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CGL CONTROL PANELS - Pentair Water Literature

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NOTE! To the installer: Please make sure you provide this manual to the owner of the equipment or to the responsible party who maintains the system. MODELS CGL-01SW, CGL-01DW (2HP, 208V, 1PH) CGL-21SW, CGL-21DW (2HP, 230V, 1PH) CGL(LD)-21SW, CGL(LD)-21DW (2HP, 230V, 1PH) CGL-23SW, CGL-23DW (2HP, 208-230V, 3PH) CGL-43SW, CGL-43DW (2HP, 460V, 3PH) CGL CONTROL PANELS INSTALLATION AND SERVICE MANUAL For Simplex and Duplex. Part # 23833A150 | © 2012 Pentair Pump Group, Inc. | 11/08/12
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Page 1: CGL CONTROL PANELS - Pentair Water Literature

NOTE! To the installer: Please make sure you provide this manual to the owner of the equip ment or to the responsible party who maintains the system.

MODELS CGL-01SW, CGL-01DW (2HP, 208V, 1PH)CGL-21SW, CGL-21DW (2HP, 230V, 1PH)CGL(LD)-21SW, CGL(LD)-21DW (2HP, 230V, 1PH)CGL-23SW, CGL-23DW (2HP, 208-230V, 3PH)CGL-43SW, CGL-43DW (2HP, 460V, 3PH)CGL CONTROL PANELSINSTALLATION AND SERVICE MANUAL For Simplex and Duplex.

Part # 23833A150 | © 2012 Pentair Pump Group, Inc. | 11/08/12

Page 2: CGL CONTROL PANELS - Pentair Water Literature

23833A150 11/08/12 2

CALIFORNIA PROPOSITION 65 WARNING:

This product and related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

INDOOR USELocate the control box in a convenient location, preferably close to the pump installation. The box may be secured to a wall or other stable vertical support by use of the four mounting holes located in the mounting feet on the top and bottom of the box.

The box should be mounted approximately 5 feet from the floor to the circuit breaker handle. Care should be taken to avoid mounting the control box under sweating pipes, faucets or other damp locations.

OUTDOOR USEThe control box may be mounted at the location of the pump and basin or may be mounted in a remote location. The box should be secured to a stable vertical support which in turn should be secured to a concrete basin or footer. The box could also be mounted to the side of the house or other stationary support if available within a reasonable distance. When selecting a location, you should consider the visibility of the alarm light.

The box may be secured by the use of four mounting holes located in the mounting feet on the top and bottom of the box. The box should be mounted approximately 5 feet from the ground to the circuit breaker handle.

LOCATION AND MOUNTING

POWER SUPPLY

WARNINGDo not attempt to wire this control box unless you have a good working knowledge of electricity and are familiar with state and local codes. If you are in doubt about anything, contact an electrician.

The power supply for the control box will vary depending upon which particular model you have purchased. Do not attempt to operate this unit on any other voltage or power distribution other than what it was originally designed. Failure to comply with this will result in the immediate cancellation of all warranties and claims.It is advisable to put the pump on its own circuit using a circuit breaker adequately sized to protect the pump. Check state and local codes for the correct wire size and circuit protection to use. The wire should be sized large enough to handle the full load current of both pumps you are operating, and any voltage drop that might occur due to long service runs.

Run power supply lines to the control box and secure (knockouts are not supplied in this box). Select a convenient location on the bottom to enter the box with the power supply. Cut a hole with a chassis punch, caution should be taken not to get fiberglass chips in the components while cutting hole. After the hole is cut, any fiberglass particles must be removed from box. Failure to do so may result in premature component failure.

Connect incoming power to the circuit breaker top lugs and all necessary ground wires to the ground lug at the bottom of the box. The ground lug should be fastened to a good driven earth ground by one of the methods described in the National Electric Code.

NOTE: On single phase panels, the neutral terminal block (labeled “N” and located next to the circuit breaker) must be connected to the incoming power neutral line. If the incoming power does not have a neutral line, then the neutral terminal block should be jumpered to the ground lug.

Page 3: CGL CONTROL PANELS - Pentair Water Literature

23833A150 11/08/123

PUMP CORDRun the wires from both pumps to the bottom of the control box by means of one of the methods described in your pump or basin installation instructions. A hole must be cut into the control box (use the same procedure as that described for incoming power supply lines).Connect red, white and black wires to terminals marked M1, M2 and M3 (for 3 phase applications), or connect the red, white and black wires to terminals marked R, W and B (for 1 phase applications). Fasten green wire to ground lug.WGL pumps may have an additional brown wire in the pump cord. This is for the seal leak probe and it

should be connected to the terminal strip in the control box. See wiring diagram for the proper terminal connections.NOTE: On 3 phase installations check for proper pump rotation. See the “ROTATION OF 3 PHASE PUMPS” section in this manual.FLOAT CORDSSee basin instructions for the proper depth at which to set the floats. Strip the float cord wires 3/8", twist strands together, and connect black and white wires to terminal strip in the control box. See wiring diagram for proper terminal connections.

CONNECTING PUMPS AND FLOATS TO CONTROL BOX

OPERATING PUMPS 1. Make sure that all wires are inside the control box and not in a position to be pinched or shorted when the door is closed.2. Turn on power to the control box.3. Turn hand-off-auto switches to the “HAND” position. The pumps should start and the pump run lights should come on. (On duplex panels, this should be done for both pumps).4. To put into service, put the hand-off-auto switch in the “AUTO” position. (On duplex panels, this

should be done fore both pumps). See basin instructions.5. If unit does not operate as described, see troubleshooting chart.

NOTE: Addition of electrical components and circuitry to this unit is expressly forbidden unless written factory authorization is obtained. Failure to do so will result in warranty cancellation.

ROTATION OF THREE PHASE PUMPS IMPORTANTRotation of three phase pumps must be established by one of the two methods described below.CAUTIONKeep hands and feet clear of impeller when checking rotation. Be sure to disconnect power to the control box while handling pumps. Make sure pump is wired and readied for rotation test before the control box is energized. 1. Before positioning pump in basin, run wires to control box. Lay the pump unit on its side and secure so that the starting torque of the motor will not cause the pump to roll. Energize the pump by turning the circuit breaker on and the hand-off-auto to “HAND”. The rotation should be counterclockwise as observed facing the bottom of the pump.

If you do not get the proper rotation, disconnect the power to the control box and change the position of any two of the black motor leads in the terminal blocks.2. Install the pump in the basin and run in some water so the pump can operate. Energize the pump by turning the circuit breaker on and the hand-of-auto switch to “HAND”. Let the pump pull the water down in the basin, and when the water reaches the bottom of the pump the rotation of the water can be observed. The water should rotate in a clockwise direction if the pump rotation is correct.

If you do not get the proper rotation, disconnect the power to the control box and change the position of any two of the black motor leads in the terminal blocks.

Page 4: CGL CONTROL PANELS - Pentair Water Literature

23833A150 11/08/12 4

CHECKING PUMP CURRENT DRAW1 PHASE PUMPS1. Use an amprobe to check the amperage of the pump.2. Turn the hand-off-auto switch to the “HAND” position and compare the amperage reading to the values shown on the chart. (See page 9).3. If you get a reading of 0, make sure there is voltage to the motor leads. Push the Klixon overload reset button in the control panel. the on winding overload may be tripped. Wait 15 minutes and try again. If you still do not get a reading, either the motor has failed or there might be a wiring problem between the control panel and pump (improper connection in the junction box).

3 PHASE PUMPS1. Use an amprobe to check the amperage of any of the power leads going to the pump.2. Turn the hand-off-auto switch to the “HAND” position and compare the amperage reading to the values shown on the chart.

3. If you get a reading of 0, make sure there is voltage to the motor leads. Push the overload reset button on the overload relay in the control panel. If you still do not get a reading either the motor has failed or there might be a wiring problem between the control panel and pump (improper connection in the junction box).4. If you get high amperage readings on 2 wires and a zero reading on the third, you have a single phase condition which could be caused by one of the following: A. One motor lead is not connected properly. B. You have lost 1 phase of the 3 phase power coming into the panel. C. One winding in the motor is open.

CHECKING PUMP AND FLOAT RESISTANCETO CHECK PUMP OR FLOAT, DISCONNECT INCOMING POWER AND REMOVE WIRES

FROM THE TERMINAL BLOCK AND WITH AN OHMMETER CHECK THE MEASUREMENTS PER CHART.

