT - cable tie 98MOUNT - motor 14

NNAMEPLATE - American Bureau of

Shipping 102NAMEPLATE - arrow 6, 102NAMEPLATE - Caution 460 Volt 78,

102NAMEPLATE - Caution 460 Volts 64NAMEPLATE - Caution Compressor

102NAMEPLATE - Caution, Sensitive

Electronic Devices 72, 102

NAMEPLATE - Circuit Breaker 76NAMEPLATE - cover 70NAMEPLATE - danger 50NAMEPLATE - digital display 70NAMEPLATE - Fan Universal 102NAMEPLATE - Fresh Air Exchange

Rate 6, 102NAMEPLATE - HFC 134a 102NAMEPLATE - humidity 90NAMEPLATE - humidity system 86NAMEPLATE - HV Part Identification

76NAMEPLATE - Lights Display 60, 102NAMEPLATE - Liquid level 102NAMEPLATE - Mode Lite Indicator 62,

102NAMEPLATE - On/Off Defrost 58NAMEPLATE - Operating instructions

102NAMEPLATE - R134a 102NAMEPLATE - Real Time Clock 70NAMEPLATE - Schematic diagram

102NAMEPLATE - setpoint 90NAMEPLATE - Temperature

Conversion 102NAMEPLATE - Thermo King 102NAMEPLATE - USDA connectors 84NAMEPLATE - Warning, Methyl

Chloroform 102NAMEPLATE - Wiring Diagram 102NOZZLE - body 86NOZZLE - humidity 86, 94

INDEX - 3


NUT 8, 10, 12, 14, 18, 24, 28, 30, 38, 40, 48, 50, 52, 54, 58, 60, 64, 68, 70, 74, 76, 78, 80, 82, 84, 86, 88, 90, 94, 96, 98, 100

NUT - board 78NUT - box 78NUT - bracket 40, 44, 80NUT - captive 12, 48, 60, 70, 78, 80,

82, 90NUT - connector 100NUT - cover 60NUT - ground 78NUT - hinge 72NUT - hose 86NUT - tube 16, 22, 28NUT - u-bolt 20, 26, 30NUTSTRIP 8NUTSTRIP - compressor 40, 44, 88NUTSTRIP - door 98NUTSTRIP - motor 88

OOIL - compressor 46ORIFICE - blower 12ORIFICE - condenser 8O-RING 44, 48O-RING - oil sight glass 46O-RING - relief valve 16, 22, 28O-RING - suction 18, 24, 30O-RING - terminal fusite 46

PPAD 44, 50PAN - drain 82PANEL 98PANEL - compressor 98PANEL - door 100PANEL - high voltage 64PANEL - microprocessor 70PANEL - upper 98PIN 58PIN - cotter 6PIN - cover 90PISTON - assembly 36PISTON, PIN & ROD - group 46PLATE - blower housing 12PLATE - defrost switch access 14PLATE - terminal mounting 46PLATE - valve 92PLATE - voltage 36PLUG 14PLUG - body 94PLUG - button 70, 76PLUG - cavity 56PLUG - pipe 40PLUG - power 52, 60PLUG - power cable 60PLUNGER 36

POCKET - door 100POST - binding 60PROTECTOR - high speed 8, 12PROTECTOR - low speed 8, 12PROTECTOR - motor 8, 46PROTECTOR - overload 86

RRECEPTACLE 84RECTIFIER 68, 76RELAY - microprocessor 70REMOVER - integrated circuit 72, 78RESISTOR 68RETAINER - coil 36RING - piston 92RING - rider 92RIVET 98RIVET - blind 98RIVET - board 68RIVET - bracket 98RIVET - clamp 18, 24, 30RIVET - container 98RIVET - gasket 14RIVET - guard 100RIVET - nutstrip 8, 40, 44, 88, 98RIVET - shield 60ROD - cover 60ROD - pin 90ROD - piston 92ROLLER - door latch 60

SSCREEN - air 98SCREEN - evaporator 98SCREEN - filter 86SCREEN - inlet 28SCREEN - inlet strainer 34SCREEN - oil 46SCREEN - suction strainer 46SCREW 58, 70, 98SCREW - angle 10, 44, 58SCREW - angle & hinge 72SCREW - assembly 70SCREW - battery terminal 80SCREW - block 50, 70, 78SCREW - board 58SCREW - board to block 62SCREW - board to cover 62SCREW - box 50, 58SCREW - bracket 8, 10, 18, 24, 30, 38,

