checksum.com

P/N 4400-052 Revision 20190618 Copyright © - CheckSum LLC. – all rights reserved Specifications and operational characteristics of the System are subject to change. CheckSum LLC cannot take responsibility for any direct or consequential damages arising from use of this manual or the related product.

2

checksum.com

3

checksum.com

™

Indicator Panel

Main Power Breaker (behind the right door)

4

checksum.com

* TestJet Technology is protected under U.S. Patent Nos. 5,124,660 and 5,254,953.

5

checksum.com

6

checksum.com

KIT2000-ILS-QC Fixture Kit (Rear View)

7

checksum.com

FIX-250P-WB 250 test point fixture wiring block

FIX-50P-WB 50 test point fixture wiring block

IL-ROD-0750 Blunt Pressure Rod

IL-ROD-0750-T Tapered Pressure Rod

1900-428 Fixture Kit Top Spacer 45mm (1.768”) long

1900-431 Fixture Kit Bottom Spacer 81mm (3.217”) long

Miscellaneous Designed for spring-probe socket set-height of 5.08mm (0.200”) for standard 1.575mm (0.062”) thick UUT circuit board

Shipping Size

8

checksum.com

FIX-250P-WB 250 test point fixture wiring block

FIX-50P-WB 50 test point fixture wiring block

IL-ROD-0750 Blunt Pressure Rod

IL-ROD-0750-T Tapered Pressure Rod

1900-428 Fixture Kit Top Spacer 45mm (1.768”) long

9

checksum.com

10

checksum.com

Ground Lug Installation

11

checksum.com

12

checksum.com

13

checksum.com

14

checksum.com

15

checksum.com

16

checksum.com

=============================================================================

Test Program Listing

Testing Facility: CheckSum

Assembly Name: Analyst ILS Template

File Name: TEMPLATE.SPEC

File Date: 22 Jan 2008

Time: 16:06

Test System: CheckSum Analyst ILS

=============================================================================

---From--- ----To---- ----------Test---------- --Limits-- --Nom--

Point Name Point Name Type Range Title Low High

Rem TEMPLATE.SPEC

Rem

Rem

Rem Check sample

JmpDI 0 End of File 254 1

Rem

Rem Start ICT

Disp 1 ICT

Rem

Rem Start Functional

Disp 2 Functional

Rem

Rem Power Down

Label SHUT DOWN

Rem

DispE 0

Label End of File

Displays:

No Col Row Display

1, 28, 1, ICT in Progress

2, 28, 1, Power-on Test in Progress

End of Data

17

checksum.com

Machine Base

Machine Top

46.355mm (1.825")

5.08mm (0.200") socket set-heightProbes 9.22mm (0.363") high compressed

45mm (1.768")

81mm (3.217")

19mm (0.750") Pressure rods

193.04mm (7.600") down342.9mm (13.500") up, disengaged

1.575mm (0.062") Thick UUT

9.525mm (0.375") Thick nominalPolycarbonate

9.144mm (0.360") Thick typical3-places; Top, Bottom & Pressure Plate

Bottom Plate

Top Plate

Pressure Plate

Probe Plate

G-10 Probe Plate9.525mm (.375")Thick nominal

18

checksum.com

M4 x 0.7 x 20mm

4 pl

M6 Nut

19.00

3.20

4.77

m5 X 0.8 X 12mm

6 places (top side)

