15
CHAPTER 2
HIGH PRESSURE EXPERIMENTAL TECHNIQUES
This chapter is divided into two parts. In the first part the techniques
and instruments used to generate high pressure and study the structural
changes that occur to these materials at high pressure are discussed. The
details about the following experimental setups’ have been explained.
(1) X-ray diffraction facilities utilized to collect diffraction
patterns
(2) Micro Raman setup used for in situ high pressure studies
(3) High pressure resistivity setup using designer diamond anvils
The second part of this chapter focuses on the work that have been
carried out as an attempt to reduce the time consumed in preparation of the
DAC and loading the sample for high pressure experiments. The main aspects
covered are:
(1) Development of a diamond mounting jig
(2) Modified Electric Discharge for micro drilling in DAC
experiments
16
2.1 HIGH PRESSURE EXPERIMENTAL TECHNIQUES
2.1.1 Generation of High Pressure
High pressures can be attained by a variety of methods; it can be
achieved dynamically by shock compression or statically by using different
high pressure techniques, for example, the anvil devices and piston cylinder
apparatus. There are basically two types of anvil devices: multi anvil cells
which consist more than two anvils and Bridgeman opposing anvils in which
two anvils are mounted with their faces opposing each other (e. g the DAC).
Of all the available techniques, the highest static pressure has been achieved
by the DAC (Mao and Bell 1978). The DAC can accommodate very small
sample volumes in the micron range as compared to other anvil cell and
piston cylinder devices, where the sample volumes are in the milliliter range.
2.1.2 The Diamond Anvil Cell
Diamond Anvil Cell has now become the most widely used design
in high pressure research. The hardness of diamonds and their transparency to
visible and X-ray region make them ideal for use as anvils. There are many
different designs of the DAC available. For our studies we have used two
different types of DAC’s, the Mao Bell type cell and the symmetric cell.
The basic principle for both the DAC’s is the same and the Mao Bell type cell
is described here.
17
Load
Load
Sample
Ruby
load
Figure 2.1 Photograph of Mao-Bell type DAC and the basic principle
of operation
(a) (b)
Figure 2.2 (a) Cross sectional view of the symmetric type compact
diamond anvil cell. There are a total of four screws
(b) schematic Figure showing the different parts of the cell.
18
The Mao Bell DAC design (Figure 2.1) used in this study was
developed at IGCAR (Deivasigamani et al 1995). The generation of pressure
in a DAC is based on the principle of massive support. Mechanical load is
applied to the rockers via the bellville spring loaded lever arm mechanism
(Mao and Bell 1978, Sahu and Chandra Shekar 2007, Yousuf 1998). The
sample is placed in a hole [100-250 µm] made in a SS gasket between the flat
parallel faces of two opposed diamond anvils. This hole is referred to as the
sample chamber and is located at the centre of the gasket. The contact point
between the anvils and the gasket is the culet which has the smallest surface
area. For high pressure experiments, a pressure transmitting medium and
pressure calibrant are loaded along with the sample in the sample chamber.
The Figure. 2.1 shows the photographic view of the home built Mao Bell type
DAC. A Maximum of 100 GPa can be attained with this setup. A modified
pair of rockers (a circular disc and a hemisphere) for easy alignment of the
anvils and a new collimator design has been developed by our group (Sahu et
al 2006). The anvil centering and alignment are attained by tilting and
translating the two tungsten carbide rockers.
The symmetric cell shown in Figure 2.2 operates on the same
principle described above except for the fact that the load is transferred to the
rockers via a set of four steel screws.
SS Gaskets which are used to confine the sample are pre intended
using the DAC before drilling the hole. This helps in work hardening the
metal and allows attaining greater pressures with the sample chamber intact.
Within this indented area a micro hole is drilled either with an electric
discharge machine or manually using a tungsten carbide micro -drill. Both the
methods have been employed for the high pressure studies here. The gasket is
then cleaned in the ultrasonicator.
