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Chicago Pneumatic - Rev Up CP

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Chicago Pneumatic CPG 350 Parts list
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Page 1: Chicago Pneumatic - Rev Up CP

Chicago Pneumatic

CPG 350

Parts list

Page 2: Chicago Pneumatic - Rev Up CP
Page 3: Chicago Pneumatic - Rev Up CP

• Copyright 2015, Chicago Pneumatic Compressors, Rock Hill, USA.Any unauthorized use or copying of the contents or any part thereof is prohibited.This applies in particular to trademarks, model denominations, part numbers and drawings.

• Use only authorized parts. Any damage or malfunction caused by the useof unauthorized parts is not covered by Warranty or Product Liability.

Chicago Pneumatic

CPG 350

Parts list

2015 - 02

No. APFS510086v00

www.cp.com

This book is made for a specific non standard machine.

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I xAPFS510086v00

en - INSTRUCTIONS FOR USE

1 ORDERING PARTSAlways specify the part number, the name and quantity of the required items, as well as the type and serial number of the machine.Pages marked with Service symbol - “ ” contain parts of Service kit(s). For complete contents of the kit see chapter “1 - Service kits”.

2 COLUMN INFORMATIONRef. - Reference number: links a specific listed part to the drawing. Only parts with a reference number are shown in the drawing. Parts in the drawing without a reference number are simply there to illustrate the assembly.Part number - Part number: if no part number is specified, the component is not available as a spare part. A line shown in bold is an assembly. A part of which the number is fol-lowed by a black dot is comprised in the bold printed assembly right above.“<<< >>>” Directs to another list with the same title as the “Name”.When the part number of the specific parts is placed below the “Ref.”/”Name” line a choice must be made upon the type/version of the machine.Qty - Quantity: indicates the number of parts in connection with the corresponding reference number. „AR“ means „As required“: quantity or number to be determined.Name - Part name: translations of the English names can be found in document “Glossary of part names”.Remarks - Extra information about the part.A series of letters can indicate that a particular part has been certified by the specified authorized body, in accordance with the codes or rules of the list. Measurements are given in millimeters.

fr - INSTRUCTIONS D’UTILISATION

1 COMMANDE DE PIECES DETACHEESPrécisez toujours le numéro de pièce, la désignation et la quantité de composants souhaitée, ainsi que le type et le numéro de série de la machine.Les pages sur lesquelles figure le symbole d’entretien - “ “ traitent de pièces comprises dans un/des kit(s) d’entretien. Pour le contenu complet du kit, voir le chapitre “1 - Service kits” (1 - Kits d’entretien). 2 INFORMATIONS DISPONIBLES DANS LES COLONNESRef. - Numéro de référence : se réfère à une pièce particulière dans la liste et le schéma. Seules les pièces auxquelles un numéro de référence a été attribué sont représentées sur le schéma. Les pièces sans numéro de référence sur le schéma sont simplement destinées à compléter l’illustration.Part number - Numéro de pièce détachée : si aucun numéro de pièce n’est spécifié, le composant n’est pas disponible en tant que pièce détachée. Une ligne qui apparaît en gras correspond à un ensemble. Une pièce dont le numéro est suivi d’un point noir est comprise dans l’ensemble apparaissant en gras juste au-dessus.“<<< >>>” indique à consulter une autre liste.Si le numéro de pièce d’une pièces spécifiques est placé au-dessous de la ligne de référence/nom, il faut choisir le type/version de la machine.Qty - Quantité : indique le nombre de pièces avec le numéro de référence correspondant. « AR » signifie « As required » (comme requis) : il s’agit de la quantité ou du nombre à déterminer.Name - Désignation de la pièce : la traduction des désignations anglaises est disponible dans le document “Glossary of part names” (Glossaire des désignations des pièces).Remarks - Remarques : informations supplémentaires concernant la pièce.Une série de lettres peut indiquer qu’une pièce spécifique a été certifiée par l’organisme autorisé mentionné, conformément aux codes et règlements de la liste. Les dimensions sont indiquées en millimètres.

et - KASUTUSJUHISED

1 OSADE TELLIMINEMäärake alati osa number, vajalike osade nimed ja kogused, samuti masina tüüp ja seerianumber.Hooldussümboliga tähistatud leheküljed - “ “ sisaldavad hoolduskomplketi(–de) osi. Komplekti täieliku sisu jaoks vt peatükki “1 - Service kits” (1- Hoolduskomplektid).

2 VEERUTEAVERef. viitenumber seostab konkreetse nimistus oleva osa vastava joonisega. Joonisel on toodud ainult viitenumbriga osad. Joonisel olevad viitenumbrita osad on mõeldud ainult il-lustratsioonidena.Part number: osa number. Kui osa number pole määratud, siis pole see komponent varuosana saadaval. Rasvane joon tähistab seadet. Osa, millele järgneb must punkt, koosneb paremal üleval rasvaselt trükitud koostisest. „<<< >>>” viib teise loendini, millel on samasugune pealkiri kui „Nimi”.Kui osa number või konkreetne osa on paigutatud „Viite”/„Nime” joone alla, tuleb valida seadme tüüp/versioon.Qty: kogus näitab vastava viitenumbriga tähistatud osade arvu. „AR“ tähendab „As required“ (Vastavalt vajadusele): määratletakse kas kogus või number.Name ehk osa nimi: ingliskeelsete nimede tõlked leiate dokumendist „Osa nimede sõnastik“.Remarks – osa kohta käiv lisateave.Tähtede seeria võib näidata, et mingi osa on vastavalt nimekirja koodidele või reeglitele volitatud organist sertifitseeritud. Mõõtmed on millimeetrites.

pt - INSTRUÇÕES PARA UTILIZAÇÃO

1 ENCOMENDA DE PEÇASEspecificar sempre a referência da peça, o nome e a quantidade de itens necessários, bem como o tipo e o número de série da máquina.Páginas marcadas com o símbolo de assistência - “ “ contêm peças de kits de assistência. Para ver todos os conteúdos do kit consultar o capítulo “1 - Service kits” (1 - Kits de assistência).

