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Chapter 1 Intro Polymers

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    Introduction

    to PolymersChapter 1

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    Polymers: Introduction

    • Polymer: High molecular weight molecule made up of a

    small repeat unit (monomer).

     – A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A

    • onomer: !ow molecular weight compound that can "e

    connected together to gi#e a poymer 

    • $ligomer: %hort polymer chain• Copolymer: polymer made up of & or more monomers

     – 'andom copolymer: A---A-A--A--A----A-A-

     – Alternating copolymer: A--A--A--A--A--A--A-

     – loc copolymer: A-A-A-A-A-A-A-A--------

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      3

     Polymer  

    Poly  mer   many  repeat unit (building blocks)

    C C C C C C

    HHHHHH

    HHHHHH

    Polyethylene (PE)

    ClCl Cl

    C C C C C C

    HHH

    HHHHHH

    Poly(vinyl chloride) (PVC)

    HH

    HHH H

    Polypropylene (PP)

    C C C C C C

    CH3

    HH

    CH3CH3 H

    repeat

    unit

    repeat

    unit

    repeat

    unit

    Carbon chain backbone

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    • hat are the general structural and chemical

    characteristics o! polymer molecules"

    • hat are some o! the common polymeric

    materials# and ho$ do they di!!er chemically"

    • Ho$ is the crystalline state in polymers

    di!!erent !rom that in metals and ceramics "

    P$!*+' %,'C,'+%

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      %

    Chemistry and %tructure of Polyethylene

    •Polyethylene is a long&chain hydrocarbon'•op !igure sho$s repeat unit and chain structures'•ther !igure sho$s *ig*ag backbone structure'

    Tetrahedral

    arrangement

    of C-H 

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     +ncient Polymers

    • ,aturally occurring polymers (those derived!rom plants and animals) have been used !or

    centuries'

     – ood – -ubber  

     – Cotton – ool

     – .eather – /ilk

    • ldest kno$n uses

     – -ubber balls used by 0ncas

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    Cellulose

    • Cellulose is a highly abundant organic compound'E1tensive hydrogen bonding bet$een the chains causesnative celluose to be roughly 24 crystalline' 0t alsoraises the melting point (5678C) to above itscombustion temperature'

    • Cellulose serves as the principal structural component o!green plants and $ood'

    • Cotton is one o! the purest !orms o! cellulose and hasbeen cultivated since ancient times'

    • Cotton also serves (along $ith treated $ood pulp) as thesource the industrial production o! cellulose&derivedmaterials $hich $ere the !irst 9plastic9 materials o!commercial importance'

    http://en.wikipedia.org/wiki/Cottonhttp://en.wikipedia.org/wiki/Cottonhttp://en.wikipedia.org/wiki/Cotton

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    -ubber 

    •  + variety o! plants produce a sap consisting o! a colloidaldispersion o! cis&polyisoprene' his milky !luid is especiallyabundant in the rubber tree (Hevea): it drips $hen the bark is$ounded'

    •  +!ter collection# the late1 is coagulated to obtain the solidrubber' ,atural rubber  is thermoplastic# $ith a glass transition

    temperature o! –28C'• -a$ natural rubber tends to be sticky $hen $arm and brittle

    $hen cold# so it $as little more than a novelty material $hen !irstintroduced in Europe around ;22'

    • 0t did not become generally use!ul until the mid&nineteenthcentury $hen Charles

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    Common Polyolefinsonomer Polymer  

    Ethylene

    H3C CH3n-epeat unit

    Polyethylene

    CH3CH3

    n

    CH3   CH3   CH3   CH3   CH3   CH3CH3Propylene

    Polypropylene

    PhCH3

    n

    Ph Ph Ph Ph Ph PhPh/tyrene

    Polystyrene

    ClCH3

    nCl Cl Cl Cl Cl ClCl

    Vinyl ChloridePoly(vinyl chloride)

    >6C C>6

    etra!luoroethylene

    >3C

    >6C

    C>6

    >6C

    C>6

    >6C

    C>6

    >6C

    C>6

    >6C

    C>6

    >6C

    C>6

    C>3n

    Poly(tetra!luoroethylene)? e!lon

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    Polyesters Amides and

    rethanesonomer Polymer  

    C)6HH)6CH)

