CF-II M32 & M32A Prepared for OOCL - Reefer Service and Repair | IRS · PDF file ·...

Printed (January 28, 2002)

Copyright © 1992 - Thermo King Corp. - Minneapolis, MN U.S.A.Electronically printed in U.S.A.

CF-II M32 & M32A Prepared for

OOCLTK 40260-5.10

Printed (Monday, January 28, 2002)

Copyright©1992 - Thermo King Corp. - Minneapolis, MN, U.S.A.

General InformationTables of Contents

This Parts Manual contains a numerical table of con-tents listing each assembly name, its associated Grid number and page number. The numerical table of con-tents is arranged numerically by Grid number. There are references in a parts list referring to other Grid num-bers, the numerical table of contents is arranged to facil-itate finding the referenced illustrations. At the rear of this parts manual are two indexes, a numerical and alphabetical. The indexes contain all of the part num-bers and descriptions which appear in this manual.

Assemblies and Subassemblies

When parts are indented in the description list, they are preceded with a bullet ( • ). This indicates that the part(s) is available separately or included in an assem-bly.

GRID NO. 67D6SWITCH PANEL ASSEMBLY

For example: the switch panel nameplate (99-6280) is available separately, available as part of the switch panel (99-1960) and with the panel assembly (45-1239).

REF PART# DESCRIPTION QTY

45-1239 PANEL - assy, switch 1

1 99-1960 • PANEL 1

99-6280 • • NAMEPLATE - panel 1

2 33-743 • GASKET 1

A ac. . . . . . . . . . alternating current

A/R . . . . . . . . as requiredaccum . . . . . . accumulatoradj . . . . . . . . . adjustingal . . . . . . . . . . aluminumalt. . . . . . . . . . alternatoramp . . . . . . . . ampereassy . . . . . . . . assembly

B bd . . . . . . . . . boardbrg . . . . . . . . . bearingbrkr . . . . . . . . breakerbrkt . . . . . . . . bracket

C C . . . . . . . . . . Celsiuscw . . . . . . . . . clockwiseccw . . . . . . . . counter- clockwisecam . . . . . . . . camshaftcompr . . . . . . compressorcond. . . . . . . . condenserconn. . . . . . . . connecting,

connectorcyl . . . . . . . . . cylinder

D def . . . . . . . . . defrostdeg . . . . . . . . degreedehyd. . . . . . . dehydratordia . . . . . . . . . diameterdc. . . . . . . . . . direct currentdisc . . . . . . . . dischargediff . . . . . . . . . differential

E EMI . . . . . . . . Extended . . . . . . . . . . . Maintenance

IntervalEEC. . . . . . . . European

Economic Community

eng . . . . . . . . engine

E (continued)evap. . . . . . . . evaporatorexch . . . . . . . . exchangerexp . . . . . . . . . expansionext . . . . . . . . . external

F F . . . . . . . . . . . Farenheitfill . . . . . . . . . . fillisterfi . . . . . . . . . . . fuel injectionfl . . . . . . . . . . . flarefpt . . . . . . . . . . female pipe

threadft . . . . . . . . . . . feetftg . . . . . . . . . . fitting

H hex . . . . . . . . . hexagonhh . . . . . . . . . . hexagon headhd . . . . . . . . . . headhp . . . . . . . . . . horsepowerhsg . . . . . . . . . housing

I id . . . . . . . . . . inside diameterin . . . . . . . . . . inch (2.54

centimeters)incl . . . . . . . . . includesinj . . . . . . . . . . injectionint . . . . . . . . . . internalint th . . . . . . . . internal tooth

L liq . . . . . . . . . . liquidlg . . . . . . . . . . long

M mm . . . . . . . . . milimetermpt . . . . . . . . . male pipe threadmod . . . . . . . . modulating

N neg . . . . . . . . . negativeNo. . . . . . . . . . numberNS . . . . . . . . . not suppliedNSS . . . . . . . . not sold

separately

O os . . . . . . . . . . oversizedod . . . . . . . . . . outside diameter

P pcb . . . . . . . . . printed circuit board

pkg . . . . . . . . . packageph . . . . . . . . . . phasepos . . . . . . . . . positivepsi . . . . . . . . . . pounds per

square inch

R rad . . . . . . . . . radiatorrcvr . . . . . . . . . receiverref . . . . . . . . . . referencereg . . . . . . . . . regulatorreq . . . . . . . . . requiredrpm . . . . . . . . . revolutions per

minute

S sec . . . . . . . . . secondsld . . . . . . . . . . soldersoc hd. . . . . . . socket headsol . . . . . . . . . . solenoidspl . . . . . . . . . . specialsq . . . . . . . . . . squaress . . . . . . . . . . stainless steelstd. . . . . . . . . . standardstl . . . . . . . . . . steelsuct . . . . . . . . . suctionsw . . . . . . . . . . switch

T term . . . . . . . . terminaltemp . . . . . . . . temperaturethk. . . . . . . . . . thick

U us . . . . . . . . . . undersize

V vib . . . . . . . . . . vibrasorber

W w. . . . . . . . . . . wattw/ . . . . . . . . . . withw/o . . . . . . . . . without

ABBREVIATIONS The following abbreviations appear in parts manuals

CF-II M32 & M32A Prepared for OOCL Contents

Name Grid PageCF-II M32 & M32A REFERENCE SHEET. . . . . . . . . . . . . . . . . . . . . . .2U35. . . . . . . . . . . . . . . . . . . . . .3VALVE PLATE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9G10. . . . . . . . . . . . . . . . . . . . .51RECORDING THERMOMETER ASSEMBLY - 31 DAY . . . . . . . . . . . .56G6. . . . . . . . . . . . . . . . . . . .113COMPRESSOR X426 (w/R12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77G6. . . . . . . . . . . . . . . . . . . . .39HIGH VOLTAGE TRAY (M32, M32A) . . . . . . . . . . . . . . . . . . . . . . . . . .95F1 . . . . . . . . . . . . . . . . . . . . .87CONTROL BOX (M32 & M32A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95F2 . . . . . . . . . . . . . . . . . . . . .79CIRCUIT BREAKER GROUP (M32, M32A) . . . . . . . . . . . . . . . . . . . . .95F3 . . . . . . . . . . . . . . . . . . . .103CONDENSER COMPONENTS (M32 - M32A) . . . . . . . . . . . . . . . . . . .95F5 . . . . . . . . . . . . . . . . . . . . .27MICROPROCESSOR CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . .95F6 . . . . . . . . . . . . . . . . . . . . .99EVAPORATOR COIL & BLOWER GROUP (M32, M32A) . . . . . . . . . .95F9 . . . . . . . . . . . . . . . . . . . . .11DEFROST GROUP - THERMOSTAT SENSORS (M32, M32A) . . . . . .95F10 . . . . . . . . . . . . . . . . . . .121COMPRESSOR X430 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102C3. . . . . . . . . . . . . . . . . . . .45DISCHARGE SERVICE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102C4. . . . . . . . . . . . . . . . . . . .69AIR EXCHANGER GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104D4. . . . . . . . . . . . . . . . . . . . .5NAMEPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104D5. . . . . . . . . . . . . . . . . . .127RECORDING THERMOMETER ASSEMBLY - 31 DAY . . . . . . . . . . . .107D14. . . . . . . . . . . . . . . . . .119COMPRESSOR X430 (Container Units w/R134a) . . . . . . . . . . . . . . . .107E6 . . . . . . . . . . . . . . . . . . . .53WEATHER PACK CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . .115D14. . . . . . . . . . . . . . . . . .107SOLENOID VALVE - NORMALLY CLOSED. . . . . . . . . . . . . . . . . . . . .116G10. . . . . . . . . . . . . . . . . . .67CONDENSER COIL & MOTOR GROUP . . . . . . . . . . . . . . . . . . . . . . .119D4. . . . . . . . . . . . . . . . . . . . .7EVAPORATOR COIL & BLOWER GROUP (M32B) . . . . . . . . . . . . . . .119D5. . . . . . . . . . . . . . . . . . . .15COMPRESSOR GROUP - GAUGES (M32B) . . . . . . . . . . . . . . . . . . . .119D6. . . . . . . . . . . . . . . . . . . .25REFRIGERATION COMPONENTS (M32B) . . . . . . . . . . . . . . . . . . . . .119D7. . . . . . . . . . . . . . . . . . . .33CONTROL BOX (M32B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119D8. . . . . . . . . . . . . . . . . . . .83HIGH VOLTAGE TRAY (M32B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119D9. . . . . . . . . . . . . . . . . . . .91CIRCUIT BREAKER ASSEMBLY (M32B). . . . . . . . . . . . . . . . . . . . . . .119D10. . . . . . . . . . . . . . . . . .105TRANSFORMER GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119D11. . . . . . . . . . . . . . . . . .109THERMOMETER GROUP (M32, M32A). . . . . . . . . . . . . . . . . . . . . . . .119D12. . . . . . . . . . . . . . . . . .111THERMOMETER GROUP (M32B, M32E, M32F, M32G, M32H) . . . . .119D13. . . . . . . . . . . . . . . . . .115DEFROST GROUP - SENSORS (M32B) . . . . . . . . . . . . . . . . . . . . . . .119D14. . . . . . . . . . . . . . . . . .123STRUCTURAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119E1 . . . . . . . . . . . . . . . . . . .125MOTOR GROUP - COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . .119E3 . . . . . . . . . . . . . . . . . . . .19COMPRESSOR GROUP & GAUGES (M32, M32A) . . . . . . . . . . . . . . .119E6 . . . . . . . . . . . . . . . . . . . .21SUCTION SERVICE VALVE (R134a) . . . . . . . . . . . . . . . . . . . . . . . . . .119E7 . . . . . . . . . . . . . . . . . . . .73DISCHARGE SERVICE VALVE (R134a) . . . . . . . . . . . . . . . . . . . . . . .119E8 . . . . . . . . . . . . . . . . . . . .75ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119E10 . . . . . . . . . . . . . . . . . . .77CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V) . . . . . . . .119G3. . . . . . . . . . . . . . . . . . . .95CONTACTOR ASSEMBLY (PHASE CORRECTION, 230V) . . . . . . . .119G4. . . . . . . . . . . . . . . . . . . .97MODULATION VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .123A8 . . . . . . . . . . . . . . . . . . . .71COMPRESSOR GASKET SET (30-243). . . . . . . . . . . . . . . . . . . . . . . .131F1 . . . . . . . . . . . . . . . . . . . .65COMPRESSOR X430 (DRY - NO OIL) . . . . . . . . . . . . . . . . . . . . . . . . .149C10. . . . . . . . . . . . . . . . . . .59

3

2U35 CF-II M32 & M32A REFERENCE SHEET Revised11/26/97

CF-II M32 & M32A

REFERENCE

SHEET

2U35

11/26/97

4

2U35CF-II M32 & M32A REFERENCE SHEETRevised11/26/97

B/M DESCRIPTION Date

090155 CF-II M32 3/92

090170 CF-II M32A 3/92

090198 CF-II M32B 2/94

913142 System CF-II M32 2/94

913890 System CF-II M32A 2/94

5

104D4 AIR EXCHANGER GROUP Revised12/3/96

AIR EXCHANGER

GROUP

104D4

12/3/96

6

104D4AIR EXCHANGER GROUPRevised12/3/96


1 98-3541 DOOR - evaporator (upper) 1

2 98-3540 DOOR - air exchanger 1

55-2979 SCREW - door 28

55-2086 FLATWASHER 28

55-1800 LOCKWASHER 28

3 91-6206 COVER - air exchanger 1

91-581 • COVER - air exchanger 1

4 33-2015 • GASKET - air exchanger 2

5 99-6748 • BRACKET - air exchanger 1

6 55-4012 • WASHER - special 1

7 55-2550 • PIN - cotter 1

8 55-5120 • SCREW - wing 1

9 98-2998 DUCT - air exchanger 1

33-1318 GASKET - duct 1

10 99-7115 STRIP - gasket (door, 25 ft) A/R

11 91-4086 NAMEPLATE - Fresh Air Exchange 1

12 33-1712 GASKET - air exchanger 1

13 99-6783 NAMEPLATE - arrow 1

14 91-374 BRACKET - duct 1

55-3049 SCREW - duct 3


7

119D4 CONDENSER COIL & MOTOR GROUP Revised8/22/96

CONDENSER COIL

& MOTOR GROUP

119D4

8/22/96

8

119D4CONDENSER COIL & MOTOR GROUPRevised8/22/96


1 67-1383 COIL - condenser (complete, incl 8, 12, 13) 1

55-2969 SCREW - coil 3



2 99-5966 STRIP - gasket (condenser, 50 ft) A/R

3 98-4236 BRACKET - condenser motor 1

55-4931 SPACER 4

55-4955 NUT 4

4 104-627 MOTOR - condenser fan (M32, M32A) 1

104-607 MOTOR - condenser (M32B) 1

77-1498 • BEARING - motor 2

44-6259 • PROTECTOR - motor 1

55-2969 SCREW - motor 4

55-4727 WASHER 4


55-4954 LOCKNUT 4

5 33-810 GROMMET 2

6 78-520 FAN - condenser 1

55-3089 • SCREW - hub 2

55-2959 • LOCKWASHER 2

55-2958 • FLATWASHER 2

7 91-3801 BRACKET - orifice 2

55-1587 SCREW - bracket 6



8 99-7088 NUTSTRIP 2

55-3010 RIVET 4




9 98-3035 ORIFICE 1

10 98-3202 GRILLE - condenser 1

55-4742 WASHER - special 4

55-5691 INSERT - threaded 4

55-2977 SCREW - grille 4



11 99-9702 STRIP - gasket (grille) 1

12 99-9021 BRACKET - coil 1

13 99-9338 ANGLE - condenser coil 1

55-1587 SCREW - angle 4


9

119D4 CONDENSER COIL & MOTOR GROUP Revised8/22/96

10

119D4CONDENSER COIL & MOTOR GROUPRevised8/22/96



55-3059 NUT - speed 4

14 44-8834 HARNESS - condenser (M32, M32A) 1

44-7112 HARNESS - condenser (M32B) 1

11-3305 SLEEVING - hose (25 ft, pvc) A/R

15 44-5316 CONNECTOR - barb (1/2 mpt) A/R

55-2788 FITTING - barb (3/4 mpt) A/R

55-5018 NUT - connector (3/4 mpt) A/R

11

95F9 EVAPORATOR COIL & BLOWER GROUP (M32, M32A) Revised6/2/98

EVAPORATOR

COIL & BLOWER

GROUP (M32,

M32A)

