cfbia fkpq^ii^ ib - SEACONseaconworldwide.com/wp-content/uploads/FIELD-INSTALLABLE.pdf · - MUX 2 -...

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cfbia fkpqîi^_ib CONTENTS PAGE

cfbia fkpqîi^_ib

Introduction ................................................................................................................................................................................................

Availability ..................................................................................................................................................................................................

Applications ................................................................................................................................................................................................

Testing ........................................................................................................................................................................................................

Special Assemblies ....................................................................................................................................................................................

Drilling & MUX Systems ...............................................................................................................................................................

MUX Cable Terminations .............................................................................................................................................................

Breakaway Unit ............................................................................................................................................................................

Armor Termination Assembly (ATA) ..............................................................................................................................................

Field Installable & Testable Assembly (FITA) ...............................................................................................................................

Right Angle Flanged Connector Receptacle ................................................................................................................................

MSSQ Flanged Connector Receptacle ........................................................................................................................................

MSSQ RUFF-NEK ........................................................................................................................................................................

SUTA .............................................................................................................................................................................................

FIBER OPTIC SUTA ....................................................................................................................................................................

SBP Series FITA ...........................................................................................................................................................................

In-Line, Fiber Optic, Field Splice & Armor Termination ................................................................................................................

SECTION DATASHEET

MUX 2

MUX 2

MUX 2

MUX 2

MUX 2

SAPL-DS-0380

SAPL-DS-0382

SAPL-DS-0301

SAPL-DS-0302

SAPL-DS-0321

SAPL-DS-0303

SAPL-DS-0304

SAPL-DS-0341

SAPL-DS-0311

PSAS-DS-0008

SAPL-DS-0361

SAPL-DS-0320

- MUX 2 -www.seaconworldwide.com

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cfbia fkpqîi^_ib UNDERWATER ELECTRICAL DRY-MATE CONNECTORS

INTRODUCTIONIn recent years the search for oil has required operations in progres-sively deeper waters by mobile offshore drilling units. Drilling atthese depths places strong demands on equipment, particularly thecable and connectors that link subsea operations to the surface.pb^`lk addressed the equipment problem by developing an under-water connector system with high reliability, improved conditionassessment capability and better maintainability. pb^`lk's next-generation multiplex (MUX) cable termination system is the tangibleresult of the company's ability to apply real-world operator field expe-rience to its product design and produce a step-change improvementin connector performance.

pb^`lk's range of MUX systems consist of 1 Atmosphere andPositively Pressurized (RUFF-NEK) connector solutions as well asthe new underwater cable termination system which consists of theArmor Termination Assembly (ATA), Breakaway unit and RUFF-NEKconnector.

The RUFF-NEK connector is an electro/optical/mechanical termina-tion that contains an integral system that does not rely on separateexternal compensator systems to apply a constant overpressure(internal pressure greater than external pressure) to the end of thecable and termination volume. The overpressure is maintained at upto 60 psi over ambient pressure and helps to prevent water intrusioninto the termination chamber that could be caused by flooding of theconductor strands (in the event of cable jacket and conductor insu-lation breach) or by seal failure. In the cable termination system theATA is affixed to a clevis mount (padeye) at a convenient location onthe BOP (Blow Out Prevention) stack while the RUFF-NEK connec-tor mates to either a transformer module, crossover or directly to thesubsea electronics module (pod). The orientation aspect that can bea problem with a conventional connector is eliminated due to thebreakaway unit that interfaces the ATA with the BOP, enabling a con-nection in 90-degree intervals.

There are many benefits to the cable termination system including alighter, more manageable connector, separate armor terminationfunction from electrical connector function and a controlled break-away function.

Every static seal is redundant (e.g., dual versus single o-ring) formaximum reliability, and everywhere possible, the seals are testableto enable verification of seal integrity off the critical path. The RUFF-NEK connector provides visual verification of positive pressure overambient. It also includes the ability to electrically check for fluid con-tamination without opening the connector.

AVAILABILITYConnector materials include 316 Stainless Steel, 17-4PH StainlessSteel, Titanium, Neoprene, Nitrile (formerly known as Buna N) andHypalon, however other materials are available for different environ-ments. The materials used in the manufacture enable the connectorto have a design life of 20 years.

The connectors can be rated up to 20,000 psi has many standardconfigurations (e.g., 6#10 electrical contacts and 8 fiber optic chan-nels or 12#16 electrical channels) and is available with single ordual-pressure compensated chambers.

Due to the absence of a requirement for resins and molding, the con-nector has a fully field-installable capability. In the event of a com-plete failure or loss of compensation medium, secondary seals onthe electrical contacts allow operation even with a flooded connector.

APPLICATIONSpb^`lk's Field Installable products are suitable for offshore harshenvironment applications including drilling rigs and drilling vessels.

TESTINGThe ability for the connector to operate in a flooded condition wasproven in qualification. Testing included operational testing at pres-sure both with no compensating fluid and in a flooded condition.

The strength of the ATA was tested in a simulated operating environ-ment. The test showed that the initial design could transmit in excessof 16,000 pounds and enabled an initial operating rating of 8,000pounds, although different ratings are available on request.

Testing was also conducted to ensure that the cable separated fromthe connector without damage to the pod. The results showed thatno damage occurred to interfacing components when the cablepulled out at approximately 700 pounds.

Pressure testing of the the RUFF-NEK connector was also conduct-ed to a simulated operating environment of 7,500 psi, equivalent to10,000 feet operating depth and also 8,400 psi, simulating 15,000feet depth.