2 INFORMAÇÃO SOBRE AS COLUNASRef. - Número de referência: estabelece a ligação entre uma peça específica listada e o desenho. No desenho, apenas são mostradas peças com um número de referência. As peças mostradas no desenho que não apresentem um número de referência servem apenas para ilustrar o conjunto.Part number - Referência da peça: se não for indicada a referência da peça, o componente não está disponível como peça sobresselente. Uma linha em negrito representa um con-junto. Uma peça cujo número esteja seguido de um ponto preto está incluída no conjunto impresso em negrito, imediatamente acima. “<<< >>>” conduz a outra lista com o mesmo título de “Name”.Quando a referência da peça específica se encontra por baixo da linha “Ref.”/”Name”, é preciso escolher o tipo/versão da máquina.Qty - Quantidade: indica o número de peças relacionadas com o número de referência correspondente. “AR” significa “As required” (consoante requerido): quantidade ou número a determinar.Name - Nome da peça: é possível encontrar traduções dos nomes ingleses das peças no documento “Glossário de designações de peças”.Remarks - Informação extra sobre a peça.Uma série de letras pode indicar que uma determinada peça foi certificada pela entidade autorizada referida, de acordo com os códigos ou as normas da lista. As medidas são indicadas em milímetros.

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ContentsInhoudInnehållInhaltsverzeichnisTable des matièresIndice

IndiceInnholdsfortegnelse

IndiceIndholdsfortegnelse

Sisällysluettelo

Element gears .....................................................................1Coupling housing ..............................................................2Air inlet - Aircooled ...........................................................3Air Flow - Aircooled-Small vessel .....................................4Air receiver - Small vessel .................................................5Air outlet - Aircooled - Pack ..............................................6Cooling system - Aircooled

- Pack .................................................................................7- Fan ...................................................................................8Motor and coupling ...........................................................9

Drain system - Aircooled .............................................. 10Oil system - Aircooed - Without ER ..............................11Control System - Aircooled .......................................... 12Cubicle box ................................................................... 13Control panel - Aircooled ............................................. 14Bodywork

- Aircooled - Pack .......................................................... 15- Baffles ......................................................................... 16Service kits ................................................................... 17

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1

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Element gears 1

Ref. Part number Qty Name Remarks

2030 1623 6013 00 1 Shaft drive2040 0211 1481 00 10 Screw

Ref. Part number Qty Name Remarks

2010 1635 0376 00 1 Gear2020 1635 0377 00 1 Gear

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2

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Coupling housing 2

Ref. Part number Qty Name Remarks

Element air end1010 1616 7540 90 1 Stage1015 0101 1951 53 2 Pin1020 1623 6002 00 1 Housing bearing1025 0101 2411 00 2 Pin1030 0211 1328 03 9 Screw1035 0508 1101 13 1 Bearing roller1040 0335 2184 00 1 Int.circlip1045 1621 2121 00 1 Spacer1050 1623 6236 00 1 Bushing1055 0337 0009 46 1 Key1060 1614 9100 00 1 Washer1065 0211 1409 00 3 Cap screw1070 0663 2111 65 1 O-ring1075 0147 1964 28 1 Hex.bolt1080 0147 1963 88 14 Bolt1085 0663 2106 10 1 O-ring2010 0506 0100 08 1 Roller bearing2020 1616 5518 00 1 Washer2025 1616 5519 00 1 Bushing2030 0337 0010 08 1 Key parallel2035 1616 5515 00 1 Retainer2040 1621 4840 00 1 Seal2045 0663 2107 76 1 O-ring2050 0147 1364 03 4 Bolt2055 0686 3716 07 1 Plug2060 0661 1000 30 1 Seal washer

Aggregate3010 0661 1000 29 2 Seal washer3015 0686 3716 35 1 Plug3020 1619 5509 00 1 Hexagon nipple3025 0574 8066 26 1 Hose assembly3030 1614 9252 00 1 Plug3035 0147 1552 03 2 Bolt

Ref. Part number Qty Name Remarks

3040 0300 0274 13 2 Washer3045 1614 6366 02 2 Antivibr.pad3050 0301 2358 00 8 Washer3055 0147 1403 03 8 Bolt M12×403058 0147 1401 03 8 Bolt M12×303060 1623 3562 00 2 Support3065 1623 6907 50 2 Spacer3070 0147 1413 03 2 Bolt3075 0663 2107 82 1 O-ring

Air system valve4010 1623 7491 00 1 Housing valve4015 0663 2111 58 1 O-ring4020 0663 2102 89 1 O-ring4025 0663 2111 66 3 O-ring4030 1614 8977 00 1 Check valve4035 1614 8978 00 1 Spring4040 1614 8974 00 1 Piston4045 1614 8979 00 1 Spring4050 1635 0715 00 1 Valve oil stop4055 0663 2106 15 2 O-ring4060 1623 0859 00 1 Cover valve4065 0335 2165 00 2 Circlip4070 1623 0859 00 1 Cover valve4075 0686 3716 01 1 Plug4080 0661 1000 25 1 Seal washer4085 0211 1960 28 4 Cap screw4090 0147 1478 03 2 Bolt5080 1623 7545 00 1 Gearbox5085 1635 0995 00 1 Spacer5105 1623 5227 00 1 Flange5110 0147 1559 03 8 Bolt5115 0266 2116 00 8 Nut5120 0147 1553 03 8 Bolt5125 0300 0274 13 24 Washer

