Chapter 4 · 2015. 1. 25. · 4 Servo Drive R88D-KP01H 1 5 OMNUC G5-series Servomotor:...

Chapter 4CP1E-N[]S1 to G5 Lite Servo with NB

• Understand

– the feature of NB Designer (For NB HMI)

– The feature of CX-Programmer (For PLC)

– Set up communication between PLC, Servo system and HMI

Objective

• Chapter 4 -1 What Hardware will we be using in this Topic?

• 4-1-7 Basic Introduction on Cables needed

• 4-1-7i Cable Type

• Chapter 4-2 How are we going to connect the components?

• 4-2-1 Wiring Diagram

• Chapter 4-3 Do we need to do setting for the Servo Drive? How?

• 4-3-1 What will we learn in this topic

• 4-3-2 Introduction on CX-Drive

• 4-3-3 Input Type Servo drive Setup

• 4-3-4 Input Type Servo drive Setup

• 4-3-5 Setting For Servo Drive

• 4-3-6 Transfer Setting

• Chapter 4 -1 What Hardware will we be using in this Topic?

• 4-1-1 Basic Introduction on PLC

• 4-1-1i The Complete CP1E-N[]S1 Family

• 4-1-2 Human Machine Interface (HMI)

• 4-1-2i The Complete HMI Family

• 4-1-3 Power Supply

• 4-1-3i The Complete Power Supply Family

• 4-1-4 Basic Introduction on Servo Drive

• 4-1-4i The Complete G5 Lite Family

• 4-1-5 Basic Introduction on Servo Motor

• 4-1-5i The Complete Servo Family

• 4-1-6 Basic Introduction on Terminal Block

• 4-1-6i The Complete Terminal Block Family

Content Page

• Chapter 4 -5 How to create program for Servo Drive in CX-Programmer?


• 4-5-2 CX-Programmer

• 4-5-3 Create New Program

• 4-5-4 Let create Servo Program

• 4-5-5 Online mode

• 4-5-6 HMI Com Setting for PLC

• 4-5-7 Transfer PLC Program

• 4-5-8 Can the servo Run?

• 4-5-9 Monitor HMI with PLC

• Chapter 4-6 How do we know the display speed is true?


• 4-6-2 How do we know the display speed is true?

• 4-6-3 Monitor HMI to CX-Drive

• Chapter 4 -4 What do we need to do to let the Servo Motor Run?


• 4-4-2 Set up I/O list

• 4-4-3 Create New Frame

• 4-4-4 Create Link Function

• 4-4-5 Create Motor Run Clockwise (CW) Button

• 4-4-6 Create Motor Run Counter Clockwise (CCW) Button

• 4-4-7 Create Motor Stop Button

• 4-4-8 Create Set Pulse to servo motor

• 4-4-9 Method of Download to NB

• 4-4-10 Download to NB

• 4-4-11 Can the servo Run?

Content Page



• 4-8-4 NB Display

• 4-8-5 ACC/DEC with I/O Address

• 4-8-6 ACC/DEC with Interlock Program




• 4-8-10 Monitor HMI with Inverter

• Chapter 4-9 How do we know the display speed is true?

• 4-9-1 Check with CX-Drive

• 4-9-2 How to know the menu is right?



• 4-7-2 Interlock Control

• 4-7-3 Create Interlock Servo Program

• 4-7-4 How does this interlock works?



• 4-7-7 Create Interlock Servo Control at NB HMI



• 4-7-10 Monitor HMI with PLC



• 4-8-2 ACC/DEC Control

Content Page

• Chapter 4 -12 How do we know the display speed is true?



• 4-12-3 How to know the menu is right?

• Chapter 4-13 How to set a certain amount of output pulses?


• 4-13-2 Control Set Pulse

• 4-13-3 PULS with Interlock Program

• 4-13-4 How do we start using PULS function?




• 4-13-8 Monitor HMI with Inverter

• Chapter 4 -10 Create Control Speed of the Servo motor through NB HMI

• 4-10-1 Pulse Output Control



• Chapter 4 -11 What kind of program function needed for this topic?


• 4-11-2 PLS2 with Interlock Program

• 4-11-3 How do we start using PLS2 function?




• 4-11-6i Monitor HMI with Inverter

Content Page


• 4-14-12 How to Download Recipe to USB Drive?

• Information

• Chapter 4 -13 How to set a certain amount of output pulses?




• 4-14-2 Recipe Selection

• 4-14-3 Create Recipe Menu

• 4-14-4 Explanation

• 4-14-5 Recipe Transfer to PLC

• 4-14-6 Recipe Upload From PLC



• 4-14-9 Create Recipe Download to USB Drive

• 4-14-10 Recipe Upload from USB Drive


Content Page

Chapter 4-1What Hardware will we be using in this

Topic?

http://www.google.com.sg/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&docid=q7rxPiufBhh2AM&tbnid=HMld8lypR8hbWM:&ved=0CAUQjRw&url=http://www.damencnc.com/en/components/electronic-parts/cable-assemblies&ei=yrWBUdL0Ho3zrQey6oHgAg&bvm=bv.45921128,d.bmk&psig=AFQjCNEO09vlj7hvZsyLBZTcknDPCXa26w&ust=1367541536502354