95F9

6/2/98

12

95F9EVAPORATOR COIL & BLOWER GROUP (M32, M32A)Revised6/2/98


1 99-8958 ORIFICE - blower 4

55-1587 SCREW - orifice 12




55-3059 NUT - captive 12

2 99-8960 DOOR - blower housing 2

55-2995 SCREW - door 8




3 91-6210 PLATE - blower housing 2

55-1587 SCREW - plate 4



55-1801 NUT 4

4 98-2982 HOUSING - blower (curbside) 1

55-1587 SCREW - housing 12




5 78-551 WHEEL - blower (curbside) 1

55-2962 • SCREW - hub to shaft 2



6 99-7099 BAND - motor 2

55-2958 FLATWASHER - band 4

55-4954 NUT (hexstop) 4

7 104-628 MOTOR - evaporator blower (208/230V) 2


44-6258 • PROTECTOR - high speed winding 1

44-6260 • PROTECTOR - low speed winding 1




8 78-550 WHEEL - blower (roadside) 1




9 98-2983 HOUSING - blower (roadside, see item 4 for hardware) 1

10 33-1725 GASKET - evaporator 2

13

95F9 EVAPORATOR COIL & BLOWER GROUP (M32, M32A) Revised6/2/98

14

95F9EVAPORATOR COIL & BLOWER GROUP (M32, M32A)Revised6/2/98


55-3035 RIVET - gasket 8

11 99-9529 MOUNT - motor 2

55-1587 SCREW - mount 8




12 99-8962 GUSSET - support 2

13 98-2984 SUPPORT - motors/blowers 1

55-2969 SCREW - support 2



55-4954 NUT 8

14 33-810 GROMMET 2

15 99-9339 PLATE - defrost switch access 1


16 67-1391 COIL - evaporator 1


55-4954 NUT - coil 10


17 98-2985 PAN - drain 1

55-1587 SCREW - pan 8



55-4953 NUT 4


18 99-8964 BRACKET - evaporator drain 1

19 44-9169 HARNESS - evaporator fan (#1) 1



21 99-5966 STRIP - gasket (50 ft roll) A/R

22 33-1724 GASKET - plate 1

23 33-314 GROMMET 1

24 99-8963 BLOCK - air (neoprene, 5 wide x 62 lg) 1

25 99-9168 ANGLE - coil support 2

26 55-6010 PLUG (black poly) 2

27 44-5316 CONNECTOR - barb (1/2 mpt) 2

55-2788 FITTING - barb (3/4 mpt) 1

55-5018 NUT - connector (3/4 mpt) 1

15

119D5 EVAPORATOR COIL & BLOWER GROUP (M32B) Revised6/2/98

EVAPORATOR

COIL & BLOWER

GROUP (M32B)

119D5

6/2/98

16

119D5EVAPORATOR COIL & BLOWER GROUP (M32B)Revised6/2/98


1 99-8958 ORIFICE - blower 4

55-1587 SCREW - orifice 12





2 99-8960 DOOR - blower housing 2

55-2995 SCREW - door 8




3 99-8959 PLATE - blower housing 2




55-1801 NUT 4

4 98-2982 HOUSING - blower (curbside) 1

55-1587 SCREW - housing 12




5 78-551 WHEEL - blower (curbside) 1




6 99-7099 BAND - motor 2

55-2958 FLATWASHER - band 4


7 104-608 MOTOR - evaporator blower (380/460V) 2


44-6944 • PROTECTOR - high speed winding 1

44-6945 • PROTECTOR - low speed winding 1

203-392 SEALER - antiseize A/R




8 78-550 WHEEL - blower (roadside) 1




9 98-2983 HOUSING - blower (roadside, see item 4 for hardware) 1

17

119D5 EVAPORATOR COIL & BLOWER GROUP (M32B) Revised6/2/98

18

119D5EVAPORATOR COIL & BLOWER GROUP (M32B)Revised6/2/98


10 33-1725 GASKET - evaporator 2

55-3035 RIVET - gasket 8

11 99-9529 MOUNT - motor 2

55-1587 SCREW - mount 8




12 91-5659 BRACKET - support 2

13 98-4573 SUPPORT - motors/blowers 1

55-2969 SCREW - support 2



55-4954 NUT 8

14 33-810 GROMMET (3/4 id) 2

15 91-3442 PLATE - defrost switch access 1




55-4954 NUT - coil 10


17 98-2985 PAN - drain 1

55-1587 SCREW - pan 8



55-4953 NUT 4


18 99-8964 BRACKET - evaporator drain 1




21 99-5966 STRIP - gasket (50 ft roll) A/R

22 33-1724 GASKET - plate 1

23 33-314 GROMMET (5/16 id) 2

24 99-8963 BLOCK - air (neoprene, 5 wide x 62 lg) 1

25 99-9168 ANGLE - coil support 2

26 55-6010 PLUG (black poly) 2

27 44-5316 CONNECTOR - barb (1/2 mpt) 2

55-2788 FITTING - barb (3/4 mpt) 1

55-5018 NUT - connector (3/4 mpt) 1

19

119E3 MOTOR GROUP - COMPRESSOR Revised3/10/97

MOTOR GROUP -

COMPRESSOR

119E3

3/10/97

20

119E3MOTOR GROUP - COMPRESSORRevised3/10/97


1 104-515 MOTOR - compressor drive (10hp) 1

77-1895 • BEARING (drive end) 1

77-1896 • BEARING (opposite drive end) 1

2 33-2446 • GASKET - cover plate 1

3 77-2156 • FAN - motor 1

4 77-2226 • COVER - fan 1

5 55-2961 SCREW - motor 4

6 55-2641 FLATWASHER 8

7 55-4955 NUT - motor 4

8 91-4076 BRACKET - motor 2

55-3089 SCREW - bracket to frame 1

10 55-2959 LOCKWASHER 4


12 55-3021 SCREW - plate 2


14 55-2993 LOCKWASHER (internal tooth) 1


16 91-1340 PLATE - cover 1

17 91-8024 NAMEPLATE - TK Service 1

18 91-3552 HOSE - pvc 1

19 44-6647 SLEEVE - crimp 3

20 41-477 CAP - crimp sleeve 3

21 55-2683 SCREW - motor to compressor 6


21

119E6 COMPRESSOR GROUP & GAUGES (M32, M32A) Revised9/23/99

COMPRESSOR

GROUP &

GAUGES (M32,

M32A)

119E6

9/23/99

22

119E6COMPRESSOR GROUP & GAUGES (M32, M32A)Revised9/23/99


1 77-1002 HUB 1

2 77-1286 PLATE - drive coupling 1

3 55-1123 • PIN - dowel 6

4 55-4316 SCREW - coupling to compressor 1


5 77-2498 SPACER 1

6 55-3675 SCREW - plate to motor 3


7 77-809 COUPLING - compressor drive 1

77-2145 • BUSHING - coupling 6

9 33-2513 GASKET - housing to compressor 1



11 55-3089 SCREW - compressor 4

12 102-512 COMPRESSOR - X426 (complete, ASQ) 1

102-500 COMPRESSOR - X430 (complete, ASQ) 1

102-487 COMPRESSOR - X426 (see 77G6) 1

102-500 COMPRESSOR - X430 (see 102C3) 1

13 33-1221 O-RING 1

14 22-711 ADAPTER - compressor suction 1


16 55-2683 SCREW - adapter 4

17 55-9024 KEY - crankshaft 1

18 22-750 MANIFOLD - discharge (X426) 1

22-782 MANIFOLD - discharge (X430) 1

19 55-6822 SCREW - manifold (X430) 4

20 55-6804 WASHER - sealing 4

21 33-2805 GASKET - manifold 2

22 41-1626 SWITCH - high pressure cutout 1

23 55-2273 TEE - valve 1

24 11-5513 VALVE 1

55-1983 • CAP - valve 1

33-768 GASKET - flare 1

25 66-3962 GAUGE - compound 1

26 99-9402 BRACKET - gauge 1



55-4560 NUT (stop) 2

27 55-3050 ELBOW - gauge 2

28 66-3694 TUBE - gauge 1

29 44-5840 SWITCH - 2 speed condenser fan (for connectors see 115D14)

1

23

119E6 COMPRESSOR GROUP & GAUGES (M32, M32A) Revised9/23/99

24

119E6COMPRESSOR GROUP & GAUGES (M32, M32A)Revised9/23/99

CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).


44-5841 • SWITCH - only 1

33-2120 SEAL - oil 1

22-1100 SEAL - crankshaft 1

32 22-693 HOUSING - drive coupling 1

33 204-972 TOOL - keyway alignment 1

25

119D6 COMPRESSOR GROUP - GAUGES (M32B) Revised9/23/99

COMPRESSOR

GROUP - GAUGES

(M32B)

119D6

9/23/99

26

119D6COMPRESSOR GROUP - GAUGES (M32B)Revised9/23/99



1 77-1002 HUB 1

2 77-1286 PLATE - drive coupling 1

3 55-1123 • PIN - dowel 6

4 55-4316 SCREW - coupling to compressor 1


5 77-2498 SPACER 1

6 55-3675 SCREW - plate to motor 3


7 77-809 COUPLING - compressor drive 1

77-2145 • BUSHING - coupling 6

9 33-2513 GASKET - housing to compressor 1



11 55-2969 SCREW - compressor 4

12 102-620 COMPRESSOR - X430 (see 149C10) 1

13 33-1221 O-RING 1

14 22-836 ADAPTER - suction valve 1


16 55-2683 SCREW - adapter 4

17 55-9024 KEY - crankshaft 1


19 55-6822 SCREW - manifold 4


21 33-2809 GASKET - manifold 2

22 41-1626 SWITCH - high pressure cutout (for connectors see 115D14) 1

23 99-9402 BRACKET - gauge 1



55-4560 NUT (stop) 2

24 66-7031 GAUGE - compound 1

25 44-5840 SWITCH - 2 speed condenser fan (for connectors see 115D14)

1

44-5841 • SWITCH - only 1

26 22-1100 SEAL - compressor crankshaft 1

27 33-2120 SEAL - oil 1

28 22-693 HOUSING - drive coupling 1

29 204-972 TOOL - keyway alignment 1

27

95F5 CONDENSER COMPONENTS (M32 - M32A) Revised3/19/01

CONDENSER

COMPONENTS

(M32 - M32A)

95F5

3/19/01

28

95F5CONDENSER COMPONENTS (M32 - M32A)Revised3/19/01



2 66-5365 VALVE - expansion 1

66-633 • ELEMENT - power 1

66-9378 • SCREEN - inlet 1

3 66-5367 TUBE - equalizer 1

4 66-5366 TUBE - exchanger to expansion valve 1

5 67-1073 HEAT EXCHANGER (incl 6, 7, 8, M32) 1

67-799 HEAT EXCHANGER (incl 6, 7, 8, M32A) 1

6 66-4537 TUBE - exchanger to coil 1

7 66-6403 TUBE - suction (exchanger to modulation, M32) 1

66-4465 TUBE - exchanger to modulation (suction, M32A) 1

8 66-4466 TUBE - liquid 1

9 66-4589 TUBE - dehydrator to exchanger 1

10 66-5747 VALVE - dehydrator inlet 1

66-4420 • CAP - valve 1

11 66-9015 DEHYDRATOR 1

55-2070 GASKET - flare nut 2

12 66-5746 TUBE - receiver to dehydrator 1

55-302 NUT - flare 1

13 N/A TANK - receiver (see note) 1

67-1342 TANK - receiver to dehydrator 1

55-1587 SCREW - tank 2



14 66-5745 TUBE - condenser to receiver tank 1

66-3295 • FITTING - saddle 1

15 66-7392 VALVE - relief 1

33-1015 O-RING - relief valve 1

16 66-6143 TUBE - exchanger to modulation (M32) 1

66-4791 TUBE - exchanger to modulation (M32A) 1

66-3615 • FITTING - saddle 1


18 66-4520 TUBE - valve to coil 1

19 66-3942 VALVE - service (discharge, see 102C4) 1


22-782 MANIFOLD - discharge (X430) 1

21 102-487 COMPRESSOR - X426 (see 77G6) 1

102-500 COMPRESSOR - X430 (see 102C3) 1

22 22-711 ADAPTER - compressor suction 1

23 66-2171 FLANGE 1

55-3486 SCREW - flange 2


29


30




24 66-4790 TUBE - suction 1

25 33-920 O-RING - suction 1

26 67-1383 COIL - condenser 1

27 66-5748 VALVE - modulation (for connectors see 115D14) 1

66-5749 • VALVE - only 1

44-5175 •• COIL - valve 1

28 11-2886 VALVE - pressure 1

55-5672 • CAP - valve 1

29 91-2455 BRACKET - tube support 1




55-4127 CLAMP - tube 1

55-2991 SCREW - clamp 1


55-4560 NUT 1

30 55-6020 CLAMP - tube (plastic) 1

91-1779 CLAMP - tube (stainless steel) 1

91-5790 SPACER - clamp 1




31 99-8949 CLAMP - heat exchanger 2


32 55-4390 HANGER - dehydrator 1

55-1587 SCREW - hanger 1


55-4953 NUT 1

55-3121 SCREW - dehydrator 1



33 91-1874 BRACKET - valve 1




34 55-5211 U-BOLT - valve 1

55-2001 FLATWASHER - u-bolt 2

55-4560 NUT - u-bolt 2

35 66-4571 INDICATOR - liquid (for receiver tank 67-974) 2

66-7420 INDICATOR - liquid (for 67-1342) 2

31


NOTE: Receiver tank 67-974 has been replaced with 67-1342 after 12-95.