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3

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Air inlet - Aircooled 3

Ref. Part number Qty Name Remarks

Air inlet2010 1623 9380 00 1 Support2015 0147 1963 08 4 Screw2020 1623 7784 80 1 Filter air

1623 7784 00 • 1 Filter air1623 7783 00 • 1 Filter element

2025 0301 2344 00 4 Washer2030 0147 1360 03 4 Bolt2035 1635 2749 00 1 Pipe2040 1623 4704 00 1 Hose hump2045 0347 6100 49 2 Hose clamp2050 1635 2750 00 1 Pipe2070 0686 4209 00 1 Plug2075 0661 1000 31 1 Seal washer2080 0147 1419 03 3 Bolt2085 0301 2358 00 3 Washer2170 1635 1437 80 1 Baffle

1635 1437 00 • 1 Baffle1202 6584 00 • AR Seal

2175 1030 1005 03 2 Hose clamp2180 1621 1466 00 1 Hump hose3010 0663 2103 22 1 O-ring3015 0147 1480 03 6 Hex. Head screw3020 0301 2378 00 6 Washer3025 0661 1000 25 1 Seal washer3030 1635 1099 00 1 Nipple3035 0661 1000 26 1 Seal washer3040 1079 5840 07 1 Coupling3045 0574 8231 26 1 Hose assembly3060 0661 1000 25 1 Seal washer3065 1079 5840 02 1 Fitting3070 0603 4105 00 1 Hexagon nipple3075 1089 0641 14 1 Valve solenoid3080 0560 4400 87 1 Tee3085 0661 1000 29 1 Seal washer3090 0571 0035 25 1 Hexagon nipple3095 0661 1000 29 1 Seal washer3100 1079 5840 16 1 Fitting3105 1635 0577 00 1 Nozzle3110 0661 1000 30 1 Seal washer3115 0560 4400 87 1 Tee3125 1619 5509 00 1 Hexagon nipple

Ref. Part number Qty Name Remarks

3130 0661 1000 29 1 Seal washer3140 0575 0784 38 1 Flexible3145 5750 1280 24 1 Hose assembly3150 0661 1000 29 1 Seal washer3155 0571 0035 25 1 Nipple3160 0574 9871 15 1 Hose assembly3165 1619 5205 00 1 Nipple3170 0661 1000 25 1 Seal washer3185 1635 2925 00 1 Solenoid valve3190 0160 6043 00 2 Screw3195 0571 0036 25 1 Nipple3200 06611000 26 1 Seal3210 0574 9917 14 1 Hose assembly

1623 7483 80 1 Valve throttle4010 1623 7484 00 • 1 Piston4015 1623 7483 00 • 1 Housing valve4020 1623 7986 00 • 1 Cover valve4025 0663 2103 22 • 1 O-ring4030 0147 1403 03 • 12 Bolt4035 0301 2358 00 • 12 Washer4040 1621 2227 00 • 1 Bearing4045 1621 2226 00 • 1 Seal4050 1621 2222 00 • 1 Bearing4055 1621 2221 00 • 1 Seal4060 1623 7485 01 • 1 Rod4065 1623 8674 00 • 1 Valve throttle

1623 1810 80 1 Assembly5010 0663 2111 55 • 1 O-ring5020 0301 2318 00 • 2 Washer5030 0160 0996 99 • 2 Screw slotted pan head5040 1622 3694 80 • 1 Assembly

1513 0477 00 •• 1 Piston ring1622 3694 00 •• 1 Housing1622 3694 01 •• 1 Cover1622 3694 02 •• 1 Piston1622 3694 04 •• 1 Seal1622 3694 05 •• 1 Rivet1622 3694 06 •• 1 Insert0663 2112 69 •• 1 O-ring1622 3694 03 •• 1 Seal0226 3300 18 •• 1 Screw1622 3694 07 •• 1 Glide seal

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Air Flow - Aircooled - Small vessel 4

Ref. Part number Qty Name Remarks

1010 1623 9853 00 1 Pipe1015 0663 2106 17 1 O- ring1020 0301 2344 00 4 Washer1025 0147 1364 03 4 Screw1030 1623 9854 00 1 Pipe1035 0634 1000 29 1 Victaulic coupling1040 0634 1000 40 1 Victaulic coupling

Ref. Part number Qty Name Remarks

Air + Water1045 1623 8139 00 1 Pipe1050 1635 1074 00 1 Pipe1055 1635 0782 00 1 Pipe1060 0634 1001 84 3 Victaulic coupling1065 0634 1001 85 1 Victaulic coupling

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5

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Air receiver - Small vessel 5

Ref. Part number Qty Name Remarks

2260 0575 0056 35 1 Flexible2270 0661 1000 29 1 Washer2280 1614 9252 00 1 Plug2290 1623 6821 00 1 Bushing2300 1623 6822 00 1 Screw2310 0266 2116 00 1 Hexagon nut2320 0147 1400 03 4 Bolt2330 0301 2358 00 4 Washer2340 0147 1564 12 1 Bolt2350 0300 0274 13 1 Washer2360 1623 6844 00 1 Washer2370 0515 8000 12 1 Cage2380 0605 8514 07 1 Bushing3010 1623 1765 02 1 Vessel3020 0663 2107 36 1 O-ring3030 0663 2107 36 1 O-ring3040 0300 0274 13 12 Washer3050 0147 1964 85 12 Bolt