S/N Product Qty

1 PLC: CP1E-N30S1 1

2 NB: NB10W-TW01B 1

3 Power Supply: S8JX-G03524CD 1

4 Servo Drive R88D-KP01H 1

5 OMNUC G5-series Servomotor: R88M-KE10030H-S2 1

6 Control Cables for Connector Terminal Block: Terminal Block XW2D-50G6 1

7 RS232C (Male to Male) 1

8 USB plug Connector 1

9 Motor Power Cables: R88A-CAGA003S 1

10 Encoder Cables:R88A-CRGB003C 1

11 Connector Terminal Block Cables:XW2Z-100J-B24 1

12 Type B-mini USB cable 1

13 Wires A few

Chapter 4-1-1Basic Introduction on PLC

Chapter 4-1-1iThe Complete CP1E-N[]S1 Family

S1-type

30 I/O points 40 I/O points 60 I/O points

Chapter 4-1-1iThe Complete CP1E-N[]S1 Family

Difference between S1 and S

S/N Product Qty

1 PLC: CP1E-N30S1 1

2 NB: NB10W-TW01B 1











13 Wires A few

Chapter 4-1-2Basic Introduction on NB HMI

Chapter 4-1-2iThe Complete HMI Family

HMI

ModelNB3Q-TW00B

NB3Q-TW01B

NB5Q-TW00B

NB5Q-TW01B

NB7W-TW00BNB7W-TW01B

NB10W-TW01B

Memory interface

-USB

Memory-

USB Memory

-USB

MemoryUSB

Memory

Ethernet -10/100 base-T

-10/100 base-T

-10/100 base-T

10/100 base-T

Serial (COM1)RS-232CRS-422ARS-485

RS-232CRS-422ARS-485

RS-232C RS-232C RS-232C RS-232C RS-232C

Serial (COM2) - -RS-232CRS-422ARS-485





S/N Product Qty

1 PLC: CP1E-N30S1 1

2 NB: NB10W-TW01B 1











13 Wires A few

Chapter 4-1-3Basic Introduction on Power Supply

Chapter 4-1-3iThe Complete Power Supply Family

S/N Product Qty

1 PLC: CP1E-N30S1 1

2 NB: NB10W-TW01B 1











13 Wires A few

Chapter 4-1-4Basic Introduction on Servo Drive

Chapter 4-1-4iThe Complete G5 Lite Family

1-phase/3-phase 200 VAC

3-phase200 VAC

100W 200W 750W 1KW 1.5KW 2KW 3KW 5KW

S/N Product Qty

1 PLC: CP1E-N30S1 1

2 NB: NB10W-TW01B 1











13 Wires A few

Chapter 4-1-5Basic Introduction on Servo Motor

Chapter 4-1-5iThe Complete Servo Family

3000 r/min 2000 r/min 1000 r/min

200VWithout brake

200VWith brake

200VWithout brake

200VWith brake

200VWithout brake

200VWith brake

50W 50W 1KW 1KW 900W 900W

100W 100W 1.5KW 1.5KW 2KW 2KW

200W 200W 2KW 2KW 3KW 3KW

400W 400W 3KW 3KW - -

750W 750W 4KW 4KW - -

1KW 1KW 5KW 5KW - -

2KW 2KW - - - -

3KW 3KW - - - -

4KW 4KW - - - -

5KW 5KW - - - -

S/N Product Qty

1 PLC: CP1E-N30S1 1

2 NB: NB10W-TW01B 1




6 Control Cables for Connector Terminal Block: Terminal Block XW2D-50G6

1







13 Wires A few

Chapter 4-1-6Basic Introduction on Terminal Block

Chapter 4-1-6iThe Complete Terminal Block Family

XG4AMIL Connectors

XG4CMIL Connectors

MR Sockets MR Plugs

20 Poles 20 Poles 20 Poles 20 Poles



50 Poles 50 Poles

S/N Product Qty

1 PLC: CP1E-N30S1 1

2 NB: NB10W-TW01B 1











13 Wires A few

Chapter 4-1-7Basic Introduction on Cables needed

RS232C (Male to Male) USB plug Connector

Chapter 4-1-7iCable Type

XW2Z-200T

PCHMI / PLC

PLCHMI

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http://www.google.com.sg/url?sa=i&source=images&cd=&docid=p3yNXc_0AjXm4M&tbnid=reOIazVX8tTjCM:&ved=0CAgQjRwwAA&url=http://in.rsdelivers.com/product/omron/xw2z-200t/ns5-8-connection-programming-cable/5101962.aspx&ei=obSBUd3yIYPYrQfG-4GQAw&psig=AFQjCNGPgSSJZ0dXnTzB_Cf6lc8RiBK7gw&ust=1367541281649103

Motor Power Cables: R88A-CAGA003S(Global Non-Flexible Cable)

Encoder Cables: R88A-CRGB003C(Global Non-Flexible Cable)


R88A-CAGA003S R88A-CRGB003C

Connector Terminal Block Cables Type B-mini USB cable


PCServo Drive

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Chapter 4-2How are we going to connect the

components?