19
In the experiments conducted for this study, a pressure transmitting
medium was used. This is to reduce the stress gradients produced in the
sample chamber.
2.1.3 Pressure Transmitting medium
The majority of high pressure experiments are carried out at
hydrostatic pressure conditions. The reason being that under hydrostatic
conditions, the results are comparable with the theoretical values. The melting
line of fluids increases under pressure and solidification occurs at some
pressure across the sample chamber is generally inhomogeneous and
differential stress and shear stress appears. This leads to a more dramatic
decrease in the quality and accuracy of the data and often the appearance of
anomalies, which might be wrongly assessed as a new physical phenomenon.
A review of the freezing pressures of all the commonly used
pressure transmitting media are given by Koltz et al (2009). Helium shows a
hydrostatic behavior up to 50 GPa and freezes at 11.8 GPa. In our studies we
have used a mixture of methanol, ethanol, water in the ratio (16:3:1) and the
freezing pressure is 14.5 GPa and also remains hydrostatic up to 14.5 GPa.
Argon was also used for Raman studies on Yb2O3. Argon freezes at 1.2 GPa
and it is hydrostatic up to 9 GPa.
2.1.4 Pressure Calibration: Ruby Fluorescence Technique
The common methods for measuring high pressures are: equation of
state (EOS), fixed point method and Ruby fluorescence method. In practice,
pressure measurements are possible only with secondary methods (Sahu and
Chandra Shekar 2007). The ruby fluorescence technique has been used for all
present investigations. Piermarini et al (1975) have reported on the
fluorescence spectra of various materials as a function of pressure. Cr3+
doped
20
Al2O3 (ruby) showed the greatest change in emission wavelength with
increasing pressure and is also linear up to ~ 30 GPa. In the ruby fluorescence
method a small chip of ruby (~5-20 µm) is introduced into the sample
chamber and the fluorescence is excited by an Ar-ion laser and is detected by
an optical spectrometer.
Figure 2.3 Typical Ruby fluorescence spectra
Pressure dependence of the Ruby R1 (694.2 nm) and R2 (692.6 nm)
shifts are used to determine pressure (Figure 2.3). Generally the shift of the
R1 line is taken for pressure calibration. Mao et al (1986) calibrated ruby
against copper as a standard under quasi-hydrostatic conditions in Argon
medium and tungsten in Neon medium up to 110 GPa. This is written as
P (GPa) = 1904/B [{1+( /694.24)}B-1].
where is the ruby R1 wavelength shift in , and B=7.665 and 5 for quasi
hydrostatic and non hydrostatic environments, respectively. The shifts of the
Ruby fluorescence lines have been calibrated against standard substances to
construct a pressure scale. The shifts are linear up to ~ 30 GPa at the rate of
0.365 nm per GPa (Piermarini et al 1975, Barett et al 1973). Broadening of
21
the ruby fluorescence spectra at high pressure is the major problem with this
method. The accuracy of the pressure is ~0.03 GPa, when R1 and R2 lines are
well resolved.
2.1.5 High Pressure X-ray Diffraction Technique
X-ray diffraction (XRD) technique is a non destructive technique to
study the unknown structure of a material. In the high pressure experiments, a
high precision XRD set up is required to investigate the phase transition in
materials. It is well known that a Guinier diffractometer provides high
resolution XRD data with a better signal to noise ratio in the case of samples
at NTP. Hence diamond-anvil with high-pressure X-ray diffractometer was
used in the Guinier geometry for all the experiments (Sahu et al 1995).