Oil separator element &Scavenge line

4010 1623 0519 00 1 Pipe suction4020 1623 0514 00 1 Filter5010 0830 1008 93 1 Valve safety5020 0603 5126 03 1 Hexagon nipple5030 0560 0200 30 1 Elbow5040 0661 1000 32 1 Seal washer6010 1623 0456 02 1 Spring6020 1623 4457 03 1 Valve press6030 0665 0701 56 1 Seal6040 0665 0800 78 1 Seal6050 0665 0800 79 1 Seal7010 0017 5201 20 AR Oil7020 0017 5201 20 AR Oil7030 1079 9925 87 1 Label7040 1623 0504 00 1 Can

Ref. Part number Qty Name Remarks

1010 1623 1226 00 1 Pipe1020 0663 2109 68 1 O-ring1030 0803 5012 11 1 Silencer1040 1623 8246 00 1 Plate1050 0147 1360 03 4 Bolt1060 0301 2344 00 3 Washer1070 0147 1360 03 2 Bolt1080 0333 3232 00 2 Lock washer1090 1088 0010 25 2 Lug1100 0017 2071 00 5 Cable2010 1623 5777 00 4 Buffer2020 0300 0274 17 8 Washer2030 0266 2111 00 4 Nut2040 0147 1406 03 4 Screw2050 1623 0839 00 4 Spacer2060 0348 0101 12 4 Strip2070 0686 3716 02 2 Plug2080 0066 1000 27 2 Seal washer2090 1623 0345 00 1 Shaft2100 1621 4326 00 1 Ring2110 1614 7279 00 1 Seal ring2120 1623 0344 00 1 Nut2130 1623 0028 00 1 Insert2135 0663 2103 22 1 O-ring2140 0663 2109 49 1 O-ring2150 0661 1000 26 1 Washer2160 0663 7126 00 1 O-ring2170 0686 3716 02 2 Plug2180 0661 1000 27 2 Seal washer2190 0211 1102 16 2 Screw2200 0663 7126 00 2 O-ring2210 0301 2358 00 4 Washer2220 0147 1406 03 4 Screw2230 1614 9184 00 1 Level gauge2240 0560 0200 74 1 Elbow2250 1079 5840 29 1 Hexagon nipple

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6

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Air outlet - Aircooled - Pack 6

Ref. Part number Qty Name Remarks

1005 1623 9385 00 1 Pipe1010 0634 1000 56 2 Victaulic coupling1015 1635 0661 00 1 Pipe1020 0663 2106 19 1 O-ring1025 0301 2358 00 4 Washer1030 0147 1403 03 4 Bolt1035 0147 1963 08 4 Screw

1623 7868 80 1 Water separator2010 1623 7868 00 • 1 Pipe

Ref. Part number Qty Name Remarks

2015 1623 7869 00 • 1 Pipe2020 1623 0507 00 • 1 Separator water2025 0147 1246 03 • 2 Bolt2030 0147 1404 03 • 4 Bolt2035 1623 2588 00 • 1 Plate2040 0211 1244 01 • 3 Screw2045 0211 1244 01 • 3 Screw2050 1623 1778 00 • 1 Bowl2055 1623 0446 00 • 1 Plate perforate

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7

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Cooling system - Aircooled - Pack 7

Ref. Part number Qty Name Remarks

1010 1623 8095 00 2 Block mounting1015 1623 8089 80 1 Plate function

1623 8089 00 • 1 Baffle1202 6584 00 • AR Seal

1020 1623 8090 80 1 Plate function1623 8090 00 • 1 Baffle1202 6584 00 • AR Seal

1027 0147 1963 08 4 Screw1030 1623 8097 00 1 Profile1031 1623 8099 00 1 Baffle1032 0147 1963 08 11 Bolt

1619 5188 00 AR Seal1619 5188 00 AR Seal1619 5188 00 AR Seal1619 5188 00 AR Seal0147 1963 08 5 Screw

1056 1623 7217 00 2 Cooler oil1057 0574 8235 42 2 Hose assenbly1058 1635 1410 00 2 Hexagonal nipple1060 0661 1000 27 4 Seal washer1065 1614 9252 00 4 Plug1070 0147 1360 03 8 Bolt1075 0300 0274 93 8 Plain washer1080 1623 7390 00 1 Cooler after1085 0147 1360 03 4 Bolt1090 0300 0274 93 4 Plain washer1095 1623 8098 00 2 Support1100 0147 1360 03 4 Bolt1105 0301 2344 00 4 Washer1110 0147 1327 03 4 Hex. Head screw1115 0301 2335 00 4 Plain washer1120 0291 1110 00 4 Locknut1125 1623 4350 00 2 Grating1130 1623 9379 00 12 Washer lock1131 1635 1529 00 1 Support1135 0277 1310 00 12 Cap nut1140 0147 1327 12 12 Hex. Head screw1141 1619 2861 04 1 Clamp1142 0147 1963 08 Screw1143 0291 1110 00 3 Lock nut1144 0346 1000 15 2 Clamp

1619 5337 01 8 Bolt1628 6032 02 1 Bodywork bafflling

2010 1623 8074 80 ••••• 1 Stay 1)1623 8074 00 •• 1 Stay1619 5188 00 •• AR Seal1621 2538 00 •• 2 Hinge0147 1320 03 •• 4 Bolt

2015 0147 1963 08 • 15 Screw2020 1623 8075 80 ••••• 1 Stay 1)

1623 8075 00 •• 1 Stay1619 5188 00 •• AR Seal1621 2538 00 •• 2 Hinge0147 1320 03 •• 4 Bolt