M5 x 0.8 x 12mm

6 places front , 12 places rear

low er kit Dimensions in mm

Top spacers 45mm

Guide pins 47mm

Bottom spacers 81mm

Top Plate 9mm (0.354 inches) typical

Pressure Plate 9mm

(0.354 inches) typical

Probe Plate 10mm

(0.3937 inches) typical

Bottom Plate 9mm (0.354 inches) typical

19

checksum.com

20

checksum.com

21

checksum.com

22

checksum.com

23

checksum.com

Probe Plate

451 453 455 – – – – – – – – – – – – – – 495 497 499

452 454 456 – – – – – – – – – – – – – – 496 498 500

401 403 405 – – – – – – – – – – – – – – 445 447 449

402 404 406 – – – – – – – – – – – – – – 446 448 450

351 353 355 – – – – – – – – – – – – – – 395 397 399

352 354 356 – – – – – – – – – – – – – – 396 398 400

301 303 305 – – – – – – – – – – – – – – 345 347 349

302 304 306 – – – – – – – – – – – – – – 346 348 350

251 253 255 – – – – – – – – – – – – – – 295 297 299

252 254 256 – – – – – – – – – – – – – – 296 298 300

201 203 205 – – – – – – – – – – – – – – 245 247 249

202 204 206 – – – – – – – – – – – – – – 246 248 250

151 153 155 – – – – – – – – – – – – – – 195 197 199

152 154 156 – – – – – – – – – – – – – – 196 198 200

101 103 105 – – – – – – – – – – – – – – 145 147 149

102 104 106 – – – – – – – – – – – – – – 146 148 150

51 53 55 – – – – – – – – – – – – – – 95 97 99

52 54 56 – – – – – – – – – – – – – – 96 98 100

1 3 5 – – – – – – – – – – – – – – 45 47 49

2 4 6 – – – – – – – – – – – – – – 46 48 50

24

checksum.com

25

checksum.com

26

checksum.com

Rem Check sample bit

JmpDI 0 End of File 254 1

Rem

Rem Start ICT

Disp 1 ICT

Rem

Rem Start Functional

Disp 2 Functional

Rem

Rem Power Down

Label SHUT DOWN

Rem

DispE 0

Label End of File

27

checksum.com

28

checksum.com

29

checksum.com

30

checksum.com

Figure 11 - Dual Power Supply

Back Panel Wiring

31

checksum.com

32

checksum.com

Reprobe Cycles Sets the number of times (0-7) to re-engage the probes prior to testing. Can be used to break through flux or contaminants on the UUT.

Retest Cycles Sets the number of times (0-15) that the system will try a retest in the event of a failure. The entire test of the UUT is first run, and then if retests are specified, the

steps that failed are tested again. The Analyst pass/fail signal at the SMEMA interface is set based on the final test or retest of the UUT.

Sample Frequency Sets a sampling rate (0-15) for the UUT. If zero, all UUTs are tested. If non-zero, specifies how many UUTs are skipped between tests.

Auto/Manual Sets the machine to manual or automated operation. Normal testing mode is Auto. For manual control, set to Manual which activates the conveyer, press and stop controls.

!

POWER CYCLES

REPROBE

FREQ

SAMPLE

PRESS

DOWN

AUTO

START

RESET

AUTO MAN

CYCLES

RETEST

UUT STOP

OFF ON ALL

EMERGENCY

CONVEYERSTART UP UP

DOWNDOWNRESETBUZZER

PRESS

!Speed Cont rol

Optional Speed Control

FIXTUREON

OFF HANDLER

Conveyer Speed Control

Through

Mode

Sensor

Changeover

33

checksum.com

Press Down Toggles between engaging and disengaging the UUT probes (only active in Manual Mode). To make the press go down, the Press Down button on the Conveyer/Press Panel must be pressed simultaneously. The press will not go down unless the conveyer is already in the down position.

Auto Start Used after power up, an error condition, or after changing from manual to automatic control to start automatic operation.

UUT Stop Engages or disengages the mechanism which stops the UUT on the conveyer when it is in the test position. On enables the stop, Off disables the stop.

Reset All Commands the system to go to the initial power-on state. After Reset All, set the Auto/Man control to Man and use Press Up and Conveyer Up controls to release the UUT that was being tested at the time Reset All was selected.

Power Turns power on and off to the system. The main system breaker in the lower right of the system must first be turned on for this switch to be active. The Power switch has a clear safety cover that needs to be lifted prior to using the switch. The switch illuminates when power is turned on.