CORD ITEM CORRECT OHMMETER IF YOU GET ANY OTHER READING MEASURED MEASURED READING SETTING CHECK FOR THE FOLLOWING:

(See Chart) R x 1 Damaged winding or cord

(See Chart) R x 1 Damaged winding or cord

Infinity to 200 R x 100K

Infinity to 200 R x 100K

Infinity to 200 R x 100K Water in float or damaged cord

R x 1 Switch has failed or damaged cord

NOTE: Readings may vary slightly depending on length of wire running to the motor and the accuracy of the measurement instrument.

Power Motor Winding Cord (1 Phase)

Power Motor Winding Cord (3 Phase)

Power Ground to Motor Winding Cord (Green to Red, Black or White)

Power Ground to Seal Probe (Opt.) Cord (Green to Brown)

Float Ground to Float Contacts Cord (Green to Black or White)

Float Float Contacts Cord (Black to White)

0 - Float On Infinity-Float Off

Damaged winding or cordmoisture in motor

Water in seal chamber ordamaged cord

Page 5: CGL CONTROL PANELS - Pentair Water Literature

23833A150 11/08/125

TESTING COMPONENTS IN CONTROL BOXWARNINGTo prevent electrical shock, disconnect power entering the control box and turn the circuit breaker in the control box to the “OFF” position.CONTRACTOR1. Physically examine the contractor for badly burnt or sticking contacts. The contractor arm should move in and out freely.2. Remove the wires on the coil to the contactor and measure the resistance. Zero the ohmmeter, and on the R x 1 scale you should read approximately 138 ohms.3. Often a burnt coil can be spotted by merely looking to see if it is badly discolored or has a dark spot on it.TRANSFORMER (3 PHASE PANELS ONLY)208 VOLT1. Remove the wires from the primary side (H3-H4) and also from the secondary side (X2-XF-X1).2. With an ohmmeter on the R x 1 scale touch terminals H3 and H4 (primary), you should get a reading of approximately 15.6 ohms for Simplex panels, and 5.8 ohms for Duplex panels.3. With an ohmmeter on the R x 1 scale touch terminals X2 and X1 (secondary), you should get a reading of approximately 3.6 ohms for Simplex panels and 1.6 ohms for Duplex panels.4. With an ohmmeter on the R x 1 scale touch terminals XF and X1, you should get a reading of 0. If you do not, replace the fuse.

230 VOLT1. Remove the wires from the primary side (H2-H4) and also from the secondary side (X2-XF-X1).2. With an ohmmeter on the R x 1 scale touch terminals H2 and H4 (primary), you should get a reading of approximately 14 ohms for Simplex panels, and 6.5 ohms for Duplex panels.3. With an ohmmeter on the R x 1 scale touch terminals X2 and X1 (secondary), you should get a reading of approximately 3.6 ohms for Simplex panels and 1.6 ohms for Duplex panels.4. With an ohmmeter on the R x 1 scale touch terminals XF and X1, you should get a reading of 0. If you do not, replace the fuse.

460 VOLT1. Remove the wires from the primary side (H1-H4) and also from the secondary side (X2-XF-X1).2. With an ohmmeter on the R x 1 scale touch terminals H1 and H4 (primary), you should get a reading of approximately 49.7 ohms for Simplex panels, and 21.5 ohms for Duplex panels.

3. With an ohmmeter on the R x 1 scale touch terminals X2 and X1 (secondary), you should get a reading of approximately 3.6 ohms for Simplex panels and 1.6 ohms for Duplex panels.4. With an ohmmeter on the R x 1 scale touch terminals XF and X1, you should get a reading of 0. If you do not, replace the fuse.

OVERLOAD BLOCK (3 PHASE PANELS ONLY)1. Remove the wires from the terminals on the side of the overload block.2. With an ohmmeter on the R x 1 scale touch the two terminals, you should get a reading of 0. If you do not get this reading, push the large black reset button on the front of the overload block.3. You may test the inner switching mechanism by pushing the small black button on the front of the overload block to trip the switch and pushing the large black button to reset it. If the inner switch does not work properly replace the overload block.

OVERLOAD HEATERS (3 PHASE PANELS ONLY)1. Remove the heaters from the overload block and examine them for physical damage. A slight discoloration is normal, but if they are melted or warped they should be replaced.

FUSES1. Pull the fuse out of the fuse block and check for continuity with an ohmmeter.2. With an ohmmeter on the R x 1 scale, you should get a reading of 0. If you do not, replace it with the same type and rating that is shown on the decal located next to the fuse block.

OVERRIDE RELAY (DUPLEX PANELS ONLY)1. Physically examine the relay for burnt or stuck contacts and for a burnt or discolored coil.2. Remove the relay from the socket and with an ohmmeter on R x 1000 scale, you should read approximately 7.68 ohms on pins 13 and 14.

Often a burnt coil can be spotted by merely looking to see if it is badly discolored or has a dark spot on it.

ALARM LIGHT1. The light should activate when the alarm float con- nections are jumpered, if not replace the light bulb.

ALTERNATOR RELAY (DUPLEX PANELS ONLY)1. When power is on and the relay is functioning properly, one of the two lights on top of the relay should be on.2. With circuit breaker turned “off”, remove relay from socket. With an ohmmeter on the R x 1000 scale, touch the alternator coil terminals. The “black” lead

Page 6: CGL CONTROL PANELS - Pentair Water Literature

23833A150 11/08/12 6

TESTING COMPONENTS IN CONTROL BOX should be on pin 3, and the “red” lead should be on pin 5. You should have a reading of approximately 920-1020 ohms.3. If alternator shows physical damage or does not test properly, replace it.

KLIXON OVERLOAD (1 PHASE PANELS ONLY)1. Remove black wire from the bottom of contactor and the white wire from the “B” terminal for the pump.Clip ohmmeter leads to the black and white wires and with the ohmmeter on R x 1, you should have a reading of 0. If you do not, push in on the reset button and check again. If you still do not read 0, replace overload.

START AND RUN CAPACITORNOTE: A good sign of a failed capacitor is a bulged or swollen enclosure, leaking oil or a burnt smell. This is true on both types of capacitors. 1. With power shut off, short the terminals of the capacitors together with a screwdriver or jumper cables. This will discharge any voltage stored in the capacitor.2. Remove the wires from the ends of the capacitor.3. Set the ohmmeter on R x 10,000 (10K) and adjust needle to zero, after clipping the ohmmeter leads together.4. Clip one lead to one side of the capacitor terminal

and touch the other lead to the other capacitor terminal. If the capacitor is good, the needle will go towards zero and then drift slowly towards infinity. If the ohmmeter does not read as described, the capacitor is bad and must be replaced.5. If the capacity is checked a second time, be sure to reverse the ohmmeter leads to get a correct reading.

START RELAY1. With the power shut off, disconnect the wires going to the relay.2. Set the ohmmeter to R x 1,000 and adjust the needle to zero, after clipping the ohmmeter leads together.3. Check the resistance between terminals 1 and 2 on the relay. If the relay is good, the ohmmeter will read 0.4. Check the resistance between terminals 2 and 5. The ohmmeter should read approximately 6,000 ohms. If it reads 0 or infinity, the relay is bad.

NOTE: The relay can check good according to the above test and still not work properly. The contacts between terminals 1 and 2, that disconnect the start winding, may be stuck or burnt together, keeping the winding in the circuit until the overload trips. If this happens, replace the relay.

Page 7: CGL CONTROL PANELS - Pentair Water Literature

23833A150 11/08/127

TROUBLESHOOTING CHART(SIMPLEX PANELS)

Pos

ition

Han

d-

A

uto

Run

Pro

blem

S

witc

h Li

ght

Che

ck

Pum

p

Doe

s N

ot

Aut

o O

n H

-I

Turn

Off

Han

d O

ff A

-C-B

-

Pum

p

D

-F

Doe

s N

ot

R

un

A

uto

Off

A-F

-C-B

-

E-

D-H

Aut

o

O

r O

n G

-I

H

and

A

larm

A

ctiv

ates

Aut

o O

ff A

-H-D

-F

C

ircui

t A

uto-

B

reak

er

Off-

O

ff F-

J

Trip

ped

Han

d

Fu

se in

A

uto-

Con

trol C

ircui

t O

ff-

Off

G-H

-K-I

B

low

n H

and

C

ontro

l A

uto-

O

n

Box

O

ff-

Or

L

Buz

zes

Han

d O

ff

C

AU

SE

R

EM

ED

Y

A M

otor

ove

rload

trip

ped.

(1

PH

AS

E O

NLY

) Res

et b

y pu

shin

g K

lixon

ove

rload

rese

t but

ton.

If o

verlo

ad

trip

s ag

ain,

che

ck p

ower

sup

ply

volta

ge. C

heck

mot

or w

indi

ng re

sist

ance

, mak

e

sure

pum

p sh

aft i

s no

t loc

ked.