    )H)   )

    H)   )H6C

    H6C   )

    nerephthalic

    acid

    Ethyleneglycol

    Poly(ethylene terephthalate

    H

    Ester 

    H H

    @ H6, ,H6@ +dipic +cid ;#A&Biaminohe1ane ,ylon A#A

    H ,H

    ,H

    H

    @ @n

    C6HH6C

    erephthalic

    acid

    ,H6H6,

    ;#@&Biamino

    ben*ene

    evlar 

    H

    H,

    H, H

    n

     +mide

    H))H

    Ethyleneglycol

    H6C)C, ,C)

    @#@&diisocyantophenylmethane  /pande1

    H6

    C

    H

    ,

    H

    ,

    )

    H)

    )

    )

    H6

    C

    H6

    C   ) Hn

    Drethane linkage

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    /atural Polymersonomer  Polymer 

    0soprenen

    Polyisoprene?,atural rubber 

    H

    H

    H

    H

    H

    HHH

    H

    H

    Poly(&B&glycoside)?cellulose

    H

    H

    H

    H

    HHH

    H

    H

    H

    n

    &B&glucose

    H3,

    )

    )

    -

    Polyamino acid?protein

    H3,

    )H,

    -;

    )H,

    -nF;

    )

    )H

    -nF6n

     +mino +cid

    Gase

    H

    P

    oligonucleic acidB,+

    ,ucleotideGase C#

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    0hat aes Polymers niue2

    • 'eally "ig molecules (macromolecules) lie

    polymers ha#e #ery different properties than

    small molecules–Chain entanglement: Longpolymer chains get entangled with

    each other.

    •When the polymer is melted, thechains can flow past each other.

    •Below the melting point, the chains

    can move, but only slowly. Thus theplastic is flexible, but cannot be easilystretched.

    •Below the glass transition point, thechains become locked and the

    polymer is rigid

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    Physical Properties

    /tretch

    !inear Polymer 

    he chains can be stretched# $hich causesthem to !lo$ past each other' hen released#the polymer $ill not return to its original !orm'

    /tretch

    Cross-!ined Polymer 

    he cross&links hold the chains together'hen released# the polymer $ill return to itIsoriginal !orm'

    -ela1

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    Polymer icrostructure

    Polyolefins with side chains have stereocenters on every other carbo

    CH3n

    CH3   CH3   CH3   CH3   CH3   CH3CH3

    With so many stereocenters, the stereochemistry can be complex. There

    are three main stereochemical classifications for polymers.

    Atactic:  random orientation

    Isotactic:  +ll stereocenters have same orientation

    %yndiotactic:  +lternating stereochemistry

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    How to 3etermine icrostructure213C NMR is a very powerful way to determine the

    microstructure of a polymer.

    ;3

    C ,J- shi!t is sensitive to the t$ostereocenters on either side on sptectrometers

    5 3 JH*' his is called pentad resolution'

    r mm r mr 

    mmrm pentad

    m meso (same orientation)r racemic (opposite orientation)

    ;6 ; 6

    13C NMR spectrum of CH3 

    region of atactic

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    0hy is this important2

    • ,acticity affects the physical properties

     – Atactic polymers will generally "e amorphous

    soft fle4i"le materials

     – Isotactic and syndiotactic polymers will "e

    more crystalline thus harder and less fle4i"le• Polypropylene (PP) is a good e4ample

     – Atactic PP is a low melting gooey material

     – Isoatactic PP is high melting (1567) crystalline

    tough material that is industrially useful – %yndiotactic PP has similar properties "ut is

    #ery clear. It is harder to synthesi8e

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    Hydrocarbon Jolecules

    • Jany organic materials are

    hydrocarbons (composed o! hydrogenand carbon)'

    • Jost polymers are made up o! H and C'

    • he bonds bet$een the hydrocarbonmolecules are covalent'

    • Each carbon atom has @ electrons that

    may be covalently bonded# the hydrogen

    atom has ; electron !or bonding'

    •  + single covalent bond e1ists $hen each

    o! the 6 bonding atoms contributes one

    electron (e1? methane# CH@)'