2025 0147 1963 08 • 15 Screw2030 1635 0960 80 ••••• 1 Support

1623 7228 00 •• 1 Support1623 8091 00 •• 1 Strip1623 8092 00 •• 2 Strip1623 8093 00 •• 1 Strip0216 1957 26 •• 13 Hex sock. Screw0698 0154 00 •• AR Grommet

Ref. Part number Qty Name Remarks

2035 0147 1963 08 • 4 Screw2040 1623 7237 80 ••••• 1 Panel

1623 7237 00 •• 1 Panel1619 5188 00 •• AR Seal

2045 0147 1963 08 • 5 Screw2050 1623 8082 00 • 1 Support2055 0147 1963 08 • 5 Screw2060 1623 9319 80 ••••• 1 Stay 1)

•• 1 Stay•• 1 Stay

0147 1963 08 •• 3 Screw0147 1320 03 •• 6 Bolt1623 0503 00 •• 3 Hinge

2065 0147 1963 08 • 4 Screw2070 1623 8447 80 ••••• 1 Stay 1)

•• 1 Stay•• 1 Stay

0147 1963 08 •• 3 Screw0147 1320 03 •• 6 Bolt1623 0503 00 •• 3 Hinge

2075 0147 1963 08 • 4 Screw2080 1623 8083 80 ••••• 1 Support

•• 1 Support1623 8092 00 •• 2 Strip1623 8093 00 •• 1 Strip0216 1957 26 •• 7 Hex sock. Screw1619 2665 00 •• AR Seal

2085 1623 8085 00 • 1 Support2090 0147 1963 08 • 5 Screw2095 1623 8084 00 • 1 Support2100 0147 1963 08 • 5 Screw2105 1623 8088 80 • 2 Support

1619 2758 00 AR Seal2110 0147 1963 08 • 10 Screw2115 1623 8166 80 ••••• 1 Baffle

1623 8166 00 • 1 Baffle1623 2829 00 •• 2 Lock

2120 1623 8165 80 ••••• 1 Baffle1623 8165 00 •• 1 Baffle1623 2829 00 •• 2 Lock

2125 0211 1250 03 • 4 Screw2130 0277 1308 00 • 4 Cap nut2135 1623 8086 80 ••••• 1 Panel 1)

1623 8086 00 •• 1 Panel2140 1623 8086 80 ••••• 1 Panel 1)

1623 8087 00 •• 1 Panel2145 1635 1441 80 ••••• 1 Baffle

1636 1441 00 • 1 Baffle1088 0803 10 • 6 Grommet1202 6584 00 • AR Seal

2150 0147 1963 08 • 9 Screw2155 1623 9316 00 • 1 Strip2160 0211 1325 03 • 5 Cap screw2165 1623 8111 80 ••••• 2 Door

1623 8111 00 •• 2 Door1623 4687 00 •• 4 Lock

2170 1621 0607 00 •• 6 Hinge

1) Lined with1) Foam: 0395 6001 67 (AR) 30 x 2040 x 1650 - Self adhesive

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8

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Cooling system - Aircooled - fan 8

Ref. Part number Qty Name Remarks

1005 1623 6631 01 2 Motor1010 1635 1535 00 1 Fan axial1011 1635 1625 00 1 Fan axial1015 1623 6945 00 2 Ring locking1020 0300 0274 60 2 Plain washer1025 0147 1364 03 2 Bolt

Ref. Part number Qty Name Remarks

1030 1623 8175 00 8 Support1035 1623 8174 00 8 Support1040 1623 6251 00 16 Washer lock1045 1623 6252 00 16 Washer lock1050 0147 1963 08 16 Screw1055 0147 1401 03 16 Bolt

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9

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Motor and Coupling final 9

Ref. Part number Qty Name Remarks

1005 1619 3941 00 1 Rubber damper1010 0301 2358 00 2 Washer1015 0147 1401 03 2 Bolt1020 1623 8293 00 1 Support1025 0147 1549 03 1 Screw1030 0300 0274 13 1 Washer1035 1623 8294 00 1 Anchor plate1040 0147 1404 03 4 Bolt1045 0301 2358 00 4 Washer1050 0301 2421 00 2 Washer

Ref. Part number Qty Name Remarks

1075 0211 1403 00 16 Scr cap soc M121635 0919 00 1 Coupling drive

1085 0192 1398 00 • 1 Screw set1170 1635 0992 00 1 Coupling element1220 1635 0996 00 1 Absorber

WEG 586/TDS LV motor1200 0147 1961 13 1 Screw3020 1635 0919 00 1 Coupling2010 1623 7705 01 1 Motor

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10

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Drain system - Aircooled 10

Ref. Part number Qty Name Remarks

1005 0581 0000 86 2 Pipe coupling1010 0581 0000 53 2 Pipe coupling1015 0653 1124 00 2 Flat gasket1020 1079 9910 95 1 Label manual1025 1079 9910 96 1 Label automatic1030 0852 0010 33 1 Ball valve1035 0661 1000 25 2 Seal washer

Ref. Part number Qty Name Remarks

1040 0581 0000 45 2 Pipe coupling1045 1089 0384 50 1 Valve solenoid1050 0603 4102 03 1 Nipple1065 1089 0659 57 1 Sensor level1070 0070 6002 06 AR Plastic tube1075 0070 6002 66 AR Tube1080 1088 1001 01 1 Warning mark

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11

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Oil system - Aircooed - Without ER 11

