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Chap 10 Chemreactions

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    Mass Transfer

    Chapter 10

    Hererogeneous and Homogeneous

    Chemical reactions

    r. . c e - ec ure . .

    28. November 2012

    Overview: Chemical reactions

    -

    Reaction rateorder reaction

    equilibrium constant

    - Hetero eneous & Homo eneous reactions

    - -

    - Diffusion and 1st Order Heterogeneous Reactions

    -

    - Heterogeneous Reactions of Unusual Stoichiometries

    Mass Transfer Chemical reactions 10-2

    Introduction to chemical reactions

    A chemical reaction is a conversion of one set of chemical

    substances into another.

    AB+CD AD +BF

    The reaction rate is the decrease in reactant concentration or the

    increase in product concentration with time:

    (1)

    Mass Transfer Chemical reactions 10-3

    reactants:

    With being the rate constant.

    Many chemical reactions are reversible and forward and

    reverse reactions finally lead to an equilibrium

    We can define (1) and (2) also for the reverse reaction:

    Mass Transfer Chemical reactions 10-4

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    Now, the rate of the total reaction is the difference in the rates

    of the forward and reverse reactions:

    If and

    the reaction has reached the chemical equilibrium and the ratio

    reaction:

    Mass Transfer Chemical reactions 10-5

    eac on or er Apart from temperature and pressure, the reaction rate can

    depend on the concentration of the reactants.

    reactant is a first order reaction, e.g.:

    one depending on two concentrations is of second order:

    or an rrevers e secon or er reac on

    Mass Transfer Chemical reactions 10-6

    The forward reaction

    is third order, since:

    Note: Reactions typically occur in a series of multiple reactions. One step

    is the rate determining one. Therefore, the overall reaction would be

    of second or first order. (depending also on concentration)

    A reaction rate not depending on any concentration is called a

    .

    Mass Transfer Chemical reactions 10-7

    Reactions and mass transfer

    since the reactants have to travel to the location where the

    conversion takes place (sink for the reactants) while the

    products have to travel away (source for the products).

    reaction allows to determine the rate-limiting step and whether

    the reactions have to be accounted for:

    mass transfer >> reaction rate include reactions

    Mass Transfer Chemical reactions 10-8

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    When reaction rate and mass transfer are comparable then we

    need to incorporate reaction into the models.

    iiii

    rccDt

    c

    02

    (see: Generalized Mass Balances)

    Mass Transfer Chemical reactions 10-9

    Activation energyc va on energys requ re or e reac on o s ar an o carry

    on. The activation energy is typically supplied as heat (higher

    radiation, such as UV light.

    the reaction at a certain temperature. The catalyst (typically a

    solid but could also be a li uid is not consumed after the

    reaction.

    Exam les of chemical reactions

    Combustion (gaseous, liquid or solid fuels)

    Production of chemicals (catalysts) Fuel cells, batteries (catalysts)

    Gas cleaning (e.g. removal ofSO2by CaO)

    Mass Transfer Chemical reactions 10-10

    -

    Heterogeneous & Homogeneous reactions

    Heterogeneous reactions take place AT an interface (e.g. solid

    catalyst surface, coal combustion) and diffusion and reaction

    .

    in the same phase (fuel combustion in engine). Diffusion and

    reaction occur by steps partially in PARALLEL.

    For sim lification of mass transfer roblems some

    heterogeneous reactions can be treated as homogeneousones, depending on the definition of the observation space.

    Mass Transfer Chemical reactions 10-11

    For example, in combustion of coalCO2O2

    par c es n u ze e s n a y

    reaction takes place AT the coal

    O2

    O2Coal

    .

    O2CO2

    O2

    O2O2

    CO2

    a er on, owever, a g y porous

    inorganic structure (e.g. fly ash)

    O2

    O2

    THROUGHOUT the particle.

    CO2

    Even though microscopically the reaction still is a surface reaction,

    Mass Transfer Chemical reactions 10-12

    macroscop c o serva on o e en re par c e g ves e p c ure o

    reactions occurring homogeneously throughout the particle.

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    Thus, this case can be described as a homogeneous reaction

    and the homogeneous reaction model can be applied:

    assignment of the reaction type can be

    sub ective!