32


33

119D7 REFRIGERATION COMPONENTS (M32B) Revised3/16/01

REFRIGERATION

COMPONENTS

(M32B)

119D7

3/16/01

34

119D7REFRIGERATION COMPONENTS (M32B)Revised3/16/01



2 66-6601 VALVE - expansion 1

66-9378 • SCREEN - inlet 1

66-6567 • ELEMENT - power 1

3 66-5367 TUBE - equalizer 1

4 66-5366 TUBE - exchanger to expansion valve 1

5 67-1073 HEAT EXCHANGER (incl 6, 7, 8) 1



8 66-4466 TUBE - liquid 1

9 66-6834 TUBE - dehydrator to exchanger 1

10 66-6603 VALVE - dehydrator inlet 1

11 66-9015 DEHYDRATOR 1

55-2070 GASKET - flare nut 2

12 66-7121 TUBE - receiver to dehydrator 1

13 N/A TANK - receiver (see note) 1

67-1336 TANK - receiver 1

14 66-7421 TUBE - condenser to receiver 1

66-3295 • FITTING 1

66-7392 VALVE - relief 1

33-1015 O-RING - relief valve 1

16 66-7123 TUBE - exchanger to modulator 1


18 66-7389 TUBE - valve to coil 1

19 66-3942 VALVE - service (discharge, see 119E8) 1

20 22-782 MANIFOLD - discharge (see 112G14) 1

21 102-567 COMPRESSOR (see 107E6) 1

21 102-620 COMPRESSOR - X430 (see 149C10) 1

22 66-5318 VALVE - suction (see 119E7) 1

23 22-836 ADAPTER - suction valve (see 119D6) 1


66-7004 TUBE - compound gauge 1

25 33-230 O-RING - suction 1

26 67-1383 COIL - condenser (see 119D4) 1


66-5749 • VALVE (see 123A8) 1

28 66-6844 FITTING - tube 1

66-7124 TUBE - standoff 1

91-2455 BRACKET - tube support 1




35


36



55-4127 CLAMP - tube 1



55-4560 NUT 1

55-4390 HANGER - dehydrator 1

55-3121 SCREW - dehydrator 1

55-1587 SCREW - hanger 1


55-4953 NUT 2

31 66-5752 FITTING - header 1

32 99-8949 CLAMP - heat exchanger 2


33 66-6610 FITTING - charge port (highside) 1

34 41-309 SWITCH - thermostat (see 119E10) 1

66-7125 FITTING - switch 1

35 66-7424 TUBE - liquid injector 1

36 66-6835 TUBE - tee to solenoid 1

37 66-6384 VALVE - solenoid (see 116G10, for connectors see 115D14) 1

38 66-7425 TUBE - solenoid valve to tube 1

39 55-2181 TEE (1/2 x 1/2 x 3/8) 1

40 66-6833 TUBE - tee to exchanger 1

41 91-4694 BRACKET - valve 1




91-1874 BRACKET - valve 1



55-5211 U-BOLT - valve 1

55-2001 FLATWASHER - u-bolt 2

55-4560 NUT - u-bolt (stop) 2

44 33-2805 GASKET - discharge valve 1

45 55-6020 CLAMP - suction tube 1

91-5790 SPACER - clamp 1

46 91-1779 CLAMP - suction tube (stainless steel) 2




47 55-6388 CLAMP - tube (liquid injection) 4



55-4953 NUT 4

37


38



NOTE: Receiver tank 67-975 has been replaced with 67-1343 after 12/95.


48 66-7420 INDICATOR - liquid 2

203-393 SEALER - Loctite A/R

55-1587 SCREW - tank 2



39

77G6 COMPRESSOR X426 (w/R12) Revised9/24/01

COMPRESSOR

X426 (w/R12)

77G6

9/24/01

40

77G6COMPRESSOR X426 (w/R12)Revised9/24/01


102-487 COMPRESSOR - X426 1

1 23-122 • BODY - compressor 1

2 55-1681 • NUT (12 point) 2

3 55-5062 • BOLT - connecting rod 2

4 22-639 • ROD - connecting (incl 2, 3 & 6) 4

5 22-1003 • BEARING SET - connecting rod (standard) 4

22-1004 • BEARING SET (.005 us) 4

22-1005 • BEARING SET (.010 us) 4

22-1006 • BEARING SET (.020 us) 4

22-1007 • BEARING SET (.030 us) 4

6 11-475 • BUSHING - piston pin 4

7 NSS • PIN - piston 4

8 22-849 • PISTON (incl 7, 9, 52, 53, & 54) 4

9 55-2122 • RING - retaining 8

10 55-9024 • KEY - woodruff 1

11 77-167 • BEARING - ball 1

12 22-763 • PLUG - metering 1

13 22-586 • CRANKSHAFT 1

55-4720 • PLUG 3

55-1409 • RIVET - counterweight 4

14 77-169 • BEARING - ball 1

15 55-4213 • PIN - dowel 1

16 22-306 • SCREEN - suction 1

* 33-1221 • O-RING 1

17 55-6750 • PLUG - oil fill 1

33-1223 •• O-RING 1

18 22-297 • SLEEVE - cylinder 4

19 * 33-408 • O-RING 4

20 22-990 • PLATE - valve (see 9G10) 4

21 * 33-822 • O-RING 1

22 22-350 • INDICATOR - liquid 1

23 * 33-2552 • GASKET - compressor cylinder head 2

24 22-789 • HEAD - cylinder 2

25 55-6805 • SCREW (2 in lg) 12

26 55-6806 • SCREW (2-5/8 in lg) 8

55-6804 • WASHER - sealing 20

33-2019 • O-RING 20

41


42



27 * 33-2805 • GASKET - manifold 2

28 Not Used

29 55-3364 • PLUG - pipe 1

30 55-6822 • SCREW - manifold 4

31 * 55-6804 • WASHER - sealing 4

32 55-6751 • PLUG - magnetic 1

33-2095 •• O-RING 4

33 22-653 • VALVE - check 2

34 * 33-110 • GASKET - pump end 1

35 22-554 • HOUSING - pump 1

822-554 • HOUSING - pump (remanufactured) 1

55-4210 • PIN - dowel 1

36 * 33-239 • O-RING 2

37 * 33-1175 • O-RING 1

38 55-6752 • PLUG - oil pump cover 1

33-2095 •• O-RING 4

39 22-555 • COVER - pump 1

55-4211 • PIN - dowel 1

40 55-681 • SCREW - cover to housing 2

* 55-895 • FLATWASHER 2

41 55-183 • SCREW - pump 8


42 * 33-672 • O-RING 1

43 22-784 • REGULATOR (incl 42-46) 1

44 NSS • SPRING 1

45 NSS • PLUNGER 1

46 NSS • RING - retaining 1

47 11-5513 • VALVE - elbow (90 deg) 1

55-1983 • CAP - valve 1

48 22-1150 • PUMP (incl 49, 50 & 51) 1

49 * 33-1223 • O-RING 1

50 22-1149 • SHAFT - oil pump 1

51 55-9760 • KEY - shaft 1

52 55-318 • NUT 1


53 NSS • REED - piston 1

54 NSS • HEAD - piston 1

43


44




55 * 33-2515 • GASKET - oil sump 1

56 22-694 • SUMP - oil 1

57 55-1417 • SCREW - oil sump 16


58 22-787 • VALVE - check (oil return) 1

59 22-568 • VALVE - check 2

60 * 33-2205 • O-RING 1

61 22-611 • SCREEN - oil suction 1

62 99-4848 • CLAMP - screen 1


55-291 • NUT 2

63 99-4849 • BRACKET - screen 1

64 55-165 • SCREW - bracket 2


65 Not Used

66 33-2513 • GASKET - drive end 1

67 99-4878 • NAMEPLATE - rotation 1

67-404 OIL - synthetic 1

67-426 OIL - petroleum 1

* 30-243 KIT - gasket 1

203-346 KIT - acid test 1

45

102C3 COMPRESSOR X430 Revised9/24/01

COMPRESSOR

X430

102C3

9/24/01

46

102C3COMPRESSOR X430Revised9/24/01


102-500 COMPRESSOR - X430 (w/regular heads, R12, R22 or R502) 1


2 55-1681 • NUT (12 point) 2




22-1004 • BEARING SET (.005 us) 4

22-1005 • BEARING SET (.010 us) 4

22-1006 • BEARING SET (.020 us) 4

22-1007 • BEARING SET (.030 us) 4

6 11-475 • BUSHING - connecting rod 4


8 22-850 • PISTON (incl 7, 9, 10, 30, 31) 4

9 55-2122 • RING - snap 8

10 55-318 • NUT 4

55-895 • WASHER - compressor 4

11 77-167 • BEARING (drive end) 1

12 22-123 • PLUG - oil metering 1


55-4720 •• PLUG 3

55-1409 •• RIVET (steel) 4

14 77-169 • BEARING (pump end) 1

15 55-4213 • PIN - dowel 1

16 22-306 • SCREEN - oil separator 1

33-1221 • O-RING 1

17 * 55-6750 • PLUG - oil fill 1

33-1223 •• O-RING 1

18 22-656 • SLEEVE (X430) 4

19 * 33-408 • O-RING 4

20 22-990 • PLATE - valve (see 9G10) 4

21 * 33-822 • O-RING 3

22 22-350 • SIGHT GLASS 3



25 55-6805 • SCREW (2 in lg) 12

55-6806 • SCREW (2-5/8 in lg) 8

26 55-6804 • WASHER - sealing 20

47


48



33-2019 • O-RING 20


28 Not Used

29 55-3364 • PLUG 1




33-2095 •• O-RING 1

33 22-653 • VALVE - check 2

34 33-1549 • GASKET - oil pump 1

35 22-663 • HOUSING - oil pump 1

822-663 • HOUSING - oil pump 1

55-4210 •• PIN - dowel 1

36 * 33-239 • O-RING 2

37 * 33-1175 • O-RING 1

38 55-6752 • PLUG - oil pump 1

33-2095 •• O-RING 1

39 22-555 • COVER 1

55-4211 • PIN - dowel 1

40 55-681 • SCREW - cover 2


41 55-183 • SCREW 8

* 55-896 • WASHER - compressor 8

42 * 33-672 • O-RING 1

43 22-784 • REGULATOR - oil pressure 1

44 33-2513 • GASKET - drive plate 1

45 22-611 • SCREEN - oil pickup 1

46 99-4848 • CLAMP 1


55-291 • NUT 2

47 99-4849 • BRACKET 1

48 55-165 • SCREW 2


49 11-5513 • VALVE (90 deg) 1

50 22-1150 • PUMP - oil 1

51 * 33-1223 •• O-RING 1

52 22-1149 •• SHAFT 1

49


50


NOTE: The Heads on Compressor 102-500 do not have ports. If needed, use cylinder head 22-788 which has a 1/8 port.

NOTE: Both discharge manifold gaskets MUST be the same part number (thickness).


53 55-9760 • KEY 1

54 55-529 • SCREW - plate 9


55 * 33-2515 • GASKET - oil sump 1

56 22-694 • SUMP 1

57 55-1417 • SCREW - oil sump 16


58 22-787 • VALVE 1

59 22-568 • VALVE 2

60 * 33-2205 • O-RING 1

67-404 OIL - compressor 1

* 30-243 KIT - gasket set 1

203-346 KIT - acid test 1

51

9G10 VALVE PLATE ASSEMBLY Revised5/23/01

VALVE PLATE

ASSEMBLY

9G10

5/23/01

52

9G10VALVE PLATE ASSEMBLYRevised5/23/01

NOTE: In the first quarter of 1996, the Washer, item 5 (55-2061) was eliminated. When replacing the Sleeve and Washer (items 2, 3 and 5) note that sleeve (22-321) required a washer (55-2061). Do not use a washer with sleeve (22-1019). Sleeve (22-321) is .770 in long; sleeve (22-1019) is .780 in long.


22-990 PLATE - valve 1

1 22-458 • SCREW - valve plate 4

2 22-1019 SLEEVE - valve plate (do not use w/washer, see note) 4

3 22-321 • SLEEVE - valve plate (use w/washer item 5, see note) 4

4 22-989 • SPRING - compressor valve plate 4

5 55-2061 • WASHER - valve plate (see note) 4

6 22-456 • CAGE 1

7 22-314 • WASHER - wave 1

8 22-313 • REED 1

9 22-319 • RETAINER 1

10 22-315 • PLATE 1

11 55-7722 • SCREW 1

12 55-285 • NUT 1

53

107E6 COMPRESSOR X430 (Container Units w/R134a) Revised11/1/01

COMPRESSOR

X430 (Container

Units w/R134a)

107E6

11/1/01

54

107E6COMPRESSOR X430 (Container Units w/R134a)Revised11/1/01


102-567 COMPRESSOR (w/regular heads, R134a) 1


2 55-1681 • NUT (12 point) 2




22-1004 • BEARING SET (.005 us) 4

22-1005 • BEARING SET (.010 us) 4

22-1006 • BEARING SET (.020 us) 4

22-1007 • BEARING SET (.030 us) 4

6 11-475 • BUSHING - connecting rod 4


8 22-850 • PISTON (incl 7, 9, 10, 30, 31) 4

9 55-2122 • RING - snap 8

10 55-318 • NUT 4

55-895 • WASHER - compressor 4

11 77-167 • BEARING (drive end) 1

12 22-123 • PLUG - oil metering 1


55-4720 •• PLUG 3

55-1409 •• RIVET (steel) 4

14 77-169 • BEARING (pump end) 1

15 55-4213 • PIN - dowel 1

16 22-306 • SCREEN - oil separator 1

33-1221 • O-RING 1

17 * 55-6750 • PLUG 1

33-1223 •• O-RING 1

18 22-656 • SLEEVE (X430) 4

19 * 33-408 • O-RING 4

20 22-990 • PLATE - valve (see 9G10) 4

21 * 33-822 • O-RING 3

22 22-350 • SIGHT GLASS 3



25 55-6805 • SCREW (2 in lg) 12

55-6806 • SCREW (2-5/8 in lg) 8


55


56



33-2019 • O-RING 20


28 Not Used

29 55-3364 • PLUG 1




33-2095 •• O-RING 1

33 22-653 • VALVE - check 2

34 33-1549 • GASKET - oil pump 1

35 22-663 • HOUSING - oil pump 1

822-663 • HOUSING - oil pump (remanufactured) 1

55-4210 •• PIN - dowel 1

36 * 33-239 • O-RING 2

37 * 33-1175 • O-RING 1

38 55-6752 • PLUG - oil pump 1

33-2095 •• O-RING 1

39 22-555 • COVER 1

55-4211 • PIN - dowel 1

40 55-681 • SCREW - cover 2


41 55-183 • SCREW 8

* 55-896 • WASHER - compressor 8

42 * 33-672 • O-RING 1

43 22-784 • REGULATOR - oil pressure 1


45 22-611 • SCREEN - oil pickup 1

46 99-4848 • CLAMP 1


55-291 • NUT 2

47 99-4849 • BRACKET - oil pickup 1

48 55-165 • SCREW 2


49 11-5513 • VALVE (90 deg) 1

50 22-1150 • PUMP - oil 1

51 * 33-1223 •• O-RING 1

52 22-1149 •• SHAFT 1

57


58


NOTE: This Compressor (102-567) has been replaced with Compressor (102-620), see Grid 149C10.

NOTE: The heads on Compressor 102-567 do not have ports. If needed - use cylinder head 22-788 which has a 1/8 pipe port.

NOTE: Both discharge manifold gaskets MUST be the same part number (thickness).