Ref. Part number Qty Name Remarks

2040 0661 1000 25 • 1 Seal washer2045 0686 4202 03 • 1 Plug3010 1623 7682 00 1 Hose assembly3015 0147 1363 03 4 Bolt3020 0301 2344 00 4 Washer3025 0663 2109 68 2 O-ring3030 1623 9363 00 1 Hose assembly4010 1623 7565 00 1 Housing valve4015 1623 9926 00 1 Thermostat4020 1623 7816 00 1 Cover valve4025 0335 2154 00 1 Circlip4030 0663 2102 89 1 O-ring4035 0663 2109 68 1 O-ring

0147 1363 03 AR Bolt M10×300301 2344 00 AR Washer 10.5×20×2

Ref. Part number Qty Name Remarks

1010 1623 7683 00 1 Hose assembly1015 0147 1363 03 8 Bolt1020 0301 2344 00 6 Washer1025 0663 2109 68 2 O-ring1055 1623 7394 00 1 Hose assembly1060 0147 1363 03 2 Bolt1065 0301 2344 00 2 Washer1070 0663 2103 68 1 Hose assembly

Oil system filter2010 1623 7494 00 • 1 Housing filter2015 0211 1363 03 • 2 Cap screw2020 1623 1451 00 • 2 Nipple2025 1621 7378 00 • 2 Filter2030 0603 4102 03 • 1 Hexagon nipple2035 0852 0010 36 • 1 Ball valve

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12

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Control system - Aircooled 12

Ref. Part number Qty Name Remarks

1065 1079 5840 01 1 Nipple1070 0575 0361 18 1 Hose assembly1075 1089 0574 12 1 Temp.sensor1080 1089 0637 24 1 Switch temp.1085 1900 5200 88 1 Elektronikon (Graphic MB)1095 0160 6038 00 4 Screw1100 0301 2315 00 4 Washer1102 0348 0102 08 AR Cable tie1105 1623 7757 00 1 Wire harness1250 1900 5200 33 1 Elektronikon I/O2

Ref. Part number Qty Name Remarks

1010 1089 0574 70 3 Sensor1015 1089 9625 13 3 Sensor press -1/171020 1089 9625 18 1 Sensor press -0.172/0.1721030 1089 9625 01 1 Dp transducer1035 0661 1000 24 2 Seal washer1040 1615 3624 00 1 Nozzle1045 0580 0400 03 1 Str.coupling1050 0661 1000 25 2 Seal washer1055 0560 4401 09 1 Tee1060 1619 5205 00 1 Nipple

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13

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Cubicle box 13

Ref. Part number Qty Name Remarks

1900 3500 01 1 Cubicle1623 6133 80 • 1 Cubicle

1110 1621 0607 00 •• 3 Hinge1120 1621 2538 00 •• 3 Hinge1130 1623 6133 00 •• 1 Cubicle

Ref. Part number Qty Name Remarks

1140 1623 5592 00 •• 1 Door1135 1635 2114 00 •• 1 Door1150 1623 1340 00 •• 3 Lock1160 0147 1320 03 •• 6 Bolt1200 1088 1001 04 • 1 Warning mark

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14

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Control panel - Aircooled 14Ref. AC Part nr. Supplier Part nr. Qty. Description Electrical legend

1089 9337 15 3SB3403-0E 1 Contact block 2NC cage clamp 1623 8026 00 117503 1 Flat tel. RJ11-RJ11 straight 6P4C Non Ul 3,0m ..X24-..X23

1015 1 Service diagram 1001020 1089 9427 06 3042845 2 Phoenix: ST 4-quattro/2P 1X0 1025 1089 9427 07 3043747 1 Phoenix: D-ST 4-quattro/2P endplate 1X0 1030 1089 0506 27 8WA1011-1PG00 1 Terminal 4-PE 1X3-PE 1035 1088 0061 05 2002-2237_WAGO 3 Double-deck-topjob 2002 4x1P CC-PE 2,5mm2-500V 1X3:PE 1040 1088 0039 93 2002-2231_WAGO 21 Double-deck-topjob 2002 2x2P CC 2,5²-500V 1X4/5/6/7 1045 1088 0039 94 2002-2238_WAGO 10 Double-deck-topjob 2002 4x1P CC 2,5²-500V 1X4/5/6/7 1050 1088 0037 16 870-101 10 Terminal wago 2x 1 pin/1 cage clamp X-com 1X9 1055 1088 0037 15 870-107 3 Terminal wago 2 pin/2 cage clamp PE X-com 1X9 1060 1088 0038 18 870-108 5 Terminal wago 2 pin/2 cage clamp X-com 1X9 1065 1088 0039 95 2002-2292_WAGO 1 Double-deck-topjob 2002 endplate orange 1x4/5/6/7 1070 1088 0037 17 870-119 6 End plate wago for Xcom-terminals orange 1mm 1x9

1088 0037 81 713-1108 1 Connector wago 2x8 poles female 3.5mm cage clamp 2X27 1088 0031 32 721-112/026-000 1 Connector wago 12 poles female 5mm 3X30-1 1088 0031 46 721-206/026-000 1 Connector wago 6 poles female 7.5mm 3X31-1 1088 0031 34 721-114/026-000 1 Connector wago 14 poles female 5mm 3X32-1 1088 0037 83 713-1110 1 Connector wago 2x10 poles female 3.5mm cage clamp 3X33-1

1200 1089 9511 04 LZX:RT424524 1 Relay module 24V AC -2W K11 1210 1088 1001 02 1 Warning label (^50) 1220 1635 0005 00 G80052-X0018-C401-A4 1 Plexi potection Cu GAMOD 160-315 OFA Y/D 1230 1089 0649 03 3SB3000-1TA20 1 Emergency stop ø40 Pos latching pull to unlock S2