    Combustion is an irreversible reaction, so

    Mass Transfer Chemical reactions 10-13

    In summary, coal particle combustion can be described as:

    01121 ccDc

    The reaction is introduced at the boundary conditions!

    b) Homogeneous (homogeneous-like) reaction model and

    transport:

    1

    0

    11

    21 rccDc

    Mass Transfer Chemical reactions 10-14

    Examples of reaction assignment

    PbS particles porous PbOheat

    emova o ammon a rom o -gas:

    scrubbing

    3 2 4

    Adsorption of sulfur dioxide (from combustion off-gas):scrubbing

    Mass Transfer Chemical reactions 10-15

    2 2 2 4using Ca(OH)2 slurry

    8.1 Diffusion-Controlled Reaction

    Every diffusion-controlled process involves

    multi le ste s. E. . in deh dro enation of

    (a)

    C2H6 on Pt crystals

    (1) C2H6 diffuses to Pt surface

    (2) C2H6 reacts on the surface

    surface

    When step 1 takes much longer than step 2 then we have adiffusion-controlled reaction.

    Mass Transfer Chemical reactions 10-16

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    In a) we have a diffusion-controlled

    heterogeneous reaction where the(a)

    reactant diffuses to a (e.g. hot or

    catalytic) surface, reacts and the.

    In b) we have a porous particle and

    the reactant diffuses to catalytically

    active sites where it reacts and the

    pro uc uses away w e reac on

    continues. Very important in catalysis,

    Mass Transfer Chemical reactions 10-17

    (homogeneous reaction model).

    In c) a slow-moving molecules

    react with more mobile ones

    (c)

    facilitating the transport of the

    former across a membraneexamp e: oxygen upta e y

    hemoglobin in the lungs).

    In case d), molecules are well

    mixed and react u on contact. The

    reaction rate depends on the

    Brownian motion of the moleculesac ase reac ons, 4combustion etc.)

    Mass Transfer Chemical reactions 10-18

    (a)

    (b)

    Mass Transfer Chemical reactions 10-19

    Goal: To find the overall rate of the process

    . us on an r er e erogeneous

    Reactions (dilute solutions)

    A first-order reaction with respect

    to a reactant is one where the

    reac on ra e s propor ona o ereactant concentration:

    i i

    At the steady state the overall

    reaction rate/area equals the

    diffusion fluxes

    2232

    1111

    )(

    cckn

    ccn

    i

    i

    Mass Transfer Chemical reactions 10-20

    2r

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    The surface reaction is

    Species 1 Species 22

    -2

    And the reaction rate is given by

    Note that the e uilibrium constant is

    2

    2

    2K

    To find the overall reaction we must eliminate the surface (or

    interfacial concentrations that are hard to measure.

    Mass Transfer Chemical reactions 10-21

    Following the analysis of the mass transfer across interfaces

    2ccKnr 2

    ere e overa or res s ance s:

    1

    2321 Kk11k1

    Mass Transfer Chemical reactions 10-22

    Similarities/differences with interfacial mass transfer:

    1. The resistances 1 / k1, 1 / 2 and 1 / (k3K2) add to the total

    resistance 1/K

    1speciesofionconcentrat

    2speciesofionconcentratbulk

    ex s ngewmequ r un22c

    2. Henrys law constant (partition coefficient) characterizes

    2

    K2 and H vary over a wide range. Here, similarly to H, the K2determines the relative impact of k1 and k3.

    Mass Transfer Chemical reactions 10-23

    Example 8.2.1: Limit ing cases of 1st order reactions

    (a) Fast stirring

    Determine overall rate of the process when:

    k1 and k3 are large, so K 2. Then,

    2122

    Kcr

    (b) High temperatureUsually at high Tthe reactions are fast

    2c1

    so 1/2 is very small and can be

    neglected 2231 KKk1k1

    (c) Irreversible reaction -2 = 0 so K2 1212 c

    1k1

    1r

    Note that ONLY in this case the resistances are simplyadditive.