53 55-9760 • KEY 1

54 55-529 • SCREW - plate 9


55 * 33-2515 • GASKET - oil sump 1

56 22-694 • SUMP 1

57 55-1417 • SCREW - oil sump 16


58 22-787 • VALVE 1

59 22-568 • VALVE 2

60 * 33-2205 • O-RING 1

203-513 OIL - compressor (1 gal) A/R

203-513 OIL - compressor (1 quart) A/R

* 30-243 KIT - gasket (X426/X430, see 131F1) 1

59

149C10 COMPRESSOR X430 (DRY - NO OIL) Revised11/1/01

COMPRESSOR

X430 (DRY - NO

OIL)

149C10

11/1/01

60

149C10COMPRESSOR X430 (DRY - NO OIL)Revised11/1/01


102-620 COMPRESSOR - X430 (dry, no oil) 1


2 22-639 • ROD - connecting 4

3 55-5062 •• BOLT - connecting rod 2

4 55-1681 •• NUT (12 point) 2

5 11-475 •• BUSHING - piston pin 4


22-1004 BEARING SET (.005 us) 4

22-1005 BEARING SET (.010 us) 4

22-1006 BEARING SET (.020 us) 4

22-1007 BEARING SET (.030 us) 4

7 22-850 • PISTON 4

8 NSS •• PIN - piston 4

9 55-2122 •• RING - retaining 8

10 55-318 •• NUT 1

55-895 •• FLATWASHER 1

11 NSS •• REED - piston 1

12 NSS •• HEAD - piston 1

14 77-169 • BEARING - ball 1

15 55-4213 • PIN - dowel 1

16 22-306 • SCREEN - suction 1

17 55-6750 • PLUG - oil fill 1

18 22-656 • SLEEVE - cylinder 4

19 * 33-408 • O-RING 4

20 22-990 • PLATE - valve (see 9G10) 4

21 * 33-822 • O-RING 1

22 22-350 • INDICATOR - liquid 1



25 55-6805 • SCREW (2 in lg) 12

26 55-6806 • SCREW (2-5/8 in lg) 8


28 33-2019 • O-RING 20


30 55-6822 • SCREW - manifold 4

31 * 22-782 • MANIFOLD - discharge 1


33-2095 • O-RING 4

61


62



33 22-653 • VALVE - check 2

34 * 33-1549 • GASKET - pump end 1

35 22-663 • HOUSING - pump 1

822-663 • HOUSING - pump (remanufactured) 1

55-4210 • PIN - dowel 1

36 * 33-239 • O-RING 2

37 * 33-1175 • O-RING 1

38 55-6752 • PLUG - oil pump cover 1

33-2095 •• O-RING 4

39 22-555 • COVER - pump 1

55-4211 • PIN - dowel 1

40 55-681 • SCREW - cover to housing 2



42 22-784 • REGULATOR (incl 42-46) 1

43 * 33-672 •• O-RING 1

44 99-6545 PLATE - suction inlet 1

45 55-329 SCREW - plate 4

46 91-5629 PLATE - discharge 1

47 11-5513 • VALVE - elbow (90 deg) 1

203-393 SEALER - thread A/R

55-1983 • CAP - valve 1

48 22-1150 • PUMP (incl 49, 50 & 51) 1

49 * 33-1223 • O-RING 2

50 22-1149 • SHAFT - oil pump 1

51 55-9760 • KEY - shaft 1

52 77-2306 • BEARING - ball 1

53 22-763 • PLUG - metering 1


55-1409 •• RIVET - counterweight 4

55-4720 • PLUG 3

55 * 33-2515 • GASKET - oil sump 1

56 22-694 • SUMP - oil 1

57 55-1417 • SCREW - oil sump 16


58 22-787 • VALVE - check (oil return) 1

59 22-568 • VALVE - check 2

60 * 33-2205 • O-RING 1

63


64



61 22-611 • SCREEN - oil suction 1

62 99-4848 • CLAMP - screen 1


55-291 • NUT 2

63 99-4849 • BRACKET - screen 1



65 22-693 • HOUSING 1

66 33-2513 • GASKET - drive end 1

67 55-878 • SCREW - housing 9


68 22-778 • SEAL - crankshaft 1

69 55-3364 • PLUG - manifold 1

67-404 OIL - synthetic A/R

67-426 OIL - petroleum A/R

* 30-243 KIT - gasket 1

70 33-2120 • SEAL - dirt 1

65

131F1 COMPRESSOR GASKET SET (30-243) Revised6/29/98

COMPRESSOR

GASKET SET (30-

243)

131F1

6/29/98

66

131F1COMPRESSOR GASKET SET (30-243)Revised6/29/98



30-243 KIT - gasket 1

1 33-110 • GASKET - pump housing (X426) 1

2 33-235 • O-RING - dust seal 1

3 33-239 • O-RING - oil galley 2

4 33-408 • O-RING - cylinder sleeve 4

5 33-2205 • O-RING - oil pickup tube 1

6 33-672 • O-RING - regulator 1

7 33-822 • O-RING - sight glass 1

8 33-1175 • O-RING - oil pump to housing 1

9 33-1221 • O-RING - throttling valve 1

10 33-1223 • O-RING - oil pump 1

11 33-1549 • GASKET - pump housing (X430) 1

12 33-2019 • O-RING - cylinder head screw 20

13 33-2095 • O-RING - oil pump plug 2


15 33-2515 • GASKET - oil sump (deep) 1

16 33-2805 • GASKET - manifold 3

17 33-2552 • GASKET - compressor cylinder head 2

18 55-381 • WASHER - oil fill 1

19 55-895 • WASHER - oil pump 2

20 55-896 • WASHER - compressor seal (3/8) 57

67

116G10 SOLENOID VALVE - NORMALLY CLOSED Revised9/8/00

SOLENOID VALVE

- NORMALLY

CLOSED

116G10

9/8/00

68

116G10SOLENOID VALVE - NORMALLY CLOSEDRevised9/8/00


1 66-6102 VALVE - solenoid 1




5 60-181 • KIT - internal parts 1

6 41-3681 • COIL 1

69

102C4 DISCHARGE SERVICE VALVE Revised5/6/97

DISCHARGE SER-

VICE VALVE

102C4

5/6/97

70

102C4DISCHARGE SERVICE VALVERevised5/6/97



1 11-5513 VALVE 1

11-7777 • CORE - valve 1

2 55-1983 • CAP - valve 1

3 66-2296 CAP - valve (plastic) 1

66-3015 CAP - valve (brass) 1

4 33-3007 • GASKET - plastic cap 1

33-350 • GASKET - brass cap 1

5 66-3942 VALVE - discharge (incl 3 & 4) 1

6 33-2805 GASKET - valve 1

7 55-7469 WASHER - belleville 2

8 55-3149 SCREW - valve 2

71

123A8 MODULATION VALVE ASSEMBLY Revised9/20/95

MODULATION

VALVE ASSEMBLY

123A8

9/20/95

72

123A8MODULATION VALVE ASSEMBLYRevised9/20/95


1 60-203 KIT - repair 1

2 44-5175 • COIL 1

3 66-7791 SCREEN - inlet strainer (1.375 dia tube) 1

66-7790 SCREEN - inlet strainer (1.125 dia tube) 1

73

119E7 SUCTION SERVICE VALVE (R134a) Revised4/12/94

SUCTION SER-

VICE VALVE

(R134a)

119E7

4/12/94

74

119E7SUCTION SERVICE VALVE (R134a)Revised4/12/94


1 66-5318 VALVE - suction (incl 2 & 3) 1

2 66-2296 CAP - valve (suction, plastic) 1

66-3015 CAP - valve (suction, brass) 1

3 33-3007 GASKET - plastic cap 1

33-350 GASKET - brass cap 1

4 33-230 O-RING - valve to adapter 1



7 66-7408 ADAPTER - charge port 1

8 66-6607 FITTING - charge port (lowside) 1

9 66-7183 • CAP - charge port (blue) 1

10 55-1053 ELBOW 1

33-768 GASKET 1

75

119E8 DISCHARGE SERVICE VALVE (R134a) Revised5/6/96

DISCHARGE SER-

VICE VALVE

(R134a)

119E8

5/6/96

76

119E8DISCHARGE SERVICE VALVE (R134a)Revised5/6/96


1 66-3942 VALVE - discharge (incl 2 & 3) 1

2 66-2296 CAP - valve (plastic) 1

66-3015 CAP - valve (brass) 1

3 33-3007 • GASKET - plastic cap 1

33-350 • GASKET - brass cap 1

4 33-2805 GASKET - valve 1



7 55-308 ELBOW 1

33-768 GASKET 1

8 66-7407 ADAPTER - charge port 1

9 66-6610 FITTING - charge port (highside) 1

10 66-7182 • CAP - charge port (red) 1

77

119E10 ELECTRICAL COMPONENTS Revised7/23/98

ELECTRICAL

COMPONENTS

119E10

7/23/98

78

119E10ELECTRICAL COMPONENTSRevised7/23/98


1 104-628 MOTOR - evaporator blower (M32, M32A, see 95F9) 2

104-608 MOTOR - evaporator blower (M32B, see 119D5) 2

2 44-6565 SENSOR - defrost (see 95F10) 1

3 44-5568 SENSOR - return air (see 95F10) 1

4 44-5448 SENSOR - discharge air (see 95F10) 1

5 45-1391 HEATER - evaporator coil (M32, M32A, see 95F10) 2

45-1682 HEATER - evaporator coil (M32B, see 119D14) 2

6 45-1471 HEATER - drip pan (M32, M32A, see 95F10) 1

45-1683 HEATER - drip pan (M32B, see 119D14) 1

7 45-1136 THERMOMETER (M32, M32A, see 56G6) 1

45-1831 THERMOMETER (M32B, see 107D14) 1

8 45-1303 TRANSFORMER (see 119D11) 1

9 104-627 MOTOR - condenser fan (M32, M32A, see 119D4) 1

104-607 MOTOR - condenser fan (M32B, see 119D4) 1


66-5749 • VALVE - coil (see 123A8) 1

11 41-1626 SWITCH - high pressure cutout (see 119D6) 1

12 104-515 MOTOR - compressor drive (see 119E3) 1

13 66-6384 VALVE - solenoid (see 116G10, for connectors see 115D14) 1

14 98-3860 BOX - control (see 95F2 or 119D8) 1

15 44-5840 SWITCH - 2 speed condenser fan (see 119B6) 1

16 41-309 SWITCH - thermostat (for connectors see 115D14) 1

17 91-5660 PAD - insulating (thermostat switch) 1

55-2977 SCREW - pad 2


55-4953 NUT 2

79

95F2 CONTROL BOX (M32 & M32A) Revised4/4/94

CONTROL BOX

(M32 & M32A)

95F2

4/4/94

80

95F2CONTROL BOX (M32 & M32A)Revised4/4/94


1 98-3860 BOX - control 1

55-2969 SCREW - box 4



2 44-6822 SOCKET - remote monitor 1

55-4437 SCREW - socket 4



55-2361 NUT 4

3 44-9111 RELAY 3

4 44-5537 SOCKET - relay 3


55-3023 WASHER - sealing 2



5 44-6560 SWITCH - on/off (4pdt) 1

6 44-2099 SWITCH - defrost (1p) 1

7 99-8981 ANGLE 1




8 99-8149 LATCH - door 1

9 55-4953 NUT (hexstop) 1



10 99-8994 SPACER - tube 1

11 99-8993 BRACKET - latch 1

12 55-2957 SCREW 1

13 99-9240 ANGLE - microcontroller 1





14 55-4953 NUT (hexstop) 1

15 99-8151 SPACER 1


17 55-2977 SCREW - roller 1

18 99-8164 WINDOW 1

19 91-230 NAMEPLATE - On/Off Defrost 1

20 91-1263 COVER - control box 1

21 99-8986 STRIP - gasket (25 ft) A/R

22 55-3473 PIN - hinge 2

81

95F2 CONTROL BOX (M32 & M32A) Revised4/4/94

82

95F2CONTROL BOX (M32 & M32A)Revised4/4/94




23 44-7594 BOARD - pc/LED 1

91-232 NAMEPLATE - indicator mode 1

55-3696 SCREW - board 1

55-3443 SCREW - board 2


24 99-8161 SHIELD - light 2

55-3099 SCREW - shield 8




25 99-9401 NAMEPLATE - Lights Display 1

26 55-4954 NUT - cover (hexstop) 2




30 55-2114 NUT - cover 2

31 44-739 BOOT - switch 2

32 55-3059 NUT - captive 3

33 99-9385 BRACKET - nameplate 1

34 99-8162 ROLLER - door latch 1

35 99-7900 ROD - hinge 2

36 91-231 PLATE - spacer 1

83

119D8 CONTROL BOX (M32B) Revised11/22/99

CONTROL BOX

(M32B)

119D8

11/22/99

84

119D8CONTROL BOX (M32B)Revised11/22/99


1 98-3860 BOX - control 1

55-1587 SCREW - box 4



2 44-6822 SOCKET - remote monitor 1




55-2361 NUT 4

3 44-9111 RELAY 4






5 44-2368 SWITCH - on/off (4pdt) 1

6 44-2099 SWITCH - defrost (1p) 1


7 99-8981 ANGLE 1




8 99-8149 LATCH - door 1

9 55-4953 NUT (hexstop) 1



10 99-8994 SPACER - tube 1


12 55-2957 SCREW 1

13 99-9240 ANGLE - microcontroller 1





14 55-4953 NUT (hexstop) 1

15 99-8151 SPACER 1




17 55-2977 SCREW - roller 1

18 99-8164 WINDOW 1

19 91-230 NAMEPLATE - On/Off Defrost 1

85

119D8 CONTROL BOX (M32B) Revised11/22/99

86

119D8CONTROL BOX (M32B)Revised11/22/99


20 91-5299 COVER - control box 1

21 99-8986 STRIP - gasket (25 ft) A/R

22 55-3473 PIN 2

23 44-8910 BOARD - pc/LED 1

41-2558 • BOARD - pc/LED 1

91-3254 NAMEPLATE - Mode Lite Indicator 1

55-6036 SCREW - board (truss head) 2


24 99-8161 SHIELD - light 2

55-7149 RIVET - shield (plastic) 8


26 55-4954 NUT - cover (hexstop) 2




30 55-2114 NUT - cover 2

31 55-3059 NUT - captive 3

32 91-4424 BLOCK - mount 2

33 99-8162 ROLLER - door latch 1

34 44-739 BOOT - switch 2

35 99-7900 ROD - cover 2

87

95F1 HIGH VOLTAGE TRAY (M32, M32A) Revised4/12/94

HIGH VOLTAGE

TRAY (M32, M32A)

95F1

4/12/94

88

95F1HIGH VOLTAGE TRAY (M32, M32A)Revised4/12/94


1 91-2452 PANEL - high voltage 1

2 55-5018 LOCKNUT 6

3 55-2788 FITTING - barb 5

55-2789 FITTING - barb 1

33-144 O-RING 1

4 44-8812 CONTACTOR 6

55-3842 SCREW - contactor 12



5 44-8813 INTERLOCK - contactor 2

6 44-8811 TRANSFORMER 1

44-3710 JUMPER 2

55-3842 SCREW - transformer 4



7 44-8832 TRANSFORMER - current 1




8 44-6976 RELAY - overload 1

55-3684 SCREW - relay 2



9 55-5111 CONNECTOR - cable 6

33-1435 GROMMET - connector 3


11 55-1587 SCREW - panel to box 12



14 55-4953 NUT (stop) 12

15 55-3000 SCREW - ground 3




17 55-2965 NUT (stop) 6

18 44-5753 CONTACTOR - phase correction (see 119G4) 1




19 44-8833 HARNESS - high voltage tray to microprocessor 1

20 44-8844 HARNESS - heater 1


89

95F1 HIGH VOLTAGE TRAY (M32, M32A) Revised4/12/94

90

95F1HIGH VOLTAGE TRAY (M32, M32A)Revised4/12/94


21 44-8843 HARNESS - main (for connectors see 115D14) 1

204-209 LEAD - thermistor 1

91

119D9 HIGH VOLTAGE TRAY (M32B) Revised11/4/96

HIGH VOLTAGE

TRAY (M32B)