Answer: Just follow the wiring diagram

Chapter 4-2-1Wiring Diagram

USB cable from PC (CX-Programmer)

Connect to AC 230V

Connect to DC 24V

Connect to HMI using RS232 cable

Connect to COM1

Connect with mini –USB to PC (For CX-Drive)

PLC connect to Terminal block

Power cable for servomotor(connector)

Connect with Servo Drive Cable

Motor encoder connector

Connect to AC 230V

Connect to DC 24V

• Wire PLC to Terminal block

Chapter 4-2-1Wiring Diagram

Chapter 4-3Do we need to do setting for the Servo

Drive? How?

Answer: Yes, we will be using CX-Drive to do the setting

• Understand

– The feature of CX-Drive (For Servo Drive)

– How to do setting on the CX-Drive

– How to online and download the setting to the Servo Drive

Chapter 4-3-1

What will we learn in this topic

• Basic Feature of a CX-Drive

Chapter 4-3-2Introduction on CX-Drive

ToolbarWorkspace

Windows

Status Bar

Output Window

Chapter 4-3-3Input Type Servo drive Setup

Step Description Scroll Bar

1 Options

2 General tab

• Setting for Servo Drive

R88D-KP(Asia use only)


3 Click on Drive tab


• Setting for Servo Drive

Choose Servo and the Drive Series for easy

detect

• To Auto detect device (Auto Online too )

• Click on Drive > AutoDectect

• Ctrl + D

• Click on the icon

ICON


• Go to Parameter Editor

• Pn001 - 3: Mode 1:Position Control, Mode 2: Speed Control

• Pn007 - 3: Feed pulse/direction signal

• Pn008 – 5000

Chapter 4-3-5Setting For Servo Drive

• Transfer Setting

• Drive tab > Transfer > To Drive

• Click on the Icon

Chapter 4-3-6Transfer Setting

Method of transfer

• Steps to follow


Step Description Display Number

2 Check Drive parameters and Drive Program as to overwrite the old setting then click OK

3 Once the Transfer is finish, a pop-up of successful transfer appear then click ok

• Steps to follow



4 CX-Driver start transferring the setting to the MX2 Inverter

5 Once the Transfer is finish, a pop-up of successful transfer appear then click ok

• Steps to follow



6 After transferring the setting for the MX2 Inverter, you need to POWER CYCLE the inverter to enable the setting

Chapter 4-4What do we need to do to let the

Servo Motor Run?

Answer: Using Speed Output control (SPED)

• Understand

– How to create New frame

– How to create Clockwise(CW) and Counter-Clockwise (CCW) button

– How to create Input pulse value

Chapter 4-4-1


• We be using this range of I/O for this whole chapter

Chapter 4-4-2Set up I/O list

Name Address

Word W30 – W39

Data Memory D400 – D499

Name Address

Clockwise direction (CW_RUN) W31.00

Counter - Clockwise direction (CCW_RUN) W31.01

DRIVE_STOP W31.02

Drive Freq D400

• RUN CW/CCW & STOP function will be using these I/O address stated below:

Chapter 4-4-3Create New Frame

Step Description New Frame

1 Go to Toolbar

2 Pop-up appear

3 View form Toolbar

• Create a Frame16 for Servo Drive

Click on the Add Window icon

New Frame being created

Frame has be added once click OK in Step 2

Frame ID start from 10 as Frame 1 to 9 is used for special window

Frame Name start from Frame10 as Frame 1 to 9 is used for special window. (Name can be change)

Chapter 4-4-4Create Link Function

Step Description Chapter 4-1 Button

1 Function Key tab

2 Click on Tag tab

3 Click on Graphic tab

• Click and drag the Function Key and place it in the window

Select the design of the button

Check Use Tag to display text on the icon

When it not activate is state 0, display text

Click and drag the icon and do the setting, after finishes the setting, click to the location you desire.

Step Description RUN CW Button

1 Basic Attributes tab

2 Click on Bit State Switch tab

• Click and drag the Bit State Switch to the window

Chapter 4-4-5Create Motor Run Clockwise (CW) Button

Step Description RUN CW Button

3 Click on Tag tab



Chapter 4-4-5Create Motor Run Clockwise (CW) Button

Step Description RUN CCW Button




Chapter 4-4-6Create Motor Run Counter Clockwise (CCW) Button

Step Description RUN CCW Button

7 Click on Tag tab



Chapter 4-4-6Create Motor Run Counter Clockwise (CCW) Button

Step Description STOP Button




Chapter 4-4-7Create Motor Stop Button

Step Description STOP Button

11 Click on Tag tab



Chapter 4-4-7Create Motor Stop Button



14 Click on Numeric Data tab

• Click and drag the Number Input to the window

Chapter 4-4-8

Create Set Pulse to servo motor



• Click and drag the Number Input to the window

Chapter 4-4-8

Create Set Pulse to servo motor

• Method of downloading the drawing to NB

– Download way

– System Manager

Chapter 4-4-9Method of Download to NB

1. Click Tools at toolbar, click Compile to compile the drawing first, if there no problem carry on the next step.

2. Click download to download the drawing

Chapter 4-4-10Download to NB

1

2

• Run and test out

Chapter 4-4-11Can the servo Run?


1 Click on the Chapter 4-1 to go Frame 16

2 There no PLC program yet, so when click on the RUN CW/CCW Button, there nothing happen

Chapter 4-5How to create program for Servo Drive in CX-

Programmer?

