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Introduction
to PolymersChapter 1
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Polymers: Introduction
• Polymer: High molecular weight molecule made up of a
small repeat unit (monomer).
– A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A-A
• onomer: !ow molecular weight compound that can "e
connected together to gi#e a poymer
• $ligomer: %hort polymer chain• Copolymer: polymer made up of & or more monomers
– 'andom copolymer: A---A-A--A--A----A-A-
– Alternating copolymer: A--A--A--A--A--A--A-
– loc copolymer: A-A-A-A-A-A-A-A--------
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3
Polymer
Poly mer many repeat unit (building blocks)
C C C C C C
HHHHHH
HHHHHH
Polyethylene (PE)
ClCl Cl
C C C C C C
HHH
HHHHHH
Poly(vinyl chloride) (PVC)
HH
HHH H
Polypropylene (PP)
C C C C C C
CH3
HH
CH3CH3 H
repeat
unit
repeat
unit
repeat
unit
Carbon chain backbone
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• hat are the general structural and chemical
characteristics o! polymer molecules"
• hat are some o! the common polymeric
materials# and ho$ do they di!!er chemically"
• Ho$ is the crystalline state in polymers
di!!erent !rom that in metals and ceramics "
P$!*+' %,'C,'+%
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%
Chemistry and %tructure of Polyethylene
•Polyethylene is a long&chain hydrocarbon'•op !igure sho$s repeat unit and chain structures'•ther !igure sho$s *ig*ag backbone structure'
Tetrahedral
arrangement
of C-H
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+ncient Polymers
• ,aturally occurring polymers (those derived!rom plants and animals) have been used !or
centuries'
– ood – -ubber
– Cotton – ool
– .eather – /ilk
• ldest kno$n uses
– -ubber balls used by 0ncas
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Cellulose
• Cellulose is a highly abundant organic compound'E1tensive hydrogen bonding bet$een the chains causesnative celluose to be roughly 24 crystalline' 0t alsoraises the melting point (5678C) to above itscombustion temperature'
• Cellulose serves as the principal structural component o!green plants and $ood'
• Cotton is one o! the purest !orms o! cellulose and hasbeen cultivated since ancient times'
• Cotton also serves (along $ith treated $ood pulp) as thesource the industrial production o! cellulose&derivedmaterials $hich $ere the !irst 9plastic9 materials o!commercial importance'
http://en.wikipedia.org/wiki/Cottonhttp://en.wikipedia.org/wiki/Cottonhttp://en.wikipedia.org/wiki/Cotton
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-ubber
• + variety o! plants produce a sap consisting o! a colloidaldispersion o! cis&polyisoprene' his milky !luid is especiallyabundant in the rubber tree (Hevea): it drips $hen the bark is$ounded'
• +!ter collection# the late1 is coagulated to obtain the solidrubber' ,atural rubber is thermoplastic# $ith a glass transition
temperature o! –28C'• -a$ natural rubber tends to be sticky $hen $arm and brittle
$hen cold# so it $as little more than a novelty material $hen !irstintroduced in Europe around ;22'
• 0t did not become generally use!ul until the mid&nineteenthcentury $hen Charles
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Common Polyolefinsonomer Polymer
Ethylene
H3C CH3n-epeat unit
Polyethylene
CH3CH3
n
CH3 CH3 CH3 CH3 CH3 CH3CH3Propylene
Polypropylene
PhCH3
n
Ph Ph Ph Ph Ph PhPh/tyrene
Polystyrene
ClCH3
nCl Cl Cl Cl Cl ClCl
Vinyl ChloridePoly(vinyl chloride)
>6C C>6
etra!luoroethylene
>3C
>6C
C>6
>6C
C>6
>6C
C>6
>6C
C>6
>6C
C>6
>6C
C>6
C>3n
Poly(tetra!luoroethylene)? e!lon
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Polyesters Amides and
rethanesonomer Polymer
C)6HH)6CH)
)H) )
H) )H6C
H6C )
nerephthalic
acid
Ethyleneglycol
Poly(ethylene terephthalate
H
Ester
H H
@ H6, ,H6@ +dipic +cid ;#A&Biaminohe1ane ,ylon A#A
H ,H
,H
H
@ @n
C6HH6C
erephthalic
acid
,H6H6,
;#@&Biamino
ben*ene
evlar
H
H,
H, H
n
+mide
H))H
Ethyleneglycol
H6C)C, ,C)
@#@&diisocyantophenylmethane /pande1
H6
C
H
,
H
,
)
H)
)
)
H6
C
H6
C ) Hn
Drethane linkage
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/atural Polymersonomer Polymer
0soprenen
Polyisoprene?,atural rubber
H
H
H
H
H
HHH
H
H
Poly(&B&glycoside)?cellulose
H
H
H
H
HHH
H
H
H
n
&B&glucose
H3,
)
)
-
Polyamino acid?protein
H3,
)H,
-;
)H,
-nF;
)
)H
-nF6n
+mino +cid
Gase
H
P
oligonucleic acidB,+
,ucleotideGase C#
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0hat aes Polymers niue2
• 'eally "ig molecules (macromolecules) lie
polymers ha#e #ery different properties than
small molecules–Chain entanglement: Longpolymer chains get entangled with
each other.