    Mass Transfer Chemical reactions 10-24

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    Example 8.2.2: Cholesterol so lubilization in bile

    Bile* is the bodys "detergent" for fat digestion through cholesterol

    excretion. Failure of bile leads to cholesterol gallstones. Typically,

    . ,

    gallstones can be dissolved by administering certain components

    of the bile.

    Goal: Find dissolution (reaction) rate of gallstone

    As a cholesterol gallstone is a solid, mass transfer/chemical

    (spinning) disk apparatus for cholesterol dissolution rates.

    Mass Transfer Chemical reactions 10-25

    *Bile = Galle (in German)

    cholesterol dissolution rate= 5.39 10-9 g/(cm2 s) = r2= -3 3 =. 1

    D = 210-6 cm2/s

    disk diameter, d = 1.59 cmRe = 11200

    bile kinematic viscosity, = 0.036 cm2/sc o es ero so u on, ens y over e e = - g cm

    If the reaction is irreversible find:

    a surface reaction rate constantb) dissolution rate of a 1 cm radius cholesterol gallstone

    Mass Transfer Chemical reactions 10-26

    (a) For this case21 /1k1

    K

    9 22

    2 1 3 3

    1

    5.39 10 g cm srr K c K

    c 1.48 10 g cm

    Find k1 from the appropriate mass transfer coefficient using the

    dD 331212

    .Dd

    .1

    o 2 can e o a ne rom 1 an as 2 = . - cm s

    Mass Transfer Chemical reactions 10-27

    (b) dissolution rate of a 1 cm radius cholesterol gallstone

    ,

    density gradient between cholesterol and bile results in flow by

    free convection so the mass transfer coefficient is:

    1/4 1/331k d d g

    2.

    D D

    3 5 3 21 31

    6 2 3 2 2

    k 1cm (1cm) 1 10 g / cm 980cm / s2 0.6 (18000)

    2 10 cm / s 1g / cm (0.036cm / s)

    51k 5.6 10 cm / s

    Mass Transfer Chemical reactions 10-28

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    As we are still dealing with irreversible reactions:

    1K

    1

    /1k1

    65

    21

    s/cm104.3

    ..

    6

    In a unstirred bile, the rate is also controlled by the reaction.

    Mass Transfer Chemical reactions 10-29

    8.3 Finding the Mechanism of Irreversible Heterogeneous Reactions

    Typically, the reaction mechanism is not known so it has to be

    inferred.

    productssolidgaseous

    Mass Transfer Chemical reactions 10-30

    spec esspec es

    Physical situation Rate-controlling

    step

    Size

    R = (time, reagent)

    Size = (temperature) Size = (f low) Remarks

    A Shrinking Reaction R c1t strong temperature Independant of flow Other reactionparticle variation stoichomerties can

    be found easily

    2 1

    particle R3/2 (c1t)larger particles variation particles only with flow dependson the mass transfer

    coefficient

    C Shrinkin Reaction R c stron tem erature Inde endent of flow This is the same as 1 corea case A, except for

    ash formation

    D Shrinking External diffusion R c1t Weak Usually about square This case iscorea root of flow uncommon

    E Shrinking Ash diffusion R (c1t)1/2 Weak Independant of flow This case is common,corea an interesting

    contrast with the

    previous one

    Notes: aThis is often called the topochemical model. The size Rrefers to the cone

    Mass Transfer Chemical reactions 10-31

    Cases A and C: surface reaction controls

    2122ccr

    As the solid concentration (c2) is constant the reaction is 1st

    order with respect to c1.

    22

    dr

    r4rcr3dt

    2122

    dr

    rccdt

    cr

    Be careful, distinguish

    12dt

    reaction rate r2!

    If the gas phase concentration c1 is constant and the particlehas an initial radius R0

    Mass Transfer Chemical reactions 10-32

    120

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    Case B: Diffusion outside of a shrinking particle controls

    Identify correlation (forced convection around solid sphere)