Answer: Using CX-Programmer

• Understand

– The function of SPED(885) instruction

– The function of INI(880) instruction

– How to program PLC to start the motor

– How to start the servo motor

Chapter 4-5-1


• Basic Feature of a CX-Programmer

Chapter 4-5-2

CX-Programmer

Toolbar

Diagram

Workspace

Project

Workspace

Status

Bar

• Set the PLC setting to the same as the NB HMI

Chapter 4-5-3

Create New Program


1 Click On NEW

2 Select CP1E

• Set the PLC setting to the same as the NB HMI

Chapter 4-5-3

Create New Program


3 Click on Settings, choose N30.Click Ok then OK.

4 Once Finish, it will display like this

• Create CW_RUN and CCW_RUN drive

Step Description Table

1 Servo run Clockwise Direction• Create a CW_RUN (W31.00) to the

Speed output SPED(885)• Create a CCW_RUN (W31.01) to

the Speed output SPED(885)

Chapter 4-5-4Let create Servo Program

Address Register

W31.00 CW_RUN

W31.01 CCW_RUN


Step Explanation W480-E1-05, Page 12-4

1 SPED(885)

• Port is #0 as when we do wiring on the PLC

• For SPED Instruction, Right Click on the Instruction SPED(885) and click Instruction Help

• For Port setting, Check CP1E Manual (W480-E1-05), page 12-4


For CIO100.00, port is “0”For CIO100.01, port is “1”For CIO100.02, port is “2”For CIO100.03, port is “3”

Port


Step Explanation Instruction SPED(885)

1 SPED(885)• Output mode follow the table on

the right• CW direction is #0100• CCW direction is #0110


Pulse Output method Direction Mode

CW 1 0 0

CCW 1 1 0

Output mode


Step Explanation Instruction SPED(885)

1 SPED(885)• Pulse Value is depend on the

model. For G5 Lite model, is up to100,000Hz


Number of pulse when start

• Create STOP Servo Drive


2 Servo Stop• Create a DRIVE_STOP (W31.02) to

the MODE CONTROL INI(880)


Address Register

W31.02 DRIVE_STOP

Step Explanation Instruction INI(880)

2 INI(880)• Port is #0 as when we do wiring on

the PLC• For INI Instruction, Right Click on

the Instruction INI(880) and click Instruction Help



For using pulse output 0, port is #0000

Port


2 INI(880)• Function use is stop pulse output

so Control Data is #0003• For INI Instruction, Right Click on




Stop the pulse output, select #0003

Control Data


2 INI(880)• Set it to “0” as it not in use• For INI Instruction, Right Click on




First Word With New PV

• Click Work Online to go Online

Offline Mode Online Mode

Chapter 4-5-5Online mode

Click here to Online mode

Grey Background

Click here to Online

mode

• Set the PLC setting to the same as HMI

Chapter 4-5-6HMI Com Setting for PLC

Step Description Setting

1 Double click on the Setting

2 PLC Setting pop-up appear, click on Built-In RS232C Port tab to set the Communications Setting

Type Set

Baud 115200 bps

Format 7, 2, E

Mode Host Link

PLC to HMI Option

• Set the PLC setting to the same as the Servo Drive

Chapter 4-5-7Transfer PLC Program

Step Description Transfer Program

1 Download program to PLC1. Click PLC tab > Transfer > Transfer [PC ->PLC]2. Ctrl + T3. Click on the icon

2 Check the Settings before download, else there will be no communication between PLC and Inverter due to setting wasn’t being transfer.

• Run and test out again

Chapter 4-5-8Can the servo Run?



2 Next slide show the result

• Once CW button is turn on

HMI View SERVO View

Chapter 4-5-9Monitor HMI with PLC

Clockwise (CW)

STOP

Step 2: Press the CW button to start motor

Step 1: Press and tenkey pop-up appear. Key in 100000 (100,000 pulses)

Step 3: Press the STOP button to start motor

• Once CCW button is turn on

HMI View SERVO View


STOP

Counter Clockwise (CCW)

Step 2: Press the CCW button to start motor

Step 1: Press and tenkey pop-up appear. Key in 100000 (100,000 pulses)

Step 3: Press the STOP button to start motor

Chapter 4-6How do we know the display speed is true?

Answer: Using CX-Drive’s Real Time Trace

• Understand

– How to use real time trace

– How to View motor speed from CX-Drive

Chapter 4-6-1


Step Description Picture

1 Click on Monitor > Real Time Trace

2 Check Monitor for CSPD

• Check speed of the Servo motor from CX-Drive

Chapter 4-6-2How do we know the display speed is true?


3 Click Drive > Work OnlineClick then Work Online shortcut icon

2 Click the start button



Click to start

• Once CCW button is turn on

HMI View SERVO View

When we let the servo motor run at Counter Clockwise(CCW) at 100,000 pulses (MAX), the result show in the CX-Drive will be around 600rpm.

How to get 600rpm?Servo frequency (MAX) / gear integer setting = rps x 60 = rpm1,000,000 / 10,000 = 100rps x 60 = 600rpm

Chapter 4-6-3Monitor HMI to CX-Drive

Step 1: Press the RUN button to start motor

Step 2: Press and tenkey pop-up appear. Key in 25Hz

The Speed is at around 600 rpm

Chapter 4-7

How to prevent accidental control?