119D9

11/4/96

92

119D9HIGH VOLTAGE TRAY (M32B)Revised11/4/96


1 91-3235 PANEL - high voltage 1

99-8982 SEALER - tape (roll) A/R

2 55-5018 LOCKNUT 6


4 44-8812 CONTACTOR 6




5 44-8813 INTERLOCK - contactor 2


44-3710 JUMPER 1

44-5066 TERMINAL - fingrip 2

44-6381 CONNECTOR - electric 2

99-3522 NAMEPLATE - Caution 460 Volts 1




7 44-8832 TRANSFORMER - current 1

41-280 TERMINAL 2



8 44-8056 RELAY - overload 1

55-3684 SCREW - relay 2




33-1435 GROMMET - connector 7


11 55-1587 SCREW - panel to box 12



14 55-4953 NUT (stop) 12

15 55-3000 SCREW - ground 3




17 55-2965 NUT (stop) 6

18 41-1971 CONTACTOR - phase correction (see 119G3) 1




19 41-544 HARNESS - high voltage tray to microprocessor 1

93

119D9 HIGH VOLTAGE TRAY (M32B) Revised11/4/96

94

119D9HIGH VOLTAGE TRAY (M32B)Revised11/4/96


20 44-8844 HARNESS - heater 1


21 41-308 HARNESS - main (assembly, for connectors see 115D14) 1


33-144 O-RING 1

23 99-2702 PLUG - oil tight seal 1

95

119G3 CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V) Revised

1/14/99

CONTACTOR

ASSEMBLY

(PHASE CORREC-

TION, 460V)

119G3

1/14/99

96

119G3CONTACTOR ASSEMBLY (PHASE CORRECTION,

460V)Revised1/14/99


41-1971 CONTACTOR - phase correction (complete) 1

1 44-5752 • CONTACTOR 1

2 44-4889 •• COIL - contactor 1

3 40-333 •• KIT - points 1

4 99-6511 • BRACKET - resistor 2


6 55-3014 • LOCKWASHER 8

7 55-3013 • FLATWASHER 8

8 99-5225 • BRACKET - capacitor 1


10 44-2812 • CAPACITOR (0.5 UF) 1

11 55-2330 • BANDWRAP 1

41-1980 • BOARD - phase correction 1

12 99-5226 •• BRACKET - pc board 1

13 44-5149 •• BOARD - pc 1

55-2012 •• RIVET - board 4

14 44-3832 •• RECTIFIER 2

15 41-1970 •• RESISTOR 2

16 55-4438 • SCREW - resistor 4


18 55-2999 • NUT 4

97

119G4 CONTACTOR ASSEMBLY (PHASE CORRECTION, 230V) Revised

5/25/94

CONTACTOR

ASSEMBLY

(PHASE CORREC-

TION, 230V)

119G4

5/25/94

98

119G4CONTACTOR ASSEMBLY (PHASE CORRECTION,

230V)Revised5/25/94


44-5753 CONTACTOR - assembly (complete) 1

1 44-5752 • CONTACTOR - assembly 1

2 44-4889 •• COIL - contactor 1

3 40-333 •• KIT - points 1

4 99-6511 • BRACKET - resistor 2



7 55-3013 • FLATWASHER 8

8 99-5225 • BRACKET - capacitor 1


10 44-4299 • CAPACITOR 1

11 55-2330 • BANDWRAP 1

12 44-6002 • BOARD - phase correction 1

99-5226 •• BRACKET - pc board 1

13 44-5149 •• BOARD - pc 1

55-2012 •• RIVET - board 4

14 44-3832 •• RECTIFIER 2

15 44-4298 •• RESISTOR 2

16 55-4437 • SCREW - resistor 4


18 55-2361 • NUT 4

99

95F6 MICROPROCESSOR CONTROLLER Revised11/23/98

MICROPROCES-

SOR CONTROL-

LER

95F6

11/23/98

100

95F6MICROPROCESSOR CONTROLLERRevised11/23/98


1 45-1764 CONTROLLER - microprocessor (MPA+) 1

845-1453 CONTROLLER - microprocessor (remanufactured) 1

2 44-5571 • RELAY - microprocessor 9

3 44-7120 • JUMPER - terminal (5 fin) 1

4 44-7253 • JUMPER - terminal (3 fin) 1

5 99-8165 • PANEL - microprocessor (rear, w/o battery hole) 1

91-6574 • PANEL - microprocessor (rear, w/battery hole) 1

6 55-3845 • SCREW - rear panel 6



7 99-8166 • HINGE 4

55-4199 • SCREW - hinge 4


55-2999 • NUT 4

8 99-8167 • BLOCK - hinge 2

55-2997 • SCREW - block 4



9 91-3458 • COVER - assembly (MPA) 1

91-3459 •• NAMEPLATE - cover (MPA) 1

91-2304 • COVER (MP) 1

91-2305 •• NAMEPLATE - cover (MP) 1

10 44-6564 • CONNECTOR & CABLE - data port 1

55-3427 • SCREW - connector 2

11 44-7468 • BULB - alarm 1

44-7469 • LENS (red) 1

12 91-2304 • COVER (top) 1

91-1109 •• NAMEPLATE - digital display 1

13 99-9341 • COVER - connector 1

55-4437 • SCREW - cover 2



55-2361 • NUT 2

14 55-6771 • SCREW - assembly 3

15 55-5396 • SCREW 2

55-3059 • NUT - captive 2

16 44-9393 • KEYPAD 1

17 40-467 • KIT - chip (MPA) 1

101

95F6 MICROPROCESSOR CONTROLLER Revised11/23/98

102

95F6MICROPROCESSOR CONTROLLERRevised11/23/98

NOTE: The printed circuit boards are not sold separately. The microprocessor must be replaced as a com-plete unit. General Safety Equipment Precautions for Servicing Units Equipped with THERMOGUARD Microprocessor Controllers.The Thermoguard Microprocessor, like all micro-electronic circuits in use today, requires special precautions in handling to avoid damaging sensitive electronic components. While these circuits are extremely reliable and immune to most environmental extremes, they are sen-sitive to static electricity and damage from certain external causes. Precautions must be taken when servicing units and/or containers with these Controllers installed to ensure that the Controller and other sensitive electronic components are not damaged. If these precautionary measures are not followed, the risk of significant damage to the electronic components of the unit is possible. The primary risk potential results from the failure to wear adequate electrostatic discharge preventative equipment when handling and/or servicing the Controller. The second cause results from electric welding on the unit and/or container chassis without taking precautionary steps.


18 203-439 • BATTERY - lithium (3.0V) 1

19 91-6575 • NAMEPLATE - Real Time Clock 1

20 55-5425 • PLUG - button 1

21 91-4019 • NAMEPLATE - Caution, Sensitive Electronic Devices 1

22 44-8187 • JUMPER 1

23 99-8168 HINGE 2

24 99-8169 ANGLE - hinge 1

55-2991 SCREW - angle & hinge 7

55-3008 WASHER - sealing (angle) 3

55-2001 FLATWASHER - hinge 4

55-4560 NUT - hinge (stop) 4

25 204-635 INSTALLER - integrated circuit 1

26 204-636 REMOVER - integrated circuit 1

27 204-622 WRIST STRAP - electrostatic 1

103

95F3 CIRCUIT BREAKER GROUP (M32, M32A) Revised8/1/96

CIRCUIT

BREAKER GROUP

(M32, M32A)

95F3

8/1/96

104

95F3CIRCUIT BREAKER GROUP (M32, M32A)Revised8/1/96


1 91-2457 BRACKET - circuit breaker 1



2 99-7834 NAMEPLATE - Caution 1

3 91-2458 NAMEPLATE - Circuit Breaker 1

4 44-5114 POST - binding 1

5 44-3280 RECTIFIER 2

203-454 MASTIC - heat transfer A/R

55-3256 SCREW - rectifier 4



55-2999 NUT 4

6 91-2459 BRACKET - relay 1

55-3025 SCREW - relay bracket 2




8 44-3186 RELAY 1

9 99-2027 SPRING 1

55-2270 RIVET 2

55-2771 CLAMP 1

10 44-6558 BREAKER - circuit (1.5 amp) 1




14 44-6977 BREAKER - circuit (40 amp) 1

55-3513 SCREW - circuit breaker 4



15 44-8845 HARNESS - circuit breaker 1

16 91-3810 GUARD - circuit breaker 1

17 204-209 LEAD - thermistor 1

105

119D10 CIRCUIT BREAKER ASSEMBLY (M32B) Revised6/25/01

CIRCUIT

BREAKER ASSEM-

BLY (M32B)

119D10

6/25/01

106

119D10CIRCUIT BREAKER ASSEMBLY (M32B)Revised6/25/01


1 91-4603 BRACKET - circuit breaker 1




2 91-5300 NAMEPLATE - Circuit Breaker 1

3 44-3280 RECTIFIER 2

203-454 MASTIC - heat transfer A/R

55-3256 SCREW - rectifier 4



55-2999 NUT 4

4 44-6949 BREAKER - circuit (25 amp) 1

55-2997 SCREW - breaker 4



5 91-5754 BRACKET - relay 1

6 55-3025 SCREW - bracket 2




8 41-135 RELAY 1

203-524 LUBRICANT - electrical A/R

55-2771 CLAMP - relay 1

9 99-2027 SPRING 1

55-2270 RIVET 2





14 41-545 HARNESS - circuit breaker 1

15 91-5624 NAMEPLATE - Amber Relay 1

107

115D14 WEATHER PACK CONNECTORS Revised1/5/01

WEATHER PACK

CONNECTORS

115D14

1/5/01

108

115D14WEATHER PACK CONNECTORSRevised1/5/01


1 44-5836 TERMINAL - male (14-16 gauge) A/R

44-5883 TERMINAL - male (18-20 gauge) A/R

44-8851 TERMINAL - male (22 gauge) A/R

2 44-8681 SEAL (red, 0.066 - 0.079 id) A/R

44-5885 SEAL (green, 0.087 - 0.110 id, 18-20 gauge) A/R

44-5837 SEAL (gray, 0.110 - 0.137 id, 14-16 gauge) A/R

44-6324 SEAL (blue, 0.137 - 0.165 id, 12-14 gauge) A/R

44-7812 PLUG - cavity (green, no hole) A/R

3 44-7330 SHROUD (1 pin) 1

4 44-7327 TOWER (1 pin) 1

5 44-5839 TERMINAL (14-16 gauge, female) A/R

44-5884 TERMINAL (18-20 gauge, female) A/R

44-8853 TERMINAL (22 gauge, female) A/R

6 44-5835 SHROUD (2 pin) 1

7 44-5838 TOWER (2 pin) 1

8 44-9569 SHROUD (3 pin) 1

9 44-6959 TOWER (3 pin) 1

10 44-7881 SHROUD (4 pin) 1

11 44-7880 TOWER (4 pin) 1

12 44-8294 SHROUD (6 pin) 1

13 44-7872 TOWER (6 pin) 1

14 44-7884 SHROUD (22 pin) 1

15 44-7829 TOWER (22 pin) 1

16 44-7811 LOCK - secondary 2

17 41-1527 TOWER (4 pin) 1

18 41-1310 SHROUD (4 pin) 1

109

119D11 TRANSFORMER GROUP Revised1/11/99

TRANSFORMER

GROUP

119D11

1/11/99

110

119D11TRANSFORMER GROUPRevised1/11/99



55-4955 NUT - transformer 4


2 44-5035 SWITCH - rotary (w/knob) 1

99-9241 NAMEPLATE - Rotary switch 1

3 55-2977 SCREW - cover & clamp 11



55-5121 INSERT - threaded (cover) 7

55-4953 NUT - clamp 4

4 99-9532 CLAMP - cable 1




5 44-4051 PLUG - power (MIPCO, use w/yellow cable, 460V) 1

41-1976 PLUG - power (Minnekes) 1

41-2820 PLUG - power (ESL) 1

44-9891 TERMINAL - pin (cable end) 3

44-6310 TERMINAL - pin (plug end) 4

6 44-7121 CABLE - power (black, 88 in lg, M32, M32A) 1

44-7271 CABLE - power (yellow, 88 in lg, M32B, M32E, M32F) 1

7 45-1320 CABLE - power (yellow, 69 ft) 1

8 99-9753 CLAMP - cable 2

33-1841 GASKET - clamp 1

9 99-9242 COVER - bottom (M32, M32A) 1

91-5745 COVER - bottom (M32B, M32E, M32F) 1

10 45-1358 CABLE - power (black, 69 ft) 1

11 Not Used

12 55-3507 SCREW - ground (brass) 1

13 55-346 NUT (brass) 2

14 55-401 FLATWASHER (brass) 2

15 55-1852 LOCKWASHER (brass) 1

16 44-5133 PLUG - power (use w/black cable) 1

17 33-1875 BUSHING - cable 1

18 33-1878 BUSHING - cable 1

19 91-258 KNOB - rotary switch 1

20 55-8685 LEVER - screw 1


22 55-4806 SCREW - knob 1

111

119D12 THERMOMETER GROUP (M32, M32A) Revised2/23/98

THERMOMETER

GROUP (M32,

M32A)

119D12

2/23/98

112

119D12THERMOMETER GROUP (M32, M32A)Revised2/23/98


1 55-2977 SCREW - bracket 4

55-1587 SCREW - thermometer 4



3 91-2460 BRACKET (upper) 1

4 45-1136 THERMOMETER - recording (see 56G6) 1

55-6389 CLAMP - sensor 2




5 91-2461 BRACKET (lower) 1

203-219 CHART (31 day, C) A/R

203-180 CHART (31 day, F) A/R

113

56G6 RECORDING THERMOMETER ASSEMBLY - 31 DAY Revised6/16/97

RECORDING

THERMOMETER

ASSEMBLY - 31

DAY

56G6

6/16/97

114

56G6RECORDING THERMOMETER ASSEMBLY - 31 DAYRevised6/16/97

NOTE: Thermometer 45-1136 has been replaced with 45-1673.