•When the polymer is melted, thechains can flow past each other.
•Below the melting point, the chains
can move, but only slowly. Thus theplastic is flexible, but cannot be easilystretched.
•Below the glass transition point, thechains become locked and the
polymer is rigid
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Physical Properties
/tretch
!inear Polymer
he chains can be stretched# $hich causesthem to !lo$ past each other' hen released#the polymer $ill not return to its original !orm'
/tretch
Cross-!ined Polymer
he cross&links hold the chains together'hen released# the polymer $ill return to itIsoriginal !orm'
-ela1
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Polymer icrostructure
Polyolefins with side chains have stereocenters on every other carbo
CH3n
CH3 CH3 CH3 CH3 CH3 CH3CH3
With so many stereocenters, the stereochemistry can be complex. There
are three main stereochemical classifications for polymers.
Atactic: random orientation
Isotactic: +ll stereocenters have same orientation
%yndiotactic: +lternating stereochemistry
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How to 3etermine icrostructure213C NMR is a very powerful way to determine the
microstructure of a polymer.
;3
C ,J- shi!t is sensitive to the t$ostereocenters on either side on sptectrometers
5 3 JH*' his is called pentad resolution'
r mm r mr
mmrm pentad
m meso (same orientation)r racemic (opposite orientation)
;6 ; 6
13C NMR spectrum of CH3
region of atactic
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0hy is this important2
• ,acticity affects the physical properties
– Atactic polymers will generally "e amorphous
soft fle4i"le materials
– Isotactic and syndiotactic polymers will "e
more crystalline thus harder and less fle4i"le• Polypropylene (PP) is a good e4ample
– Atactic PP is a low melting gooey material
– Isoatactic PP is high melting (1567) crystalline
tough material that is industrially useful – %yndiotactic PP has similar properties "ut is
#ery clear. It is harder to synthesi8e
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Hydrocarbon Jolecules
• Jany organic materials are
hydrocarbons (composed o! hydrogenand carbon)'
• Jost polymers are made up o! H and C'
• he bonds bet$een the hydrocarbonmolecules are covalent'
• Each carbon atom has @ electrons that
may be covalently bonded# the hydrogen
atom has ; electron !or bonding'
• + single covalent bond e1ists $hen each
o! the 6 bonding atoms contributes one
electron (e1? methane# CH@)'
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/aturated Hydrocarbons
Each carbon has a
single bond to @ otheratoms: the @ valence
electrons are bonded#
the molecule is stable'
E1amples are seen inthe table'
he covalent bonds in
each molecule are
strong# but only $eakhydrogen and van der
aals bonds e1ist
bet$een the
molecules'
Jost o! these hydrocarbons have relativelylo$ melting and boiling points'
Ho$ever# boiling temperatures rise $ithincreasing molecular $eight'
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Dnsaturated Hydrocarbons
•Bouble K triple bonds are some$hat unstable –involve sharing 6 or 3 pairs o! electrons#respectively' hey can also !orm ne$ bonds – Bouble bond !ound in ethylene & C6H@
– riple bond !ound in acetylene & C6H6
C CH
H
H
H
C C HH
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0somerism
• $o compounds $ith same chemical !ormula canhave di!!erent structures (atomic arrangements)'
!or e1ample? C7H;7• normal&octane
• 6#@&dimethylhe1ane
C C C C C C C CH
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H H3C CH6 CH6 CH6 CH6 CH6 CH6 CH3
H3C CH
CH3
CH6 CH
CH6
CH3
CH3
H3C CH6 CH3( )A
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Jonomer
.ong chain polymer
Synthesis/ polymerization
The natureof the
catalyst
used
The way thechain grow
the final
product
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The important of polymerization
-Affect the structure- hence properties-Sometimes can convert
monomers directly to finish
product
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Three- Stage Process for Chain Growth Polymerization
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%tep-9rowth Polymeri8ation
/tage ;
Consumptiono! monomer
n n
/tage 6
Combinationo! small !ragments
/tage 3
-eaction o!oligomers to givehigh molecular$eight polymer
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@3@3
+ddition (Chain) Polymeri*ation
– Initiation
– Propagation
– ,ermination
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@@@@
Condensation (/tep) Polymeri*ation
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Polymeri*ation
• >ree radical polymeri*ation? ethylene gas reacts $ith
the initiator (catalyst)' (M-'N is the unpaired electron)
C C
H H
HH
monomer (ethylene)
- F
!ree radical
- C C
H
H
H
H
initiation
- C C
H
H
H
H
C C
H H
HH
F - C C
H
H
H
H
C C
H H
H H
propagation
dimer
Jonomer re!ers to the small molecule !rom $hich apolymer is synthesi*ed'
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/ome Common +ddition Polymers
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/ome Condensation Polymers
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J.ECD.+- E0
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olecular 0eight of PolymersUnlike small molecules, polymers are typically a mixture of
differently sized molecules. Only an average molecular weight
can be defined.