Answer: Using Interlocking

• Understand

– How to Create interlock on the PLC program using Move function

– How to Create interlock on the NB graphic

Chapter 4-7-1


• Interlock Drive will be using these I/O address stated below:

Chapter 4-7-2Interlock Control

Name Address

SPED Interlock W33

CCW_Interlock W33.00

CW_Interlock W33.01

Step Description Interlock

1 Interlock Control • W33 (SPED Interlock) - Use for

interlocking by turning ON its channel bit to disable either CW (W33.00 active) or CCW (W33.01 active) direction control.

• Follow the diagram stated below

Chapter 4-7-3Create Interlock Servo Program

Address Register

W33 SPED Interlock

Address Register

W33.00 CCW_Interlock

W33.01 CW_Interlock

S/N Explanation Interlock

1 When CW_RUN (CW31.00) is energized, MOV function send #1 to W33 which activate W33.01 to energized.

• By using MOV function

Chapter 4-7-4How does this interlock works?

Address Register

W33 SPED Interlock

Address Register


W33.01 CW_Interlock


2 When accidentally press on CCW_RUN button, motor unable to run Clockwise direction due to the interlock



Address Register

W33 SPED Interlock

Address Register


W33.01 CW_Interlock


3 To Reset the interlock, user have to press the Drive_Stop button (W31.02) which MOV function send #0 to W33 which activate W33.00 to energized.



Address Register

W33 SPED Interlock

Address Register


W33.01 CW_Interlock




Click here to Online mode

Grey Background


mode

• Set the PLC setting to the same as the MX2 inverter





Chapter 4-7-7Create Interlock Servo Control at NB HMI


1 Bit State Switch Component Attribute

• Create Interlock CW and CCW button

Double click on the CW

pushbutton

Chapter 4-7-7Create Interlock Servo Control at NB HMI


2 Click on Control Setting tab

• Create Interlock CW and CCW button

1st: Select Conditional

Enabling

2nd: Key in the interlock

address

Button Address

CW interlock 33.01

CCW interlock 33.02

For CW button (W31.00), interlock address is (W33.01)For CCW button (W31.01), interlock address is (W33.00)




1

2

• Run and test

Chapter 4-7-9NB Display




• Changing Speed by entering value

HMI View MX2 Inverter View



Step 1: Press CW button for servo motor to run

Step 2: Press CCW button but servo motor unable to click as the interlock prevent user from clicking.

Stop button still can be press as to stop servo.

Clockwise (CW)

Step 4: Press CCW button for servo motor to run

Step 5: Press CW button but servo motor unable to click as the interlock prevent user from clicking.

Stop button still can be press as to stop servo.

Step 3: STOP button can still stop drive in

either mode

Step 6: STOP button can still stop drive in

either mode

Chapter 4-8

How control the speed of the Servo Motor?

Solution: Use Acceleration and Deceleration (ACC/DEC)

• Understand

– The function of ACC(888) instruction

– How to program PLC to control the acceleration and deceleration speed of the motor

Chapter 4-8-1



1 Create 1 CW (W31.03 ), 1 CCW (W31.04), 1 Stop (W31.02) pushbutton using Reset type.

2 Create 1 each:•CW - ACC/DEC rate (D404)•CCW - ACC/DEC rate (D409)

• Create CW, CCW, STOP button and CW - ACC/DEC rate , CCW - ACC/DEC rate, CW -ACC/DEC Target Freq and CCW - ACC/DEC Target Freq

• Refer to Chapter 1 on how to create the page and button

Chapter 4-8-2ACC/DEC Control


3 Create 1 each:•CW - ACC/DEC Target Freq (D405)•CCW - ACC/DEC Target Freq (D410)

Chapter 4-8-2ACC/DEC Control

• Create CW, CCW, STOP button and CW - ACC/DEC rate , CCW - ACC/DEC rate, CW -ACC/DEC Target Freq and CCW - ACC/DEC Target Freq





1

2

• Run and test





• ACC/DEC Drive with Interlock will be using these I/O address stated below:

Chapter 4-8-5ACC/DEC with I/O Address

Name Address

ACC_CW W31.03

ACC_CCW W31.04

CW_ACC/DEC D404

CCW_ACC/DEC D409

ACC_Interlock W34

ACC_CW_Interlock W34.00

ACC_CCW_Interlock W34.01

• ACC/DEC control with interlock


1 ACC/DEC control with interlock • W33 (SPED Interlock) - Use for

interlocking by turning ON its channel bit to disable either CW (W33.00 active) or CCW (W33.01 active) direction control.