ATA RUFF-NEK TERMINATION SYSTEMThe ATA was designed to be an integral part of the MUX umbilicalcable termination system shown in Figure 1. The Armor TerminationAssembly is secured to the riser or control system framework usinga Breakaway Unit that is designed to separate at a defined load. Thesmaller, more manageable RUFF-NEK is then routed and connect-ed. In the case of accidental BOP droppage, the Breakaway Unitshears and the unarmored section of cable pulls out of the RUFF-NEK.

Fig. 1

For further information please contact pb^`lk.

pb^`lk Advanced Products, LLC.1321 Nelius Road, PO Box 767, Bellville, Texas 77418, USA

TEL: +1 (979) 865 8846 FAX: +1 (979) 865 8859 E-Mail: [email protected] Website: www.seacon-ap.com

ppbb^̂`̀llkk ADVANCED PRODUCTS, LLCPRODUCT DATASHEET


DRILLING & MUX SYSTEMS

DESCRIPTIONIn recent years the search for oil has required operations in progressively deeper waters by mobile offshore drillingunits. Drilling at these depths places strong demands on equipment, particularly the cable and connectors that linksubsea operations to the surface. pb^`lk addressed the equipment problem by developing an underwater connec-tor system with high reliability, improved condition assessment capability and better maintainability. pb^`lk's next-generation multiplex (MUX) cable termination system is the tangible result of the company's ability to apply real-worldoperator field experience to its product design and produce a step-change improvement in connector performance.

pb^`lk's range of MUX systems consist of 1 Atmosphere and Positively Pressurized (orccJkbh) connector solu-tions as well as the new underwater cable termination system which consists of the Armor Termination Assembly( q̂^), _êÉ~â~ï~ó råáí and orccJkbh connector.

QUALITYpb^`lk Advanced Products, LLC operate a Quality Management System certified to ISO 9001:2008,ISO 14001:2004 and OHSAS 18001:2007.

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SAPL-DS-0380DRILLING & MUX SYSTEMSRev 2December 2014Page 1 of 2





DRILLING & MUX SYSTEMS

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jppn orccJkkbh

Meggar Test Pin allows testing for water-flooding while matedTest port for mating o-ringsDepth: 15,000 ft.Pressure compensated chamberRefer to datasheet SAPL-DS-0341

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_ob^h^t^v rkfq

Replaceable shear pinNon-destructive failure modeDepth rating: Full ocean depth17-4 PH SST shear pinInterfaces with pb^`lk Armor Termination AssemblyRefer to datasheet SAPL-DS-0301

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^q^ Eôjlo qbojfk^qflk ^ppbj_ivF

Dual cone, mechanical armor plugOverall boot sealedDepth rating: Full ocean depthCompatible with embedded and non-embedded MUX cablesRefer to datasheet SAPL-DS-0302

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jppnJccò Eci^kdb `lkkb`qlo ob`bmq^ìbF

Mates to jppn orccJkbh cable connectorMounting o-ring test portDual o-ring seal throughoutDepth Rating: 20,000 psi mated, up to 15,000 psi open-faceRefer to datasheet SAPL-DS-0304

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p_m Eprmbo _lj_ mollcF pbofbp cfq^

Overall length: 28.2"Overall diameter: 8"Depth Rating: 10,000 ftPressure compensated chamberRefer to datasheet SAPL-DS-0361

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oL^ cò Eofdeq ^kdib ci^kdb `lkkb`qlo ob`bmq^ìbF

Slim designPressure Balanced Oil Filled (PBOF)Optic/electric hybridStainless steel shellRefer to datasheet SAPL-DS-0303

All reasonable efforts have been taken to ensure that the information contained herein is accurate at the date of publication, but no representation or warranty as to theaccuracy or completeness of such information is intended or to be implied by its inclusion herein. Any and all representations and warranties pertaining to the information andproducts referred to herein shall be set forth in pb^`lk standard sales order form. In addition, pb^`lk reserves the right to make changes to the contents hereof withoutnotice, therefore it is suggested that at the time of inquiry, the appropriate sales office or factory be contacted directly for verification of published specifications and productsavailability.

© 2014 pb^`lk Advanced Products, LLC.ALL RIGHTS RESERVED

SAPL-DS-0380DRILLING & MUX SYSTEMSRev 2December 2014Page 2 of 2





MUX CABLE TERMINATIONSôjlo qbojfk^qflk ^ppbj_iv E^q^F

The q̂^ allows contra-helical armor to be terminated a distanceaway from the end electrical connection of a MUX umbilical cable.This makes terminated cable handling much more manageable,and provides an emergency breakaway point which preservesSEM integrity. The interior armor 'plug' is mechanical, no epoxy isused. The dual-cone technology assures holding strengthsexceeding 75% of cable breaking strength.