The schematic and photograph of the Huber-Guinier diffractometer
setup used is shown in Figures 2.4 and 2.5 respectively. It is in the vertical
configuration and in symmetric transmission mode. The incident X-ray beam
is obtained from an 18 kW rotating anode X-ray generator (RAXRG) with a
Mo target. The curved quartz-crystal monochromator is of Johansson- Guinier
type with A = 118 mm and B = 3.55 mm, with its reflecting surface parallel to
the crystallographic (10 1) plane and is mounted on the X-ray tube shield. The
X-ray beam from the monochromator enters the DAC after passing through a
beam reducer attached to the diffractometer. The Mao-Bell-type DAC is
secured on to a multiple stage which has X, Y, Z and tilt movements for
alignment with respect to the incident X-ray beam. The DAC is positioned in
such a manner that the sample inside lies on the Seeman-Bohlin circle of
114.6 mm in diameter. On this circle, either a position sensitive detector
(PSD) or a scintillation detector can be mounted. The PSD, is a linear gas
filled type detector of 50 mm in length (model OED-50, Braun, Germany). A
mixture of 90% argon and 10% methane is used in the continuous flow mode
22
at the rate 0.2 l/h at 0.75 MPa pressure. A platinum wire is used as the anode
in the PSD. The specified positional resolution of the PSD is 100 m.
This corresponds to an angular resolution of 0.05° and d/d =0.005.
For the Seeman-Bohlin circle employed here, the PSD can cover an angle of
10° in a single scan. Since the maximum angular opening in the DAC is 20°,
two positional scans are necessary to record a full HPXRD spectrum. In the
Guinier geometry, the maximum allowable range is -45° to +45°. But in the
present setup, it can cover the range of -30° to +25° due to the mechanical
limitations imposed by the DAC mounting stage. While no slit has been used
for the PSD, a variable linear slit along with a soller slit are used for the
scintillation detector to reduce the noise. It was found convenient to use the
scintillation detector for obtaining XRD patterns of samples at NTP, and the
PSD for HPXRD data. The scintillation detector cannot be used for the latter
purpose due to very weak diffraction intensity from micro samples under high
pressure. Angular scans with this can be carried out with a minimum step of
0.001°. The motor drive control for the detector movement, control of the
detector electronics, data acquisition and analysis, etc. are computerized.
Figure 2.4 Schematic view of Huber-Guinier diffractometer
23
Figure 2.5 Huber-Guinier diffractometer
Figure 2.6 Diffractometer with image plate detector (Mar Research
mar345dtb)
24
An image plate based mar Research mar345dtb diffractometer was
used for recording the high-pressure XRD patterns for studies on Ho2O3
(Figure 2.6). The incident Mo X-ray beam obtained from a Rigaku ULTRAX-
18 (18kW) rotating anode X-ray generator was monochromatised with a
graphite monochromator. The overall resolution of the diffractometer system
is: d/d 0.001. The Mao–Bell-type DAC was fitted to the diffractometer and
the sample to detector distance calibrated using a standard specimen like
LaB6.
2.1.6 High pressure Raman Spectroscopy
Raman spectrometer essentially consists of a light source, a
spectrometer and a detector. The important part of the experimental set up is
the spectrometer for analyzing the scattered light. For Raman investigations, it
is necessary that the spectrometer is able to discriminate the weak in-
elastically scattered light from the Rayleigh scattering which is stronger by
several orders of magnitude. This criterion is usually met by either using a
multiple grating or by using a notch filter to reject the laser line frequency.
The third part is a photo detector to record the light dispersed in the
spectrometer. A CCD detector provides multichannel detection resulting in
one shot detection over a spectral range which is suitable for Raman studies.
Dilor XY spectrometer equipped with an Olympus confocal
microscope (50X) and a CCD detector (Figure 2.7) as well as a SPEX double
monochromator with a cooled photomultiplier tube operated in the photon
counting mode as the detector have been used for the measurements. As the
basic principle is the same, the details of the Dilor system are presented here.
25
The schematic setup for a micro Raman setup using a Dilor XY
Raman spectrometer is shown in Figure 2.7 and the photograph in Figure. 2.8.
