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© 2015 BAKER HUGHES INCORPORATED. ALL RIGHTS RESERVED. TERMS AND CONDITIONS OF USE: BY ACCEPTING THIS DOCUMENT, THE RECIPIENT AGREES THAT THE DOCUMENT TOGETHER WITH ALL INFORMATION INCLUDED THEREIN IS THE
CONFIDENTIAL AND PROPRIETARY PROPERTY OF BAKER HUGHES INCORPORATED AND INCLUDES VALUABLE TRADE SECRETS AND/OR PROPRIETARY INF ORMATION OF BAKER HUGHES (COLLECTIVELY " INFORMATION"). BAKER HUGHES RETAINS ALL RIGHTS
UNDER COPYRIGHT LAWS AND TRADE SECRET LAWS OF THE UNITED STATES OF AMERICA AND OTHER COUNTRIES. THE RECIPIENT FURTHER AGREES TH AT THE DOCUMENT MAY NOT BE DISTRIBUTED, TRANSMITTED, COPIED OR REPRODUCED IN WHOLE OR
IN PART BY ANY MEANS, ELECTRONIC, MECHANICAL, OR OTHERWISE, WITHOUT THE EXPRESS PRIOR WRITTEN CONSENT OF BAKER HUGHES, AND MA Y NOT BE USED DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO BAKER HUGHES’ INTEREST.
Challenges to Extending Design Verification and
Optimization in Completion Tool Development
Guijun Deng
Baker Hughes Incorporated
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Res
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Product Segments
• Safety Systems
• Packers
• Flow Control
• Wellbore Integrity
• Liner Hangers
Upper Completions
• Screens / ICD’s
• Sand Control Pumping
• Sand Control Tools
• TCP / WCT
Lower Completions Wellbore
Intervention Intelligent
Production Systems Unconventional
Completions
• Refrac Systems
• WireLine Conveyed
Systems
• Coiled Tubing
Conveyed Systems
• Multi-Stage Systems
• Well Monitoring
• Fiber Optics
• Production Decision
Services
• Intelligent Well
Systems
• Chemical Injection
• Workover Systems
• Remediation Tools
• Through Tubing
Intervention
• Conventional Fishing
Services
• Casing Exits
• Wellbore CleanUp
• SMART Intervention
Systems
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Modeling & Simulation @ Completion
Modeling & Simulation
Research & Technology
Wellbore Constructio
n
Wellbore Interventio
n
Cased Hole Completion
Intelligent Production
system Metallurgy
Polymer
Marketing/Sales
Operation
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Wellbore Clean Up Tool-Linear Elastic Analysis
FEA Assemble Model
Mandrel
Brush Ring
Top Stabilizer
Brush Cylinder
Bottom Stabilizer
Casing
All components are simulated with deformable-to-deformable contact
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Wellbore Clean Up Tool-Linear Elastic Analysis
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Cased Hole Completion –Elastic Plastic Analysis
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Seal System
Slip System
Cased Hole Completion –Elastic Plastic &
Hyperelastic Analysis
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Concept
Design
Design of
Experiments
Stochastic
study
N
Flowchart integrating DOE and stochastic study.
Meet the
safety
target?
Y Approximation &
Optimization
Parameterizing and Randomizing Design Variables
Prototype FEA Solver
Radioss
Design Optimization-DOE and Stochastic Study
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Multi-phases Flow (steam and Water)Simulation
Steam injection in the upper well
Liquid production in the lower well (bitumen – water- emulsion)
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Sand Flow (Sand and Water) Simulation
Sand
Water
Flow
20-26 CK Crossover Tool
Sand Concentration (horizontal well)
Multiphase Simulation
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• Living Well
Source: Welling & Company 2013
Tomorrow…
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Fluid Solid Interaction New Material Modeling Fracture Mechanics Perforating Simulation Multi Physics Electromagnetic Analysis
Challenges