Non-Confidential1
Challenges and Strategiesin
Biosimilar Product DevelopmentThe 2nd Biologics & Biosimilars Congress, Berlin, Germany, Feb 1-2, 201
Suman T. Patel, PhD
VP, Manufacturing & Quality, Epirus Biopharmaceuticals Inc
Boston, USA
Non-Confidential2
$90B+ of Biologics Will Lose Patent Protection by 2025 with 50% of Opportunity ex-US
Source: EvaluatePharma based on data pulled November, 2015Sales for Epogen and Neupogen based on actual 2012 sales; All other products based on 2018 or 2020 forecasted sales
2008 2013 2020 2025
$3B+ $65B+ $26B+
Non-Confidential3
EPIRUS Biosimilar Development
Our vision at EPIRUS:
– To build a sustainable, profitable, pure-play biosimilar business to improve patient access to important, cost-effective medicines worldwide
– To advance our pipeline through strategic partnerships
Targeted pipeline of autoimmune or rare disease therapies, including BOW015 (infliximab), BOW050 (adalimumab), BOW070 (tocilizumab), BOW080 (eculizumab) BOW090(ustekinumab) and BOW100 (golimumab)
Our goal is to advance trial science as well as to demonstrate biosimilarity
Non-Confidential4
Focused Biosimilar Pipeline Targeting ~$30B in Reference Product Sales
*BOW015 launched in its first market in collaboration with Sun Pharma under the trade name Infimab™ in India; additional near-term filings targeted for select accessible markets; Remicade is a registered trademark of Johnson and Johnson; Humira is a registered trademark of AbbVie; Actemra is a registered trademark of Chugai Seiyaku Kabushiki Kaisha Corp., a member of the Roche Group; Stelara is owned and marketed by Centocor Ortho Biotech Inc, a wholly owned subsidiary of Johnson & Johnson; Simponi is marketed by Janssen Biotech Inc; Solir is is a registered trademark of Alexion Pharmaceuticals, Inc.
Comparability
~18 Mo
Pre-Clinical
~6 Mo
Clinical
~18 Mo
Anticipated
FilingCandidate
Originator (Sponsor, Expiry1, Est. Opp2)
BOW015
Infliximab
AccessibleMarkets*
Remicade®
(Janssen, EU: 2015, US: 2018, $2.1–$3.2B)BOW015
Infliximab
Global
BOW050
Adalimumab
Global
Humira®
(AbbVie, US: 2016, EU: 2018, $3.8–$5.8B)
BOW070
Tocilizumab
Global
Actemra®
(Roche, 2019, $0.5–$0.7B)
BOW090
Ustekinumab
Global
Stelara®
(Janssen, US: 2023, EU: 2024, $0.8–$1.3B)
BOW100
Golimumab
Global
Simponi®
(Janssen, 2024, $0.8–$1.2B)
BOW080
Eculizumab
Global
Soliris®
(Alexion, EU: 2020;US: 2021, $1.3–$2.0B)
Comparability / CTA Global
Comparability / CTA Global
Comparability Global
Filings*
*Launched in first market in Nov ’14
Rare
D
ise
as
eA
uto
imm
un
e
2020
Global
Global
2015
2017
2018
2019
2021
2022
1. Ark Patent Intelligence and other public databases 2. Assumes 40% price discount, 40-60% biosimilar penetration
Global
Non-Confidential5
Biologics are Larger & More Complex Than
Small Molecules in Structure and Process
Small molecule
Lipitor®
atorvastatin
560 g/mol
1X
55
Isolate and identify the genetic
code of the protein.
Genetic code is inserted into
living cells.
Cells are carefully selected
and cultured.
Protein is isolated through a
sequence of purification processes.
The protein is packaged, after
ensuring sterility and stability, for
use by doctors and patients.
(Not to scale)Structure
Protein
Epogen®
epoetin alfa
18,396.1 g/mol
>30X
Glycoprotein
HUMIRA®
adalimumab
144,190 g/mol
>250X
Process
1
2
3
4
5
Lipitor, Epogen and Humira are registered trademarks of Pfizer, Amgen and Abbvie respectively
Non-Confidential6
Development of Biosimilars
Different Than New Chemical Entities
Example Hurdles – NMEs
Endpoint selection
Patient recruitment
Scale validation
Efficacy in representative population
Superior to competitor
In Vitro
Value
TimePreclinical P1 P2 P3 Approval
NME
Physicochemical
characterization at cell line
selection and at final
process lock down is where
the game is won or lost
Phase 1 data confirms
biosimilarity and
success at 90%
Phase 3 data follows biosimilar
characterization and Phase 1
bioequivalence
Non-Confidential7
Biosimilar Product Development Challenges &
Strategies
7
Biosimilar
Product
Development
Physico-Chemical/
Biochemical
Similarity
Biological
Similarity
IP Landscape
Innovator’s
Life Cycle Management
Strategies
COGsPD Platforms
Manufacturing/Supply
RegulationsProduct Design
Specification
Guide
Development Strategy/Plan/Execution
Product Qualification
(Similarity Assessment)
Totality of Evidence
Target Product Profile
Non-Confidential8
Stepwise Approach for Biosimilar Development
Complements Known Product Attributes
Adapted from Partha Roy, ACR 2015
Quality
Preclinical/PK
Clinical
Known Attributes
Needed Information
Cross reference
Cross reference
Integrated Similarity Assessment Exercise
Product-specific Quality, Safety, and Efficacy
Non-Confidential9
Clinical Trials Are Not the Source of the Most Robust Evidence for Comparability of Biosimilars