_ob^h^t^v rkfq

The _êÉ~â~ï~ó råáí provides a means of reducing the damagecaused when extreme MUX cable tension breaks a termination.The unit is designed to anchor an Armor Termination Unit to a cle-vis mount at the Subsea end of a riser or control system frame-work. The breakaway concept is based on shear pin technology.Shear pin material with a low ultimate/yield strength ratio is usedto increase accuracy of targeted breaking load.

jppn orccJkkbh

The jppn orccJkbh connector is a MUX cable termination thatmaintains a constant positive pressure inside its oil-filled connec-tor cavity. Positive pressure, maintained at 25 psi using a spring-loaded piston, deters water ingress from conductor interstices andother sources. Inside the connector, advanced conductor bootingtechnology assures functionality even when the jppn orccJkbhis water-flooded. The jppn orccJkbh is field installable andtestable. Dual barrier seals are used throughout the connector. Itis currently available in an electro-optical hybrid configuration, andwill soon be available in electrical-only configurations.

jppn ci^kdba `lkkb`qlo ob`bmq^ìb

The jppn-FCR has been part of pb^`lk's standard product linefor over 30 years and has been used for connection to MUX cableconnectors in the drilling industry for more than 10 years. Thereceptacle mounts to existing hole penetrations on many subseamodules. The connection side of the receptacle interfaces withpb^`lk's standard jppn Cable Connector Plug line. Typicalconnection is to a jppn orccJkbh, positive pressure compen-sated MUX cable connector. The jppn series of MUX termina-tions is available with electrical contacts only and electrical-fiberoptic hybrids. Standard body material is passivated 316 SSTalthough other materials are available upon request.

SAPL-DS-0382MUX CABLE TERMINATIONSRev 3December 2014Page 1 of 2




ppbb^̂`̀llkk ADVANCED PRODUCTS, LLCPRODUCT DATASHEETorccJkkbh TERMINATION SYSTEM

BOP CONTROL SYSTEMS CABLE TYPES INDIVIDUAL DATASHEETS

VARCOABB/VETCOCAMERON

HYDRIL

NSW 116351 NSW 116372 NSW 116373NSW 116375 NSW 116380 NSW 938600

OYO GEOSPACE 472-00050-XX-YYRochester A304485 Rochester A304739 Rochester A304862 Rochester A305605Rochester A305614 Rochester A306393 Rochester A306660Rochester A307243Rochester A307472 Rochester A307631

Vector A71033 Vector A72022 Vector A72023

SAPL-DS-0106 Breakaway UnitSAPL-DS-0107 ATASAPL-DS-0108 FITA

SAPL-DS-0109 RA FCRSAPL-DS-0110 MSSQ-FCRSAPL-DS-0111 RUFF-NEK

q̂^

_ob^h^t^v rkfq

jppn orccJkbh jppnJcò




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SAPL-DS-0382MUX CABLE TERMINATIONSRev 3December 2014Page 2 of 2




ppbb^̂`̀llkk ADVANCED PRODUCTS, LLCPRODUCT DATASHEET_ob^h^t^v rkfq

SHEAR-PIN BREAKAWAY POINT FOR ARMOR SECTION OF DEEPWATER MUX CABLES

DESCRIPTION

KEY FEATURES

The _êÉ~â~ï~ó råáí provides a means of reducing the damage caused when extreme MUX cable tension breaks atermination. The unit is designed to anchor an ^êãçê qÉêãáå~íáçå råáí to a clevis mount at the Subsea end of a riseror control system framework. The breakaway concept is based on shear pin technology. Shear pin material with a lowultimate/yield strength ratio is used to increase accuracy of targeted breaking load.

Overall Length: 6.4"Overall Diameter: 1.6"Replaceable shear pinNon-destructive failure mode

Depth Rating: Full Ocean DepthField Installable (no compounds)17-4 PH SST shear pin1/2" clevis mount lower, 3/8" pin upperInterfaces with pb^`lk Armor Termination Assembly

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_êÉ~â~ï~ó råáí mounted to lower end of ^êãçê qÉêãáå~íáçå ^ëëÉãÄäó E^q^F

DESIGN RATINGS & TESTINGLaboratory tested breaking strength: 8,000 lb Design life: 20 years· ·

SAPL-DS-0301_ob^h^t^v rkfqRev 2December 2014Page 1 of 2





MATERIALSBody: 316 SST· Shear Pin: 17-4 PH SST·

PRINCIPLE OF OPERATIONThe _êÉ~â~ï~ó råáí was designed to be an integral part of the MUX umbilical cable termination system shown below.The ^êãçê qÉêãáå~íáçå ^ëëÉãÄäó is secured to the riser or control system framework using a _êÉ~â~ï~ó råáí that isdesigned to separate at a defined load. The smaller, more manageable cfq^ is then routed and connected. In the caseof accidental BOP droppage, the _êÉ~â~ï~ó råáí shears and the unarmored section of cable pulls out of the cfq^.



q̂^ cfq^ Termination System


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SAPL-DS-0301_ob^h^t^v rkfqRev 2December 2014Page 2 of 2





ôjlo qbojfk^qflk ^ppbj_iv E^q^FSEPARATED ARMOR TERMINATION POINT FOR CONTRA-HELICAL

ARMOR-WOUND DEEPWATER MUX CABLES

DESCRIPTION

KEY FEATURES

The q̂^ allows contra-helical armor to be terminated a distance away from the end electrical connection of a MUXumbilical cable. This makes terminated cable handling much more manageable, and provides an emergency break-away point which preserves SEM integrity. The interior armor 'plug' is mechanical, no epoxy is used. The dual-conetechnology assures holding strengths exceeding 75% of cable breaking strength.