•Measuring molecular weight
•Size exclusion chromatography
•Viscosity
•Measurements of average molecularweight (M.W.)
•Number average M.W. (Mn): Total
weight of all chains divided by # ofchains
•Weight average M.W. (Mw):
Weighted average. Always largerthan Mn
•Viscosity average M.W. (Mv):
Average determined by viscosity
O o! molecules
Jn
J$
increasing molecular $eight
Jv
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0hat the 0eights eanMn: This gives you the true average weight
Let's say you had the following polymer sample:2 chains: 1,000,000 Dalton 2,000,000
5 chains: 700,000 Dalton 3,500,000
10 chains: 400,000 Dalton 4,000,000
4 chains: 100,000 Dalton 400,000
2 chains: 50,000 Dalton 100,00010,000,000
10,000,000/23 = 435,000 Dalton
1 Dalton = 1 g/mole
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0eight A#erage olecular 0eight
Mw: Since most of the polymer mass is in the heavier
fractions, this gives the average molecular weight of the most
abundant polymer fraction by mass.6##
;##= '6×;## = 6#
3#%#
;## = '3%× 2# = 6@%#
@##
;##= '@× @# = ;A#
@#
;##
= '@ ×;# = @#
;#
;##= ';× %# = %
otal = A#%
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Begree o! Polymeri*ation# DP
DP average number o! repeat units per chain
weightmolecularunitrepeatwhere =m
m
M DP
n
=
E1' problem @';b#
!or PVC? m 6(carbon) F 3(hydrogen) F ;(Clorine)
(!rom !ront o! book) 6(;6';;) F 3(;'7) F ;(3%'@%)
A6'@A gQmol
BP 6;#;% Q A6'@A 337'@6
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Polymer Chain .engths
• Jany polymer properties are a!!ected by the
length o! the polymer chains' >or e1ample# themelting temperature increases $ith increasing
molecular $eight'
• +t room temp# polymers $ith very short chains
(roughly ; gQmol) $ill e1ist as liLuids'
• hose $ith $eights o! ; gQmol are typically
$a1y solids and so!t resins'
• /olid polymers range bet$een ;# and severalmillion gQmol'
• he molecular $eight a!!ects the polymerRs
properties (e1amples? elastic modulus K strength)'
Polymers Jolecular /hape
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Polymers – Jolecular /hape
• /traight (b) and t$isted (c) chain segments are
generated $hen the backbone carbon atoms (darkcircles) are oriented as in the !igure above'
• Chain bending and t$isting are possible by rotation o!
