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    KJM597 Control Systems

    Faculty of Mechanical Engineering

    UiTM Shah Alam

    CHAPTER 2.0 INTRODUCTION TO CONTROL SYSTEMS

    Control systems can be placed into three broad functional groups:

    Monitoring systems, such as Supervisory Control and Data Acquisition (SCADA) systems, whichprovide information about the process state to the operator;

    Sequencing systems, used where some process must follow a pre-defined sequence of discreteevents;

    Closed-loop systems, which is widely taught in engineering course, are typically implemented togive some process a set of desired performance characteristics

    The history of feedback control system begun as early as in 1769 when James Watts steam engine and

    governor are developed. The Watt stem engine often used to mark the beginning of the Industrial

    Revolution in England. The revolution of automatic control system continues in which the first ever

    autonomous rover vehicle, known as Sojourner was invented in 1997.

    In summary below is the history of feedback control system

    1769 - James Watts flyball governer

    Figure 2.0: James Watts flyball governer

    1868 - J. C. Maxwells model of governer

    1927 - H. W. Bodes feedback amplifiers

    1932 - H. Nyquists stability theory

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    series of gradual changes that succeed one another in a

    relatively fixed way and lead towards a particular result

    or end

    Disturbances - A disturbance is a signal which tends to adversely affect

    the value of the output of the system. If a disturbance is

    generated within the system, it is called internal; which

    an external disturbance is generated outside the

    system.

    Feedback

    control

    - Feedback control is an operation which in the presence

    of disturbances, tends to reduce the difference

    between the output of a system and the reference

    input and which does so on the basis of the difference.

    Feedforward - Feedforward has a reference signal which is act as an

    additional input.

    Source: AAMI, Fac of Mech Eng., UiTM

    Figure 2.2: Input-output configuration of control system (souce: AAMI)

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    Figure 2.3: Input-output configuration of a closed-loop control system (source: AAMI)

    2.1 OPEN LOOP AND CLOSED-LOOP SYSTEMS

    2.1.1 Open Loop Control System

    A system is said to be an open loop system when the systems output has no effect on the control

    action. In open loop system, the output is neither measured nor fed back for comparison with the input.

    Figure 2.4: Open loop control system

    An open loop control system utilizes an actuating device (or controller) to control the process directly

    without using feedback as shown in Figure 2.4.

    The advantages and the disadvantages of an open-loop control system is tabulated in table 2.1 below

    ADVANTAGES DISADVANTAGES

    Simple and ease of maintenance Disturbances and changes in calibration

    cause errorsLess expensive

    Stability is not a problem Output may be different from what is

    desiredConvenient when output is hard to

    measure

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    2.1.2 Closed-loop control system

    A system that maintains a prescribed relationship between the output and the reference input is called a

    closed-loop system or a feedback control system. The system uses a measurement of the output and

    feedback of the signal to compare it with the desired output.

    Figure 2.5: Closed loop control system

    In a closed-loop control system, the actuating error signal, which is the difference between the input

    signal and the feedback signal, is fed to the controller so as to reduce the error and bring the output ofthe system to a desired value.

    2.1.3 Comparison between open loop and closed-loop control system.

    The table below shows the comparison between the two systems:

    OPEN LOOP CLOSED LOOP

    System stability is not a major problem,

    therefore easier to build

    The use of feedback makes the system

    response relatively insensitive to external

    disturbances and internal variations in

    system parameters

    Use open loop only when the inputs are

    known ahead of time and there is no

    disturbances

    System stability is a major problem

    because the system tends to overcorrect

    errors that can cause oscillations or

    changing amplitude.

    2.2 TRANSFER FUNCTION

    The transfer function of a linear system is defined as the ratio of the Laplace transform of the output

    variable to the Laplace transform of the input variable, with all initial conditions assumed to be zero. The

    Transfer function of a system (or element) represents the relationship describing the dynamics of the

    system under consideration. A transfer function may be defined only for a linear, stationary (constant

    parameter) system. A non-stationary system often called a time-varying system, has one or more time-

    varying parameters, and the Laplace transformation may not be utilized. Furthermore, a transfer

    function is an input-output description of the behavior of a system. Thus the transfer function

    description does not include any information concerning the internal structure of the system and its

    behavior.

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    2.2.1 The Transfer function of linear systems

    The transfer function of a LTI system is defined as the Laplace transform of the impulse response, with

    all the initial conditions set to zero.

    )]([)( tgLsG

    The transfer function is related to the Laplace transform of the input and the output through the

    following relation:

    )(

    )()(

    sR

    sYsG

    where all the initial conditions set to zero, and )(sY and )(sR are the Laplace transform of )(ty and

    )(tr respectively.