Overall Length: 27"Overall Diameter: 4.75" at BaseInterfaces with pb^ `lk® _êÉ~â~ï~ó råáí

Dual cone, mechanical armor plugOverall boot sealed

Depth Rating: Full Ocean DepthCompatible with embedded and non-embedded MUXcablesField Installable (no compounds)

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^q^ termination to electrical MUX cable

DESIGN RATINGS & TESTINGBreaking Strength cable dependentQualification tested breaking strength: 16,900 lb. witharmor breakage failure mode

Design life: 20 yearsDesigned for easy adaptability to cable variations

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MATERIALS15-7 SST, 316 SST, 17-4 PH SST, CA630· Elastomer: Neoprene, Nitrile·

SAPL-DS-0302q̂^

Rev 4December 2014Page 1 of 2





PRINCIPLE OF OPERATIONThe q̂^ was designed to be an integral part of the MUX umbilical cable termination system shown below. The ^êãçêqÉêãáå~íáçå ^ëëÉãÄäó is secured to the riser or control system framework using a _êÉ~â~ï~ó råáí that is designedto separate at a defined load. The smaller, more manageable cfq^ is then routed and connected. In the case of acci-dental BOP droppage, the _êÉ~â~ï~ó råáí shears and the unarmored section of cable pulls out of the cfq^.

CABLE TYPESNSW 116351 NSW 116372 NSW 116373NSW 116375 NSW 116380 NSW 938600OYO GEOSPACE 472-00050-XX-YYRochester A304485 Rochester A304739 Rochester A304862

··········

Rochester A305605Rochester A305614 Rochester A306393 Rochester A306660Rochester A307243Rochester A307472 Rochester A307631 Vector A71033 Vector A72022 Vector A72023

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SAPL-DS-0302q̂^

Rev 4December 2014Page 2 of 2





cfbia fkpqîi^_ib C qbpq^_ib ^ppbj_iv Ecfq^FPOSITIVELY COMPENSATED (60 PSI OVER AMBIENT),

DEEPWATER MUX CABLE CONNECTOR

DESCRIPTION

KEY FEATURES

The cfq^ connector is an electrical termination that maintains a constant positive pressure inside the oil-filled connec-tor cavity. Positive pressure, maintained at 60 psi using a spring-loaded piston, deters water ingress from conductorinterstices and other sources. Inside the connector, advanced conductor booting technology assures functionalityeven when the cfq^ is water-flooded. The cfq^ is field installable and testable. Dual barrier seals are used throughoutthe connector.

Overall Length: 21"Overall Diameter: 4.2"Pressure Compensated ChambersMegger Test Pin allows testing for water-flooding whilemated

Depth Rating: 10,000 ft.Voltage: 600 V / Current: 15 A12#16 Electrical Contacts, new version to include fiberoptic contactsModular cable terminations and Field Installable (nocompounds)

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cfq^ terminated to electrical MUX cable

DESIGN RATINGS & TESTINGDesign life: 20 yearsQualification tested to 7,500 psi. Design pressure:20,000 psi.Secondary seals on electrical contacts allow for operation even water floodedTest ports for O-rings

Connector Insulation Resistance: >100 Megohms @ 500 VDCCable Pullout Load: 700 lbs.Qualification tested in ice bath, chamber water-filled,then oil-filled

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SAPL-DS-0321cfq^Rev 3December 2014Page 1 of 2





MATERIALS15-5 PH SST, 316 SST, 17-4 PH SST, CA360Electrical Insert: Glass Re-enforced Epoxy

··

Elastomer: Neoprene, Nitrile·

PRINCIPLE OF OPERATIONThe cfq^ was designed to be an integral part of the MUX umbilical cable termination system shown below. The ^êãçêqÉêãáå~íáçå ^ëëÉãÄäó is secured to the riser or control system framework using a _êÉ~â~ï~ó råáí that is designedto separate at a defined load. The smaller, more manageable cfq^ is then routed and connected. In the case of acci-dental BOP droppage, the _êÉ~â~ï~ó råáí shears and the unarmored section of cable pulls out of the cfq^.





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SAPL-DS-0321cfq^Rev 3December 2014Page 2 of 2





ofdeq ^kdib ci^kdba `lkkb`qlo ob`bmq^ìbSEM-MOUNTED ELECTRICAL BULKHEAD CONNECTION

FOR DEEPWATER MUX CABLE CONNECTOR

DESCRIPTION

KEY FEATURES

The Right Angle FCR gives the flexibility to route a MUX connector / cable in a more manageable fashion. The recep-tacle mounts to existing hole penetrations on subsea modules. The connection side of the receptacle interfaces withpb^`lk's standard jpp Cable Connector Plug line. Standard body material is passivated 316 SST although othermaterials are available upon request.

Dimensions (MSSL): 5.8" x 4.5" x 2.0" 3.0" 6-Bolt FlangeMaximum Voltage: 600 VDCCurrently available with 12#16 AWG contacts. FiberOptic development underway

Depth Rating: 20,000 psi mated, 5,000 psi open-faceMounts in standard jpp cavityResistant to back-pressure

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Right Angle FCR mated to cfq^

DESIGN RATINGS & TESTINGDesign Pressure: 7,500 psiDesign life: 20 years

Elbow weld on each unit dye penetrant tested and sealtested

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MATERIALSShell: 316 SST· Insert: Glass Re-enforced Epoxy·

SAPL-DS-0303oL^ còRev 2December 2014Page 1 of 2





DESIGN RATINGSThe Right Angle FCR was designed to be an integral part of the MUX umbilical cable termination system shown below.The ^êãçê qÉêãáå~íáçå ^ëëÉãÄäó is secured to the riser or control system framework using a _êÉ~â~ï~ó råáí that isdesigned to separate at a defined load. The smaller, more manageable cfq^ is then routed and connected. In the caseof accidental BOP droppage, the _êÉ~â~ï~ó råáí shears and the unarmored section of cable pulls out of the cfq^.