(3

PH

AS

E O

NLY

) Res

et b

y pu

shin

g ov

erlo

ad re

set b

utto

n. If

ove

rload

doe

s no

t

trip

aga

in p

robl

em m

ay b

e fix

ed. I

f ove

rload

trip

s ag

ain,

che

ck p

ower

sup

ply

vo

ltage

. Che

ck m

otor

win

ding

resi

stan

ce, m

ake

sure

pum

p sh

aft i

s no

t loc

ked.

B

Trip

ped

circ

uit b

reak

er o

r R

eset

bre

aker

s or

repl

ace

fuse

s. If

they

con

tinue

to b

low

, che

ck a

mp

capa

city

of

fuse

at p

ower

sup

ply

wire

and

bre

aker

s. M

ake

sure

it is

wire

d pr

oper

ly a

nd th

at y

ou h

ave

the

corr

ect

pane

l. po

wer

sup

ply

syst

em. (

See

inst

ruct

ions

“P

ower

Sup

ply”

).

C

Trip

ped

circ

uit b

reak

er

Res

et b

y pu

shin

g ha

ndle

dow

n to

“O

FF”

posi

tion

and

rese

ttin

g to

“O

N”

posi

tion.

in c

ontr

ol p

anel

. M

ake

sure

that

wire

s ar

e no

t sho

rted

and

that

the

box

is w

ired

prop

erly

.

D

Con

trol

circ

uit f

use

blow

n.

Che

ck fu

se p

er in

stru

ctio

ns. R

epla

ce fu

se w

ith s

ame

type

and

ratin

g.

E

Lev

el in

bas

in m

ay n

ot b

e C

heck

bas

in. R

un p

ump

man

ually

to s

ee if

pum

p op

erat

es p

rope

rly.

high

eno

ugh

to tu

rn

sw

itch

on.

F

May

not

be

wire

d pr

oper

ly.

Che

ck w

iring

per

wiri

ng d

iagr

am. M

ake

sure

pum

p is

con

nect

ed to

term

inal

bl

ock

prop

erly

.

G

Too

muc

h w

ater

com

ing

Red

uce

wat

er fl

ow. P

ump

may

nee

d se

rvic

ing.

into

bas

in.

H

Flo

at s

witc

h m

ay h

ave

Ope

rate

man

ually

to s

ee if

bas

in p

umps

dow

n an

d al

arm

goe

s of

f. R

epai

r floa

t if

faile

d.

nece

ssar

y.

I

Pum

p or

dis

char

ge li

ne

Pul

l pum

p an

d ch

eck

disc

harg

e lin

e an

d pu

mp

inle

t. (C

AU

TIO

N: N

ever

put

may

be

plug

ged.

ha

nds

on g

rinde

r im

pelle

r unl

ess

pow

er is

turn

ed o

ff).

J

May

be

shor

t circ

uit i

n C

heck

wiri

ng. (

Sho

rt w

ill n

ot b

e lo

cate

d in

con

trol

cuc

uit u

nles

s co

ntro

l circ

uit

wiri

ng o

r pum

p po

wer

fu

se is

blo

wn)

. Che

ck m

otor

. (S

ee c

hart

for c

heck

ing

pum

p ca

bles

).

su

pply

–Sho

rt in

mot

or.

K

May

be

faile

d co

mpo

nent

C

heck

com

pone

nts

per i

nstr

uctio

ns.

oper

atin

g co

il.

L

Wro

ng o

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ting

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Che

ck v

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ake

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ys a

nd c

onta

ctor

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e of

pro

per v

olta

ge.

or w

rong

vol

tage

com

pone

nts.

Page 8: CGL CONTROL PANELS - Pentair Water Literature

23833A150 11/08/12 8

TROUBLESHOOTING CHART(DUPLEX PANELS)

C

AU

SE

R

EM

ED

Y

A M

otor

ove

rload

trip

ped.

(1

PH

AS

E O

NLY

) Res

et b

y pu

shin

g K

lixon

ove

rload

rese

t but

ton.

If o

verlo

ad

trip

s ag

ain,

che

ck p

ower

sup

ply

volta

ge. C

heck

mot

or w

indi

ng re

sist

ance

, mak

e

sure

pum

p sh

aft i

s no

t loc

ked.

(3

PH

AS

E O

NLY

) Res

et b

y pu

shin

g ov

erlo

ad re

set b

utto

n. If

ove

rload

doe

s no

t

trip

aga

in p

robl

em m

ay b

e fix

ed. I

f ove

rload

trip

s ag

ain,

che

ck p

ower

sup

ply

vo

ltage

. Che

ck m

otor

win

ding

resi

stan

ce, m

ake

sure

pum

p sh

aft i

s no

t loc

ked.

B

Trip

ped

circ

uit b

reak

er o

r R

eset

bre

aker

s or

repl

ace

fuse

s. If

they

con

tinue

to b

low

, che

ck a

mp

capa

city

of

fuse

at p

ower

sup

ply

pane

l. w

ire a

nd b

reak

ers.

Mak

e su

re it

is w

ired

prop

erly

and

that

you

hav

e th

e co

rrec

t

wro

ng s

uppl

y vo

ltage

po

wer

sup

ply

syst

em. (

See

inst

ruct

ions

“P

ower

Sup

ply”

).

C

Trip

ped

circ

uit b

reak

er

Res

et b

y pu

shin

g ha

ndle

dow

n to

“O

FF”

posi

tion

and

rese

ttin

g to

“O

N”

posi

tion.

in c

ontr

ol p

anel

. M

ake

sure

that

wire

s ar

e no

t sho

rted

and

that

the

box

is w

ired

prop

erly

.

D

Ove

rrid

e re

lay

not w

orki

ng

Try

oper

atin

g bo

th p

umps

in “

HA

ND

” po

sitio

n. If

the

run

light

com

es o

n an

d

pr

oper

ly

pum

ps o

pera

te p

rope

rly, r

epla

ce o

verr

ide

rela

y.

E

Con

trol

circ

uit f

use

blow

n.

Che

ck fu

se p

er in

stru

ctio

ns. R

epla

ce fu

se w

ith s

ame

type

and

ratin

g.

F

Leve

l in

basi

n m

ay n

ot b

e C

heck

bas

in. R

un p

ump

man

ually

to s

ee if

pum

p op

erat

es p

rope

rly.

high

eno

ugh

to tu

rn

sw

itch

on.

G

May

not

be

wire

d pr

oper

ly.

Che

ck w

iring

per

wiri

ng d

iagr

am. M

ake

sure

pum

p is

con

nect

ed to

term

inal

bl

ock

prop

erly

.

H

Too

muc

h w

ater

com

ing

Red

uce

wat

er fl

ow. P

ump

may

nee

d se

rvic

ing.

into

bas

in.

I

Floa

t sw

itch

may

hav

e O

pera

te m

anua

lly to

see

if b

asin

pum

ps d

own

and

alar

m g

oes

off.

Rep

air fl

oat i

f

fa

iled.

ne

cess

ary.

J

Pum

p or

dis

char

ge li

ne

Pul

l pum

p an

d ch

eck

disc

harg

e lin

e an

d pu

mp

inle

t. (C

AU

TIO

N: N

ever

put

may

be

plug

ged.

ha

nds

on g

rinde

r im

pelle

r unl

ess

pow

er is

turn

ed o

ff).

K

May

be

faile

d co

mpo

nent

C

heck

com

pone

nts

per i

nstr

uctio

ns.

oper

atin

g co

il.

L

Wro

ng o

pera

ting

volta

ge

Che

ck v

olta

ge a

nd m

ake

sure

rela

ys a

nd c

onta

ctor

s ar

e of

pro

per v

olta

ge.

or w

rong

vol

tage

com

pone

nts.

M

May

not

be

lead

pum

p in

Le

t floa

t sw

itche

s cy

cle

basi

n to

see

if a

ltern

ator

is a

ltern

atin

g pu

mps

. If n

ot

al

tern

atin

g ph

ase

chec

k al

tern

ator

rela

y pe

r ins

truc

tions

.

al

tern

ator

may

not

be

wor

king

pro

perly

.

N

May

be

shor

t in

circ

uit i

n C

heck

wiri

ng. (

Sho

rt w

ill n

ot b

e lo

cate

d in

con

trol

circ

uit u

nles

s co

ntro

l circ

uit

wiri

ng o

r pum

p po

wer

fu

se is

blo

wn)

. Che

ck m

otor

. (S

ee c

hart

for c

heck

ing

pum

p ca

bles

).

su

pply

—S

hort

in m

otor

.