1. McCamish M and Woollett G. Clinical Pharmacol Ther. 2013;93 4:315–317.
2. Weise M, et al. Blood. 2012;120:5111-5117
• Clinical trials
• Evaluate residual uncertainties
related to safety, immunogenicity
and/or efficacy1
• Provide complementary information to
characterization studies2
• Biological and physiochemical
characterization studies
• Provide the most sensitive and
robust evidence for establishing
comparability1
• Determine the type and amount of
nonclinical and clinical data required2
Analytics
Process
Development
Non-Confidential10
Analytical Considerations
Non-Confidential11
Similarity (and Comparability) Assessment
Strategy
Physicochemical Analysis Method
pH, Osmolality Compendial Methods
Appearance, Color, Clarity Compendial Methods
Molecular Weight CE-SDS (± Reduction)
SEC with MALS, Intact MS
Amino Acid Sequence Peptide Mapping with LC-MS/MS
Intact MS with Deglycosylation
N-Terminal Heterogeneity Peptide Mapping with LC-MS/MS
Edman Degradation
Ion-Exchange Chromatography
Spectrophotometric Properties Circular Dichroism (CD)
UV Derivative Spectroscopy
Thermal Stability Differential Scanning Calorimetry
Chemical Stability Fluorescence Denaturation
Disulfide Bond Arrangement Non-Reducing Peptide Mapping
with LC-MS/MS
Aggregation and Reversible Self-
Association
SEC with UV
Dynamic Light Scattering (DLS)
Glycosylation N-Linked Glycan Analysis
Intact MS ± Deglycosylation
Deamidation Peptide Mapping with LC-MS/MS
Oxidation Peptide Mapping with LC-MS/MS
O-Glycation Peptide Mapping with LC-MS/MS
Fluorescence & Spectroscopy
Phosphorylation Peptide Mapping with LC-MS/MS
In vitro Biochemical Analysis Method
TNF-α Binding ELISA, Octet or Biacore
Fc Binding ELISA, Octet or Biacore
(FcRn, FcγRI, FcγRIIA, FcγRIIB,
FcγRIIIA (V, F), C1q)
In vitro Biological Analysis Method
Biological Potency Biological Potency Assay
Immunological Function Cell-Based Assay (ADCC, CDC,
Apoptosis)
11
Similarity Assessment*
Attribute Statistically Determined
Acceptance Criteria
Critical Quality Attributes
(e.g., Content, Potency,
Safety)
Tier 1 Equivalence
Quality Range
(e.g., Secondary Function
Assays)
Tier 2 Acceptable Limits
Other Structural Attributes:
Descriptive/Graphic Data
Tier 3 Side-by-Side Comparison
*On Assessment of Analytical Similarity in Biosimilar Studies
Shein-Chung Chow, Drug Des 2014, 3:3 (Editorial-Open Access)
Non-Confidential12
Cell Line Selection through Locked
Process
Cell line selected
and locked cell culture process
500–
1000
clonal
cell lines
100–200
clones; batch
culture
15–30
clones; fed
batch
Target BindingAggregation
Carbohydrate
Charge
Heterogeneity
Growth,
TiterFc Functional
Assays
Cell Culture DevelopmentCell Line Generation
Range finding in Bioreactors to
determine parameters that
influence product quality
Bioreactor fed batch combines
clone selection with process
development
Analytical Support
4–6 clones;
BRX fed
batch
Non-Confidential13
Biosimilarity Assessments To Date?
Similarity
Assessment*
Candidate
Biosimilar
Attribute Conform to
Acceptance
Criteria?
Critical Quality
Attributes
(e.g., Content,
Potency, Safety)
Quality Range
(e.g., Glycan Profile,
Purity (SEC purity,
CEx Profile – Acidic
species, Secondary
Function Assays –
ADCC, CDC)
Other Structural
Attributes:
Descriptive/Graphic
Data
1. Fingerprint similarity
2. PD/PK
3. Clinical trial –Primary indication, size of the trial
4. Extrapolations (multiple trials?)
5. Substitution/
interchangeability
Totality of the Evidence
(Stepwise Approach)
1 5
*Source of RMP and number of lots for similarity assessment?