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SAPL-DS-0303oL^ còRev 2December 2014Page 2 of 2





jppn ci^kdba `lkkb`qlo ob`bmq^ìbSEM-MOUNTED ELECTRICAL BULKHEAD CONNECTION

FOR DEEPWATER MUX CABLE CONNECTOR

DESCRIPTION

KEY FEATURES

The jppnJcò has been part of pb^`lk's standard product line for over 30 years and has been used for connec-tion to MUX cable connectors in the drilling industry for more than 10 years. The receptacle mounts to existing holepenetrations on many subsea modules. The connection side of the receptacle interfaces with pb^`lk's standardjppn Cable Connector Plug line. Typical connection is to a jppnJorccJkbh, positive pressure compensated MUXcable connector. The jppn series of MUX terminations is available with electrical contacts only and electrical-fiberoptic hybrids. Standard body material is passivated 316 SST although other materials are available upon request.

Mates to jppnJorccJkbh MUX cable connectorMounting o-ring test portDual o-ring seals throughout

Depth Rating: 20,000 psi mated, 5,000 psi open-faceMounts in standard jppn cavity, and others - seeAVAILABLE CONFIGURATIONS

···

··

jppnJcò

DESIGN RATINGS & TESTINGDesign pressure varies depending on application.5000 psi standard

Design life: 20 yearsConductor Insulation Resistance: >1,000 Mohms @ 500 VDC

· ··

MATERIALSShell: Standard 316 SST, custom materials availableInternal stainless steel parts: 302, 304, 316, 15-7 PHInsert: Glass Reinforced Epoxy

···

Electrical contacts: Gold-plated copperO-Rings: Nitrile (formerly known as Buna N)Optical Contacts: Zirconia ceramic

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SAPL-DS-0304jppnJcòRev 3December 2014Page 1 of 2





PRINCIPLE OF OPERATIONThe jppnJcò uses flange-mounting to secure it to a bulkhead or vessel. Flange diameter varies depending on theapplication. Dual o-rings; one radial and one facial, provide sealing of the base. These o-rings are testable via the testport seen in Figure 2. A glass reinforced epoxy (GRE) 'insert' provides electrical isolation. The mating side of thereceptacle, shown on the right, also uses radial and facial o-rings for sealing to the cable connector plug (CCP).



Electro-Optical jppnJcò

BOP Control System VarcoVarcoABB/VetcoCameron

Hydril

Voltage Rating 1,000 VAC 1,000 VAC 1000 VAC - Power Contacts600VDC - Signal Contacts

Current Rating 42 A 42 A 42A - Power Contacts18A - Signal Contacts

Optical Loss < 1.0 dB < 1.0 dB NA

Contact Configuration

_ _

8FO/4#10 AWG 8FO/6#10 AWG 25#16/4#10 AWG

*See pb^`lk catalog for other standard jppn configurations.

O-RINGTESTPORTMETAL SHELL

FIBER STCONNECTORS

COPPER WIRE

GRE INSERT


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SAPL-DS-0304jppnJcòRev 3December 2014Page 2 of 2

Design Life 20 YearsQualification Test Pressure 7,500 psi / 517 Bar / 16,740ftDesign (Operating) Pressure 5,000 psi / 345 Bar / 11,160ftVoltage Rating 1,000 Vac (Power), 600 Vdc (Signal)Current Rating 23 A (Power), 13 A (Signal)Insulation Resistance (Power) >1,000 MOhm @ 1,000 Vdc (Pin-Pin & Pin-Shell)Insulation Resistance (Signal) >500 MOhm @ 500 Vdc (Pin-Pin & Pin-Shell)Optical Performance <1.0 dB (Single-Mode) per mated contact pairOptical Performance <1.5 dB (Multi-Mode) per mated contact pairCable Pull-out Force 700 lbf ( 3,100 N)

jppn orccJkkbh ``mPOSITIVELY PRESSURIZED, DEEPWATER MUX CABLE CONNECTOR

DESCRIPTION

KEY FEATURES

The jppn orccJkbh ``m connector is a MUX cable termination that maintains a constant positive pressure (max 60 psi / 4.0 Bar)inside its oil-filled volume via a spring-loaded piston. This prevents water ingress to internal conductor elements that could createelectrical short circuits. Additional internal water barriers are formed through advanced elastomeric boot sealing technology to sealeach individual cable element. This ensures full functionality even in a major event where the internal oil volume becomes complete-ly water flooded. The jppn orccJkbh ``m is field installable and testable. It is currently available in both all-electric and hybrid(electro-optic) configurations as listed in the tables below. The overall connector designs are modular, where only the cable termina-tion element needs to be specifically designed to suit the characteristics of different cables.

Overall Length: 24.2" (615mm)Overall Diameter: 4.75" (120mm)Megger Test Pin: Allows non-intrusive IR testing for presence ofwater insideTest Port: Verifies o-ring integrity in mated connector condition

Modular Cable TerminationsField Installable (no compounds)Internal connector oil volume is positively pressurized to amaximum of 60 psi (4.0 Bar)

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·

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jppn orccJkbh terminated to electro-optical MUX cable

DESIGN PARAMETERS

~~ ~~

PRODUCT DATASHEETPRODUCT DATASHEET

SAPL-DS-0341jppn orccJkbhRev 3December 2015Page 1 of 2


TEL: +1 (979) 865 8846 FAX: +1 (979 ) 865 8859 E-Mail: [email protected] Website: www.seaconworldwide.com

PRINCIPLE OF OPERATIONThe orccJkbh was designed to be an integral part of the MUX umbilical cable termination system shown below (exampleA251-101):

The Armor Termination Assembly is secured to the host structure using a BreakawayUnit that is designed to separate at a pre-determined load of approximately 8,000 lbf(35,600 N). The cable armor is terminated to the q̂^, which removes the cable strainfrom the connector. The cable inner jacket is then routed and the smaller, more man-ageable orccJkbh is connected to the host control system. In the case of uninten-tional BOP disconnect, the Breakaway Unit shears and the unarmored section ofcable pulls out of the orccJkbh. Generally, all metallic components can be re-usedin the event of cable re-termination.