The excitation radiation was an Ar ion laser operating at 514.5nm with a
power of 300mW (approximately 6mW was incident on the sample). The spot
size of the laser was about 2 µm in diameter. the back scattered signal was
collected using a liquid nitrogen cooled CCD detector (EG8G 1530 C)
integrating over 60 to 180 min depending on the intensity of the spectrum
(Murli. H. Manghnani et al 1999). A prism monochromator was used to
suppress the plasma lines produced by the laser. The commonly used mode
for operation of a micro Raman setup is a microscope equipped with a triple
grating spectrometer working with a multi channel CCD detector. The
scattered light collected by the microscope objective is focused on the
entrance slit of the spectrometer and is reflected by the first parabolic mirror.
The focal point of this mirror is the entrance slit, so that the light is parallel
after passing this parabolic mirror. After the mirror the parallel light hits the
first grating and is diffracted onto the second parabolic mirror.
26
le
Plane
Notch Filter or fore
monochromatorSpectrometer
CCD detectorArgon ion laser
Olympus Confocal
microscope
Diamond anvil
cell with sample
Figure 2.7 The schematic setup for micro Raman setup
27
(a)
(b)
Figure 2.8 (a) The Dilor spectrometer with the Olympus microscope
and (b) The DAC kept under the confocal microscope for
the measurement of high pressure micro Raman spectra
28
The angle of grating is adjusted in such a way that only the spectral
region of interest passes through the central slit. The undesired spectral
components do not enter the second grating stage. The second stage built like
the mirror image of the first stage collects the light passing through the central
slits into one beam again and guides into the third grating stage, the resolving
stage. Here the light is dispersed and projected on to the liquid nitrogen
cooled CCD detector. The signal coming from the CCD detector is read out
by a computer. The two pre monochromating stages work in the subtractive
mode as an optical band pass defining a frequency window.
In a confocal microscope, the object and its image are "confocal."
Confocal is defined as "having the same focus." The microscope is able to
filter out the out-of-focus light from above and below the point of focus in the
object. When an object is imaged through a microscope, normally, the signal
produced is from the full thickness of the specimen and this does not allow
most of it to be in focus to the observer. The confocal microscope eliminates
this out-of-focus information by means of a confocal "pinhole" situated in
front of the image plane which acts as a spatial filter and allows only the in-
focus portion of the light to be imaged. Light from above and below the plane
of focus of the object is eliminated from the final image. This is clearly shown
in Figure 2.7.
The sample for high pressure studies in the DAC is placed under the
microscope through which the laser beam is focused on to the sample as
shown in Figure 2.8. Since the beam size is around 2 µm, and the confocal
setup gives the advantage of selecting that region in the DAC which contains
the sample and also spectra can be taken from various points of the sample.
The diamonds used in the DAC are of the low fluorescence type.
29
2.1.7 High Pressure Electrical Resistivity studies using designer
diamond Anvils
In a traditional diamond anvil cell used for electrical resistance
studies, the electrical microprobes and micro circuits are external to the
diamond crystal and usually cover a much larger probe region than the high
pressure region in the DAC. The process for assembling such external sensors
is vey tedious. In a designer anvil the microprobes are embedded in the
diamond making it much easier to handle.
The development of a technology for diamond encapsulated thin
film metal microcircuits on a diamond anvil substrate was first reported by
(Weir et al 2000). These circuits remain functional under multi mega bar
pressures and overcome many diagnostic difficulties related to small DAC
sample sizes and high shearing stress around the sample.
(a) (b)
Figure 2.9 (a) Designer DAC, having the probes embedded in the
diamond. (b) Center of a designer diamond anvil culet
shows the metal microprobes emerging from beneath the
synthetic diamond layer in order to make electrical contact
with the sample
30
Micro lithographic fabrication of thin film metal circuits directly
onto the diamond anvil has been performed by Grzybowski and Ruoff (1984),
Hemmes et al (1989). The encapsulation of such circuits in a layer of high
quality, synthetic diamond greatly increases their survivability as the shearing
stresses present in the DAC at multi mega bar pressures is around 10GPa.
This method of fabrication was achieved by the recent technological
advances in homo epitaxial diamond deposition with high growth rates.