Pos

ition

Han

d-

A

uto

Run

Pro

blem

S

witc

h Li

ght

Che

ck

H

and

On

G-A

-L-K

Han

d O

ff C

-E-B

-G

Aut

o O

n A

-G-L

-K

Aut

o O

ff

Han

d O

n A

-G-K

Han

d O

ff C

-G-L

Aut

o O

n A

-G-K

-L

Aut

o O

ff M

-F-G

B

oth

Aut

o Li

ghts

H

-I-J

O

n

Aut

o

G-D

Aut

o

E-L

C

ircui

t A

uto-

Bre

aker

O

ff-

Off

G-N

Tr

ippe

d H

and

Fu

se in

A

uto-

C

ontro

l Circ

uit

Off-

O

ff H

-I-J

-K

Blo

wn

Han

d

C

ontro

l A

uto-

O

n

Box

O

ff-

or

L

Buz

zes

Han

d O

ff

Pum

p1

AN

D 2

Will

Not

Run

Pum

p1

OR

2W

ill N

ot R

un

Ala

rmA

ctiv

ates

F-I-

C-

B-E

-G

Onl

yO

neLi

ght

On

No

Run

Ligh

t O

n

Page 9: CGL CONTROL PANELS - Pentair Water Literature

23833A150 11/08/129

PUMP CURRENT DRAW, WINDING RESISTANCEOVERLOAD HEATER SELECTION*

RESISTANCE MODEL HP VOLTAGE PHASE RPM F.L.A. L.R.A. BLK-WH BLK-RED WH-RED HEATER HEATER NO.

WGL20-01 2 208 1 3450 15.0 52.5 1.14-1.26 4.63-5.11 5.77-6.37 — — WGL20-21 2 230 1 3450 12.5 44.0 1.46-1.62 7.20-8.00 8.66-9.62 — —

WGL20-03 2 208 3 3450 9.5 34.0 2.65-2.93 2.65-2.93 2.65-2.93 K50 13621A091 WGL20-23 2 230 3 3450 8.4 32.5 3.12-3.45 3.12-3.45 3.12-3.45 K49 13621A062 WGL20-43 2 460 3 3450 4.2 16.3 12.5-13.8 12.5-13.8 12.5-13.8 K34 13621A104

*WARNING: On 3 phase panels, overload heater elements are not factory installed in the overload relay. Elements must be purchased separately and correspond with the above chart. This must be done before the panel is put into service. Failure to install the elements before the panel is put into service, or failure to install the correct size elements, may result in pump failure. All pump and panel warranties will be void if the above guidelines are not followed

NOTICE

All standard CGL (Simplex) Series control panels manufactured afterJuly 1, 1993 will have the following changes:

Previous Part No. New Part No. Pump Run 21973A002 (Holder) 21973A013 Light Ass’y. 21974A001 (Bulb) Seal Leak 21973A001 (Holder) 21973A012 Light Ass’y. 21974A001 (Bulb)

Page 10: CGL CONTROL PANELS - Pentair Water Literature

USE COPPER WIRE ONLY

OVERLOAD

PUSH INTO RESET

PUMP

AUTO

OFF

HAND

SEALLEAK

LIGHT

LIGHT

PUMPRUN

GRD.

1 2 3 4 5 6 7 R W B

1 AM

P, 23

0V, A

BC-1

ALAR

M C

IRCU

IT F

USE

1 AM

P, 23

0V, A

BC-1

CONT

ROL

CIRC

UIT

FUSE

23833A150 11/08/12 10

Page 11: CGL CONTROL PANELS - Pentair Water Literature

USE COPPER WIRE ONLY

OVERLOAD

PUSH INTO RESET

PUMP

AUTO

OFF

HAND

SEALLEAK

LIGHT

LIGHT

PUMPRUN

GRD.

1 2 3 4 5 6 7 R W B

1 AM

P, 23

0V, A

BC-1

ALAR

M C

IRCU

IT F

USE

1 AM

P, 23

0V, A

BC-1

CONT

ROL

CIRC

UIT

FUSE

13-3/8

10

5/16 DIA.

15-5/1614-5/8

15-1/2

7-23/32

ENCLOSURE(21981C106A)

U.L. LABEL

WIRING DIAGRAM

ALARM LIGHT(22000A020 OR 22000A011)FLASHER

(22002A001)END SECTION(21996A000)

TERMINAL BLK.(21995A000)

CIRCUIT BREAKER(21985A001)

BACK PANEL(21981C110A) START RELAY

(21990A000)

CAPACITOR BRACKET (2)(21989A002)

MOUNTING BRACKET(21997B024)START CAPACITOR(12141A005)KLIXON OVERLOAD(20704A008)

TOGGLE SWITCH(21979A003)LIGHT ASSEMBLY(21973A002)LIGHT BULB (2)(21974A001)RUN CAPACITOR(23185A000)LIGHT ASSEMBLY(21973A001)

END SECTION(21996A000)

GROUND LUG(21994A001)

TERMINAL BLK. (10)(21995A000)

CONTACTOR(22914A005)

FUSE (2)(20514A009)

FUSE HOLDER (2)(21991A001)CAT. NO. CGL-021SW

23833A150 11/08/1211

Page 12: CGL CONTROL PANELS - Pentair Water Literature

USE COPPER WIRE ONLY

OVERLOAD

PUSH INTO RESET

PUMP

AUTO

OFF

HAND LIGHT

PUMPRUN

GRD.

1 2 3 4 5 6 R W B

1 AM

P, 23

0V, A

BC-1

ALAR

M C

IRCU

IT F

USE

1 AM

P, 23

0V, A

BC-1

CONT

ROL

CIRC

UIT

FUSE

13-3/8

10

5/16 DIA.

15-5/1614-5/8

15-1/2

7-23/32

ENCLOSURE(21981C106A)

U.L. LABEL

WIRING DIAGRAM

ALARM LIGHT(22000A020 OR 22000A011)FLASHER

(22002A001)END SECTION(21996A000)

TERMINAL BLK.(21995A000)

CIRCUIT BREAKER(21985A001)

BACK PANEL(21981C110A) START RELAY

(21990A000)

CAPACITOR BRACKET (2)(21989A002)

MOUNTING BRACKET(21997B024)START CAPACITOR(12141A005)KLIXON OVERLOAD(20704A008)

TOGGLE SWITCH(21979A003)LIGHT ASSEMBLY(21973A002)LIGHT BULB(21974A001)RUN CAPACITOR(23185A000)

END SECTION(21996A000)

GROUND LUG(21994A001)

TERMINAL BLK. (9)(21995A000)

CONTACTOR(22914A005)

FUSE (2)(20514A009)

FUSE HOLDER (2)(21991A001)CAT. NO. CGL(LD)-21SW

23833A150 11/08/12 12

Page 13: CGL CONTROL PANELS - Pentair Water Literature

PUMP

AUTO

OFF

HAND LIGHT

PUMPRUN

GRD.

1 2 3 4 5 6 7 M1 M2 M3

1 AM

P, 25

0V, A

BC-1

ALAR

M C

IRCU

IT F

USE

LIGHT

SEALLEAK

1 AMP, 250V, FNM-1CONTROL CIRCUIT FUSE

15-27/64

12

5/16 DIA.

17-7/1616-3/4

17-1/2

7-11/16

ENCLOSURE(21981C107A)

U.L. LABEL

WIRING DIAGRAM

ALARM LIGHT(22000A020 OR 22000A011)

FLASHER(22002A001)

CIRCUIT BREAKER(21985A003)

BACK PANEL(21981C111A)

MOUNTING BRACKET(21997B022)

TOGGLE SWITCH(21979A003)

LIGHT ASSEMBLY(21973A002)

LIGHT BULB (2)(21974A001)

FUSE HOLDER(21991A001)

FUSE(20514A000)

TRANSFORMER(22053A010)

FUSE(22514A007)

TERMINAL BLK. (10)(21995A000)

FUSE (2)(20514A014)

AUX. CONTACT(22913A010)

CAT. NO. CGL-23SW

LIGHT ASSEMBLY(21973A001)

GROUND LUG(21994A001)

END SECTION(21996A000)

MAGNETIC STARTER(24024A008)

23833A150 11/08/1213

Page 14: CGL CONTROL PANELS - Pentair Water Literature

PUMP

AUTO

OFF

HAND LIGHT

PUMPRUN

GRD.

1 2 3 4 5 6 7 M1 M2 M3

1 AM

P, 25

0V, A

BC-1

ALAR

M C

IRCU

IT F

USE

LIGHT

SEALLEAK

1 AMP, 250V, FNM-1CONTROL CIRCUIT FUSE

ON

OFF

15-27/64

12

5/16 DIA.