    Although the transfer function of a linear system is defined in terms of the impulse response, in practice,

    the input-output relation of a linear time-invariant system with continuousdata input is often described

    by the differential equation, so it is more convenient to derive the transfer function directly from the

    differential equation.

    Let us consider that the input-output relation of a linear time-invariant system is described by the

    following nth-order differential equation with constant real coefficients:

    )()(

    .....)()(

    )()(

    ......)()(

    011

    1

    1011

    1

    1trb

    dt

    tdrb

    dt

    trdb

    dt

    trdbtya

    dt

    tdya

    dt

    tyda

    dt

    tydm

    m

    mm

    m

    mn

    n

    nn

    n

    To obtain the transfer function of the linear system that is represented by Eq. (2.3), we simply take the

    Laplace transform on both sides of the equation and assume zero initial conditions. The result is

    R(s)bsbsbsbY(s)asasas mmmmnnn 01110111

    The transfer function between )(tr and )(ty is given by:

    01

    1

    1

    01

    ......

    ..............

    )(

    )()(

    asasas

    bsbsb

    sR

    sYsG

    n

    n

    n

    m

    m

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    The transfer function is said to be strictly proper if nm . If nm then the transfer function is proper.

    It is improper if nm .

    Characteristic Equation: The characteristic equation of a LTI system is defined as the equationobtained by setting the denominator polynomial of the transfer function to zero. Thus, the

    characteristic equation of the system described by the Eq. (2.4) is0a 01

    1

    1 assas

    n

    n

    n

    Later, we shall show that the stability of a linear single-input single-output system is governed

    completely by the roots of the characteristic equation.

    2.2.2 Transfer function of multivariable system

    The definition of a transfer function is easily extended to a system with multiple inputs and outputs. A

    system of this type is often referred to as a multivariable system. Figure 2.6 shows a control system with

    two inputs and two outputs.

    Figure 2.6: General block representation of a two-input, two-output system

    Since the principle of superposition is valid for linear systems, the total effect on any output due to all

    the inputs acting simultaneously is obtained by adding up the outputs due to each input acting alone.

    Thus, using transfer function relations we can write the simultaneous equations for the output variables

    as

    )()()()()(

    )()()()()(

    2221212

    2121111

    sRsGsRsGsY

    sRsGsRsGsY

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    where )(sG ij is the transfer function relating the ith

    output to thejth

    input variable. Thus

    )(

    )(

    sR

    sYG

    j

    i

    ij

    In general, forjinputs and ioutputs, we can write the simultaneous equations for the output variables

    as

    )(

    )(

    )(

    )()()(

    )()()(

    )()()(

    )(

    )(

    )(

    2

    1

    21

    22221

    11211

    2

    1

    sR

    sR

    sR

    sGsGsG

    sGsGsG

    sGsGsG

    sY

    sY

    sY

    jijii

    j

    j

    i

    It is convenient to express Eq. (2.7) in a matrix-vector form

    G(s)R(s)Y(s)

    where

    )(

    )(

    )(

    )(2

    1

    sY

    sY

    sY

    sY

    i

    is the i 1 transformed output vector; whereas

    )(

    )(

    )(

    )(2

    1

    sR

    sR

    sR

    sR

    j

    is thej 1 transformed input vector; and

    )()()(

    )()()(

    )()()(

    )(

    21

    22221

    11211

    sGsGsG

    sGsGsG

    sGsGsG

    sG

    ijii

    j

    j

    is the ijtransfer-function matrix.

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    2.3 DEFINITION OF STABILTY

    A stable system is defined as a system which gives a bounded output in response to a bounded input.

    The concept of stability can be illustrated by considering a circular cone placed on a horizontal surface,

    as shown in Fig. 2.7 and Fig. 2.8.

    Figure 2.7: The stability of a cone.

    ----------------------------------------------------------------------------------------------------

    Figure 2.8: Stability in the s-plane.

    The stability of a dynamic system is defined in a similar manner. Let u(t), y(t), and g(t) be the input,

    output, and impulse response of a linear time-invariant system, respectively. The output of the system is

    given by the convolution between the input and the system's impulse response. Then

    0

    )()()( dgtuty

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    This response is bounded (stable system) if and only if the absolute value of the impulse response, g(t),

    integrated over an infinite range, is finite. That is

    0

    )( dg

    Mathematically, Eq. (4.24) is satisfied when the roots of the characteristic equation, or the poles ofG(s),

    are all located in the left-half of the s-plane.

    A system is said to be unstable if any of the characteristic equation roots is located in the right-half of

    the s-plane. When the characteristic equation has simple roots on the j-axis and none in the right-half

    plane, we refer to the system as marginally stable.

    The following table illustrates the stability conditions of a linear continuous system with reference to the

    locations of the roots of the characteristic equation.