Non-Confidential14
Clinical Considerations
Non-Confidential15
Generating Clinical Evidence to Alleviate Concerns About Biosimilars will Enable Uptake
21%
21%
33%
14%
11%
Clinician Concerns Regarding Biosimilars
Indication Extrapolation
Switching
Efficacy, Safety, and Immunogenicity
Traceability of AEs
Requirement for post-market studies
Amgen Informal HCP Survey, ACR 2015
Non-Confidential16
What Goals Are Realistic for Biosimilar Clinical Development?
Evidence Required to Demonstrate
Equivalent Potency and to Eliminate Uncertainty
Costly and Delayed Evidence Generation
without Added Value to Patients or Prescribers
Non-Confidential17
Regulatory Landscape
Non-Confidential18
FDA Guidance
As a scientific matter, a comparative clinical study will be necessary to support
a demonstration of biosimilarity if there is residual uncertainty about whether
there are clinically meaningful differences between the proposed product and
the reference product based on structural and functional characterization,
animal testing, human PK and PD data, and clinical immunogenicity
assessment. A sponsor should provide a scientific justification if it believes that
a comparative clinical study is not necessary.
Section 351(i) of the PHS Act defines biosimilarity to mean “that the biological
product is highly similar to the reference product notwithstanding minor
differences in clinically inactive components” and that “there are
no clinically meaningful differences between the biological product and
the reference product in terms of the safety, purity, and potency of the
product.”
Non-Confidential19
Biosimilar Guidelines Provide Framework For
Establishing Similarity
19
EU – CHMP/437/04 Rev 1,
23 Oct 2014
• Aim of clinical studies is to
address slight differences in
physicochemical structure,
function or preclinical assays
• In specific circumstances
"confirmatory" trial may not be
necessary if physicochemical,
biologic activity/potency and PK,
PD support similar efficacy
US – Scientific Considerations in
Demonstrating Biosimilarity April 2015
• Stepwise approach to demonstrating
similarity
• Finger print-like analyses algorithm
may allow more selective animal or
clinical testing
• Conduct comparative human PK/ PD
studies and compare immunogenicity
• If residual uncertainty then consider
what additional data may be needed
Non-Confidential20
More Regulatory Refinement Coming
20
Guidance Status
Interchangeability
FDA only regulatory body recognizing interchangeability
status
No overarching guidance; many US states passing own laws
related to substitution of biosimilars at the retail pharmacy
level
No guidance from EMA, interchangeability and substitution
are up to country member states
Naming
FDA released proposed guidance on biologic naming in
August 2015
FDA proposed that all biologics—both reference products and
biosimilars—will share a core drug substance name and also
a new “FDA-designated suffix” that is unique for each product
Final guidance expected this year
Labeling Issues No current guidance on whether label should state it has not
been deemed biosimilar for all indications and that it is not
interchangeable
Non-Confidential21
Case Studies: Comparability vs Biosimilarity
Post Approval Changes & Comparability Assessment
Non-Confidential22
Innovators: Post-Approval Changes
Schiestl et al. 2011 Nature Biotechnology 29 (4)
Non-Confidential23
What does ‘Fingerprint Identity’ Mean in a Changing
World?
Drug
Events listed in the EPAR documents
Record
Starting in
Manufacturing
process changes
per year
(average for this
group 1.4 /yr)
Deletion of
Manufacturing
sites
Addition of
Manufacturing
sites
Change to the
manufacturing
process of active
substance
Change to the
manufacturing
process of
finished product
or medicinal
product
Humira 0 3 13 8 Oct 2003 2.0
Enbrel 9 3 12 9 Nov 2000 1.6
Remicade 2 1 32 9 Feb 2000 2.9
Neulasta 2 0 15 3 Jun 2003 1.7
Mabthera 2 4 8 8 Oct 1998 1.0
Avastin 2 3 6 2 Jun 2005 0.9
Herceptin 0 4 19 1 May 2001 1.6
Lucentis 0 2 1 1 Apr 2007 0.3
Synagis 1 3 11 0 Apr 2000 0.8
Avonex 1 8 11 10 Aug 1997 1.3
Stelara 0 2 2 2 Oct 2009 0.9
Xolair 1 3 8 4 Feb 2006 1.5
Non-Confidential24
Case Studies: Comparability vs Biosimilar
Biosimilars
Non-Confidential25
Biosimilarity Assessments To Date?
Similarity
Assessment*
Candidate
Biosimilar
Attribute Conform to
Acceptance
Criteria?
Critical Quality
Attributes
(e.g., Content,
Potency, Safety)
Quality Range
(e.g., Glycan Profile,
Purity (SEC purity,
CEx Profile – Acidic
species, Secondary
Function Assays –
ADCC, CDC)
Other Structural
Attributes:
Descriptive/Graphic
Data
1. Fingerprint similarity
2. PD/PK
3. Clinical trial –Primary indication, size of the trial
4. Extrapolations (multiple trials?)
5. Substitution/
interchangeability
Totality of the Evidence
(Stepwise Approach)
1 5
*Source of RMP and number of lots for similarity assessment?
Non-Confidential26
Questions?