17-7/1616-3/4

17-1/2

7-11/16

ENCLOSURE(21981C107A)

U.L. LABEL

WIRING DIAGRAM

ALARM LIGHT(22000A020 OR 22000A011)

FLASHER(22002A001)

CIRCUIT BREAKER(22362A001)

BACK PANEL(21981C111A)

MOUNTING BRACKET(21997B022)

TOGGLE SWITCH(21979A003)

LIGHT ASSEMBLY(21973A002)

LIGHT BULB (2)(21974A001)

FUSE HOLDER(21991A001)

FUSE(20514A009)

TRANSFORMER(22053A010)

FUSE(20514A007)

TERMINAL BLK. (10)(21995A000)

FUSE (2)(20514A012)

AUX. CONTACT(22913A010)

CAT. NO. CGL-43SW

LIGHT ASSEMBLY(21973A001)

GROUND LUG(21994A001)

END SECTION(21996A000)

MAGNETIC STARTER(24024A008)

23833A150 11/08/12 14

Page 15: CGL CONTROL PANELS - Pentair Water Literature

PUMP

AUTO

OFF

HAND

PUMP 1SEAL LEAK

GRD.

1 2 3 4 5 6 7

1 AM

P, 25

0V, A

BC-1

ALAR

M C

IRCU

IT F

USE

1 AM

P, 25

0V, A

BC-1

CONT

ROL

CIRC

UIT

FUSE

PUMP 1RUN

GRD.

1 2 3 4 5 6 7

PUMP

AUTO

OFF

HAND

PUMP 2RUN

PUMP 2SEAL LEAK

OVERLOAD OVERLOAD

PUSH INTO RESET

PUSH INTO RESET

LOAD 1

LOAD 2

USE COPPER WIRE ONLY

17-31/64

12

5/16 DIA.

19-31/6418-7/8

19-5/8

10-5/8

ENCLOSURE(21981C108A)

U.L. LABEL

WIRING DIAGRAM

ALARM LIGHT(22000A020 OR 22000A011)

FLASHER(22002A001)

CIRCUIT BREAKER (2)(21985A001) BACK PANEL

(21981C112A)

START RELY (2)(21990A002)

END CAP (2)(20332A004)

CAPACITOR BRACKET (2)(16754A003)

START CAPACITOR (2)(22747A000)

CAPACITOR BRKT. (2)(16754A002)

RUN CAPACITOR (2)(23185A000)

KLIXON OVERLOAD (2)(20704A008)

TOGGLE SWITCH (2)(21979A003)

LIGHT ASSEMBLY (2)(21973A002)

LIGHT ASSEMBLY (2)(21973A001)

LIGHT BULB (4)(21974A001)

TERMINAL BLK. (16)(21995A000)

FUSE (2)(20514A009)

RELAY SOCKET(23527A002)

CAT. NO. CGL-01DW

MOUNTING BRKT.(21997C025)

GROUND LUG (2)(21994A001) END SECTION (2)

(21996A000)

OVERRIDE RELAY(23634A005)

END SECTION(21996A000)

TERMINAL BLK.(21995A000)

ALTERNATOR RELAY(22045A001)

FUSE HOLDER (2)(21991A001)

RELAY SOCKET(23527A000)

CONTACTOR (2)(22914A005)

23833A150 11/08/1215

Page 16: CGL CONTROL PANELS - Pentair Water Literature

PUMP

AUTO

OFF

HAND

PUMP 1SEAL LEAK

GRD.

1 2 3 4 5 6 7

1 AM

P, 25

0V, A

BC-1

ALAR

M C

IRCU

IT F

USE

1 AM

P, 25

0V, A

BC-1

CONT

ROL

CIRC

UIT

FUSE

PUMP 1RUN

GRD.

1 2 3 4 5 6 7

PUMP

AUTO

OFF

HAND

PUMP 2RUN

PUMP 2SEAL LEAK

OVERLOAD OVERLOAD

PUSH INTO RESET

PUSH INTO RESET

LOAD 1

LOAD 2

USE COPPER WIRE ONLY

17-31/64

12

5/16 DIA.

19-31/6418-7/8

19-5/8

10-5/8

ENCLOSURE(21981C108A)

U.L. LABEL

WIRING DIAGRAM

ALARM LIGHT(22000A020 OR 22000A011)

FLASHER(22002A001)

CIRCUIT BREAKER (2)(21985A001) BACK PANEL

(21981C112A)

START RELY (2)(21990A002)

CAPACITOR BRKT (4)(16754A002)

START CAPACITOR (2)(12141A005)

RUN CAPACITOR (2)(23185A000)

KLIXON OVERLOAD (2)(20704A008)

TOGGLE SWITCH (2)(21979A003)

LIGHT ASSEMBLY (2)(21973A002)

LIGHT ASSEMBLY (2)(21973A001)

LIGHT BULB (4)(21974A001)

TERMINAL BLK. (16)(21995A000)

FUSE (2)(20514A009)

RELAY SOCKET(23527A002)

CAT. NO. CGL-21DW

MOUNTING BRKT.(21997C025)

GROUND LUG (2)(21994A001) END SECTION (2)

(21996A000)

OVERRIDE RELAY(23634A005)

END SECTION(21996A000)

TERMINAL BLK.(21995A000)

ALTERNATOR RELAY(22054A001)

FUSE HOLDER (2)(21991A001)

RELAY SOCKET(23527A000)

CONTACTOR (2)(22914A005)

23833A150 11/08/12 16

Page 17: CGL CONTROL PANELS - Pentair Water Literature

PUMP

AUTO

OFF

HAND

PUMP 1SEAL LEAK

GRD.

R W B 1 2 3 4

1 AM

P, 25

0V, A

BC-1

ALAR

M C

IRCU

IT F

USE

1 AM

P, 25

0V, A

BC-1

CONT

ROL

CIRC

UIT

FUSE

PUMP 1RUN

GRD.

5 6 7 8 9 W B

PUMP

AUTO

OFF

HAND

PUMP 2RUN

PUMP 2SEAL LEAK

OVERLOAD OVERLOAD

PUSH INTO RESET

PUSH INTO RESET

LOAD 1

LOAD 2

USE COPPER WIRE ONLY

17-31/64

12

5/16 DIA.

19-31/6418-7/8

19-5/8

10-5/8

ENCLOSURE(21981C108A)

U.L. LABEL

WIRING DIAGRAM

ALARM LIGHT(22000A020 OR 22000A011)

FLASHER(22002A001)

CIRCUIT BREAKER (2)(21985A001) BACK PANEL

(21981C112A)

START RELY (2)(21990A000)

CAPACITOR BRKT. (4)(16754A002)

START CAPACITOR (2)(12141A005)

RUN CAPACITOR (2)(23185A000)

KLIXON OVERLOAD (2)(20704A008)

TOGGLE SWITCH (2)(21979A003)

LIGHT ASSEMBLY (2)(21973A002)

LIGHT BULB (2)(21974A001)

TERMINAL BLK. (14)(21995A000)

FUSE (2)(20514A009)

RELAY SOCKET(23527A002)

CAT. NO. CGL(LD)-21DW

MOUNTING BRKT.(21997C025)

GROUND LUG (2)(21994A001) END SECTION (2)

(21996A000)

OVERRIDE RELAY(23634A005)

END SECTION(21996A000)

TERMINAL BLK.(21995A000)

ALTERNATOR RELAY(22054A001)

FUSE HOLDER (2)(21991A001)

RELAY SOCKET(23527A000)

CONTACTOR (2)(22914A005)

23833A150 11/08/1217

Page 18: CGL CONTROL PANELS - Pentair Water Literature

PUMP 1

AUTO

OFF

HAND

PUMP 1SEAL LEAK

GRD.

M1 M2 M3 1 2 3 4 5

1 AMP, 250V, ABC-1ALARM CIRCUIT FUSE

PUMP 1RUN

PUMP 2

AUTO

OFF

HAND

PUMP 2RUN

PUMP 2SEAL LEAK

LOAD 1

LOAD 2

USE COPPER WIRE ONLY

GRD.

6 7 8 9 10 M1 M2 M3

1 AMP, 250V, FNM-1CONTROL CIRCUIT FUSE

17-31/64

12

5/16 DIA.

