Challenges and Solutions in Engineering Collaboration of Automotive Suppliers

© PROSTEP AG 2017 | Alle Rechte vorbehalten / All rights reserved 03.04.2017, OpenDESC.com

Challenges and Solutions in Engineering Collaboration of Automotive Suppliers

Dr. Josip Stjepandić

© PROSTEP AG 2017 | Alle Rechte vorbehalten / All rights reserved 03.04.2017, OpenDESC.com 2

PROSTEP Founding vision 1993Realization of an integrated, end-to-end information flow throughout all the phases of the product lifecycle

Design of parts and assembliesDesign

Part lists,Bill-of-Material

Production planning

Kinematics and robotic simulation

Quality control

FEA Documentation NC programming

Manufacturing Tools and development of method plan

PLM – Product Life Cycle Management

3-pillar strategy

Standards as the basis Open PLM products Process know-how


The PROSTEP Group23 Years Experience - 200 PLM Experts - 200 Customers - 9 Locations

Offices

Darmstadt (headquarter)

Berlin, Hamburg, Hanover, Cologne, Munich, Stuttgart, Wolfsburg

USA: Birmingham (MI)

Founded in 1993

250 Employees

YOURTEXT

TOP shareholders:

Revenues group: ca. 32 Mio. €


PROSTEP – Data Security Made in GermanyISO | IEC 27001:2013

PROSTEP is certified to ISO 27001:2013 (information and

IT security). one of just 800 German companies to receive the

coveted certification.

"We are thus showing our customers just how seriously we take the subject of data security and that their data is in good hands.„Dr. Rainer Bugow, CTO PROSTEP AG


VDA Collaboration Models

Geometrical integrationFunctional integrationProcess integrationProduction

technical integration

PrimeContractor

System supplier/developer

Modul supplier/developer

Componentssupplier /developer

Part supplier /developer

EngineeringService Provider

ContractorBuyer (OEM)Integration share depending on contract details

© PROSTEP AG 2017 | Alle Rechte vorbehalten / All rights reserved 6

Situation from the Perspective of a Supplier Just challenge…

03.04.2017, OpenDESC.com

SupplierOEM

OEM

Supplier

OEMENX?

0FTP2?

https; ftp

web?Portal

ENDGDAT?

ISDN0FTP?

providing experts

providing actual CAD Systems

Quality management

CAD adoption

High sporadic costs

fasthigh service availability

easy user interface

securing high numbers of connections

providing know-how for each CAD system

Translation have to be up to dateaccording to the newest standards

and systems

secure

avoiding maintenance

costs

Yourcompany


OpenDESC.com®Service for engineering data exchange

Your customer

/ PartnerYour company

Framework

Design guidelines

Quality check

CAx Consulting

Preparation Data transfer

Data transfer

to PROSTEP AG to Partner

OEM-/ customer specific Adaptions + Check

Drawing Derivation

Customer specific processes

System integration (e.g., PDM)

Individual master agreement

Translation OEM-Adaption + Check

© PROSTEP AG 2017 | Alle Rechte vorbehalten / All rights reserved

OpenDESC.com®Services and solutions

Data Exchange for all data types

Data transfer with business partners via https, OFTP or OFTP2

Translation of CAD Data

Included OEM adjustments and repair of geometry

Bundled Data Exchange and Translation

Complete solution for professional data exchange



Comprehensive relevant know-how required.

OEM processing and verification toolsSignification and problems

All regulations are extremely complex. The DCS-standard document from GM/Opel for example consists of more than 180 two-column and small printed A4 pages.

Project partners are committed to comply with. The regulations are partly modified depending on the department or the project. The regulations are continually updated across the Group.

Expensive training for project partners.

Frequently unclear responsibilities.



OEM check tools

PTC ModelCHECK

NX Check-Mate

DCS Tool

CAx Quality Manager


OpenDESC.com® OEM-specific adaptation for all leading OEMs


Services around TeamcenterData exchange with Ford and GM

OpenDESC is an Authorized TcUA Service Provider with direct GM Europe TcUA Database Access

OpenDESC is a Certified Data Service Provider (CDSP) with direct Ford Database Access.

- Ford North America- Ford of Europe - Germany- Ford of Europe – UK

Translation of 3D geometry and creation of associative drawing according to customer specifications.

Support for suppliers in setup the network, the installation and maintenance of Teamcenter clients.

Your company

CAD Conversion & data transfer

Regularly communication


U-Shin Ltd.CAD Data Exchange with OEMs and Suppliers

U-Shin a global Japanese company, founded in 1926 and specialized in access mechanisms systems for vehicle and control panels, is an automotive part supplier which provides robust, reliable, competitive and innovative solutions to meet expectations of most demanding customers all around the world.

~20 OFTP connections to the OEMs

~400 connections to suppliers via Internet and OFTP

Data exchange with 10 locations across 4 continents

The product range comprises: Lock sets Electric steering locks Door latches Climate control panels Door handles Power closure systems Rear access modules

for famous automobile manufacturers worldwide.

Company Product range Our services



Magna Powertrain Bad Homburg GmbHCAD Data Exchange with OEMs and Suppliers

Magna Powertrain Bad Homburg GmbH is an international leading producer of hydraulic pumps and vacuum pumps for the automotive sector.

~30 OFTP connections to the OEMs

~1100 connections to suppliers via Internet and OFTP

~6 GByte p.a. data volume for CAD translations

Data exchange across 3 continents

The product range comprises: • Hydraulic pumps for steering

mechanisms, for carriage and for power train systems

• Vacuum pumps for braking systems

• Compressors for air conditioners in vehicles

• Oil pumps

for automobile manufacturers such as Audi, BMW, Daimler, Honda, Porsche, Renault, Toyota, Volvo, and Volkswagen.




SKFCAD Data Exchange with OEMs and Suppliers

SKF AB is an international leader in the manufacturing of rolling bearings, bearing hubs and shaft seals for the manufacturing industry and employs about 46.000 people at its 110 manufacturing sites worldwide.

~50 OFTP connections to OEMs ~6 GB/year CAD-translation jobs Data exchange across 4

continents

The product range comprises: Wheel bearings Tapered roller bearings Small deep-groove ball bearings Seals Spare parts kits

for well known automobile manufacturers such as Audi, BMW, Daimler, Ford, GM, Honda, Renault, Toyota and Volkswagen.




OpenDESC.com® is…

03.04.2017, OpenDESC.com 16

… CAD Data Exchange and CAD Translation. … fast, secure, easy! … Data Exchange and Translation without the need to invest in software licenses and maintenance. ... „Software as a Service“ by PROSTEP AG. ... a team of experts having more than 15 years of experience.


PROSTEP AGDolivostraße 1164293 DarmstadtDeutschland

Telefon +49 6151 9287-0Telefax +49 6151 9287-326E-Mail info(at)prostep.com

THANKYOU!

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