1088 0031 26 721-106/026-000 1 Connector wago 6 poles female 5mm X(1)0.2a 1088 0031 24 721-104/026-000 1 Connector wago 4 poles female 5mm X(1)0.2b 1088 0039 27 769-104_WAGO 1 Xcom_connector_4P X0.3 1088 0039 25 769-102_WAGO 1 Xcom_connector_2P X0.60a

1280 1089 9511 57 0-1415540-8 (LZX:RT28816) 1 Clip k11 1290 1089 9511 15 6-1415035-1 (RT78726) 1 Socket width 15,5mm k11 1300 1089 9511 37 LZS:PTMU0524 1 RC glied for relay module 24VAC k11 1310 1089 9415 07 3RH1921-1CA10-Z 2 Contact block 1NO S0,S2,S3 k21-k23 1320 1089 9125 11 3SB3921-0AB 1 Yellow background for emergency stop s2

Ref. AC Part nr. Supplier Part nr. Qty. Description Electrical legend2010 1614 8949 29 1 CSA-UL data plate with logo atlas copco (01) 1102020 1079 9925 69 1 Label correct rotation sense + retightening screws 1202030 1613 3431 00 1 Label disconnect from power supply 1302040 1089 0612 02 3NW7513-0HG 2 Fuseholder class CC 600VAC IR200kA 30A CC F1;F2 2050 1089 9437 72 TAM5596-0ES40-0FS1 1 Transformer 800VA multi-2x115/100VA-24V 50/60Hz T1 2060 1089 9168 55 LP-CC 6A 600V CSA-UL 2 Fuse class CC-time 600VAC IR=200kA 6A (Buss) f1;f2

Ref. AC Part nr. Supplier Part nr. Qty. Description Electrical legend UL Certification 1 UL-sticker: open industrial ctrl panel

3020 1089 9446 73 3RB2066-1MC2 1 El. Overload relay 160-630A class 10 F21 3030 1089 9415 76 3RT1075-6AF36 2 Contactor 115V 50/60Hz K21-K23 3040 1089 9415 82 3RT1065-6AF36 1 Contactor 115V 50/60Hz K22 3050 1623 1594 08 G80052-Y0001-B201 1 Mounting plate YD-starter medium

1635 0006 00 G80052-Y0002-C503-A2 1 Cu -U for earth: 10x50mm 6 points PE 1088 0031 86 721-606 1 Connector wago 6 poles male 5mm X(1)02a 1088 0031 84 721-604 1 Connector wago 4 poles male 5mm X(1)02b

3090 1089 9415 07 3RH1921-1CA10-Z 2 Contact block 1NO S0,S2,S3 k21 3100 G80052-Y0001-B507 -Left 2 Cu-supply M10 for S12: 3RT107 -H 35*10 k21-k23 3110 G80052-Y0001-B507 -Right 2 Cu-supply M10 for S12: 3RT107 -H 35*10 k21-k23

1900.3500.11 ED.00 Control panel

1900.3500.29 ED.00 Control panel

1900.3501.54 ED.00 Control panel

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14

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Control panel - Aircooled 14

Ref. AC Part nr. Supplier Part nr. Qty. Description Electrical legend3120 G80052-Y0001-B507 -Middle 2 Cu-supply M10 for S12: 3RT107 -H 35*10 k21-k23 3130 1623 9870 20 G80900-Y0021-C227-A3 1 Cu Y-connection for size S10-3RT 106 30*6mm k22 3140 G80052-Y0001-B507 -Left 1 Cu-supply M10 for S12: 3RT107 -H 35*10 k23 3150 G80052-Y0001-B507 -Right 1 Cu-supply M10 for S12: 3RT107 -H 35*10 k23 3160 G80052-Y0001-B507 -Middle 1 Cu-supply M10 for S12: 3RT107 -H 35*10 k23

Ref. AC Part nr. Supplier Part nr. Qty. Description Electrical legend1089 0506 27 8WA1011-1PG00 2 Terminal 4-PE 1X3:PE

4020 1089 9415 16 3RT1017-1AK61 2 Contactor 120V60Hz 110V50Hz K25-K26 4030 1089 9416 69 3RV1021-1JA10-Z 2 Circuit breaker 7-10A Q25-Q26

1089 9416 94 3RA1921-1D 2 Link module 3RVx-3RTx S00&S0 -S00 AC screw k-q 1089 9416 02 3RV1915-1AB 1 3PH. Bridge 2X q

4060 1089 9656 04 3RV1925-5EB 1 3PH. Terminal block S0 (3RV) multinorm, max 25² q25 4070 1089 9416 07 3RV1901-1E 2 Contact block 1NO+1NC for 3RV q25-q26

1900.3501.54 ED.00 Control panel

1900.3502.55 ED.00 Control panel

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15

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Bodywork - Aircooled - Pack 15

Ref. Part number Qty Name Remarks

1010 1628 2748 97 1 Stay1015 1619 5337 01 2 Bolt1020 1623 0503 00 2 Hinge1025 1621 0607 00 4 Hinge1030 0147 1320 03 4 Bolt1035 1628 2748 83 1 Door 2)

1623 4687 00 • 2 Lock1040 1625 2748 68 1 Stay1045 1619 5337 01 2 Bolt1050 1628 2748 81 1 Panel 1)1055 0147 1963 08 4 Screw1060 1628 2748 70 1 Panel 1)