19-31/6418-7/8

19-5/8

10-5/8

ENCLOSURE(21981C108A)

U.L. LABEL

WIRING DIAGRAM

ALARM LIGHT(22000A020 OR 22000A011)

FLASHER(22002A001)

CIRCUIT BREAKER (2)(21985A003)

BACK PANEL(21981C112A)

MOUNTING BRKT.(21997C027)

ALTERNATOR RELAY(22054A001)

OVERRIDE RELAY(23634A005)FUSE (2)(20514A014)

RELAY SOCKET(23527A002)

TOGGLE SWITCH (2)(21979A003)

LIGHT ASSEMBLY (2)(21973A002)

LIGHT BULB (4)(21974A001)

TERMINAL BLK. (16)(21995A000) CAT. NO. CGL-23DW

TRANSFORMER(22053A001)

GROUND LUG (2)(21994A001)

END SECTION (2)(21996A000)

FUSE HOLDER(21991A001)

MAGNETIC STARTER (2)(24024A008)

AUX. CONTACT (2)(22913A010)

LIGHT ASSEMBLY (2)(21973A001)

FUSE(20514A007)

RELAY SOCKET(23527A000)

FUSE (20514A009)

23833A150 11/08/12 18

Page 19: CGL CONTROL PANELS - Pentair Water Literature

PUMP 1

AUTO

OFF

HAND

PUMP 1SEAL LEAK

GRD.

R W B 1 2 3 4

1 AMP, 250V, ABC-1ALARM CIRCUIT FUSE

PUMP 1RUN

PUMP 2

AUTO

OFF

HAND

PUMP 2RUN

PUMP 2SEAL LEAK

LOAD 1

LOAD 2

USE COPPER WIRE ONLY

GRD.

R W B 1 2 3 4

1 AMP, 250V, FNM-1CONTROL CIRCUIT FUSE

ON

OFF

ON

OFF

17-31/64

12

5/16 DIA.

19-31/6418-7/8

19-5/8

10-5/8

ENCLOSURE(21981C108A)

U.L. LABEL

WIRING DIAGRAM

ALARM LIGHT(22000A020 OR 22000A011)

FLASHER(22002A001)

CIRCUIT BREAKER (2)(22362A001)

BACK PANEL(21981C112A)

MOUNTING BRKT.(21997C027)

ALTERNATOR RELAY(22054A001)

OVERRIDE RELAY(23634A005)FUSE (2)(20514A012)

RELAY SOCKET(23527A002)

TOGGLE SWITCH (2)(21979A003)

LIGHT ASSEMBLY (2)(21973A002)

LIGHT BULB (4)(21974A001)

TERMINAL BLK. (16)(21995A000) CAT. NO. CGL-43DW

TRANSFORMER(22053A011)

GROUND LUG (2)(21994A001)

END SECTION (2)(21996A000)

FUSE HOLDER(21991A001)

MAGNETIC STARTER (2)(24024A008)

AUX. CONTACT (2)(22913A010)

LIGHT ASSEMBLY (2)(21973A001)

FUSE(20514A007)

RELAY SOCKET(23527A000)

FUSE (20514A009)

23833A150 11/08/1219

Page 20: CGL CONTROL PANELS - Pentair Water Literature

INC

OM

ING

200

V 1

PH

L1L2

20A

BR

EAKE

RKL

IXO

N O

VER

LOAD

PUM

P M

OTO

R

RU

N C

APAC

ITO

R

STAR

T C

APAC

ITO

R

B W RSR

SR

1 AM

P FU

SEH

IGH

WAT

ER

1 AM

PFU

SE

HAN

DO

FFAU

TO

PUM

P O

FF

PUM

P O

N

TO S

EAL

LEAK

PRO

BE

IN P

UM

P7

12

34

R

56 M1

F

M1

AL Y M1

N

M1

M1

START

MAIN

RED

BLK

WH

BLK BL

K

BLK

BLK BL

K

BLUE

52

1

RED

YEL

WH/

GRA

YYE

L

BLUE OR

BRN

WH/

RED

WH

YEL/

RED

WH

GRA

Y

WH/

VIO

VIO

VIO

OR

WH/

YEL

NO

TE: D

EPEN

DIN

G O

N P

UM

P M

OD

EL, S

EAL

LEA

KC

IRC

UIT

MAY

OR

MAY

NO

T B

E U

SED

NO

TE: C

ON

NEC

T A

LL G

REE

N W

IRES

TO G

RO

UN

D B

AR

FLO

AT C

ON

TRO

LS M

US

T B

E R

ATED

FOR

2 A

MP

S A

T 11

5 VO

LTS

PUMP OFF

PUMP ON

HIGH WATER

POWER COR D

12

34

56

7R

WB

BLK

BLK

BLK

WH

WH

WH

GR

N

AL-A

LAR

M L

IGH

T (R

ED)

F-FL

ASH

ER

Y-R

UN

LIG

HT

(YEL

LOW

)

M1-

MO

TOR

CO

NTA

CTO

R

R-S

EAL

LEAK

LIG

HT

(RED

)

CAT

. NO

. CG

L-01

SW20

8 VO

LT, 1

PH

ASE

INC

OM

ING

230

V 1

PH

L1L2

20A

BR

EAKE

RKL

IXO

N O

VER

LOAD

PUM

P M

OTO

R

RU

N C

APAC

ITO

R

STAR

T C

APAC

ITO

R

B W RSR

SR

1 AM

P FU

SEH

IGH

WAT

ER

1 AM

PFU

SE

HAN

DO

FFAU

TO

PUM

P O

FF

PUM

P O

N

TO S

EAL

LEAK

PRO

BE

IN P

UM

P7

12

34

R

56 M1

F

M1

AL Y M1

N

M1

M1

START

MAIN

RED

BLK

WH

BLK BL

K

BLK

BLK BL

K

BLUE

52

1

RED

YEL

WH/

GRA

YYE

L

BLUE OR

BRN

WH/

RED

WH

YEL/

RED

WH

GRA

Y

WH/

VIO

VIO

VIO

OR

WH/

YEL

NO

TE: C

ON

NEC

T A

LL G

REE

N W

IRES

TO G

RO

UN

D B

AR

FLO

AT C

ON

TRO

LS M

US

T B

E R

ATED

FOR

2 A

MP

S A

T 11

5 VO

LTS

PUMP OFF

PUMP ON

HIGH WATER

POWER COR D

12

34

56

7R

WB

BLK

BLK

BLK

WH

WH

WH

GR

N

AL-A

LAR

M L

IGH

T (R

ED)

F-FL

ASH

ER

Y-R

UN

LIG

HT

(YEL

LOW

)

M1-

MO

TOR

CO

NTA

CTO

R

R-S

EAL

LEAK

LIG

HT

(RED

)

CAT

. NO

. CG

L-21

SW23

0 VO

LT, 1

PH

ASE

BRNREDWHBLK

BRNREDWHBLK

23833A150 11/08/12 20

Page 21: CGL CONTROL PANELS - Pentair Water Literature

INC

OM

ING

230

V 1

PH

L1L2

20A

BR

EAKE

RKL

IXO

N O

VER

LOAD

PUM

P M

OTO

R

RU

N C

APAC

ITO

R

STAR

T C

APAC

ITO

R

B W RSR

SR

1 AM

P FU

SEH

IGH

WAT

ER

1 AM

PFU

SE

HAN

DO

FFAU

TO

PUM

P O

FF

PUM

P O

N

12

345

6 M1

F

M1

AL Y M1

N

M1

M1

START

MAIN

RED

BLK

WH

BLK BL

K

BLK

BLK BL

K

BLUE

52

1

RED

YEL

WH/

GRA

YYE

L

BLUE OR

BRN

WH/

RED

WH

YEL/

RED

WH

GRA

Y

WH/

VIO

VIO

VIO

OR NO

TE: C

ON

NEC

T A

LL G

REE

N W

IRES

TO G

RO

UN

D B

AR

FLO

AT C

ON

TRO

LS M

US

T B

E R

ATED

FOR

2 A

MP

S A

T 11

5 VO

LTS

PUMP OFF

PUMP ON

HIGH WATER

POWER COR D

12

34

56

RW

B

BLK

BLK

BLK

WH

WH

WH

GR

N

AL-A

LAR

M L

IGH

T (R

ED)

F-FL

ASH

ER

Y-R

UN

LIG

HT

(YEL

LOW

)

M1-

MO

TOR

CO

NTA

CTO

R

CAT

. NO

. CG

L(LD

)-21S

W23

0 VO

LT, 1

PH

ASE

INC

OM

ING

3 P

H20

8V, 2

30V,

460

V

L1L2

CIR

CU

IT B

REA

KER

208

- 230

V -

15 A

MP

460V

- 15

AM

PO

VER

LOAD

ELE

MEN

TSPU

MP

MO

TOR

100V

ATR

ANSF

OR

MERM

1

M2

M3

1 AM

P FU

SE

HIG

H W

ATER

HAN

DO

FFAU

TO

PUM

P O

FF

PUM

P O

N

TO S

EAL

LEAK

PRO

BE

IN P

UM

P7

12

34

R

56 M1

FAL Y

M1

M1

M1

BLK

BLK

BLK

52

1

H1

BLUE

OR

XF

WH/

RED

WHI

TE

YEL/

RED

WH

GRA

Y

WH/

VIO

VIO

VIO

OR

WH/

YEL

NO

TE: C

ON

NEC

T A

LL G

REE

N W

IRES

TO G

RO

UN

D B

AR

FLO

AT C

ON

TRO

LS M

US

T B

E R

ATED

FOR

2 A

MP

S A

T 11

5 VO

LTS

PUMP OFF

PUMP ON

HIGH WATER

POWER COR D

12

34

56

7M

1

BLK

BLK

BLK

WH

WH

WH

GR

N

AL-A

LAR

M L

IGH

T (R

ED)

F-FL

ASH

ER

Y-R

UN

LIG

HT

(YEL

LOW

)

M1-

MO

TOR

CO

NTA

CTO

R

R-S

EAL

LEAK

LIG

HT

(RED

)

CAT

. NO

. CG

L-23

SW O

R C

GL-

43SW

208,

230

OR

460

VO

LT, 3

PH

ASE

BRNREDWHBLK

REDWHBLK

L3

M1

PRIM

ARY

FUSE

S

1 AM

P FU

SE

H3H2

H4

OR

X1X2

GRN

M1

T.O

.C.