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    /aturated Hydrocarbons

    Each carbon has a

    single bond to @ otheratoms: the @ valence

    electrons are bonded#

    the molecule is stable'

    E1amples are seen inthe table'

    he covalent bonds in

    each molecule are

    strong# but only $eakhydrogen and van der

    aals bonds e1ist

    bet$een the

    molecules'

    Jost o! these hydrocarbons have relativelylo$ melting and boiling points'

    Ho$ever# boiling temperatures rise $ithincreasing molecular $eight'

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    Dnsaturated Hydrocarbons

    •Bouble K triple bonds are some$hat unstable –involve sharing 6 or 3 pairs o! electrons#respectively' hey can also !orm ne$ bonds – Bouble bond !ound in ethylene & C6H@

     – riple bond !ound in acetylene & C6H6  

    C CH

    H

    H

    H

    C C HH

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    0somerism

    • $o compounds $ith same chemical !ormula canhave di!!erent structures (atomic arrangements)'

    !or e1ample? C7H;7• normal&octane

    • 6#@&dimethylhe1ane

    C C C C C C C CH

    H

    H

    H

    H

    H

    H

    H

    H

    H

    H

    H

    H

    H

    H

    H

    H

    H H3C CH6 CH6 CH6 CH6 CH6 CH6 CH3

    H3C CH

    CH3

    CH6 CH

    CH6

    CH3

    CH3

    H3C CH6   CH3( )A

     

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    Jonomer 

    .ong chain polymer 

    Synthesis/ polymerization

    The natureof the

    catalyst

    used

    The way thechain grow

    the final

    product

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    The important of polymerization

    -Affect the structure- hence properties-Sometimes can convert

    monomers directly to finish

    product

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    Three- Stage Process for Chain Growth Polymerization

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    %tep-9rowth Polymeri8ation

    /tage ;

    Consumptiono! monomer 

    n n

    /tage 6

    Combinationo! small !ragments

    /tage 3

    -eaction o!oligomers to givehigh molecular$eight polymer 

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      @3@3

     +ddition (Chain) Polymeri*ation

     – Initiation

     – Propagation

     – ,ermination

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      @@@@

    Condensation (/tep) Polymeri*ation

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    Polymeri*ation

    • >ree radical polymeri*ation? ethylene gas reacts $ith

    the initiator (catalyst)' (M-'N is the unpaired electron)

    C C

    H H

    HH

    monomer (ethylene)

    - F

    !ree radical

    - C C

    H

    H

    H

    H

    initiation

    - C C

    H

    H

    H

    H

    C C

    H H

    HH

    F - C C

    H

    H

    H

    H

    C C

    H H

    H H

    propagation

    dimer 

    Jonomer re!ers to the small molecule !rom $hich apolymer is synthesi*ed'

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    /ome Common +ddition Polymers

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    /ome Condensation Polymers

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    J.ECD.+- E0

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    olecular 0eight of PolymersUnlike small molecules, polymers are typically a mixture of

    differently sized molecules. Only an average molecular weight

    can be defined.

    •Measuring molecular weight

    •Size exclusion chromatography

    •Viscosity

    •Measurements of average molecularweight (M.W.)

    •Number average M.W. (Mn): Total

    weight of all chains divided by # ofchains

    •Weight average M.W. (Mw):

    Weighted average. Always largerthan Mn

    •Viscosity average M.W. (Mv):

    Average determined by viscosity

       O o! molecules

    Jn

    J$

    increasing molecular $eight

    Jv

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    0hat the 0eights eanMn: This gives you the true average weight

    Let's say you had the following polymer sample:2 chains: 1,000,000 Dalton 2,000,000

    5 chains: 700,000 Dalton 3,500,000

    10 chains: 400,000 Dalton 4,000,000

    4 chains: 100,000 Dalton 400,000

    2 chains: 50,000 Dalton 100,00010,000,000

    10,000,000/23 = 435,000 Dalton

    1 Dalton = 1 g/mole

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    0eight A#erage olecular 0eight

