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15-May-14 1 CHEMICAL ENGINEERING Introduction to Engineering (ENG1501) Introducing the Chemical & Process Engineering Program (CHPE) Jamil Naser CHEMICAL ENGINEERING What is Chemical Engineering? In Chemical Engineering, the knowledge of math, chemistry and other sciences is applied to design and operate a chemical process. In a chemical process, raw materials are converted to useful products. Any chemical process has to be 2 Economic Safe Environmentally friendly
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Page 1: Chemical & process

15-May-14

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Introduction to Engineering (ENG1501)

Introducing the

Chemical & Process

Engineering Program (CHPE)

Jamil Naser

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G What is Chemical Engineering?

� In Chemical Engineering, the

knowledge of math, chemistry and

other sciences is applied to design

and operate a chemical process.

� In a chemical process, raw materials

are converted to useful products.

� Any chemical process has to be

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�Economic�Safe�Environmentally friendly

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Chemical Engineers change RAW MATERIALS

into valuable PRODUCTS.

Rocks Cement

Crude Oil Fuels & Plastics

Sand Glass

Veg. Oil Soap & Detergents

Solid Waste Biofuel!

What Chemical Engineers can do?

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G Some of the products Chemical Engineers are involved in

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�Fuels (all kinds!)

�Chemicals (all kinds!)

�Petrochemicals

�Polymers

�Paints

�Detergents

�Pesticide.

�Synthetic rubber

�Cosmetics

�Cement

�Fertilizers

�Pharmaceuticals

� Food & Drinks.

�Batteries

� Pulp and paper

�And MUCH more!.

Page 3: Chemical & process

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G Some of the core courses in CHPE

�Principles of Chemical Processes.

�Thermodynamics.

�Fluid flow.

�Heat Transfer.

�Chemical Reaction Engineering.

�Unit Operations (Separations).

�Process Control.

�Plant & Process design.

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G Other courses ( Technical Electives)

�Natural Gas Processing

�Health, Safety and Environment

�Petroleum Refining

�Chemical Process Safety

�Heterogeneous Catalysis

�Desalination

�Polymers

�Special Topics.

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�CHPE students have to take Three technical elective courses from the above list.

Page 4: Chemical & process

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G Unit Operations in CHPE

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Distillation

Absorption

Stripping

Adsorption

Extraction

Leaching

Filtration

Crystallization

REACTOR

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G Unit operations in CHPE: Distillation

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� Distillation is the oldest and most common

separation technique in chemical engineering.

� It is used to separate a mixture of liquids based

on the difference between their boiling points.

� As the difference between the boiling points

increase separation will be easier.

� Example: a Mixture of Methanol (Tbp= 65 οC)

and water (Tbp= 100 οC) can be easily

separated by distillation.

� Low boiling point component will leave from the

top side of the column and the high boiling point

component from the bottom side of the column.

� The separation of crude oil to different fuel

products (Gasoline, Kerosene, diesel,…etc.) is

called fractionation.

Page 5: Chemical & process

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G Unit operations in CHPE: Absorption

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� Absorption (also called Scrubbing) is a process in which a contaminated gas stream is cleaned using a liquid stream that absorbs the contaminant from the gas stream.

� The reverse of the absorption process is called stripping, in

which a contaminated liquid is cleaned with a gas stream.

� The gas and the liquid are fed in opposite directions to contact each other in the absorption or stripping column.

� The gas stream is always fed from the bottom side while the liquid is always fed from to the top side. Why?

� Example: Removing of Hydrogen sulfide (H2S) from natural gas using alkali solution. (natural gas sweetening).

� The column is usually filled with packing material. Why?

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G Unit operations in CHPE: Extraction

� Extraction is the process in which a liquid (A) is separated from another liquid (B) using a third liquid (C).

� The idea is to use a liquid C (called solvent) such that the solubility of A in C is more than the solubility A in B.

� Because the solubility of A in C is more, then A will leave B and dissolve in C.

� After A is moved to C, liquid C has to be regenerated to be used again in the extraction process.

� Example: Separation of acetone from water using chloroform.

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Page 6: Chemical & process

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G Unit operations in CHPE: Leaching

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� Leaching is the process of extracting a component

from a solid phase into a liquid phase (solvent).

� The concept is to bring the solid material that has a

component to be separated with contact with the

solvent.

� The component to be separated will dissolve in the

solvent and leave the solid material.

� Examples: Making vegetable oils from seeds.

� Can you think of any leaching process?

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G The Law of Conservation of Mass

� In any chemical process the law of conservation of mass has to be always observed and not violated.

�The law of conservation of mass states that “mass can neither be created nor destroyed”.

�Think about burning a piece of paper, if you weigh the remaining ash, will it be the same mass of the paper?.

� What happened to the difference in mass?

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G The General Balance Equation

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•Generation

•Consumption

•Accumulation

Input output

Input-Output + Generation -Consumption = Accumulation

� Based on the law of conservation of mass, a general

balance equation is used to account for mass in and out

of any process.

The term accumulation means something is increasing

or decreasing with time

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G The General Balance Equation, cont.

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� If there is NO reaction in the process, then there is

no Generation neither Consumption of any

component and these terms will equal to zero. This

is called nonreactive process.

� If there is NO accumulation in the process, the

accumulation term is zero (the process is called steady state).

� Steady state means, NO change with time.

� For a steady state non-reactive process, the

general balance equation reduces to:

Input = Output

� This is the simplest form of the general balance

equation.

Page 8: Chemical & process

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G Do I have to take many Chemistry courses?

� Three Chemistry courses are

required for CHPE in addition to

General Chemistry course:

� General Chemistry II

� Organic Chemistry

� Applied Physical Chemistry.

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Petroleum Engineer & Chemical Engineer, What is the difference?

Page 9: Chemical & process

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G Chemical Engineer & Chemist, What is the difference?

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This is how a Chemical Engineer will work

This is how a Chemist will work

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G Potential Employers for CHPE in Oman

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Shell Oman

Oman Oil Refineries and Petroleum

Industries Company

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G Potential Employers for CHPE in Oman

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Orpic includes THREE different companies:

� Oman Refineries and Petrochemicals Company (ORPC)

� Aromatics Oman (AO)

� Oman Polypropylene (OPP)

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My true My true My true My true BESTBESTBESTBEST wisheswisheswisheswishesforforforfor

ALL of You

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@ the END

Thank youThank youThank youThank you


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