    1/2 1/3

    1 =2+0.6D D

    . or very sma par c es e , sor

    kD

    2

    Ddr

    ccrkcrdt i

    22

    112 )(43

    cDdr

    r

    crdt

    c

    12

    tDc

    Rr

    cdt

    122

    2

    2

    Mass Transfer Chemical reactions 10-33

    c 2

    B.2) For large particles 3/12/1

    1 vd6.0dk

    2/13/22/1 rDv42.0k

    DD

    Similarly,

    1/ 2 2 / 31/ 2

    2 11/ 6

    dr v Dc r -0.42 c

    dt

    1/ 2 2 / 33 / 2 3 / 2 1

    01/ 6

    c0.64 v Dr R - t

    c

    Mass Transfer Chemical reactions 10-34

    Cases C, D, and E: shrinking core model:

    Two diffusional resistances in seriesPhysical situation Rate-controlling step

    Bulk fluid

    R0 particle

    ar c e sur aceUnreacted core

    particle

    corea

    corea

    E Shrinking Ash diffusiona

    Mass Transfer Chemical reactions 10-35

    Case D: Diffusion in the surrounding bulk fluid controls

    Mass balance: kcr4cr3dt

    12

    23

    kcr4dtrcr4 1222

    tc

    ckRr

    2

    10

    Similar dependence ofrwith tas with cases A and C.

    Dependence on flow (through k) but weak dependence on

    temperature.

    Mass Transfer Chemical reactions 10-36

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    Case E: Diffusion in the ash (or shell) controls

    Here the thickness of the shell is important Film model:

    DrR0

    123 cD4d

    2/1

    0

    cD2

    rR3dt

    20 c

    Mass Transfer Chemical reactions 10-37

    8.4 Heterogeneous Reactions of Unusual Stoichiometries

    8.4.1 Irreversible second-order heterogeneous reaction

    (additivity of resistances)

    Mass Transfer Chemical reactions 10-38

    Steady-state mass transfer to the surface:

    )cc(knr i11111

    Surface reaction: 2i121 cr

    Find the c1iby equating the above 0ckckc 11i112i12

    1k

    c1

    2c

    1

    12

    2

    1i1

    So the overall reaction rate is: 1 2 1

    1 1 1

    k 4 cr k c 1 1 1

    Mass Transfer Chemical reactions 10-39

    ompare s w e correspon ng rs or er reac on:

    1 2 11 1 1

    1 2 1

    k 4 cr k c 1 1 1

    2c k 11 /1/1

    1c

    kr

    first order reactionsecond order reaction

    Mass Transfer Chemical reactions 10-40

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    8.4.2 Heterogeneous Reactions in Concentrated Solutions

    Until now we assumed that k1 f(r2). This is good for dilute

    solutions.

    Cracking of hydrocarbons:

    xamp e:

    Reforming

    1 mol of species 1 n moles of species 2,n > 1

    1 mol of species 1 n moles of species 2,n < 1

    Mass Transfer Chemical reactions 10-41

    In both cases we must account for CONVECTION in the calculation of mass transfer.

    In cracking, convection is AWAY from the surface: The

    reacting species must diffuse AGAINST the current of

    product species.

    In reforming, convection is TOWARDS the surface as" " . .

    > 1 cracking

    < 1 reforming

    = 1 treat as be ore

    Goal: To calculate the overall rate!

    Mass Transfer Chemical reactions 10-42

    Overall rate of reaction across this film is:

    2

    1 1 2 1ir n c

    We must calculate the flux n1 for concentrated solutions:

    dc11 vc

    dzn

    ow e ux rom convec on s

    0 n1nncv

    So the e uation for flux n can be written as: n1dc

    Mass Transfer Chemical reactions 10-43

    DDcdz

    11

    . . 1 10z = l: c1 = c1i

    Solving forn1 gives:

    1 1 21 1

    10

    r n ln( 1) 1 ( 1)c / c

    whereD

    k

    (2c10/n1 is large) the

    following diagram shows

    the rate relative to that ofdilute solutions:

    Mass Transfer Chemical reactions 10-44

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    Consider studying cracking of oil by flowing it over a hot plate.

    If the molecular wei ht of the roduct is onl 25% of that of the oil,

    by how much the convection introduced mass transfer changes

    the cracking reaction rate?

    1 molecule oil = x 0.25 molecules of the product.

    = - .

    the above figure:%40

    rateactual

    The convection REDUCES the reaction rate when the effect of

    Mass Transfer Chemical reactions 10-45

    reaction on the mass transfer coefficient is neglected.


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