QUALITYpb^`lk Advanced Products, LLC operate a Quality Management Systemcertified to ISO 9001:2008, ISO 14001:2004 and OHSAS 18001:2007.

·

QUALIFIED CONNECTOR & CABLE CONFIGURATIONS

MATERIALS15-5 PH SST, 316 SST, 17-4 PH SST, CA 630, Titanium Grade 5Electrical and electro-optical inserts: Glass Reinforced Epoxy(GRE), 316 SST

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Elastomers: Neoprene, Nitrile, HypalonInternal volume Fluid Type: DC200 or DC710 non-conductivesilicone oil

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© 2015 pb^`lkALL RIGHTS RESERVED

PRODUCT DATASHEETPRODUCT DATASHEET

All Electric MUX Cable

MSSL 12#16 (7861-103) Rochester A304739MSSL 12#16 (7873-101) NSW 831407MSSL 12#16 (7876-101) NSW 116372MSSL 12#16 (7876-105) Geospace 472-00040-02MSSL 12#16 (7909-101) Vector A61045MSSQ 4#10 / 25#16 (7991-102) Vector A72022MSSQ 4#10 / 25#16 (7991-102) Rochester A306660MSSQ 4#10 / 25#16 (7991-102) Rochester A307617MSSQ 4#10 / 25#16 (7991-102) Rochester A307631MSSQ 4#10 / 25#16 (7991-102) Geospace 472-00050-02

Hybrid MUX Cable (Electro-Optic)

MSSQ 8FOMM / 6#10 (7966-102) Rochester A304862MSSQ 8FOMM / 6#10 (7966-102) Rochester A305605MSSQ 8FOMM / 6#10 (7966-102) Rochester A307243MSSQ 8FOMM / 6#10 (7996-102) Vector A71033MSSQ 8FOMM / 6#10 (A073-102) NSW 116375MSSQ 8FOMM / 6#10 (A073-103) Rochester A305614MSSQ 8FOMM / 6#10 (A073-104) Rochester A307476MSSQ 8FOMM / 4#10 (A073-105) Rochester A304862MSSQ 8FOMM / 4#10 (A073-106) JDR 016A060MSSQ 6FOMM / 12#10 (A074-101) Rochester A305614

SAPL-DS-0341jppn orccJkbhRev 3December 2015Page 2 of 2


TEL: +1 (979) 865 8846 FAX: +1 (979 ) 865 8859 E-Mail: [email protected] Website: www.seaconworldwide.com





prq^SUBSEA UMBILICAL TERMINATION ASSEMBLY

DESCRIPTIONThe Optical Subsea Umbilical Termination Assembly or prq^ is a termination and distribution unit for optical cables.It contains an integral pressure balanced compensation system, fiber management system, mechanical armortermination and fiber k-tube feed-through penetrations.

KEY FEATURESIntegral fiber management systemHigh pressure fiber optic feed-through penetrationsBoot sealsDepth Rating: Full ocean depthField installable (no compounds)Oil filled and pressure compensatedDual o-ring seals

Slide over cover for easy access and assemblySecure splice tray for maximum fiber stabilitySmall - 5" (127mm) Diameter 15" (381mm) LengthModular cable termination design to facilitate differentcablesOptions for multiple cable entryOptions for multiple connections

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SAPL-DS-0311prq^Rev 2December 2014Page 1 of 2





DESIGN RATINGS & TESTINGDesign Life: 25 YearsAdaptability to design for easy cable variationsLightweight - approximately 10lbs (4.5kg) in airUmbilical termination fiber splice, <0.10 dB per spliceevaoîfdeq wet-mate fiber optic connector, <0.50 dBper channelOperating Depth: 4500m Storage Temperature: -20°C to +60°C (-4°F to +140°F)

Operational Temperature: -5ºC to +45ºCPressure Compensation Fluid: Silicone Oil24 hour Helium Leak Test Pressure Test 345 bar (5,000 psi), ambient temperature,1 week soakPressure Test 690 Bar (10,000 psi), ambient temperature, multiple cyclingHose assembly axial pull test

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MATERIALS316L SST, Titanium Elastomer: Nitrile· ·



15.00

5.00 Ø0.610

Ø1.875

CABLE TO UMBILICAL(CUSTOMER SUPPLIED)

HOSEFILL

12.82

10.195.423 METERS

CONNECTORFILL

pb^`lk Precision MKIIHOSE INTERFACE316L SST END

pb^`lk PrecisionMKII HOSE INTERFACE

TITANIUM END

SAPL-DS-0311prq^Rev 2December 2014Page 2 of 2

SEACONOptical Subsea Umbilical Termination Assembly(oSUTA)

MARINE, OIL & GAS /// Fiber Optic SUTA

ADVANCED TECHNOLOGY• Dual chamber design

• Pressure balanced oil filled (PBOF)chamber on the connector side withMKII interface

• Atmosphere chamber on the cableside, with ports for seal integritytesting

• Integral fiber management system inboth chambers

• Modular design with options forumbilical cable and multi-hose exits

• Field Installable (no compounds)

• Dual seals on all barriers

DEEP WATER CAPABILITY• Operational depth of 4,000m (max)

• Operational temperature from -5°Cto +45°C

• Design life up to 25 years

TE Connectivity (TE)’s SEACON oSUTA is a termination and distribution unit for optical distribution systems. The design features a fiber management system, mechanical armor termination and high pressure fiber optic penetrators between the connector and cable chambers.