    STABILITY CONDITION LOCATION OF THE ROOTS

    Stable All the roots are in the left-halfs-plane

    Marginally stable of marginally unstable At least one simple root and no multiple

    roots on the j-axis; and no roots in the

    right-halfs-plane.

    Unstable At least one simple root in the right-halfs-

    plane or at least one multiple-order rooton thej-axis.

    The following examples illustrate the stability conditions of systems with reference to the poles of the

    closed-loop transfer function M(s).

    32120

    )(

    sss

    sM Stable

    )22)(1(

    )1(20

    )( 2

    sss

    s

    sM

    Unstable due to the pole at s = 1

    )4)(2(

    )1(20)(

    2

    ss

    ssM

    Marginally stable or marginally unstable due to s =

    j2.

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    )10()4(

    10)(

    22

    sssM

    Unstable due to the multiple-order pole at s = j2.

    2.3.1 Open loop and Closed loop stability

    A system is open-loop stable if the poles of the loop transfer function G(s)H(s) are all in the left hand

    side of s-plane.

    Figure 2.9: A typical closed-loop system

    A system is closed0loop stable (or simply stable) if the poles of the closed-loop transfer function (or

    zeros of 1+G(s)H(s) are all in the left hand side of s-plane

    2.4 BASIC CONTROL ACTIONS

    The following six basic control actions are very common among industrial automatic controllers:

    1. Two-position or on-off controller2. Proportional controller3. Integral controller4. Proportional-plus-integral controller5. Proportional-plus-derivative controller6. Proportional-plus-derivative-plus-integral controller

    2.4.1 Two-position of on-off control action

    In a two-position control system, the actuating element has only two fixed positions which are, in many

    cases, simply on and off. Two-position or on-off control is relatively simple and inexpensive and, for this

    reason, is very widely used in both industrial and domestic control systems.

    Let the output signal from the controller be m(t) and the actuating error signal be e(t). In two position

    control, the signal m(t) remains at either a maximum or minimum value, depending on whether the

    actuating error signal is positive or negative, so that

    = 1 () > 0

    = 2 () < 0

    +- e(s)

    yysp H(s)

    PlantController

    G(s)

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    Where 1and 2, are constants. The minimum value 2, is usually either zero or 1. Two-positioncontrollers are generally electrical devices, and an electric, solenoid-operated valve is widely used in

    such controller. Pneumatic proportional controller with very high gain act as two-position controller and

    are sometimes called pneumatic two-position controller.

    Figure 2.10 show the block diagrams for two-position controller. The range through which the actuatingerror signal must move before the switching occurs is called the differential gap.

    Figure 2.10: Two-position controller

    2.4.2 Proportional controller

    For a controller with proportional control action, the relationship between the output of the controller

    m(t) and the actuating error signal e(t) is

    = ()or, in Laplace Transform

    ()

    ()=

    Where , is termed the proportional sensitivity or the gain.

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    Whatever the actual mechanism may be and whatever the form of the operating power, the

    proportional controller is essentially an amplifier with and adjustable gain.

    The proportional action has the following two properties:

    1. Reduce rise time2. Does not eliminate steady state error

    Example 2.1:

    Given a system consist of mass-spring and damper

    a) The second order PDE is:b) Taking the LTc) The TF is therefore:d) Let M=1kg, b=10N.s/m, k=20 N/m & F(s)=1, therefore X(s) / F(s):e) From the Transfer Function, the DC gain is:f) Corresponding to the steady state error of:g) The settling time is:

    b

    M

    x

    F

    k

    Open Loop Response

    Time (sec)

    D

    isplacement(m)

    0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 20

    0.005

    0.01

    0.015

    0.02

    0.025

    0.03

    0.035

    0.04

    0.045

    0.05

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    P control (K) reduces the rise time, increases the overshoot and reduces the steady state error.

    h) The closed-loop transfer function of the system with P controller is X(s)/F(s)=G/(1+G):i) Let the P gain (K) equal 300

    Rise time and ss error reduced, slightly reduced settling time but increased overshoot.

    2.4.3 Integral controller

    In a controller with integral control action, the value of the controller output m(t) is changed at a rate

    proportional to, the actuating error signal e(t). That is

    ()

    = ()

    Therefore; = 0

    Where is an adjustable constant. The transfer function of the integral controller is

    ()

    ()=

    If the value ofe(t) is doubled, then the value ofm(t) varies twice as fast. For zero actuating error, the

    value ofm(t) remains stationary.

    Closed Loop Step : K = 300

    Tim e (sec)

    Displacement(m)

    0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 20

    0.2

    0.4

    0.6

    0.8

    1

    1.2

    1.4

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    The integral controller has the following properties:

    1. Proportional controllers often give a steady-state error. Integral controller arose from trying toadd a reset term to the control signal to eliminate steady state error. In other words, the

    integral controller resets the bias error from the P controller.