45-1136 THERMOMETER - recording (31 day, see note) 1

1 44-4520 • COVER - thermometer 1

2 33-1169 • GASKET - cover 1

3 99-5288 • GLASS - cover 1

4 33-1377 • GASKET - glass 1

5 99-6642 • CATCH - cover 2

6 99-5771 • CLIP - key 1

7 99-5155 • KEY - clock 1

8 44-4277 • FLANGE & SCREW - chart drive 1

9 55-4586 • NUT - chart drive 1

10 44-4261 • PLATEN - chart 1

11 55-4577 • SCREW - platen 4

12 99-4607 • ANGLE 4

55-4585 • SCREW - angle 4

55-4581 • WASHER 4

13 99-5161 • STAND - chart drive 1

14 44-2966 • DRIVE - chart (31 day) 1

15 55-4583 • SCREW - chart drive 3

16 55-6036 • SCREW - stand 3

17 44-2872 • STYLUS 1

18 99-5001 • PLATE - stylus 1

19 55-4587 • SCREW - stylus 2

20 91-2205 • KIT - stylus 1

21 44-5445 • MECHANISM 1

33-1315 • O-RING - mechanism 1

22 33-1294 • O-RING 1

23 99-5002 • PUSHROD 1

24 44-5644 • ELEMENT (10 ft lg) 1

25 55-3465 • SCREW - element 4

203-180 CHART (31 day, F) A/R

203-219 CHART (31 day, C) A/R

115

119D13 THERMOMETER GROUP (M32B, M32E, M32F, M32G, M32H) Revised

7/23/98

THERMOMETER

GROUP (M32B,

M32E, M32F, M32G,

M32H)

119D13

7/23/98

116

119D13THERMOMETER GROUP (M32B, M32E, M32F, M32G,

M32H)Revised7/23/98


1 45-1831 THERMOMETER - recording (see 107D14) 1

55-3018 SCREW - thermometer 4



55-1801 NUT 4

2 91-5003 COVER - box 1

3 99-7849 • STRIP - gasket (.62 in wide, bulk) A/R

91-5004 • STRIP - gasket (1.0 in wide, bulk) A/R

4 91-4217 • WINDOW - cover 1

5 91-5007 • PLATE - latch 1

55-2988 • RIVET - blind 2

6 91-5005 LATCH - cover 1

55-2988 RIVET - blind 2

7 91-4223 BRACKET - box (bottom) 1

8 91-4222 BRACKET - box (top) 1




55-4953 LOCKNUT 4

9 91-5002 BOX - thermometer 1

10 99-7230 GUIDE - latch 1

55-3027 SCREW - guide (top) 1

55-3000 SCREW - guide (bottom) 1


55-4560 LOCKNUT 2


55-2965 NUT 1

11 91-4219 HINGE - right hand 1

12 91-4220 HINGE - left hand 1

55-3308 SCREW - hinge 8



13 91-4218 PLATE - box (bottom) 1

55-1844 SCREW - plate/bracket 3

55-2290 NUT 3




15 33-451 GROMMET 1

16 91-758 CLAMP - sensor 2



117

119D13 THERMOMETER GROUP (M32B, M32E, M32F, M32G, M32H) Revised

7/23/98

118

119D13THERMOMETER GROUP (M32B, M32E, M32F, M32G,

M32H)Revised7/23/98


55-4560 LOCKNUT 2

119

107D14 RECORDING THERMOMETER ASSEMBLY - 31 DAY Revised7/23/98

RECORDING

THERMOMETER

ASSEMBLY - 31

DAY

107D14

7/23/98

120

107D14RECORDING THERMOMETER ASSEMBLY - 31 DAYRevised7/23/98


45-1831 THERMOMETER - recording (temperature) 1

1 91-4382 • LIFTER - assembly 1

2 44-9782 • TIMER - assembly 1

3 44-9780 • ELEMENT - power 1

4 91-4380 • PLATE - recorder 1

5 203-219 • CHART - recording paper 1

6 91-4381 • NUT - chart 1

7 44-9781 • INDICATOR - voltage 1

8 NSS • BATTERY 1

9 NSS • HOLDER - battery 1

10 NSS • BRACKET - voltage indicator 1

11 NSS • BRACKET - sensor 1

12 NSS • BODY - mounting 1

13 NSS • BRACKET 1

14 NSS • BOARD - terminal 1

15 NSS • PAD (neoprene) 1

121

95F10 DEFROST GROUP - THERMOSTAT SENSORS (M32, M32A) Revised

6/2/98

DEFROST GROUP

- THERMOSTAT

SENSORS (M32,

M32A)

95F10

6/2/98

122

95F10DEFROST GROUP - THERMOSTAT SENSORS (M32,

M32A)Revised6/2/98


1 91-2197 BRACKET - sensor 1






3 45-1391 HEATER - evaporator coil 2

4 99-8974 BRACKET - heater 4

5 99-8973 BRACKET - drip pan heater 4


6 45-1471 HEATER - drip pan 1


8 99-8977 TUBE - drain 2

9 99-9230 CLIP - drain tube retainer 2

10 99-7103 HOSE - drain 2





12 44-5448 SENSOR - discharge air 1


14 44-6565 SENSOR - defrost 1

15 44-5568 SENSOR - return air 1

16 33-1764 SEAL - sensor (M32) 1

123

119D14 DEFROST GROUP - SENSORS (M32B) Revised6/2/98

DEFROST GROUP

- SENSORS (M32B)

119D14

6/2/98

124

119D14DEFROST GROUP - SENSORS (M32B)Revised6/2/98








3 45-1682 HEATER - evaporator coil 2

4 91-3228 BRACKET - heater 4

5 99-8973 BRACKET - drip pan heater 4


6 45-1683 HEATER - drip pan 1


8 99-8977 TUBE - drain 2

9 99-9230 CLIP - drain tube retainer 2

10 99-7103 HOSE - drain (74 in) 2





12 44-5448 SENSOR - discharge air 1


14 44-6565 SENSOR - defrost 1

15 44-5568 SENSOR - return air 1

125

119E1 STRUCTURAL COMPONENTS Revised3/13/96

STRUCTURAL

COMPONENTS

119E1

3/13/96

126

119E1STRUCTURAL COMPONENTSRevised3/13/96


1 98-5222 FRAME - unit (foamed, complete) 1

2 99-6968 STRIP - sealing (50 ft) A/R

3 98-3141 SCREEN - air (poly) 1

55-3035 RIVET 12

4 98-3038 PANEL - upper rear (M32, M32A) 1

98-4572 PANEL - upper rear (M32B) 1

55-7527 SCREW - panel 15


5 33-1693 GASKET - panel (rear, top) 2

6 99-8967 STRIP - gasket support 2

55-3010 RIVET 6

7 98-3039 PANEL - lower rear (before 3/93) 1

98-4345 PANEL (lower, rear, after 3/93) 1

55-3098 SCREW 25

55-5223 WASHER - spacer 25

55-3059 NUT - speed 21

8 33-1694 GASKET - panel (rear, bottom) 2

9 99-6968 STRIP - sealing (horizontal) A/R

10 98-3202 GRILLE - condenser (see 119D4) 1

11 99-9702 STRIP - gasket (grille) 2

12 98-3095 PANEL - compressor 1

55-1587 SCREW - panel 4



13 98-3056 SCREEN - evaporator (rear) 1

14 99-9233 SCREEN - evaporator (side) 2

55-2840 RIVET - container 2


55-2864 RIVET 12

15 99-9531 MEMBER - screen (right) 1

16 99-9530 MEMBER - screen (left) 1

17 91-731 ANGLE - screen support 1

127

104D5 NAMEPLATES Revised7/15/98

NAMEPLATES

104D5

7/15/98

128

104D5NAMEPLATESRevised7/15/98


1 99-7104 NAMEPLATE - Thermo King 1

2 91-4250 NAMEPLATE - HFC 134a 1

3 91-4249 NAMEPLATE - HFC 134a 1


5 91-5313 NAMEPLATE - Operating instructions 1

6 91-3460 NAMEPLATE - Caution, Sensitive Electronic Devices 1

7 91-5547 NAMEPLATE - USDA connectors 1

8 91-5316 NAMEPLATE - R134a liquid level 1

9 99-9358 NAMEPLATE - R12 Liquid Level 1

10 91-8755 NAMEPLATE - Temperature Conversion 1

11 99-9534 NAMEPLATE - American Bureau of Shipping 1

12 99-9234 NAMEPLATE - Fan Universal 1

13 91-5624 NAMEPLATE - Amber Relay 1

14 91-2514 NAMEPLATE - Wiring/Schematic Diagram 1

15 91-5313 NAMEPLATE - Operating instructions 1

16 91-4086 NAMEPLATE - Fresh Air Exchange 1

17 99-9241 NAMEPLATE - Rotary switch 1

18 99-3523 NAMEPLATE - R12 1


20 99-3407 NAMEPLATE - Caution 230 Volts 1


22 91-2510 NAMEPLATE - Operating Instructions (English) 1

23 91-2511 NAMEPLATE - Operating Instructions (Spanish) 1

24 91-2515 NAMEPLATE - Wiring/Schematic Diagram (M32, M32A) 1

25 91-5753 NAMEPLATE - Wiring Diagram (plastic) 1

26 91-2512 NAMEPLATE - Operating Instructions (Japanese) 1

27 91-2513 NAMEPLATE - Operating Instructions (Chinese) 1

INDEX - 1

INDEX NUMERICAL BY PART NUMBER

102-487 22, 28, 40102-500 22, 28, 46102-512 22102-567 34, 54102-620 26, 34, 60104-515 20, 78104-607 8, 78104-608 16, 78104-627 8, 78104-628 12, 7811-2886 3011-3305 10, 14, 18, 88, 9411-475 40, 46, 54, 6011-5513 22, 42, 48, 56, 62, 7011-7777 70203-180 112, 114203-219 112, 114, 120203-346 44, 50203-392 16, 22, 26, 82, 84, 106203-393 38, 62, 82, 84203-439 102203-454 104, 106203-513 58203-524 106204-209 90, 104204-622 102204-635 102204-636 102204-972 24, 2622-1003 40, 46, 54, 6022-1004 40, 46, 54, 6022-1005 40, 46, 54, 6022-1006 40, 46, 54, 6022-1007 40, 46, 54, 6022-1019 5222-1100 24, 2622-1149 42, 48, 56, 6222-1150 42, 48, 56, 6222-123 46, 5422-297 4022-306 40, 46, 54, 6022-313 5222-314 5222-315 5222-319 5222-321 5222-350 40, 46, 54, 6022-456 5222-458 5222-554 4222-555 42, 48, 56, 6222-568 44, 50, 58, 6222-586 4022-611 44, 48, 56, 6422-639 40, 46, 54, 6022-653 42, 48, 56, 6222-655 46, 54, 6222-656 46, 54, 6022-663 48, 56, 62

22-693 24, 26, 6422-694 44, 50, 58, 6222-711 22, 2822-750 22, 2822-763 40, 6222-778 6422-782 22, 26, 28, 34, 6022-784 42, 48, 56, 6222-787 44, 50, 58, 6222-789 40, 46, 54, 6022-836 26, 3422-849 4022-850 46, 54, 6022-989 5222-990 40, 46, 52, 54, 6023-122 4023-129 46, 54, 6030-243 44, 50, 58, 64, 6633-1015 28, 3433-110 42, 6633-1169 11433-1175 42, 48, 56, 62, 6633-1221 22, 26, 40, 46, 54, 6633-1223 40, 42, 46, 48, 54, 56,

62, 6633-1294 11433-1315 11433-1318 633-1377 11433-1435 88, 9233-144 88, 9433-1549 48, 56, 62, 6633-1693 12633-1694 12633-1712 633-1724 14, 1833-1725 12, 1833-1764 12233-1841 11033-1875 11033-1878 11033-2015 633-2019 40, 48, 56, 60, 6633-2095 42, 48, 56, 60, 62, 6633-2120 24, 26, 6433-2205 44, 50, 58, 62, 6633-230 34, 7433-235 6633-239 42, 48, 56, 62, 6633-2446 2033-2513 22, 26, 44, 48, 56, 64, 6633-2515 44, 50, 58, 62, 6633-2552 40, 46, 54, 60, 6633-2805 22, 36, 42, 48, 56, 60,

66, 70, 7633-2809 2633-3007 70, 74, 7633-314 14, 1833-350 70, 74, 76

33-408 40, 46, 54, 60, 6633-451 11633-672 42, 48, 56, 62, 6633-768 22, 74, 7633-810 8, 14, 1833-822 40, 46, 54, 60, 6633-920 3040-333 96, 9840-467 10041-1310 10841-135 10641-1527 10841-1626 22, 26, 7841-1970 9641-1971 92, 9641-1976 11041-1980 9641-2558 8641-280 9241-2820 11041-308 9441-309 36, 7841-3681 6841-477 2041-544 9241-545 10644-2099 80, 8444-2368 8444-2812 9644-2872 11444-2966 11444-3184 104, 10644-3186 10444-3280 104, 10644-3710 88, 9244-3832 96, 9844-4051 11044-4261 11444-4277 11444-4298 9844-4299 9844-4520 11444-4889 96, 9844-5035 11044-5066 9244-5114 10444-5133 11044-5149 96, 9844-5175 30, 7244-5316 10, 14, 1844-5445 11444-5448 78, 122, 12444-5537 80, 8444-5568 78, 122, 12444-5571 10044-5644 11444-5752 96, 9844-5753 88, 9844-5835 108

INDEX - 2


44-5836 10844-5837 10844-5838 10844-5839 10844-5840 22, 26, 7844-5841 24, 2644-5883 10844-5884 10844-5885 10844-5996 104, 10644-6002 9844-6180 104, 10644-6258 1244-6259 844-6260 1244-6310 11044-6324 10844-6381 9244-6557 104, 10644-6558 104, 10644-6560 8044-6564 10044-6565 78, 122, 12444-6647 2044-6822 80, 8444-6944 1644-6945 1644-6949 10644-6959 10844-6976 8844-6977 10444-7112 1044-7120 10044-7121 11044-7253 10044-7271 11044-7327 10844-7330 10844-739 82, 8644-7468 10044-7469 10044-7594 8244-7811 10844-7812 10844-7829 10844-7872 10844-7880 10844-7881 10844-7884 10844-8056 9244-8187 10244-8294 10844-8681 10844-8811 88, 9244-8812 88, 9244-8813 88, 9244-8832 88, 9244-8833 8844-8834 10

44-8843 9044-8844 88, 9444-8845 10444-8851 10844-8853 10844-8910 8644-9111 80, 8444-9169 14, 1844-9170 14, 1844-9393 10044-9569 10844-9780 12044-9781 12044-9782 12044-9891 11045-1136 78, 112, 11445-1303 78, 11045-1320 11045-1358 11045-1391 78, 12245-1471 78, 12245-1682 78, 12445-1683 78, 12445-1764 10045-1831 78, 116, 12055-1053 7455-1123 22, 2655-1409 40, 46, 54, 6255-1417 44, 50, 58, 6255-1587 8, 12, 14, 16, 18, 28, 30,