TE Components . . . TE Technology . . . TE Know-how . . . AMP | AGASTAT | CII | HARTMAN | KILOVAC | MICRODOT | NANONICS | POLAMCO | Raychem

SEACON | Rochester | DEUTSCH

Empower Engineers to Solve Problems, Moving the World Forward.

SEACONOptical Subsea Umbilical Termination AssemblySTANDARDS AND SPECIFICATIONS

• Design Life: 25 Years• Operational Depth: 4,000m (max)• Operational Temperature: -5°C to +45°C• Storage Temperature: -20°C to +60°C• Compensation Fluid: Silicone Oil

QUALIFICATION TESTING

• Hyperbaric pressure testing to 450 bar(4000m water - depth +10%

• Helium seal verification testing via test port feature• Environmental Stress Screening (ESS) testing• Thermal cycling under pressure• Axial Load Testing:

• Inline: 5000N• 90°: 2500N• Drop Test

• Qualified according to:• Statoil TR1232, TR1233 & TR2390• Total GS EP SPS 019 & GS EP SPS 021• ISO 13628-6

OPTICAL PERFORMANCE

• Maximum Splice Insertion Loss: <0.05dB• Maximum Penetrator Insertion Loss: < 0.2dB• Maximum Connector Insertion Loss: < 0.5dB• Maximum Overall SUTA Insertion Loss: < 0.8dB• Typical Overall SUTA Insertion Loss: < 0.5dB• Ultra Physical Contact connector Return Loss: <-30dB• Angled Physical Contact connector Return Loss: <-45dB

CONFIGURATIONS

• Standard:• 2-32 off Fiber Optic Circuits: Single-Mode or Multi-Mode• The SUTA can be designed for most fiber optic cables.

Please contact TE’s SEACON for details.

MATERIALS

• Standard:• Shell: Titanium CP Gr. 2• Seals: Nitrile

• Optional• Shell: 316L Stainless Steel• Seals: Fluoroelastomer

seaconworldwide.com

© 2017 TE Connectivity. All Rights Reserved.

04/17 Rev 1

SEACON, SEACON (logo), DEUTSCH, Rochester Cable, TE, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity family of companies.

Other products, logos, and company names mentioned herein may be trademarks of their respective owners.

While TE has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice.

Consult TE for the latest dimensions and design specifications.

North America +1 800 522 6752 • EMEA +800 0440 5100 • Asia Pacific +86 400 820 6015 • Japan 044 844 8180 • Visit te.com for additional country contacts.





p_m pbofbp cfq^POSITIVELY PRESSURIZED, DEEPWATER MUX CABLE CONNECTOR WITH

INTEGRAL ARMOR TERMINATION ASSEMBLY

DESCRIPTION

KEY FEATURES

The p_m pÉêáÉë connector is a MUX cable termination that maintains a constant positive pressure inside its oil-filledchambers. Positive pressure maintained via spring loaded pistons, deters water ingress from conductor intersticesand other sources. Inside the connector advanced conductor boot sealing technology assures functionality even ifthe p_m pÉêáÉë connector is water-flooded. The p_m pÉêáÉë connector is field installable and testable. Dual barrierseals are used throughout the connector. It is currently available in an electro-optical hybrid configuration designedfor both single-mode (SM) and multi-mode (MM) optical communications.

Overall length: 28.2"Overall Diameter: 8"Test port for mated connector conditionOperational Depth Rating: 5,300 psi (12,000 ft)

Modular cable terminations and Field Installable (no compounds)Dual Pressure Compensated Chambers

Rear Chamber: Up to approx. 60 psiFront Chamber: Up to approx. 35 psi

Integral Cable Armor Termination

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DESIGN RATINGSDesign Life: 20 yearsQualification Test Pressure: 6,500 psi (14,500 ft)Design Pressure: 8,000 psi (17,900 ft)Secondary seals on contacts allow for operation evenif water flooded

Conductor Insulation Resistance: 1.0 Gohm @ 1,000 VDCCable Working Load: 6,000lbQualified by test including long term (3 months) atdesign pressure in fully water flooded condition (referto qualification test report SAPL-ENG-1066)

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SAPL-DS-0361p_m pbofbp cfq^Rev 3December 2014Page 1 of 2





MATERIALS316 SST, 15-5 PH SST, 17-4 PH SST,Titanium Grade 5Electrical inserts: Glass Reinforced EpoxyOptical Contacts: Dual O-Ring

Elastomer: Neoprene, Nitrile, HypalonCompensation Fluid: DC710 non conductive silicone oil

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PRINCIPLE OF OPERATIONThe SBP Series Connector was designed to be an integral part of the MUX umbilical cable termination system. The6,000lb Armor Termination is integral to the connector body allowing the tensioned cable loads to be carried throughthe connection interface. The SBP connector is a flange mounted configuration allowing for good load transfer using16, ½-20 x 1 -1/4 LG HEX SCT Cap Screws.