    Mw: Since most of the polymer mass is in the heavier

    fractions, this gives the average molecular weight of the most

    abundant polymer fraction by mass.6##

    ;##= '6×;## = 6#

    3#%#

    ;## = '3%× 2# = 6@%#

    @##

    ;##= '@× @# = ;A#

    @#

    ;##

    = '@ ×;# = @#

    ;#

    ;##= ';× %# = %

    otal = A#%

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    Begree o! Polymeri*ation# DP 

    DP   average number o! repeat units per chain 

    weightmolecularunitrepeatwhere   =m

    m

     M  DP 

      n

    =

    E1' problem @';b#

    !or PVC? m 6(carbon) F 3(hydrogen) F ;(Clorine)

     (!rom !ront o! book) 6(;6';;) F 3(;'7) F ;(3%'@%)

      A6'@A gQmol

      BP 6;#;% Q A6'@A 337'@6

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    Polymer Chain .engths

    • Jany polymer properties are a!!ected by the

    length o! the polymer chains' >or e1ample# themelting temperature increases $ith increasing

    molecular $eight'

    •  +t room temp# polymers $ith very short chains

    (roughly ; gQmol) $ill e1ist as liLuids'

    • hose $ith $eights o! ; gQmol are typically

    $a1y solids and so!t resins'

    • /olid polymers range bet$een ;# and severalmillion gQmol'

    • he molecular $eight a!!ects the polymerRs

    properties (e1amples? elastic modulus K strength)'

    Polymers Jolecular /hape

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    Polymers – Jolecular /hape

    • /traight (b) and t$isted (c) chain segments are

    generated $hen the backbone carbon atoms (darkcircles) are oriented as in the !igure above'

    • Chain bending and t$isting are possible by rotation o!

    carbon atoms around their chain bonds'

    • /ome o! the polymer mechanical and thermal

    characteristics are a !unction o! the chain segment

    rotation in response to applied stresses or thermal

    vibrations'

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    Jolecular /tructures !or Polymers

    • he physical characteristics o! a polymer dependalso on di!!erences in the structure o! the

    molecular chains (other variables are shape and

    $eight)'

    • .inear polymers have repeat units Soined end toend in single chains' here may be e1tensive van

    der aals and hydrogen bonding bet$een the

    chains' E1amples? polyethylene# PVC# nylon'

    Granched Cross&.inked ,et$ork.inear 

    secondarybonding

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    Jolecular /tructures& Granched

    • here side&branch chains have connected to main chains#

    these are termed branched polymers' .inear structures

    may have side&branching'

    • HBPE – high density polyethylene is primarily a linear

    polymer $ith minor branching# $hile .BPE – lo$ density

    polyethylene contains numerous short chain branches'

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    Jolecular /tructures

    Cross&linked# ,et$ork

    • 0n cross&linked polymers# adSacent linear chainsare Soined to one another at various positions by

    covalent bonding o! atoms' E1amples are the

    rubber elastic materials'

    • /mall molecules that !orm 3 or more activecovalent bonds create structures called net$ork

    polymers' E1amples are the epo1ies and

    polyurethanes'

    Granched Cross&.inked ,et$ork.inear 

    secondarybonding

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    hermoplastics and hermosets• he response o! a polymer to mechanical !orces at elevated

    temperature is related to its dominant molecular structure'• ne classi!ication o! polymers is according to its behavior

    and rising temperature' hermoplastics and hermosets are

    the 6 categories'

    •  + thermoplastic is a polymer that turns to a liLuid $henheated and !ree*es to a very glassy state $hen cooled

    su!!iciently'

    • Jost thermoplastics are high&molecular&$eight polymers

    $hose chains associate through $eak Van der aals !orces

    (polyethylene): stronger dipole&dipole interactions and

    hydrogen bonding (nylon)'

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    • hermoplastic polymers di!!er !rom thermosetting 

    polymers (Gakelite# vulcani*ed rubber ) since

    thermoplastics can be remelted and remolded'

    • hermosetting plastics $hen heated# $ill

    chemically decompose# so they can not berecycled' Tet# once a thermoset is cured it tends to

    be stronger than a thermoplastic'

    • ypically# linear polymers $ith minor branched

    structures (and !le1ible chains) are thermoplastics'he net$orked structures are thermosets'

    hermoplastics and hermosets

    E l ! h l i

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    E1amples o! hermoplastics