RED

WH

TOC

-TH

ERM

AL O

VER

LOAD

C

ON

TAC

T

NO

TE: D

EPEN

DIN

G O

N P

UM

P M

OD

EL, S

EAL

LEA

KC

IRC

UIT

MAY

OR

MAY

NO

T B

E U

SED

M3

M2

23833A150 11/08/1221

Page 22: CGL CONTROL PANELS - Pentair Water Literature

L1L2

KLIX

ON

OVE

RLO

ADPU

MP

MO

TOR 1

AMP

FUSE

HIG

H W

ATER

HAN

D

OFF

AUTO PU

MP

OFF

PUM

P O

N

TO S

EAL

LEAK

PRO

BE

IN P

UM

P 1

1R

BLK

BLK

2

1 WH/

BRN

NO

TE: C

ON

NEC

T A

LL G

REE

N W

IRES

TO G

RO

UN

D B

AR

FLO

AT C

ON

TRO

LS M

US

T B

E R

ATED

FOR

2 A

MP

S A

T 11

5 VO

LTS

PUMP OFF

PUMP ON

HIGH WATER

POWER COR D PUMP 1

23

45

67

BLK

BLK

BLK

WH

WH

WH

GR

N

AL-A

LAR

M L

IGH

T (R

ED)

F-FL

ASH

ER

Y-R

UN

LIG

HT

(YEL

LOW

)

M1-

MO

TOR

CO

NTA

CTO

R

AR- A

LTER

NAT

OR

REL

AY

CAT

. NO

. CG

L-01

DW

208

VOLT

, 1 P

HAS

E

REDWHBLKBRN

1 AM

P FU

SE

NO

TE: D

EPEN

DIN

G O

N P

UM

P M

OD

EL, S

EAL

LEA

KC

IRC

UIT

MAY

OR

MAY

NO

T B

E U

SED

10

POWER COR D PUMP 2

OVERRIDE

BLK

WH

GR

N

BRNREDWHBLK

89

1R

WB

RW

B

WH/

VIO

10TO

SEA

L LE

AKPR

OB

E IN

PU

MP

2R

PUM

P M

OTO

RKL

IXO

N O

VER

LOAD

START

MAIN

START

MAIN

20A

BR

EAKE

R20

AB

REA

KER

M1

M1

M2

M2

B W RS

R

INC

OM

ING

208

V 1

PH

SR

N

AL Y M1

M1

F

SR

SR

RU

N C

AP.

STAR

T C

AP.

B W R

89

5

WH

RED

BLK

BLK

BLK

YEL

YEL

RED

WH/

GRAY

BLK

WH/

RED

ORAN

GE

23

45

OR

RED

VIOL

ET

WH/

BLUE

YEL/

RED

WH W

H

2

1

5

BLK

BLK

BLK

BLK

YEL

YEL

RED

WH/

GRAY

BLK

RU

N C

AP.

STAR

T C

AP.

WH

RED

M1

M2

AR AR

OR

AR

WH/

BLUE

WH/

BLK

OR OR OR

OR

OVE

RR

IDE

67

OR

ORM2Y

M2

HAN

D

OFF

AUTO

RED

WH/

YEL

WH/

YEL

WH/

BRN

WH/

BLK GR

AYW

H

BLUE

/RED

WH/

GRAY

WH

15

3

4

28

126

914

13

BRN

M2-

MO

TOR

CO

NTA

CTO

R

OR

-OVE

RR

IDE

REL

AY

R- S

EAL

LEAK

LIG

HT

(RED

)

L1L2

KLIX

ON

OVE

RLO

ADPU

MP

MO

TOR 1

AMP

FUSE

HIG

H W

ATER

HAN

D

OFF

AUTO PU

MP

OFF

PUM

P O

N

TO S

EAL

LEAK

PRO

BE

IN P

UM

P 1

1R

BLK

BLK

2

1 WH/

BRN

NO

TE: C

ON

NEC

T A

LL G

REE

N W

IRES

TO G

RO

UN

D B

AR

FLO

AT C

ON

TRO

LS M

US

T B

E R

ATED

FOR

2 A

MP

S A

T 11

5 VO

LTS

PUMP OFF

PUMP ON

HIGH WATER

POWER COR D PUMP 1

23

45

67

BLK

BLK

BLK

WH

WH

WH

GR

N

AL-A

LAR

M L

IGH

T (R

ED)

F-FL

ASH

ER

Y-R

UN

LIG

HT

(YEL

LOW

)

M1-

MO

TOR

CO

NTA

CTO

R

AR- A

LTER

NAT

OR

REL

AY

CAT

. NO

. CG

L-21

DW

230

VOLT

, 1 P

HAS

E

REDWHBLKBRN

1 AM

P FU

SE

10

POWER COR D PUMP 2

OVERRIDE

BLK

WH

GR

N

BRNREDWHBLK

89

1R

WB

RW

B

WH/

VIO

10TO

SEA

L LE

AKPR

OB

E IN

PU

MP

2R

PUM

P M

OTO

RKL

IXO

N O

VER

LOAD

START

MAIN

START

MAIN

20A

BR

EAKE

R20

AB

REA

KER

M1

M1

M2

M2

B W RS

R

INC

OM

ING

208

V 1

PH

SR

N

AL Y M1

M1

F

SR

SR

RU

N C

AP.

STAR

T C

AP.

B W R

89

5

WH

RED

BLK

BLK

BLK

YEL

YEL

RED

WH/

GRAY

BLK

WH/

RED

ORAN

GE

23

45

OR

RED

VIOL

ET

WH/

BLUE

YEL/

RED

WH W

H

2

1

5

BLK

BLK

BLK

BLK

YEL

YEL

RED

WH/

GRAY

BLK

RU

N C

AP.

STAR

T C

AP.

WH

RED

M1

M2

AR AR

OR

AR

WH/

BLUE

WH/

BLK

OR OR OR

OR

OVE

RR

IDE

67

OR

OR

M2Y

M2

HAN

D

OFF

AUTO

RED

WH/

YEL

WH/

YEL

WH/

BRN

WH/

BLK GR

AYW

H

BLUE

/RED

WH/

GRAY

WH

15

3

4

28

126

914

13

BRN

M2-

MO

TOR

CO

NTA

CTO

R

OR

-OVE

RR

IDE

REL

AY

R- S

EAL

LEAK

LIG

HT

(RED

)

23833A150 11/08/12 22

Page 23: CGL CONTROL PANELS - Pentair Water Literature

L1L2

KLIX

ON

OVE

RLO

ADPU

MP

MO

TOR

1 AM

P FU

SEH

IGH

WAT

ER

HAN

D

OFF

AUTO PU

MP

OFF

PUM

P O

N

BLK

BLK

2

1

NO

TE: C

ON

NEC

T A

LL G

REE

N W

IRES

TO G

RO

UN

D B

AR

FLO

AT C

ON

TRO

LS M

US

T B

E R

ATED

FOR

2 A

MP

S A

T 11

5 VO

LTS

PUMP OFF

PUMP ON

HIGH WATER

POWER COR D PUMP 1

23

45

67

BLK

BLK

BLK

WH

WH

WH

GR

N

AL-A

LAR

M L

IGH

T (R

ED)

F-FL

ASH

ER

Y-R

UN

LIG

HT

(YEL

LOW

)

M1-

MO

TOR

CO

NTA

CTO

R

AR- A

LTER

NAT

OR

REL

AY

CAT

. NO

. CG

L(LD

)-21D

W23

0 VO

LT, 1

PH

ASE

REDWHBLK

1 AM

P FU

SE

POWER COR D PUMP 2

OVERRIDE

BLK

WH

GR

N

REDWHBLK

81

RW

BR

WB

PUM

P M

OTO

RKL

IXO

N O

VER

LOAD

START

MAIN

START

MAIN

20A

BR

EAKE

R20

AB

REA

KER

M1

M1

M2

M2

B W RS

R

INC

OM

ING

230

V 1

PH

SR

N

AL Y M1

M1

F

SR

SR

RU

N C

AP.