Chapter 4-8-6ACC/DEC with Interlock Program

Address Register

W31.03 ACC_CW

W31.04 ACC_CCW

D404 CW_ACC/DEC

D409 CCW_ACC/DEC

W34 ACC_Interlock

W34.00 ACC_CW_Interlock

W34.01 ACC_CCW_Interlock

Acc Interlock

Step Explanation Table

2 ACC(888)• Port is #0 as when we do wiring on

the PLC• For ACC Instruction, Right Click on

the Instruction ACC(888) and click Instruction Help

• For Port setting, Check CP1E Manual (W480-E1-05), page 12-4



Port



2 ACC(888)• Output mode follow the table on




Output mode


CW 1 0 0

CCW 1 1 0


2 ACC(888)• These uses 3 WORD.

• D404: ACC/DEC rate• D405-D406: Target Freq



First Word of Setting Table

• Run and test





• Go Online



Grey Background


mode






• Test with Acceleration

HMI View Servo Drive View

Description Table

Chapter 4-8-10Monitor HMI with Inverter

Description Value

CW_ACC/DEC rate 5000

CW_ACC/DEC Target Frequency 100,000

CCW_ACC/DEC rate 2500

CCW_ACC/DEC Target Frequency 100,000


1st: Set a rate on how fast to

ACC/DEC

2nd: Set a rate on how many pulse

per cycle

3rd: Press the CCW button to start motor







Chapter 4-9-1Check with CX-Drive





Chapter 4-9-1Check with CX-Drive

Click to start

S/N Explanation Table

1 By following the diagram from theInstruction Help reading:• CW-ACC/DEC rate: 250• CW-ACC/DEC Target Frequency: 50,000


Chapter 4-9-2How to know the menu is right?

At 100,000Hz

At 50,000Hz

Acceleration during 100,000HzAcceleration during

50,000Hz

Chapter 4-10Create Control Speed of the Servo motor

through NB HMI


1 Create Frame17 for Next topic

2 • Create a change window to Frame17 and name it PLS2 & PULS

• Place the button at Frame16

• Create new Frame (Frame17) and Link button to Frame17 at Frame 16


Chapter 4-10-1Pulse Output Control


3 Create 1 each:CW (W31.05) with Interlock (W35.01)CCW (W31.06), with Interlock (W35.00)1 Stop (W31.02) pushbutton using Reset type.

4 Create 1 each:•ACC rate (D420)•DEC rate (D421)

• Create CW, CCW, STOP button and ACC rate and DEC rate input value at Frame17




5 Create 1 each:•Target Frequency (D422)•Pulse Output Amount (D424)•Start Frequency (D430)

• Create Target Frequency, Pulse Output Amount and Start Frequency at Frame 17



Setting for :•Target Frequency •Start Frequency

Setting for:Pulse Output Amount


6 • Create a change window to Frame16 and name it SPED & ACC

• Place the button at Frame17

• Create Link button to Frame16 at Frame 17






1

2

• Run and test



1 Click “Chapter 4-1” button, it will send you to Frame16 “SPED & ACC” page

2 Click “PLS2 & PULS“ button at Frame16, it will send you to Frame17“PLS2 & PULS” page

• Run and test




4 Click “SPED & ACC“ button at Frame17, it will send you to Frame16 “SPED & ACC” page

Chapter 4-11What kind of program function needed for this

topic?

Answer: Using PLS2 Function

• Understand

– The function of PLS2(887) instruction

– How to control the Speed of the acceleration and deceleration of the servo motor within a certain cycle

– Create interlock

Chapter 4-11-1


• This topic will be using these I/O address stated below:

Chapter 4-11-2PLS2 with Interlock Program

Name Address

PLS2_CW W31.05

PLS2_CCW W31.06

PLS2_Set_table D420

PLS2_Start_Freq D430

PLS2_Interlock W35

PLS2_CW_Interlock W35.00

PLS2_CCW_Interlock W35.01

• Create Write Control Speed of the motor


1 PLS2 control with interlock • W35 (PLS2 Interlock) - Use for

interlocking by turning ON itschannel bit to disable either CW(W35.00 active) or CCW (W35.01active) direction control.

Chapter 4-11-3How do we start using PLS2 function?

Address Register

W31.05 PLS2_CW

W31.06 PLS2_CCW

D420 PLS2_Set_Table

D430 PLS2_Start_Freq

W35 PLS2_Interlock

W35.00 PLS2_CW_Interlock

W35.01 PLS2_CCW_Interlock



2 PLS2 control with interlock • AT Rung 2, insert a reset interlock

as shown above to reset theinterlock


Address Register

W35 PLS2_Interlock

PLS2 Interlock RESET

• Create response feedback from the PLC


1 PLS2(887)• Port is #0 as when we do wiring on

the PLC• For PLS2 Instruction, Right Click on

the Instruction PLS2(887) and clickInstruction Help

• For Port setting, Check CP1EManual (W480-E1-05), page 12-4


Port




2 PLS2(887)• Output mode follow the table on




CW 1 0 0

CCW 1 1 0

Output Mode



3 PLS2(887)• These uses 3 WORD.

• D420: ACC rate• D421: DEC rate• D422: Target Frequency


First Word of Settings Table



4 PLS2(887)• These uses 2 WORD

• D430 to D431• For motor max frequency uses

• 100,000Hz = 0001 86A0• D431 = 0001• D430 = 86A0


First Word of Starting Frequency




Grey Background


mode






• Run and test







Description Table

Let try the example from the Instruction Help as to check whether data is correct

Chapter 4-11-6iMonitor HMI with Inverter


Description Value

ACC rate 5000

DEC rate 2500

Target Frequency 50,000

Pulse Output Amount 100,000

Start Frequency 200

1st: Set the control according to the

Table below

2nd: Press the CCW button to start motor



• Understand

– How to use CX-Drive Real Time Trace to view the waveform

– How to see the different in Acceleration and deceleration on start up and stopping of the servo motor