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    Jore E1amples o! hermoplastics

    http://www2.dupont.com/Teflon/en_US/index.html 

    http://en.wikipedia.org/wiki/Teflon 

    Polymer

    /peci!ic hermoplastic Properties

    http://www2.dupont.com/Teflon/en_US/index.htmlhttp://en.wikipedia.org/wiki/Teflonhttp://www2.dupont.com/Teflon/en_US/index.htmlhttp://en.wikipedia.org/wiki/Teflonhttp://www2.dupont.com/Teflon/en_US/index.html

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    /peci!ic hermoplastic Properties

    hermoset data

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    hermoset data

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    hermoset Properties

    /peci!ic Elastomeric Properties

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    /peci!ic Elastomeric Properties

    Elastomers# o!ten re!erred to as rubber# can be a thermoplastic or a thermosetdepending on the structure' hey are e1cellent !or parts reLuiring !le1iblity#strength and durability? such as automotive and industrial seals# gaskets andmolded goods# roo!ing and belting# aircra!t and chemical processing seals#!ood# pharmaceutical and semiconductor seals# and $ire and cable coatings'

    h l ti h t

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      3

    • hermoplastics?  &&little cross linking  &&ductile

      &&so!ten $ith heating

      &&polyethylene

    polypropylene

      polycarbonate  polystyrene

    • hermosets?

      &&large cross linking  (; to %4 o! mers)

      &&hard and brittle

      &&do , so!ten $ith heating

      &&vulcani*ed rubber# epo1ies#

      polyester resin# phenolic resin

    Callister,Fig. 16.9

     T

    Molecular weight

     Tg

     Tmmobileliquid

    viscousliquid

    rubber

    toughplastic

    partiallycrystalliesolid

    crystalliesolid

    hermoplastic vs hermoset

    C t lli it i P l

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    Crystallinity in Polymers

    • he crystalline state may

    e1ist in polymeric materials'• Ho$ever# since it involves

    molecules instead o! Sustatoms or ions# as $ith metals

    or ceramics# the atomicarrangement $ill be morecomple1 !or polymers'

    • here are ordered atomicarrangements involving

    molecular chains'• E1ample sho$n is a

    polyethylene unit cell (orthorhom"ic).

    C t l /t t

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    Crystal /tructures

    >e3C – iron carbide –

    orthorhombic crystal

    structure

    The effect of temperature on the structure and

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       ©

       2   0   0   3   B  r  o  o   k  s   /   C  o   l  e ,  a   d   i     i  s   i  o  n  o   f   T   h  o  m  s  o  n   !  e  a  r  n   i  n  g ,   "  n  c #   T   h  o  m  s  o  n   !  e  a  r  n   i  n  g   $    i  s  a   t  r  a   d  e  m  a  r   k  u  s  e   d   h  e  r  e   i  n  u  n   d  e  r   l   i  c  e  n  s  e #

    The effect of temperature on the structure andbehavior of thermoplastics.

    Pol mer Cr stallinit

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    Polymer Crystallinity

    Polymers are rarely ;4 crystalline

    • Bi!!icult !or all regions o! all chains tobecome aligned 

    • Begree o! crystallinity

    e1pressed as 4 crystallinity'  && /ome physical propertiesdepend on 4 crystallinity'

      && Heat treating causes

    crystalline regions to gro$

    and 4 crystallinity to

    increase'

    crystallineregion

    amorphousregion

    ,ypes of Polymers

  • 8/19/2019 Chapter 1 Intro Polymers

    72/72

    ,ypes of Polymers

    • Polymer Classifications

     – ,hermoset: cross-lined polymer that cannot "emelted (tires ru""er "ands)

     – ,hermoplastic: elta"le plastic

     – +lastomers: Polymers that stretch and then return to

    their original form: often thermoset polymers – ,hermoplastic elastomers: +lastic polymers that can

    "e melted (soles of tennis shoes)

    • Polymer amilies

     – Polyolefins: made from olefin (alene) monomers

     – Polyesters Amides rethanes etc.: monomers lined

    "y ester amide urethane or other functional groups

     – /atural Polymers: Polysaccharides 3/A proteins


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