34

checksum.com

35

checksum.com

36

checksum.com

37

checksum.com

38

checksum.com

ILS

39

checksum.com

40

checksum.com

41

checksum.com

42

checksum.com

PS-UUT-L1 #1 +V J31-1 J31-2

PS-UUT-L1 #1 +V J31-3 J31-4

PS-UUT-L1 #1 –V J31-5 J31-6 PS-UUT-L1 #1 -V

N/A J31-7 J31-8

PS-UUT-L1 #1 +Sense J31-9 J31-10 PS-UUT-L1 #1 -Sense

PS-UUT-L1 #2 +V J31-11 J31-12

PS-UUT-L1 #2 +V J31-13 J31-14

PS-UUT-L1 #2 -V J31-15 J31-16 PS-UUT-L1 #2 -V

N/A J31-17 J31-18

PS-UUT-L1 #2 +Sense J31-19 J31-20 PS-UUT-L1 #2 -Sense

PS-UUT-L1 #3 +V J31-21 J31-22

PS-UUT-L1 #3 +V J31-23 J31-24

PS-UUT-L1 #3 -V J31-25 J31-26 PS-UUT-L1 #3 -V

N/A J31-27 J31-28

PS-UUT-L1 #3 +Sense J31-29 J31-30 PS-UUT-L1 #3 -Sense

PS-UUT-L1 #4 +V J31-31 J31-32

PS-UUT-L1 #4 +V J31-33 J31-34

PS-UUT-L1 #4 -V J31-35 J31-36 PS-UUT-L1 #4 -V

N/A J31-37 J31-38

PS-UUT-L1 #4 +Sense J31-39 J31-40 PS-UUT-L1 #4 -Sense

N/A J31-41 J31-42 N/A

N/A J31-43 J31-44 N/A

PS-UUT-L1 IF_COM J31-45 J31-46 N/A

PS-UUT-L1 #3 ENA_IN J31-47 J31-48 PS-UUT-L1 #4 ENA_IN

PS-UUT-L1 #1 ENA_IN J31-49 J31-50 PS-UUT-L1 #2 ENA_IN

Opt. Serial Conn. #1 Pin 1 DCD J32-1 J32-2 N/A Opt. Serial Conn. #1 Pin 6 DSR J32-3 J32-4 N/A

Opt. Serial Conn. #1 Pin 2 RD J32-5 J32-6 N/A Opt. Serial Conn. #1 Pin 7 RTS J32-7 J32-8 N/A

Opt. Serial Conn. #1 Pin 3 TD J32-9 J32-10 N/A Opt. Serial Conn. #1 Pin 8 CTS J32-11 J32-12 N/A Opt. Serial Conn. #1 Pin 4 DTR J32-13 J32-14 N/A

Opt. Serial Conn. #1 Pin 9 RI J32-15 J32-16 N/A Opt. Serial Conn. #1 Pin 5 GND J32-17 J32-18 N/A

Opt. Serial Conn. #1 Shield J32-19 J32-20 N/A Opt. Serial Conn. #2 Pin 1 DCD J32-21 J32-22 N/A Opt. Serial Conn. #2 Pin 6 DSR J32-23 J32-24 N/A

Opt. Serial Conn. #2 Pin 2 RD J32-25 J32-26 N/A Opt. Serial Conn. #2 Pin 7 RTS J32-27 J32-28 N/A

Opt. Serial Conn. #2 Pin 3 TD J32-29 J32-30 N/A Opt. Serial Conn. #2 Pin 8 CTS J32-31 J32-32 N/A Opt. Serial Conn. #2 Pin 4 DTR J32-33 J32-34 N/A

Opt. Serial Conn. #2 Pin 9 RI J32-35 J32-36 N/A Opt. Serial Conn. #2 Pin 5 GND J32-37 J32-38 N/A

Opt. Serial Conn. #2 Shield J32-39 J32-40 N/A Shield J32-41 J32-42 Shield

USB GND J32-43 J32-44 GND USB

Port D+ J32-45 J32-46 D+ Port

1 D– J32-47 J32-48 D– 2

VBUS J32-49 J32-50 VBUS

Pins for PS-UUT-L1 #1 – #4, optional serial port and USB (N/A: J31 Pins 7, 17, 27, 37 and even numbered pins J32-2 to J32-40 are not installed in the block)

43

checksum.com

SMEMA Interconnects

44

checksum.com