Chapter 4-12-1








3 Either click Drive > Work OnlineOr click then Work Online shortcut icon




Click to start


5 By following the diagram from theInstruction Help reading:• ACC rate: 5000• DEC rate: 2500• Target Frequency: 50,000Hz• Pulse Output Amount: 100,000Hz• Start Frequency: 200Hz



ACC rate: 5000 pulse

DEC rate: 2500 pulse

Target Frequency: 50,000Hz

Start Frequency: 200Hz

Pulse Output Amount: 100,000Hz


6 By following the diagram from theInstruction Help reading:• ACC rate: 2500• DEC rate: 5000• Target Frequency: 50,000Hz• Pulse Output Amount: 100,000Hz• Start Frequency: 200Hz




Start Frequency: 200Hz

Pulse Output Amount: 100,000Hz

ACC rate: 2500 pulse

DEC rate: 5000 pulse

Chapter 4-13How to set a certain amount of output pulses?

Answer: Using PULS Function

• Understand

– The function of PULS(886) instruction

– How to control how many pulse to run per cycle

Chapter 4-13-1



1 Create 1 each:CW (W31.07 ) with Interlock (W36.01)CCW (W31.08), with Interlock (W36.00)1 Stop (W31.02) pushbutton using Reset type.

2 Create 1 each:•Set Pulse (D440)•Set Speed (D442)

• Create CW, CCW, STOP button and Set Pulse and Set Speed at Frame 17


Chapter 4-13-2Control Set Pulse

• PULS control with Interlock will be using these I/O address stated below:

Chapter 4-13-3PULS with Interlock Program

Name Address

PULS_CW W31.05

PULS_CCW W31.06

PULS_Set_table D440

PULS_Start_Freq D442

PULS_Interlock W35

PULS_CW_Interlock W35.00

PULS_CCW_Interlock W35.01



1 PULS control with interlock • W36 (PULS Interlock) - Use for

interlocking by turning ON itschannel bit to disable either CW(W36.00 active) or CCW (W36.01active) direction control.

Chapter 4-13-4How do we start using PULS function?

Address Register

W31.07 PULS_CW

W31.08 PULS_CCW

D440 PULS_Set_Table

D442 PULS_Start_Freq

W36.00 PULS_CW_Interlock

W36.01 PULS_CCW_Interlock



2 PULS control with interlock • AT Rung 2, insert a reset interlock

as shown above to reset theinterlock


Address Register

W36 PLS2_Interlock

PLS2 Interlock RESET



1 PULS(886)• Port is #0 as when we do wiring on

the PLC• For PULS Instruction, Right Click on

the Instruction PULS (886) andclick Instruction Help

• For Port setting, Check CP1EManual (W480-E1-05), page 12-4



Port



2 PULS(886)• #0000 is relative pulse which value

start from 0 to N pulse• #0001 is absolute pulse which

value start from –N to +N pulse


Pulse Type



3 PULS(886)• Number of pulse is set at DM area

of D440


Number of Pulse




Grey Background


mode






• Run and test



1 Click on the Chapter 4-2 to go Frame 16 “SPED & ACC” page

2 Click on the “PLS2 & PULS” to go Frame 17 “PLS2 & PULS” page

• Run and test






Description Table

Let try the example from the Instruction Help as to check whether data is correct

Chapter 4-13-8Monitor HMI with Inverter


Description Value

Set Pulse 50,000

Set Speed 50,000

1st: Set the control according to the

Table below

2nd: Press the CCW button to start motor











Click to start


5 By following the diagram from theInstruction Help reading:• Set Pulse: 50,000• Set Speed: 50,000




Pulse Output Amount: 50,000

Set Pulse: 50,00 pulse

Set Speed: 50,000 Hz

Chapter 4-14How can we have different control setting to

run Servo Motor?