    2. Gives large gain at low frequencies resulting in beating down load disturbances.3.

    May make the transient response worse.

    4. Controller phase starts out at -90 and increases to 0 at the break frequency. This phase lag canbe compensated by derivative action.

    The integral controller act as automatic reset as shown in figure 2.11

    Figure 2.11: Automatic reset action

    Almost always used in conjunction with P control.

    Figure 2.12: PI control

    The integral term may be expressed in (i) and (ii)

    The integral term is known as the integral time constant. = corresponds to pure (proportional)gain.

    The integral term is known as integral gain (e.g: in MATLAB)

    The relationship between and is as follows:

    =

    +-

    ysp yplantK

    load disturbance

    1sTi

    u

    e

    +-

    ysp yplant

    Kload disturbance

    1sTi

    u

    e K

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    Example 2.2:

    a) I control reduces the rise time, increases both settling time and overshoot, and eliminates thesteady-state error

    b) The closed-loop transfer function of the system with a PI controller is:X(s)/F(s) =______________ .

    c) Let k= 30 and ki= 70. P gain (k) was reduced because the I controller also reduces the rise timeand increases the overshoot as does the P controller (double effect).

    2.4.4 Derivative controller

    Introducing a derivative controller will add damping and in doing so:

    1.

    increases system stability (add phase lead)2. reduces overshoot3. generally improves transient response

    A derivative controller may able to provide anticipative action but derivative action can make the system

    become noisy.

    Almost always used in conjunction with P control.

    Figure 2.12: PD control

    The integral term may be expressed in (i) and (ii)

    The integral term is known as the derivative time constant.

    Closed Loop Step : K = 30, Ki = 70

    Time (sec)

    Displacement(m)

    0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 20

    0.2

    0.4

    0.6

    0.8

    1

    1.2

    1.4

    +-

    ysp yplantc

    load disturbance

    KTdssTd/N1+

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    The integral term is known as derivative gain (e.g: in MATLAB)

    The relationship between and is as follows:

    =

    Example 2.3:

    a) D control reduces both settling time and overshoot.b) The closed-loop transfer function of the system with a PD controller is:

    X(s)/F(s)=______________

    c) Let k= 300 and kd= 10.

    d) Reduced overshoot and settling time, small effect on rise time and ss error

    Closed Loop Step : K = 300, Kd = 10

    Tim e (sec)

    Displacement(m)

    0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 20

    0.2

    0.4

    0.6

    0.8

    1

    1.2

    1.4

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    2.4.5 PID controller

    In some system the commonly implemented controller consist of the P, I and D control action. We call

    this type of controller as PID controller.

    Figure 2.13: PID control

    The standard form of PID controller according to ISA (Instrument Society of America) is as follows:

    = (1 +1

    + )

    Or = + +

    Closed Loop Step : K = 350, Ki = 300, Kd = 50

    Tim e (sec)

    Displacement(m)

    0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 20

    0.2

    0.4

    0.6

    0.8

    1

    1.2

    K

    1/( )T si

    ysp

    T sd

    G s( )u

    -

    + e y

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    Example 2.4:

    a) The closed-loop transfer function of the system with a PID controller is:X(s)/F(s) = (kds

    2 +ks+ki)/(s3 + (10+kd)s

    2 + (20+k)s + ki)

    b) Let k= 350, ki= 300 and kd= 50.

    c) No overshoot, fast rise and settling time and no steady-state error2.4.6 PID tuning

    Introducing the P, I and D controller has certainly proven to contribute some effect to our systems

    response. These effects are summarized as in table below.

    CLOSED LOOP

    RESPONSE

    RISE TIME OVERSHOOT SETTLING

    TIME

    SS ERROR

    K Decrease Increase Small change Decrease

    =

    Decrease Increase Increase Eliminate

    = Small change Decrease Decrease Small change

    When you are designing a PID controller for a given system, follow the steps shown below to obtain a

    desired response.

    1. Obtain an open-loop response and determine what needs to be improved2. Add a proportional control to improve the rise time3. Add a derivative control to improve the overshoot4. Add an integral control to eliminate the steady-state error5. Adjust each ofK, Ki, and Kduntil you obtain a desired overall response referring to the table

    shown previously to find out which controller controls what characteristics.

    Closed Loop Step : K = 350, Ki = 300, Kd = 50

    Time (sec)

    Displacement(m)

    0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 20

    0.2

    0.4

    0.6

    0.8

    1

    1.2

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    6. It is not necessary to implement all three controllers (P, I & D) into a single system. For example,if a PI controller gives a good enough response, then you don't need to add D control to the

    system. Simple is better.


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