STAR

T C

AP.

B W R

87

5

WH

RED

BLK

BLK

BLK

YEL

YEL

RED

WH/

GRAYBL

K

WH/

RED

ORAN

GE

2

34

1OR

RED

VIOL

ET

WH/

BLUE

YEL/

RED

WH WH

2

1

5

BLK

BLK

BLK

BLK

YEL

YEL

RED

WH/

GRAY

BLK

RU

N C

AP.

STAR

T C

AP.

WH

RED

M1

M2

AR AR

OR

AR

WH/

BLUE

WH/

BLK

OR OR

OVE

RR

IDE

65

OR

OR

M2Y

M2

HAN

D

OFF

AUTO

RED

WH/

YEL

WH/

YEL

WH/

BRN

WH/

BLK

GRAY

WH

BLUE

/RED

WH/

GRAY

WH

15

3

4

2

8

126

9

1413

BRN

M2-

MO

TOR

CO

NTA

CTO

R

OR

-OVE

RR

IDE

REL

AY

L1L2

PUM

P M

OTO

R

1 AM

P FU

SE

HIG

H W

ATER

HAN

D

OFF

AUTO PU

MP

OFF

PUM

P O

N

TO S

EAL

LEAK

PRO

BE

IN P

UM

P 1

1R

BLK

WH/

BRN

NO

TE: C

ON

NEC

T A

LL G

REE

N W

IRES

TO G

RO

UN

D B

AR

FLO

AT C

ON

TRO

LS M

US

T B

E R

ATED

FOR

2 A

MP

S A

T 11

5 VO

LTS

PUMP OFF

PUMP ON

HIGH WATER

POWER COR D PUMP 1

23

45

67

BLK

BLK

BLK

WH

WH

WH

GR

N

AL-A

LAR

M L

IGH

T (R

ED)

F-FL

ASH

ER

Y-R

UN

LIG

HT

(YEL

LOW

)

M1-

MO

TOR

CO

NTA

CTO

R

AR- A

LTER

NAT

OR

REL

AY

CAT

. NO

. CG

L-23

DW

OR

CG

L-43

DW

208,

230

, OR

460

VO

LT, 3

PH

ASE

REDWHBLKBRN

1 AM

P FU

SE

10

POWER COR D PUMP 2

OVERRIDE

BLK

WH

GR

N

BRNREDWHBLK

89

1M

1M

2M

3

WH/

VIO

10TO

SEA

L LE

AKPR

OB

E IN

PU

MP

2R

CIR

CU

IT B

REA

KER

208V

, 230

V - 1

5 AM

P46

0V -

15 A

MP

M1

M1

M2

M2

INC

OM

ING

3 P

H20

8V, 2

30V,

460

V

AL Y

M1

M1

F

89

BLK

BLK

BLK

XF

BLK

WH/

RED

ORAN

GE

23

45

OR

RED

VIOL

ET

WH/

BLUE

YEL/

RED

WH W

H

H3H4

H2

BLK

BLK

BLUE

BLK

GRN

WH

ITE

M1

M2

AR AR

OR

AR

WH/

BLUE

WH/

BLK

OR OR OR

OR

OVE

RR

IDE

67

OR

OR

M2

Y

M2

HAN

D

OFF

AUTO

RED

WH/

YEL

WH/

YEL

WH/

BRN

WH/

BLK GR

AYW

H

BLUE

/RED

WH/

GRAY

WH

15

3

4

2

H1

126

914

13

BRN

M2-

MO

TOR

CO

NTA

CTO

R

OR

-OVE

RR

IDE

REL

AY

R- S

EAL

LEAK

LIG

HT

(RED

)5

M1

M2

M3

NO

TE: D

EPEN

DIN

G O

N P

UM

P M

OD

EL, S

EAL

LEA

KC

IRC

UIT

MAY

OR

MAY

NO

T B

E U

SED

5

RED

T.O

.C.

T.O

.C.

RED

OVE

RLO

AD E

LEM

ENTS

M1

M2

M3

M1

PRIM

ARY

FUSE

S15

0 VA

TRAN

SFO

RM

EROVE

RLO

AD E

LEM

ENTS

ORAN

GE

CIR

CU

IT B

REA

KER

208V

, 230

V - 1

5 AM

P46

0V -

15 A

MP

L3

M2

PUM

P M

OTO

R

M1

M2

M3

TOC

- TH

ERM

AL O

VER

LOAD

CO

NTA

CT

X2

X1

23833A150 11/08/1223

Page 24: CGL CONTROL PANELS - Pentair Water Literature

1101 MYERS PARKWAY 490 PinEbuSh RoAd, unit #4 AShLAnd, ohio, uSA 44805 CAMbRidGE, ontARio, CAnAdA n1t 0A5 419-289-1144 800-363-PuMP

WWW.FEMYERS.CoM

Warranty Rev. 12/13

STANDARD LIMITED WARRANTY

Pentair Myers® warrants its products against defects in material and workmanship for a period of 12 months from the date of shipment from Pentair Myers or 18 months from the manufacturing date, whichever occurs first – provided that such products are used in compliance with the requirements of the Pentair Myers catalog and technical manuals for use in pumping raw sewage, municipal wastewater or similar, abrasive-free, noncorrosive liquids.

during the warranty period and subject to the conditions set forth, Pentair Myers, at its discretion, will repair or replace to the original user, the parts that prove defective in materials and workmanship. Pentair Myers reserves the right to change or improve its products or any portions thereof without being obligated to provide such a change or improvement for prior sold and/or shipped units.

Start-up reports and electrical schematics may be required to support warranty claims. Submit at the time of start- up through the Pentair Myers website: http://forms.pentairliterature.com/startupform/startupform.asp?type=m. Warranty is effective only if Pentair Myers authorized control panels are used. All seal fail and heat sensing devices must be hooked up, functional and monitored or this warranty will be void. Pentair Myers will cover only the lower seal and labor thereof for all dual seal pumps. under no circumstance will Pentair Myers be responsible for the cost of field labor, travel expenses, rented equipment, removal/reinstallation costs or freight expenses to and from the factory or an authorized Pentair Myers service facility.

this limited warranty will not apply: (a) to defects or malfunctions resulting from failure to properly install, operate or maintain the unit in accordance with the printed instructions provided; (b) to failures resulting from abuse, accident or negligence; (c) to normal maintenance services and parts used in connection with such service; (d) to units that are not installed in accordance with applicable local codes, ordinances and good trade practices; (e) if the unit is moved from its original installation location; (f) if unit is used for purposes other than for what it is designed and manufactured; (g) to any unit that has been repaired or altered by anyone other than Pentair Myers or an authorized Pentair Myers service provider; (h) to any unit that has been repaired using non factory specified/oEM parts.

Warranty Exclusions: PEntAiR MYERS MAKES no EXPRESS oR iMPLiEd WARRAntiES thAt EXtEnd bEYond thE dESCRiPtion on thE FACE hEREoF. PEntAiR MYERS SPECiFiCALLY diSCLAiMS thE iMPLiEd WARRAntiES oF MERChAntAbiLitY And FitnESS FoR AnY PARtiCuLAR PuRPoSE.

Liability Limitation: in no EVEnt ShALL PEntAiR MYERS bE LiAbLE oR RESPonSibLE FoR ConSEQuEntiAL, inCidEntAL oR SPECiAL dAMAGES RESuLtinG FRoM oR RELAtEd in AnY MAnnER to AnY PEntAiR MYERS PRoduCt oR PARtS thEREoF. PERSonAL inJuRY And/oR PRoPERtY dAMAGE MAY RESuLt FRoM iMPRoPER inStALLAtion. PEntAiR MYERS diSCLAiMS ALL LiAbiLitY, inCLudinG LiAbiLitY undER thiS WARRAntY, FoR iMPRoPER inStALLAtion. PEntAiR MYERS RECoMMEndS inStALLAtion bY PRoFESSionALS.

Some states do not permit some or all of the above warranty limitations or the exclusion or limitation of incidental or consequential damages and therefore such limitations may not apply to you. no warranties or representations at any time made by any representatives of Pentair Myers shall vary or expand the provision hereof.


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