Answer: Create Recipe

• Understand

– How to create recipe for different type of situation

Chapter 4-14-1



1 Create Frame18 for Next topic

2 Copy PULS Control from Frame17 to Frame18

• Create new Frame (Frame18) at Frame 18


Chapter 4-14-2Recipe Selection


Step Description Recipe Data

1 Basic Attributes

2 Click on Multi-State Switch tab

• Create Recipe selection on selecting Recipe

Explain on the later slide

Create 3 recipe


3 Click on Tag tab



• Create Recipe selection on selecting Recipe

Chapter 4-14-3Create Recipe Menu

Step Description Recipe menu

1 Basic Attributes• Key in each addresses for different recipe menu box

2 Click on Numeric Data

• Create Recipe menu on selecting Recipe

Create 3 recipe

RW 0 RW 4 RW 8

RW 2 RW 6 RW 10

DWORD = 2WORD

Follow as the picture on the right

Step Description Recipe menu

3 Click on Graphics

RW 0 RW 4 RW 8

RW 2 RW 6 RW 10

Chapter 4-14-3Create Recipe Menu

• Create Recipe menu on selecting Recipe

Chapter 4-14-4Explanation

• From the Recipe selection is where they start reading data

RW 0 RW 4 RW 8

RW 2 RW 6 RW 10

Map to RW 0

Map to RW 4

Map to RW 8

Recipe 1

Recipe 2

Recipe 3

Recipe Selection

Recipe Selection Dropdown List

User Select Recipe 2

Recipe MenuSet Pulse Set Speed Set Pulse Set Speed Set Pulse Set Speed

RW 0 RW 1 RW 2 RW 3 RW 4 RW 5 RW 6 RW 7 RW 8 RW 9 RW 10 RW 11

Recipe selection

State 0 State 1 State 2

0 4 8

Data will read from RW4 to RW7 for recipe 2

Chapter 4-14-5Recipe Transfer to PLC


1 Basic Attributes

2 Click on Recipe Data tab

• Click and drag the Recipe Data and place it in the window

4 Word cos:2 word from Set Pulse (D440-D441)2 Word from Set Speed (D442-D443)

The Recipe create will transfer to PLC


3 Click on Tag tab


Chapter 4-14-5Recipe Transfer to PLC


Chapter 4-14-6Recipe Upload From PLC


1 Basic Attributes




The PLC Data will transfer to Recipe Menu


3 Click on Tag tab


Chapter 4-14-6Recipe Upload From PLC





1

2

• Try Key in different Recipe Menu and download recipe to PLC


Before Transfer Recipe After Transfer Recipe

Step 1: Key in the different recipe menuStep 2: Select the recipe you desiredStep 3: Download the recipe to PLC

Step 4: Value from recipe 1 transfer to Data Memory area (D440-D443)Step 5: Run the motor CW or CCW and view the differentStep 6: Try different recipe and download to the Data memory area(D440-D443)

Step 1

Step 2 Step 3

Step 4

Step 5


1 Basic Attributes






Chapter 4-14-9Create Recipe Download to USB Drive


3 Click on Tag tab



Chapter 4-14-9Create Recipe Download to USB Drive

Chapter 4-14-10Recipe Upload from USB Drive


1 Basic Attributes







3 Click on Tag tab


Chapter 4-14-10Recipe Upload from USB Drive





1

2

• Run and test

Chapter 4-14-12How to Download Recipe to USB Drive?


1 Click “Chapter 4-2” button, it will send you to Frame18 “Recipe” page


• Run and test



3 Let key in different value for each Recipe:

Note: Please insert the USB Drive before try

4 • After clicking Export Recipe fromHMI, Recipe Upload pop-up appearand you can see the USB Drive thathave been inserted to the HMI.

• Click on the usb1 shown in theright

Step 1: Value set for Recipe Menu

Step 2: Click on the Export Recipe from HMI

Step 3: Recipe Upload pop-up

appear

Step 4: you will see usb1, click on it

Recipe 1 Recipe 2 Recipe 3

Set Pulse 80000 600 50000

Set Speed 80000 3000 100000

• Run and test



5 • Enter the name you want for theRecipe that you have created.

(Ex. I name the recipe as recipe1)

• Click Ok!

6 • To check whether the recipe is savein the USB Drive, you can clickagain Export Recipe from HMI,Recipe Upload pop-up appear andyou can click on the usb1.

• Then on the top right of the pop-up, you can see the recipe beingsave as “.rcp” format

Step 5: Name the recipe you want.

(Ex. recipe1)

Step 6: To view the recipe from the USB Drive, you can either click on “Export Recipe from HMI”

or “Import Recipe to HMI”.

• Run and test

Chapter 4-14-12How to Upload Recipe from USB Drive?


1 Click “Chapter 4-2” button, it will send you to Frame18 “Recipe” page


• Run and test



3 Let clear the value for each Recipe:

Note: Please insert the USB Drive before try

4 • After clicking Import Recipe toHMI, Recipe download pop-upappear and you can see the USBDrive that have been inserted tothe HMI.

• Click on the usb1 shown in theright

Recipe 1 Recipe 2 Recipe 3

Set Pulse 0 0 0

Set Speed 0 0 0

Step 1: Set all Value to zero

Step 2: Click on the Import Recipe to HMI

Step 3: Recipe download pop-up

appear

Step 4: you will see usb1, click on it

• Run and test



5 • Select the recipe as shown on thetop right of the pop-up.

(Ex. Click on recipe1.rcp)

• Click Ok!

6 • You can see all the value beingtransfer to their respecting place.

Step 6: Select the recipe

(Ex. recipe1)

Step 5: If there recipe in the USB Drive, you can see

from here

Step 7: Value from the recipe will be place to their original place

• Servo Motors and Servo Drives:

– http://www.omron-ap.com/product_info/G5%20Series/index.asp

• CX-Drive:

– http://www.omron-ap.com.sg/downloads/pdf_listing.asp?product_model=NB Series&catlvl=201

• G5 Lite Servo Motor and Drives (I584-E1-02):

– http://www.omron-ap.com/downloads/pdf_listing.asp?product_model=G5 Series&catlvl=48

• CP1E Manual (W480-E1-05):

– http://www.omron.com.au/downloads/pdf_viewing1.asp?product_model=CP1E&catlvl=42

Information

END of Chapter 4

Thank you!

Date post:	14-May-2021
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Chapter 4 · 2015. 1. 25. · 4 Servo Drive R88D-KP01H 1 5 OMNUC G5-series Servomotor:...

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