34, 36, 38, 80, 84, 88,92, 112, 122, 124, 126

55-165 44, 48, 56, 6455-1681 40, 46, 54, 6055-1800 6, 8, 12, 14, 16, 18, 20,

22, 26, 28, 30, 34, 36,38, 84, 110, 112, 116,122, 124, 126

55-1801 12, 16, 11655-183 42, 48, 5655-1844 11655-1852 11055-1983 22, 42, 62, 7055-2001 6, 12, 16, 22, 26, 30, 36,

80, 82, 84, 88, 92, 102,104, 106, 116, 122, 124,126

55-2012 96, 9855-2061 5255-2070 28, 3455-2086 6, 8, 10, 12, 14, 16, 18,

20, 28, 30, 34, 36, 38,78, 80, 84, 88, 92, 110,112, 116, 122, 124, 126

55-2090 8655-2114 82, 8655-2122 40, 46, 54, 6055-2159 2855-2173 30

55-2181 3655-2201 36, 80, 84, 88, 92, 11655-2202 36, 88, 92, 11655-2270 104, 10655-2273 2255-2290 11655-2330 96, 9855-2359 80, 84, 10055-2360 80, 84, 98, 10055-2361 80, 84, 98, 10055-2363 20, 80, 8455-2550 655-2641 20, 22, 26, 11055-2683 20, 22, 2655-2771 104, 10655-2788 10, 14, 18, 88, 9255-2789 88, 9455-2840 12655-285 5255-2864 12655-2869 96, 9855-291 44, 48, 56, 6455-2957 80, 8455-2958 8, 12, 14, 16, 18, 22, 80,

82, 8655-2959 8, 12, 14, 16, 18, 20, 22,

26, 80, 82, 8655-2961 2055-2962 12, 1655-2964 12, 16, 88, 92, 104, 106,

110, 11655-2965 88, 92, 11655-2969 8, 14, 18, 26, 8055-2977 8, 78, 80, 84, 110, 112,

11655-2979 6, 3655-2988 11655-2991 22, 26, 30, 36, 80, 84,

102, 104, 10655-2993 2055-2995 12, 1655-2996 88, 9255-2997 100, 10655-2998 84, 9655-2999 96, 100, 104, 10655-3000 88, 92, 11655-3008 80, 82, 84, 88, 92, 102,

104, 10655-3010 8, 12655-3013 96, 98, 100, 104, 10655-3014 96, 98, 100, 104, 10655-3018 11655-302 2855-3021 2055-3022 88, 9255-3023 80, 82, 8455-3025 104, 10655-3027 112, 11655-3028 80, 84, 88, 92

INDEX - 3


55-3031 112, 122, 12455-3034 82, 8655-3035 14, 18, 12655-3048 7455-3049 655-3050 2255-3059 10, 12, 14, 16, 18, 30,

82, 86, 100, 12655-308 7655-3089 8, 20, 2255-3095 3655-3098 12655-3099 8255-3121 30, 3655-3149 70, 7655-318 42, 46, 54, 6055-3223 12655-3256 96, 98, 104, 10655-329 6255-3308 11655-3364 42, 48, 56, 6455-3427 10055-3443 8255-346 11055-3465 11455-3473 80, 8655-3486 2855-3507 11055-3511 80, 8455-3513 10455-366 44, 48, 56, 6455-3675 22, 2655-3684 88, 9255-3696 8255-381 6655-3842 88, 9255-3845 10055-401 11055-4012 655-4127 30, 3655-4199 10055-4210 42, 48, 56, 6255-4211 42, 48, 56, 6255-4213 40, 46, 54, 6055-4223 80, 8455-4316 22, 2655-4390 30, 3655-4437 80, 84, 98, 10055-4438 9655-4523 3655-4526 12, 1655-4560 22, 26, 30, 36, 80, 82,

84, 102, 112, 116, 118,122, 124

55-4577 11455-4581 11455-4583 11455-4585 11455-4586 114

55-4587 11455-4720 40, 46, 54, 6255-4727 8, 20, 2655-4742 855-4806 11055-4931 855-4953 14, 18, 30, 36, 78, 80,

84, 88, 92, 110, 11655-4954 8, 12, 14, 16, 18, 82, 8655-4955 8, 20, 11055-5018 10, 14, 18, 88, 9255-5062 40, 46, 54, 6055-5111 88, 9255-5120 655-5121 11055-5211 30, 3655-5223 12655-5253 12, 1655-529 50, 5855-5396 10055-5425 10255-5636 14, 1855-5639 30, 36, 122, 12455-5672 3055-5691 8, 12, 1455-5698 11655-5885 88, 9255-6010 14, 1855-6020 30, 3655-6036 86, 11455-6388 36, 122, 12455-6389 11255-6750 40, 46, 54, 6055-6751 42, 48, 56, 6055-6752 42, 48, 56, 6255-6771 10055-6804 22, 26, 40, 42, 46, 54, 6055-6805 40, 46, 54, 6055-6806 40, 46, 54, 6055-681 42, 48, 56, 6255-6822 22, 26, 42, 6055-7149 8655-7422 16, 1855-7469 70, 74, 7655-7527 12655-7722 5255-8685 11055-878 6455-895 42, 46, 48, 54, 56, 60,

62, 6655-896 42, 44, 48, 50, 56, 58,

62, 64, 6655-9024 22, 26, 4055-9760 42, 50, 58, 6260-181 6860-203 7266-2171 2866-2296 70, 74, 7666-2859 68

66-3015 70, 74, 7666-3295 28, 3466-3615 2866-3694 2266-3942 28, 34, 70, 7666-3962 2266-4420 2866-4465 2866-4466 28, 3466-4520 2866-4537 28, 3466-4538 28, 3466-4571 3066-4589 2866-4790 3066-4791 2866-5305 6866-5318 34, 7466-5365 2866-5366 28, 3466-5367 28, 3466-5745 2866-5746 2866-5747 2866-5748 30, 34, 7866-5749 30, 34, 7866-5752 3666-6102 6866-6143 2866-633 2866-6384 36, 68, 7866-6403 28, 3466-6567 3466-6601 3466-6603 3466-6607 7466-6610 36, 7666-6833 3666-6834 3466-6835 3666-6844 3466-7004 3466-7031 2666-7121 3466-7123 3466-7124 3466-7125 3666-7182 7666-7183 7466-7389 3466-7392 28, 3466-7407 7666-7408 7466-7420 30, 3866-7421 3466-7423 3466-7424 3666-7425 3666-7790 72

INDEX - 4


66-7791 7266-9015 28, 3466-9378 28, 3467-1073 28, 3467-1336 3467-1342 2867-1383 8, 30, 3467-1391 14, 18, 28, 34, 122, 12467-404 44, 50, 6467-426 44, 6467-799 2877-1002 22, 2677-1286 22, 2677-1498 8, 12, 1677-167 40, 46, 5477-169 40, 46, 54, 6077-1895 2077-1896 2077-2145 22, 2677-2156 2077-2226 2077-2306 6277-2498 22, 2677-809 22, 2678-520 878-550 12, 1678-551 12, 16822-554 42822-663 48, 56, 62845-1453 10091-1109 10091-1263 8091-1340 2091-1779 30, 3691-1874 30, 3691-2197 122, 12491-2203 122, 12491-2205 11491-230 80, 8491-2304 10091-2305 10091-231 8291-232 8291-2452 8891-2455 30, 3491-2457 10491-2458 10491-2459 10491-2460 11291-2461 11291-2462 122, 12491-2510 12891-2511 12891-2512 12891-2513 12891-2514 12891-2515 12891-258 11091-3228 124

91-3235 9291-3254 8691-3442 1891-3458 10091-3459 10091-3460 12891-3552 2091-374 691-3801 891-3810 10491-4019 10291-4076 2091-4086 6, 12891-4217 11691-4218 11691-4219 11691-4220 11691-4222 11691-4223 11691-4249 12891-4250 12891-4380 12091-4381 12091-4382 12091-4424 8691-4603 10691-4694 3691-5002 11691-5003 11691-5004 11691-5005 11691-5006 11691-5007 11691-5299 8691-5300 10691-5313 12891-5316 12891-5547 12891-5624 106, 12891-5629 6291-5659 1891-5660 7891-5745 11091-5753 12891-5754 10691-5790 30, 3691-581 691-6206 691-6210 1291-6574 10091-6575 10291-731 12691-758 11691-8024 2091-8755 12898-2982 12, 1698-2983 12, 1698-2984 1498-2985 14, 18

98-2998 698-3035 898-3038 12698-3039 12698-3056 12698-3095 12698-3141 12698-3202 8, 12698-3540 698-3541 698-3860 78, 80, 8498-4236 898-4345 12698-4572 12698-4573 1898-5222 12699-2027 104, 10699-2702 9499-3407 12899-3522 9299-3523 12899-4607 11499-4848 44, 48, 56, 6499-4849 44, 48, 56, 6499-4878 4499-5001 11499-5002 11499-5155 11499-5161 11499-5225 96, 9899-5226 96, 9899-5288 11499-5771 11499-5966 8, 14, 1899-6511 96, 9899-6545 6299-6642 11499-6748 699-6783 6, 12899-6968 12699-7088 899-7099 12, 1699-7103 122, 12499-7104 12899-7115 699-7230 11699-7834 10499-7849 11699-7900 82, 8699-8149 80, 8499-8151 80, 8499-8161 82, 8699-8162 82, 8699-8164 80, 8499-8165 10099-8166 10099-8167 10099-8168 10299-8169 102

INDEX - 5


99-8949 30, 3699-8958 12, 1699-8959 1699-8960 12, 1699-8962 1499-8963 14, 1899-8964 14, 1899-8967 12699-8973 122, 12499-8974 12299-8977 122, 12499-8981 80, 8499-8982 9299-8986 80, 8699-8993 80, 8499-8994 80, 8499-9021 899-9084 12899-9168 14, 1899-9230 122, 12499-9233 12699-9234 12899-9240 80, 8499-9241 110, 12899-9242 11099-9338 899-9339 1499-9341 10099-9358 12899-9385 8299-9401 82, 86, 12899-9402 22, 2699-9529 14, 1899-9530 12699-9531 12699-9532 11099-9534 12899-9702 8, 12699-9753 110

INDEX - 6


INDEX - 1

INDEX ALPHABETICAL BY DESCRIPTION

AADAPTER - charge port 74, 76ADAPTER - compressor suction 22, 28ADAPTER - suction valve 26, 34ANGLE 80, 84, 114ANGLE - coil support 14, 18ANGLE - condenser coil 8ANGLE - hinge 102ANGLE - microcontroller 80, 84ANGLE - screen support 126

BBAND - motor 12, 16BANDWRAP 96, 98BATTERY 120BATTERY - lithium 102BEARING 20, 46, 54BEARING - ball 40, 60, 62BEARING - motor 8, 12, 16BEARING SET 40, 46, 54, 60BEARING SET - connecting rod 40,

46, 54, 60BLOCK - air 14, 18BLOCK - hinge 100BLOCK - mount 86BOARD - pc 96, 98BOARD - pc/LED 82, 86BOARD - phase correction 96, 98BOARD - terminal 120BODY - compressor 40, 46, 54, 60BODY - mounting 120BOLT - connecting rod 40, 46, 54, 60BOOT - switch 82, 86BOX - control 78, 80, 84BOX - thermometer 116BRACKET 48, 112, 120BRACKET - air exchanger 6BRACKET - box 116BRACKET - capacitor 96, 98BRACKET - circuit breaker 104, 106BRACKET - coil 8BRACKET - condenser motor 8BRACKET - drip pan heater 122, 124BRACKET - duct 6BRACKET - evaporator drain 14, 18BRACKET - gauge 22, 26BRACKET - heater 122, 124BRACKET - latch 80, 84, 116BRACKET - motor 20BRACKET - nameplate 82BRACKET - oil pickup 56BRACKET - orifice 8BRACKET - pc board 96, 98BRACKET - relay 104, 106BRACKET - resistor 96, 98BRACKET - screen 44, 64BRACKET - sensor 120, 122, 124BRACKET - support 18BRACKET - tube support 30, 34

BRACKET - valve 30, 36BRACKET - voltage indicator 120BREAKER - circuit 104, 106BULB - alarm 100BUSHING - cable 110BUSHING - connecting rod 46, 54BUSHING - coupling 22, 26BUSHING - piston pin 40, 60

CCABLE - power 110CAGE 52CAP - charge port 74, 76CAP - crimp sleeve 20CAP - valve 22, 28, 30, 42, 62, 70, 74,

76CAPACITOR 96, 98CATCH - cover 114CHART 112, 114CHART - recording paper 120CLAMP 48, 56, 104CLAMP - cable 110CLAMP - heat exchanger 30, 36CLAMP - relay 106CLAMP - screen 44, 64CLAMP - sensor 112, 116, 122, 124CLAMP - suction tube 36CLAMP - tube 30, 36CLIP - drain tube retainer 122, 124CLIP - key 114COIL 68, 72COIL - condenser 8, 30, 34COIL - contactor 96, 98COIL - evaporator 14, 18, 28, 34, 122,

124COIL - valve 30COMPRESSOR 34, 54COMPRESSOR - X426 22, 28, 40COMPRESSOR - X430 22, 26, 28, 34,

46, 60CONNECTOR - barb 10, 14, 18CONNECTOR - cable 88, 92CONNECTOR - electric 92CONNECTOR & CABLE - data port

100CONTACTOR 88, 92, 96CONTACTOR - assembly 98CONTACTOR - phase correction 88,

92, 96CONTROLLER - microprocessor 100CORE - valve 70COUPLING - compressor drive 22, 26COVER 48, 56, 100COVER - air exchanger 6COVER - assembly 100COVER - bottom 110COVER - box 116COVER - connector 100COVER - control box 80, 86

COVER - fan 20COVER - pump 42, 62COVER - thermometer 114CRANKSHAFT 40, 46, 54, 62

DDEHYDRATOR 28, 34DOOR - air exchanger 6DOOR - blower housing 12, 16DOOR - evaporator 6DRIVE - chart 114DUCT - air exchanger 6

EELBOW 74, 76ELBOW - gauge 22ELEMENT 114ELEMENT - power 28, 34, 120

FFAN - condenser 8FAN - motor 20FITTING 34FITTING - barb 10, 14, 18, 88, 92, 94FITTING - charge port 36, 74, 76FITTING - header 36FITTING - saddle 28FITTING - switch 36FITTING - tube 34FLANGE 28FLANGE & SCREW - chart drive 114FLATWASHER 6, 8, 10, 12, 14, 16,

18, 20, 22, 26, 28, 30, 34, 36, 38, 42, 44, 48, 50, 56, 58, 60, 62, 64, 78, 80, 82, 84, 86, 88, 92, 96, 98, 100, 104, 106, 110, 112, 116, 122, 124, 126

FLATWASHER - band 12, 16FLATWASHER - hinge 102FLATWASHER - u-bolt 30, 36FRAME - unit 126

GGASKET 74, 76GASKET - air exchanger 6GASKET - brass cap 70, 74, 76GASKET - clamp 110GASKET - compressor cylinder head