(Snail et al 1991). The diamond film when deposited homo epitaxially to the
diamond anvil substrate, the bond between the diamond films to the anvil is
extremely strong. For the starting substrate they have used a 1/3 carat (67 mg)
type 1a diamond anvil with a polished culet oriented in the (100) plane. A set
of four thin film metal microprobes is then fabricated onto the anvil
(Figure 2.9). Tungsten was found to be the most suitable choice for
microprobes as it’s a carbide forming metal, it forms a very strong bond to the
diamond anvil substrate. Tungsten is also a refractory material
(T melt = 3683 K). After fabrication of the tungsten microprobes, a layer of
high quality epitaxial diamond was deposited onto the anvil substrate by the
microwave plasma chemical vapor deposition (Catledge et al 1997).
31
(a)
(b)
Figure 2.10 (a)High pressure electrical resistance measurement system
(b)The designer DAC
32
To prepare the diamond anvil for high pressure experiments, the
diamond film is polished to a smooth finish and shallow 7.50 bevels were
added. The thickness of the diamond film after polishing is around 10-20 µm.
For the experiment conducted here-the designer anvils which were
integrated into a specially designed membrane DAC were used. These DAC’s
used a gas membrane for applying load to the diamonds and thus pressurizing
the sample captured between the diamond tips. They have many advantages
over the conventional screw loaded DAC’s and provides a very fine and
precise control of the applied load and can easily achieve pressures of several
mega bars for designer DACs. These cells have a linear relationship between
membrane pressure and sample pressure.
The electrical resistance of the sample was studied using the Vander
Pauw four probe method to eliminate the resistance of the probes and other
contact resistances in the sample chamber assembly (Figure 2.10). A constant
current source meter (Keithley 2400) and nano voltmeter (Keithley 2182)
were used to measure the electrical resistance. The resistance values reported
at each pressure were averaged from 28 independent readings.
2.2 DESIGN AND FABRICATION
2.2.1 EDM machine modified for micro drilling in DAC
experiments
The maximum static pressures attainable nowadays using the
diamond anvil cell (DAC) technique has reached several mega bars. A gasket
for holding the sample in high pressure experiments is prepared by pre-
indenting a SS gasket to 50 to 70 µm and drilling a hole of the desired size
~0.15 mm-0.25 mm for carrying out experiments up to ~50-60 GPa using 500
µm culet diamond anvils. The hole has to be drilled at the centre of the pre
33
indented area. To attain higher pressures smaller culet sizes (100-300 µm)
have to be used which demands smaller hole size (10-100 µm). The common
method for drilling a hole that is larger than ~0.1mm is by mechanical
drilling, which is really tedious as it involves the drilling of the pre indented
gasket placed on a drill (Sahu et al 1993), using a tungsten carbide drill bit.
The centering of the hole is done through a zoom microscope. This process
involves, including other difficulties, breakage of expensive drill bits and
formation of burr while drilling. Other techniques employed for micro drilling
are electric discharge machining, making holes using high power lasers and
ultrasonic methods. A Micro EDM from a JOEMARS EDM TR100 which is
normally used for tap removal, has been developed here..
The set up consists of JOEMARS EDM TR100, X-Y-Z stage for
holding the gasket, tungsten carbide drill bits or wires of required size, a
variac, zoom microscope and the dielectric liquid (Figure 2.11). Plain water is
used as the dielectric medium. The pre indented gasket is placed in the sample
holder, the tungsten carbide drill bit is attached to the head of the EDM,
which serves as one of the electrodes. The gasket holder is connected to the
other electrode. The centering of the hole is done through making a mark at
the centre of the pre indented gasket by viewing through the microscope and
further placing the drill bit exactly above that mark with a gap of about 0.5
mm. The drilling is initiated by applying a voltage of opposite polarity
between the two electrodes (~80 volts) which initiates a spark between the
electrodes. The materials slowly get eroded due to the spark and when the
preset distance is overcome due to the automatic Z movement of the head, a
through hole is drilled.