52, 54, 60, 66, 68, 76, 82, 84, 88, 90

SCREW - bracket/box 80SCREW - chain 86, 96SCREW - channel 40, 44SCREW - clamp 16, 22, 28, 52SCREW - coil 8, 14SCREW - compressor 40, 44, 86SCREW - connector 70, 74, 84

SCREW - contactor 64, 90SCREW - cover 50, 58, 70, 76, 78, 80,

90SCREW - dehydrator 18, 24, 30SCREW - door 6, 12SCREW - duct 6SCREW - flange 18, 24, 30SCREW - grille 8SCREW - ground 50, 64, 80, 90SCREW - hanger 18, 24, 30SCREW - hinge 70SCREW - housing 12SCREW - hub 8SCREW - hub to shaft 12SCREW - motor 8, 12, 88SCREW - mount 14SCREW - orifice 12SCREW - pan 82SCREW - panel 98, 100SCREW - panel to box 64SCREW - plate 12, 14SCREW - pocket 100SCREW - rear panel 70SCREW - rectifier 76SCREW - resistor 68SCREW - roller 58SCREW - sensor 88SCREW - shield 86SCREW - strap 48SCREW - support 14SCREW - tank 16, 22, 28, 86SCREW - transformer 64SCREW - valve 40, 44SCREW - wing 6SEAL 56SEAL - piston 92SEAL - shaft 86SEALER - antiseize 12, 58, 90SEALER - Loctite 18, 24, 30, 48, 58,

100SEALER - tape 64SEALER - thread 86SENSOR - defrost 52SENSOR - discharge air 52SENSOR - heat 40, 44SENSOR - humidity 54, 86SENSOR - return air 52SHIELD - light 60SHIM - motor 88SHROUD 56, 92SLEEVING - hose 8, 52SOCKET - liquid injection sensor 64SPACER 58SPACER - clamp 16, 22, 28SPACER - tube 58SPRING - plunger 36STANDOFF - bracket 62STRAIN - relief 84STRAP - filter 48

INDEX - 4


STRIP 80STRIP - gasket 6, 8, 14, 58, 70, 80, 90,

98STRIP - gasket support 98STRIP - sealing 16STUD - bracket 48SUPPORT - motors/blowers 14SWITCH 90SWITCH - 2 speed condenser fan 52SWITCH - condenser fan 26, 32, 40SWITCH - defrost 58SWITCH - high pressure cutout 40, 44,

52SWITCH - low pressure cutout 18, 24,

30, 52SWITCH - only 26, 32, 40, 52SWITCH - on/off 58

TTANK - receiver 16, 22, 28TANK - water 86TEE 18, 24, 30TEE - hose connection 88TEE - oil pump 46TERMINAL 56TERMINAL - male 56TERMINAL - pin 52, 60TERMINAL PLATE, STUD &

INSULATOR 46TOWER 56TRANSFORMER 64TRANSFORMER - current 64TRAY - high voltage 60TUBE 48TUBE - adapter to flange 40TUBE - compound gauge 18, 24, 30,

38TUBE - condenser to receiver tank 16,

22, 28TUBE - dehydrator to solenoid 28TUBE - dehydrator to tee 16, 22TUBE - drain 82TUBE - enclosing 36TUBE - equalizer 16, 22, 28TUBE - exchanger to coil 16, 22, 28TUBE - exchanger to expansion valve

16, 22, 28TUBE - exchanger to modulating 16,

22, 28TUBE - filter to compressor 48TUBE - liquid 16, 22, 28TUBE - receiver to dehydrator 16, 22,

28TUBE - solenoid to tee 18, 24, 30TUBE - suction 16, 18, 22, 24, 28, 30,

38TUBE - tee to solenoid valve 18, 24, 30TUBE - valve to coil 16, 22, 28

UU-BOLT - valve 18, 24, 30

VVALVE - dehydrator inlet 16, 22, 28VALVE - discharge 16, 22, 28, 40, 44VALVE - expansion 16, 22, 28VALVE - inlet 92VALVE - modulating 24, 30, 52VALVE - modulation 18, 24, 30VALVE - outlet 92VALVE - relief 16, 22, 28VALVE - safety 92VALVE - solenoid 18, 24, 30, 36, 52,

54VALVE & COIL 24

WWASHER - belleville 40, 44WASHER - sealing 58, 60, 62, 64, 72,

76, 78, 80, 90WASHER - spacer 40, 44, 98WASHER - special 6, 8, 12, 84, 88, 98WASHER - split 90WHEEL - blower 12WINDOW 58, 90WRIST STRAP - electrostatic 72, 78

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CF-II M19.7, M19.8, M19.9, M19 · 2014. 3. 12. · 7 104-608 MOTOR - evaporator blower (M19.7,...

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