AVAILABLE CONFIGURATIONBOP Control System: NOV / ShafferVoltage Rating: 1,400 VACCurrent Rating: 42 AOptical Attenuation:

Single-Mode: <1.5 dB per mated contact pairMulti-Mode: <1.5 dB per mated contact pair

MUX Cable:Single-Mode: Rochester A308129, A308130Multi-Mode: Rochester A304862, A305605, A307243 and A307472

Contact Configuration: 8FO/4#10 AWG

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SAPL-DS-0361p_m pbofbp cfq^Rev 3December 2014Page 2 of 2





The in-line, fiber optic, field splice and armor termination is a Field Installable & Testable Assembly (FITA) design thatallows two armored fiber optic cables to be spliced together in the field. The cables are prepared and the kits areassembled together in the field with final integrity testing via pressure ports. These designs are qualified andoperational underwater with 24 optical fibers, using low-loss, high reliability splicing and a 4,500 lb. (2,040kg) tensionload armor termination. It can be adapted for different cables, quantity of fibers and armor termination requirements.

KEY FEATURESQualified designField installable and testableField provenModular design

Number of fibersArmor tensionCable type

Low profile at less than Ø4.5" (Ø114mm)Titanium seawater-wetted material for mid-cable isolationNBR o-ringsAcetal anti-snag collarsNeoprene cable boots

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IN-LINE, FIBER OPTIC, FIELD SPLICE& ARMOR TERMINATION

In-Line Fiber Optic Field Splice & Armor Termination

DESCRIPTION




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SAPL-DS-0320IN-LINE FO FIELD SPLICERev 1December 2014Page 1 of 1

Even though these procedures appear simple, only qualified techni-cians should perform the installation and maintenance.

INSTALLATION PROCEDURESTorque values referenced assume installation into dry metal threads.Bulkhead connector receptacle (BCR) o-ring should be lubricated withan appropriate silicone grease before installing. This lubricant shouldbe applied to form an adequate film. Excessive lubrication is detrimen-tal to the operation of the connector. Care must be taken to ensure nogrease or dirt is present on the face of the fiber optic contact. Cleaningof the contact is recommended using only suitable products. CCP o-ring should be greased as above with the same care being taken.

CARE AND MAINTENANCEOnce mated the connector requires no maintenance. When stored allfiber contacts should be protected with suitable dust caps.

CABLE AND CONTINUITY PRESERVATIONAvoid sharp bends in both the hose assembly and the tail ends of theBCR so that breakage of the fiber does not occur.

SPECIAL ASSEMBLIESpb^`lk maintains all facilities necessary to furnish complete under-water and environmental electrical connector/cable systems, includingResearch and Development, Engineering,Manufacturing, QualityControl and Pressure Testing. As well as supplying our standard ‘off-the-shelf’ items, we have the capability to design and manufactureSPECIAL CUSTOMIZED CONNECTORS AND CABLE ASSEMBLIESto suit your individual needs.

HANDLING PROCEDURES AND SPECIAL CAPABILITIES

All reasonable efforts have been taken to ensure that the information contained herein isaccurate at the date of publication, but no representation or warranty as to the accuracy orcompleteness of such information is intended or to be implied by its inclusion herein. Any andall representations and warranties pertaining to the information and products referred toherein shall be set forth in pb^`lk standard sales order form. In addition, pb^`lkreserves the right to make changes to the contents hereof without notice, therefore it issuggested that at the time of inquiry, the appropriate sales office or factory be contacteddirectly for verification of published specifications and products availability.

© 2014 pb^`lkALL RIGHTS RESERVED

pb^`lk1700 Gillespie Way,El Cajon, California 92020, USA.TEL: +1 (619) 562-7071FAX: +1 (619) 562-9706E-Mail: [email protected]: www.seaconworldwide.com

pb^`lk US GULF AREA SALES OFFICE14511 Old Katy Road, Suite 300,Houston, Texas 77079, USA. TEL: +1 (281) 599-3509FAX: +1 (281) 599-3517E-Mail: [email protected]: www.seaconworldwide.com

pb^`lk ADVANCED PRODUCTS, LLC1321 Nelius Road, P.O. Box 767,Bellville, Texas 77418, USA.TEL: +1 (979) 865-8846FAX: +1 (979) 865-8859E-Mail: [email protected]: www.seacon-ap.com

pb^`lk BRAZILRua Conde de Bonfim 120 sala 212, Tijuca,Rio de Janeiro, Brazil, CEP: 20520-053.TEL: +55 (11) 2103-6262CELL: +55 (21) 9-7626-6062E-mail: [email protected]: www.seaconworldwide.com

pb^`lk (europe) LTDSeacon House, Hewett Road, Gapton Hall Industrial Estate,Great Yarmouth, Norfolk, NR31 0RB, UK.TEL: +44 (0) 1493-652733FAX: +44 (0) 1493-652840E-Mail: [email protected]: www.seaconeurope.com

pb^`lk GLOBAL PRODUCTIONCallejon Terrazos #8, Local 2-C, Las Brisas 1ra. Seccion,Tijuana, B.C., Mexico C.P. 22610.TEL: +52 (664) 626-2726FAX: +52 (664) 686-8922E-Mail: [email protected]: www.seaconglobal.comDial from U.S.A. TEL: +1 (619) 308-7901TOLL FREE: (888) 562-7072FAX: +1 (619) 308-7900

pb^`lk PHOENIX15 Gray Lane, Suite 108, Hopkinton Industrial Park,Ashaway, Rhode Island 02804, USA.TEL: +1 (401) 637-4952 FAX: +1 (401) 637-4953E-Mail: [email protected]: www.seaconphoenix.com

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