34
(a)
(b)
Figure 2.11 (a) The Joemars Electric Discharge Machine (b) Enlarged
view of the drill bit attached to the head of the EDM and the
pre indented gasket being held in the sample holder
35
The commercial machines that have tolerances that are required for
diamond anvil cell applications can cost about 15,000 USD. Therefore
developing one for micro drilling from an already existing drilling machine
seemed to be a better option. The task was challenging because the existing
EDM was intended for tap removal and hence for very coarse applications.
The main challenge was to modify the machine for micro drilling.
(Lorenzana et al 1994)
The drilling in an EDM machine takes place through a spark erosion
process. A spark is produced by applying a voltage between two electrodes,
which breaks down the dielectric strength of the working liquid and a plasma
channel is produced that has high energy in the form of heat and pressure.
(Rehbein et al 2004). This energy is used to remove small portions of the
sample. A series of small craters are produced on the surface of the sample.
These craters follow the geometry of the electrode during every discharge.
The EDM demands a high number of discharges per second without the
formation of arcs. This process is basically contact less and hence one can
avoid the common problem of burr formation. When the two electrodes meet,
the drilling stops automatically with an alarm. Listed below are the major
challenges faced during the development of this modified EDM
1) The molten material was sticking back to the sides of the gasket
and forming huge structures around the gasket hole; 2) Choosing a proper
dielectric liquid; 3) Centering of the hole.
The spark or the discharge is the essential step in the process which
removes the material from both the electrodes. As the discharge ceases, the
plasma collapses and mixes with the molten metal and cools the dielectric and
drives the removed molten particles away from the surface of the sample.
36
Figure 2.12 A hole drilled with the modified EDM with a good surface
finish in a pre indented gasket
Earlier studies indicate that without the usage of a proper dielectric,
the molten metal welds back into the surface again. Assuming that this was
the problem, various dielectric liquids such as demineralized water, various
oils, methanol, ethanol etc at different voltages ranging from 100 to 140 volts
have been tried. The deposition of the molten material was still a problem.
The automatic z motion of the drill head during drilling was arrested
by including a switch in the circuit, the sample was slowly moved upward
manually to initiate the drilling. The idea was to maximize the time interval
between each discharge. With this method there was a consistent
improvement in the surface finish, but still was not always reproducible. This
was also tried with different dielectric liquids.
37
Then finally the voltage was reduced to a minimum ~80V and the
automatic Z movement of the drill head was restored. The dielectric medium
that was used was just plain tap water. For centering the hole, a mark was
made at the centre with ink and the drill bit was lowered to just exactly above
the mark before drilling. This method seemed very successful in producing
fine holes with a good surface finish (Figure 2.12). After restoring the
automatic Z movement of the drill head, the discharge rate was very
controlled and therefore there was enough time for the molten material to drift
away from the site of drilling.
2.2.2 Jig for mounting diamonds in a Mao-Bell type diamond anvil
cell
To generate high pressure in the Mao-Bell type DAC, Belleville
spring-loaded lever-arm mechanism is used. Here, the anvil centering and
alignment are attained by simply translating and tilting the two tungsten
carbide rockers. In order to achieve very high pressure by using Mao-Bell
type DAC, (i) the diamond anvils should be mounted symmetrically about the
rocker holes/slots and (ii) the parallelism between two diamond anvils culets
should be optically parallel (Jephcoat et al 1987).
Mounting diamond anvil on well polished rockers is usually done
with the help of a jig in which the rocker and the anvils are sandwiched
between a base plate and plane glass tipped cylindrical metal piece with a
central hole to view the diamond culet. Fine adjustments of the anvils with
respect to the rocker are made with miniature tweezers under a microscope.
This adjustment has to be carried out until the diamonds are mounted
symmetrically to the rocker hole/slot. Since the piston and cylinder rockers
are different in shape, two different jigs are used to mount the diamonds.