carbon atoms around their chain bonds'
• /ome o! the polymer mechanical and thermal
characteristics are a !unction o! the chain segment
rotation in response to applied stresses or thermal
vibrations'
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Jolecular /tructures !or Polymers
• he physical characteristics o! a polymer dependalso on di!!erences in the structure o! the
molecular chains (other variables are shape and
$eight)'
• .inear polymers have repeat units Soined end toend in single chains' here may be e1tensive van
der aals and hydrogen bonding bet$een the
chains' E1amples? polyethylene# PVC# nylon'
Granched Cross&.inked ,et$ork.inear
secondarybonding
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Jolecular /tructures& Granched
• here side&branch chains have connected to main chains#
these are termed branched polymers' .inear structures
may have side&branching'
• HBPE – high density polyethylene is primarily a linear
polymer $ith minor branching# $hile .BPE – lo$ density
polyethylene contains numerous short chain branches'
•
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Jolecular /tructures
Cross&linked# ,et$ork
• 0n cross&linked polymers# adSacent linear chainsare Soined to one another at various positions by
covalent bonding o! atoms' E1amples are the
rubber elastic materials'
• /mall molecules that !orm 3 or more activecovalent bonds create structures called net$ork
polymers' E1amples are the epo1ies and
polyurethanes'
Granched Cross&.inked ,et$ork.inear
secondarybonding
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hermoplastics and hermosets• he response o! a polymer to mechanical !orces at elevated
temperature is related to its dominant molecular structure'• ne classi!ication o! polymers is according to its behavior
and rising temperature' hermoplastics and hermosets are
the 6 categories'
• + thermoplastic is a polymer that turns to a liLuid $henheated and !ree*es to a very glassy state $hen cooled
su!!iciently'
• Jost thermoplastics are high&molecular&$eight polymers
$hose chains associate through $eak Van der aals !orces
(polyethylene): stronger dipole&dipole interactions and
hydrogen bonding (nylon)'
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• hermoplastic polymers di!!er !rom thermosetting
polymers (Gakelite# vulcani*ed rubber ) since
thermoplastics can be remelted and remolded'
• hermosetting plastics $hen heated# $ill
chemically decompose# so they can not berecycled' Tet# once a thermoset is cured it tends to
be stronger than a thermoplastic'
• ypically# linear polymers $ith minor branched
structures (and !le1ible chains) are thermoplastics'he net$orked structures are thermosets'
hermoplastics and hermosets
E l ! h l i
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E1amples o! hermoplastics
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Jore E1amples o! hermoplastics
http://www2.dupont.com/Teflon/en_US/index.html
http://en.wikipedia.org/wiki/Teflon
Polymer
/peci!ic hermoplastic Properties
http://www2.dupont.com/Teflon/en_US/index.htmlhttp://en.wikipedia.org/wiki/Teflonhttp://www2.dupont.com/Teflon/en_US/index.htmlhttp://en.wikipedia.org/wiki/Teflonhttp://www2.dupont.com/Teflon/en_US/index.html
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/peci!ic hermoplastic Properties
hermoset data
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hermoset data
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hermoset Properties
/peci!ic Elastomeric Properties
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/peci!ic Elastomeric Properties
Elastomers# o!ten re!erred to as rubber# can be a thermoplastic or a thermosetdepending on the structure' hey are e1cellent !or parts reLuiring !le1iblity#strength and durability? such as automotive and industrial seals# gaskets andmolded goods# roo!ing and belting# aircra!t and chemical processing seals#!ood# pharmaceutical and semiconductor seals# and $ire and cable coatings'
h l ti h t
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3
• hermoplastics? &&little cross linking &&ductile
&&so!ten $ith heating
&&polyethylene
polypropylene
polycarbonate polystyrene
• hermosets?
&&large cross linking (; to %4 o! mers)
&&hard and brittle
&&do , so!ten $ith heating
&&vulcani*ed rubber# epo1ies#
polyester resin# phenolic resin
Callister,Fig. 16.9
T
Molecular weight
Tg
Tmmobileliquid
viscousliquid
rubber
toughplastic
partiallycrystalliesolid
crystalliesolid
hermoplastic vs hermoset
C t lli it i P l
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Crystallinity in Polymers
• he crystalline state may
e1ist in polymeric materials'• Ho$ever# since it involves
molecules instead o! Sustatoms or ions# as $ith metals
or ceramics# the atomicarrangement $ill be morecomple1 !or polymers'
• here are ordered atomicarrangements involving
molecular chains'• E1ample sho$n is a
polyethylene unit cell (orthorhom"ic).
C t l /t t
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Crystal /tructures
>e3C – iron carbide –
orthorhombic crystal
structure
The effect of temperature on the structure and
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©
2 0 0 3 B r o o k s / C o l e , a d i i s i o n o f T h o m s o n ! e a r n i n g , " n c # T h o m s o n ! e a r n i n g $ i s a t r a d e m a r k u s e d h e r e i n u n d e r l i c e n s e #
The effect of temperature on the structure andbehavior of thermoplastics.
Pol mer Cr stallinit
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Polymer Crystallinity
Polymers are rarely ;4 crystalline
• Bi!!icult !or all regions o! all chains tobecome aligned
• Begree o! crystallinity
e1pressed as 4 crystallinity' && /ome physical propertiesdepend on 4 crystallinity'
&& Heat treating causes
crystalline regions to gro$
and 4 crystallinity to
increase'
crystallineregion
amorphousregion
,ypes of Polymers
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,ypes of Polymers
• Polymer Classifications
– ,hermoset: cross-lined polymer that cannot "emelted (tires ru""er "ands)
– ,hermoplastic: elta"le plastic
– +lastomers: Polymers that stretch and then return to
their original form: often thermoset polymers – ,hermoplastic elastomers: +lastic polymers that can
"e melted (soles of tennis shoes)
• Polymer amilies
– Polyolefins: made from olefin (alene) monomers
– Polyesters Amides rethanes etc.: monomers lined
"y ester amide urethane or other functional groups
– /atural Polymers: Polysaccharides 3/A proteins