40, 46, 54, 60, 66GASKET - cover 114GASKET - cover plate 20GASKET - discharge valve 36GASKET - drive end 44, 64GASKET - drive plate 48, 56, 66GASKET - duct 6GASKET - evaporator 12, 18GASKET - flare 22

INDEX - 2


GASKET - flare nut 28, 34GASKET - glass 114GASKET - housing to compressor 22,

26GASKET - manifold 22, 26, 42, 48, 56,

60, 66GASKET - oil pump 48, 56GASKET - oil sump 44, 50, 58, 62, 66GASKET - panel 126GASKET - plastic cap 70, 74, 76GASKET - plate 14, 18GASKET - pump end 42, 62GASKET - pump housing 66GASKET - valve 70, 76GAUGE - compound 22, 26GLASS - cover 114GRILLE - condenser 8, 126GROMMET 8, 14, 18, 116GROMMET - connector 88, 92GUARD - circuit breaker 104GUIDE - latch 116GUSSET - support 14

HHANGER - dehydrator 30, 36HARNESS - circuit breaker 104, 106HARNESS - condenser 10HARNESS - evaporator fan 14, 18HARNESS - heater 88, 94HARNESS - high voltage tray to

microprocessor 88, 92HARNESS - main 90, 94HEAD - cylinder 40, 46, 54, 60HEAD - piston 42, 48, 56, 60HEAT EXCHANGER 28, 34HEATER - drip pan 78, 122, 124HEATER - evaporator coil 78, 122, 124HINGE 100, 102HINGE - left hand 116HINGE - right hand 116HOLDER - battery 120HOSE - drain 122, 124HOSE - pvc 20HOUSING 64HOUSING - blower 12, 16HOUSING - drive coupling 24, 26HOUSING - oil pump 48, 56HOUSING - pump 42, 62HUB 22, 26

IINDICATOR - liquid 30, 38, 40, 60INDICATOR - voltage 120INSERT - threaded 8, 12, 14, 16, 18,

110INSTALLER - integrated circuit 102INTERLOCK - contactor 88, 92

JJUMPER 88, 92, 102JUMPER - terminal 100

KKEY 50, 58KEY - clock 114KEY - crankshaft 22, 26KEY - shaft 42, 62KEY - woodruff 40KEYPAD 100KIT - acid test 44, 50KIT - chip 100KIT - gasket 44, 58, 64, 66KIT - gasket set 50KIT - internal parts 68KIT - points 96, 98KIT - repair 72KIT - stylus 114KNOB - rotary switch 110

LLATCH - cover 116LATCH - door 80, 84LEAD - thermistor 90, 104LENS 100LEVER - screw 110LIFTER - assembly 120LOCK - secondary 108LOCKNUT 8, 88, 92, 116, 118LOCKWASHER 6, 8, 12, 14, 16, 18,

20, 22, 26, 28, 30, 34, 36, 38, 44, 48, 56, 64, 80, 82, 84, 86, 88, 92, 96, 98, 100, 104, 106, 110, 112, 116, 122, 124, 126

LUBRICANT - electrical 106

MMANIFOLD - discharge 22, 26, 28, 34,

60MASTIC - heat transfer 104, 106MECHANISM 114MEMBER - screen 126MOTOR - compressor drive 20, 78MOTOR - condenser 8MOTOR - condenser fan 8, 78MOTOR - evaporator blower 12, 16, 78MOUNT - motor 14, 18

NNAMEPLATE - Amber Relay 106, 128NAMEPLATE - American Bureau of

Shipping 128NAMEPLATE - arrow 6, 128NAMEPLATE - Caution 104NAMEPLATE - Caution 230 Volts 128NAMEPLATE - Caution 460 Volts 92

NAMEPLATE - Caution, Sensitive Electronic Devices 102, 128

NAMEPLATE - Circuit Breaker 104, 106

NAMEPLATE - cover 100NAMEPLATE - digital display 100NAMEPLATE - Fan Universal 128NAMEPLATE - Fresh Air Exchange 6,

128NAMEPLATE - HFC 134a 128NAMEPLATE - indicator mode 82NAMEPLATE - Lights Display 82, 86,

128NAMEPLATE - Mode Lite Indicator 86NAMEPLATE - On/Off Defrost 80, 84NAMEPLATE - Operating Instructions

128NAMEPLATE - Operating instructions

128NAMEPLATE - R12 128NAMEPLATE - R12 Liquid Level 128NAMEPLATE - R134a liquid level 128NAMEPLATE - Real Time Clock 102NAMEPLATE - Rotary switch 110, 128NAMEPLATE - rotation 44NAMEPLATE - Temperature

Conversion 128NAMEPLATE - Thermo King 128NAMEPLATE - TK Service 20NAMEPLATE - USDA connectors 128NAMEPLATE - Wiring Diagram 128NAMEPLATE - Wiring/Schematic

Diagram 128NUT 8, 12, 14, 16, 18, 22, 26, 30, 36,

40, 42, 44, 46, 48, 52, 54, 56, 60, 64, 78, 80, 82, 84, 88, 92, 96, 98, 100, 104, 106, 110, 112, 116, 122, 124

NUT - captive 12, 14, 16, 18, 82, 86, 100

NUT - chart 120NUT - chart drive 114NUT - clamp 110NUT - coil 14, 18NUT - connector 10, 14, 18NUT - cover 82, 86NUT - flare 28NUT - hinge 102NUT - motor 20NUT - speed 10, 126NUT - transformer 110NUT - u-bolt 30, 36NUTSTRIP 8

OOIL - compressor 50, 58OIL - petroleum 44, 64

INDEX - 3


OIL - synthetic 44, 64ORIFICE 8ORIFICE - blower 12, 16O-RING 22, 26, 40, 42, 44, 46, 48, 50,

54, 56, 58, 60, 62, 88, 94, 114

O-RING - cylinder head screw 66O-RING - cylinder sleeve 66O-RING - dust seal 66O-RING - mechanism 114O-RING - oil galley 66O-RING - oil pickup tube 66O-RING - oil pump 66O-RING - oil pump plug 66O-RING - oil pump to housing 66O-RING - regulator 66O-RING - relief valve 28, 34O-RING - sight glass 66O-RING - suction 30, 34O-RING - throttling valve 66O-RING - valve to adapter 74

PPAD 120PAD - insulating 78PAN - drain 14, 18PANEL 126PANEL - compressor 126PANEL - high voltage 88, 92PANEL - lower rear 126PANEL - microprocessor 100PANEL - upper rear 126PIN 86PIN - cotter 6PIN - dowel 22, 26, 40, 42, 46, 48, 54,

56, 60, 62PIN - hinge 80PIN - piston 40, 46, 54, 60PISTON 40, 46, 54, 60PLATE 52PLATE - blower housing 12, 16PLATE - box 116PLATE - cover 20PLATE - defrost switch access 14, 18PLATE - discharge 62PLATE - drive coupling 22, 26PLATE - latch 116PLATE - recorder 120PLATE - spacer 82PLATE - stylus 114PLATE - suction inlet 62PLATE - valve 40, 46, 52, 54, 60PLATEN - chart 114PLUG 14, 18, 40, 46, 48, 54, 56, 62PLUG - button 102PLUG - cavity 108PLUG - magnetic 42, 48, 56, 60PLUG - manifold 64PLUG - metering 40, 62

PLUG - oil fill 40, 46, 60PLUG - oil metering 46, 54PLUG - oil pump 48, 56PLUG - oil pump cover 42, 62PLUG - oil tight seal 94PLUG - pipe 42PLUG - power 110PLUNGER 42POST - binding 104PROTECTOR - high speed winding 12,

16PROTECTOR - low speed winding 12,

16PROTECTOR - motor 8PUMP 42, 62PUMP - oil 48, 56PUSHROD 114

RRECTIFIER 96, 98, 104, 106REED 52REED - piston 42, 48, 56, 60REGULATOR 42, 62REGULATOR - oil pressure 48, 56RELAY 80, 84, 104, 106RELAY - microprocessor 100RELAY - overload 88, 92REMOVER - integrated circuit 102RESISTOR 96, 98RETAINER 52RING - retaining 40, 42, 60RING - snap 46, 54RIVET 8, 46, 54, 104, 106, 126RIVET - blind 116RIVET - board 96, 98RIVET - container 126RIVET - counterweight 40, 62RIVET - gasket 14, 18RIVET - shield 86ROD - connecting 40, 46, 54, 60ROD - cover 86ROD - hinge 82ROLLER - door latch 82, 86

SSCREEN - air 126SCREEN - evaporator 126SCREEN - inlet 28, 34SCREEN - inlet strainer 72SCREEN - oil pickup 48, 56SCREEN - oil separator 46, 54SCREEN - oil suction 44, 64SCREEN - suction 40, 60SCREW 40, 46, 48, 52, 54, 56, 60, 80,

84, 100, 126SCREW - adapter 22, 26SCREW - angle 8, 80, 84, 114SCREW - angle & hinge 102SCREW - assembly 100

SCREW - block 100SCREW - board 82, 86SCREW - box 80, 84SCREW - bracket 8, 22, 26, 30, 34, 36,

44, 64, 96, 98, 104, 106, 112, 116, 122, 124

SCREW - bracket to frame 20SCREW - breaker 106SCREW - chart drive 114SCREW - circuit breaker 104SCREW - clamp 30, 36, 110, 112, 116,

122, 124SCREW - coil 8, 14, 18SCREW - compressor 22, 26SCREW - connector 100SCREW - contactor 88, 92SCREW - coupling to compressor 22,

26SCREW - cover 48, 56, 100SCREW - cover to housing 42, 62SCREW - cover & clamp 110SCREW - dehydrator 30, 36SCREW - door 6, 12, 16SCREW - duct 6SCREW - element 114SCREW - flange 28SCREW - grille 8SCREW - ground 88, 92, 110SCREW - guide 116SCREW - hanger 30, 36SCREW - hinge 100, 116SCREW - housing 12, 16, 64SCREW - hub 8SCREW - hub to shaft 12, 16SCREW - knob 110SCREW - manifold 22, 26, 42, 60SCREW - motor 8, 12, 16, 20SCREW - motor to compressor 20SCREW - mount 14, 18SCREW - oil sump 44, 50, 58, 62SCREW - orifice 12, 16SCREW - pad 78SCREW - pan 14, 18SCREW - panel 126SCREW - panel to box 88, 92SCREW - plate 12, 14, 16, 18, 20, 50,

58, 62SCREW - plate to motor 22, 26SCREW - platen 114SCREW - plate/bracket 116SCREW - pump 42SCREW - rear panel 100SCREW - rectifier 104, 106SCREW - relay 88, 92SCREW - relay bracket 104SCREW - resistor 96, 98SCREW - roller 80, 84SCREW - shield 82SCREW - socket 80, 84

INDEX - 4


SCREW - stand 114SCREW - stylus 114SCREW - support 14, 18SCREW - tank 28, 38SCREW - thermometer 112, 116SCREW - transformer 88, 92SCREW - valve 70, 74, 76SCREW - valve plate 52SCREW - wing 6SEAL 108SEAL - compressor crankshaft 26SEAL - crankshaft 24, 64SEAL - dirt 64SEAL - oil 24, 26SEAL - sensor 122SEALER - antiseize 16, 22, 26, 82, 84,

106SEALER - Loctite 38, 82, 84SEALER - tape 92SEALER - thread 62SENSOR - defrost 78, 122, 124SENSOR - discharge air 78, 122, 124SENSOR - return air 78, 122, 124SHAFT 48, 56SHAFT - oil pump 42, 62SHIELD - light 82, 86SHROUD 108SIGHT GLASS 46, 54SLEEVE 46, 54SLEEVE - crimp 20SLEEVE - cylinder 40, 60SLEEVE - valve plate 52SLEEVING - hose 10, 14, 18, 88, 94SOCKET - relay 80, 84, 104, 106SOCKET - remote monitor 80, 84SPACER 8, 22, 26, 80, 84SPACER - clamp 30, 36SPACER - tube 80, 84SPRING 42, 104, 106SPRING - compressor valve plate 52STAND - chart drive 114STRIP - gasket 6, 8, 14, 18, 80, 86,

116, 126STRIP - gasket support 126STRIP - sealing 126STYLUS 114SUMP 50, 58SUMP - oil 44, 62SUPPORT - motors/blowers 14, 18SWITCH - 2 speed condenser fan 22,

26, 78SWITCH - defrost 80, 84SWITCH - high pressure cutout 22, 26,

78SWITCH - only 24, 26SWITCH - on/off 80, 84SWITCH - rotary 110SWITCH - thermostat 36, 78

TTANK - receiver 28, 34TANK - receiver to dehydrator 28TEE 36TEE - valve 22TERMINAL 92, 108TERMINAL - fingrip 92TERMINAL - male 108TERMINAL - pin 110THERMOMETER 78THERMOMETER - recording 112,

114, 116, 120TIMER - assembly 120TOOL - keyway alignment 24, 26TOWER 108TRANSFORMER 78, 88, 92, 110TRANSFORMER - current 88, 92TUBE - compound gauge 34TUBE - condenser to receiver 34TUBE - condenser to receiver tank 28TUBE - dehydrator to exchanger 28, 34TUBE - drain 122, 124TUBE - equalizer 28, 34TUBE - exchanger to coil 28, 34TUBE - exchanger to expansion valve

28, 34TUBE - exchanger to modulation 28TUBE - exchanger to modulator 34TUBE - gauge 22TUBE - liquid 28, 34TUBE - liquid injector 36TUBE - receiver to dehydrator 28, 34TUBE - solenoid valve to tube 36TUBE - standoff 34TUBE - suction 28, 30, 34TUBE - tee to exchanger 36TUBE - tee to solenoid 36TUBE - valve to coil 28, 34

UU-BOLT - valve 30, 36

VVALVE 22, 34, 48, 50, 56, 58, 70VALVE - check 42, 44, 48, 56, 62VALVE - coil 78VALVE - dehydrator inlet 28, 34VALVE - discharge 70, 76VALVE - elbow 42, 62VALVE - expansion 28, 34VALVE - modulation 30, 34, 78VALVE - only 30VALVE - pressure 30VALVE - relief 28, 34VALVE - service 28, 34VALVE - solenoid 36, 68, 78VALVE - suction 34, 74

WWASHER 8, 114WASHER - belleville 70, 74, 76WASHER - compressor 46, 48, 54, 56WASHER - compressor seal 66WASHER - oil fill 66WASHER - oil pump 66WASHER - sealing 22, 26, 40, 42, 46,

54, 60, 80, 82, 84, 86, 88, 92, 102, 104, 106

WASHER - spacer 126WASHER - special 6, 8, 12, 16, 126WASHER - valve plate 52WASHER - wave 52WHEEL - blower 12, 16WINDOW 80, 84WINDOW - cover 116WRIST STRAP - electrostatic 102

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