These jigs come with several associated problems. One of the foremost
problems arises because in these mounting jigs one has to move the diamond
38
for alignment. This cannot be accomplished in a systematic and gradual
fashion because of the frictionless surfaces of the diamond and their minute
sizes. Even a small miscalculated force/jerk can cause the diamond to fly
away. Further, during adjustments, the diamond culets damage the glass
surface and clear view of the diamond culet is hampered. Applying adhesive
around the diamond is another job requiring finesse. The adhesive has to be
applied around the diamond consistently, homogeneously and exposing the
diamond culet sufficiently to allow for sample assembly for high pressure
experiments. This is rendered difficult in the earlier jig as there is very little
daylight around the diamond anvils. In our new design, we have overcome
those difficulties.
In the Mao-Bell type DAC, we use two types of rockers, circular
disc rocker for piston and hemispherical rocker for the cylinder. Figure 2.13
shows the photographic image of a diamond mounting jig on the piston
rocker. The total height of jig is 41 mm. It has a top and bottom plates of 40
mm diameter separated by two narrow supporting rods of length 25 mm. Each
plate has a central hole of diameter 6 mm. Another metallic tube and circular
cap is inserted through the central hole of the top plate for gripping and
viewing the diamond culet. The piston rocker is placed inside the holding ring
welded to the bottom plate. It has 4 numbers of tapped holes 90º apart for
inserting 4 socket set screws which help in positioning the rocker at the centre
of the ring. The top plate and the circular cap of the metallic tube are held
together by 4 screws. Since the cylinder rocker is of hemispherical shape, it
cannot be mounted directly inside the holding ring. For this purpose, the
hemispherical rocker is mounted on another metallic holder which is inserted
inside the holding ring. Photograph of this modified arrangement is shown in
Figure 2.14
39
(A) (B)
Figure 2.13 A) Diamond mounting jig (for piston rockers): (a) bottom
plate, (b) top plate, (c) holding ring, (d) mounting tube;
B) photograph of assembled diamond mounting jig showing
the rocker and the diamond anvil
(A) (B)
Figure.2.14 A) Diamond mounting jig (for cylinder rockers): (a) bottom
plate, (b) top plate, (c) holding ring, (d) mounting tuber,
(e) rocker holder; B) Assembled diamond mounting jig
a
b
c
d
a
b
c
d
e
40
Firstly, well polished rockers are placed inside the holding ring. In
the case of piston rocker (circular disc), it is placed inside the holding ring
directly and is tightened by socket set screws. In the case of cylinder rocker
(hemi- spherical), the rocker is placed in separate holder which is placed
inside the ring. Then the diamond is placed on top of rocker. It is gripped
between rocker and the narrow stainless steel tube with conical cavity. The
conical cavity is designed in such a way as to hold just the culet portion of the
diamond. The culet can be viewed through the central hole of the tube by
using a microscope.
The diamond anvil can be centered with respect to the hole/slot of
the rocker by adjusting the position of the rocker with the help of the 4 socket
set screws of the holding ring. Once the diamond is centered, adhesive can be
applied around the diamond easily.
In conclusion, the unique and salient features of this diamond
mounting jigs which set them apart from others in use are the following: 1).
Instead of moving diamond for accomplishing alignment, the rocker is
aligned with precise movements using socket set screws. This arrangement
circumvents the tricky part of moving diamonds in the traditional jigs. 2). In
this jig, the hemispherical rocker is held rigidly by an annular ring which in
turn is moved on a flat surface by 4 socket set screws. 3). In this jig glue is not
required to fix the rockers. However, instead of glue, 4 socket set screws are
used to hold the rockers. 4). Wide space around the diamonds allow more day
light, and hence applying adhesive on diamond anvils became more
convenient. 5). In this jig, the diamond is gripped between rocker and the
narrow stainless steel tube with conical cavity. This also enables viewing of
the diamond anvil during alignment, and thus avoiding the usage of small
glass plates which frequently get cracked in the traditional jigs.