1623 6924 00 • 2 Lock1065 1614 9851 01 2 Pin1070 1628 2748 97 1 Stay1075 1619 5337 01 2 Bolt1080 1623 0503 00 2 Hinge1085 1621 0607 00 4 Hinge1090 0147 1320 03 4 Bolt1095 1628 2748 69 1 Stay1100 1619 5337 01 2 Bolt1105 1628 2748 72 1 Panel 1)1110 0147 1963 08 3 Screw1115 1628 2748 71 1 Panel 1)1120 0147 1963 08 3 Screw1125 1619 5337 01 1 Bolt1130 1614 9851 01 3 Pin1135 1628 2748 77 1 Panel 1)1140 0147 1963 08 1 Screw1145 1628 2748 74 1 Panel 1)1150 0147 1963 08 6 Screw1155 1628 2748 75 1 Panel 1)1160 0147 1963 08 5 Screw1165 1628 2748 76 1 Panel 1)

Ref. Part number Qty Name Remarks

1170 1628 2748 75 1 Panel 1)1175 0147 1963 08 7 Screw1180 1628 2748 73 1 Panel 1)1185 0147 1963 08 4 Screw1190 1628 2748 02 3 Door 2)1195 1623 4687 00 • 6 Lock1200 1628 3998 19 1 Roof1205 0147 1963 08 4 Screw1210 1628 2748 78 1 Roof1215 0147 1963 08 6 Screw1220 1628 2748 80 1 Roof1225 0147 1963 08 4 Screw1230 1628 2748 79 1 Roof1235 0147 1963 08 2 Screw2010 1623 8235 80 1 Frame

1623 8235 00 • 1 Frame1623 6306 00 • 1 Plate bottom1619 5337 01 • 6 Bolt1623 8170 00 • 2 Block mounting0147 1398 00 • 2 Bolt

2015 0697 9810 38 1 End plug2020 0697 9809 06 1 Lock nut3010 0087 1702 21 2 Decal unit3020 6223 9141 00 1 Label3030 1628 1203 91 2 Decal3040 1628 1203 92 2 Decal unit4000 1628 2748 12 1 Flange

1-2) Lined with1) Foam: 0395 6001 67 (AR) 30 x 2040 x 1650 -Self adhesive2) Foam: 0395 6001 69 (AR) 50 x 2040 x 1650 -Self adhesive

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16

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Chicago PneumaticAPFS510086v00

Bodywork - Baffles 16

Ref. Part number Qty Name Remarks

1010 1623 7469 80 1 Baffle1623 7469 00 • 1 Baffle0298 1000 25 •• 5 Blind rivet nut1088 0803 10 • 2 Grommet1202 6584 00 • AR Seal1202 6584 00 • AR Seal

Ref. Part number Qty Name Remarks

1015 1623 7470 80 1 Baffle1623 7470 00 • 1 Baffle0298 1000 25 •• 5 Blind rivet nut1202 6584 00 • AR Seal

1020 0147 1963 08 10 Screw

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Ref. Part number Qty Name Remarks

0634 1002 13 • 2 Victaulic coupling0634 1001 84

0663 2109 68 • 1 O-ring

3001 5311 10 Unloader C2429823 9209 00 • 0 Instr. Assembly0663 2103 22 • 1 O-ring1621 2227 00 • 1 Bearing1621 2226 00 • 1 Seal1621 2222 00 • 1 Bearing1621 2221 00 • 1 Seal0663 2103 22 • 1 O-ring1623 1810 80 • 1 Blow off valve ass'y0661 1000 26 • 1 Seal Washer0663 2111 55 • 1 O-ring0663 7168 00 • 2 O-ring (@ air inlet piping;

Aircooled units)Solenoids (NOT part of kit)

1089 0668 21 • 1 Valve Solenoid1089 0641 14 • 1 Valve Solenoid

3001 5311 11 Air-oil filter kit1630 7783 99 • 1 Air filter element3001 5311 12 • 1 Oil filter kit

3001 5311 12 Oil filter kit1621 7378 90 • 2 Oil Filter Element0661 1000 25 • 1 Seal Washer (@ drain oil filter

housing)0661 1000 25 • 1 Seal Washer (@ drain

element OSV housing)0661 1000 29 • 1 Seal Washer (@ drain vessel)0661 1000 27 • 1 Seal Washer (@ filler plug

vessel)

3001 5311 20 Kit EWD CSA-UL0663 2108 07 • 1 O-ring

Ref. Part number Qty Name Remarks

3001 5311 06 620mm OSE kit1630 0514 99 • 1 Filter element (620 mm)0663 2107 36 • 2 O-ring0663 2106 17 • 1 O-ring0634 1002 12 • 1 Seal Victaulic coupling0661 1000 26 • 1 Seal Washer

3001 5311 51 Thermostat valve 65°C1623 9926 00 • 1 Thermostat0335 2154 00 • 1 Circlips0663 2102 89 • 1 O-ring

3001 5311 16 Kit gearbox0506 0100 08 • 1 Bearing0337 0010 08 • 1 Parallel key0211 1481 00 • 10 Hexagon bolt0661 1000 29 • 1 Seal washer0663 2107 82 • 1 O-ring3001 5311 18 • 1 Element exchange kit3001 5311 17 • 1 Shaft seal kit

3001 5311 17 Kit shaft seal1616 5519 00 • 1 Bushing1621 4840 00 • 1 Seal0663 2107 76 • 1 O-ring

3001 5311 18 Kit element exchange0508 1101 13 • 1 Bearing0335 2184 00 • 1 Internal Circlips0663 2106 10 • 1 O-ring0663 2107 82 • 1 O-ring0663 2111 65 • 1 O-ring0663 2103 22 • 1 O-ring0663 2111 58 • 1 O-ring0663 2102 89 • 1 O-ring0663 2111 66 • 3 O-ring0661 1000 25 • 1 Seal Washer

17 Service kits

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Service kits 17

Ref. Part number Qty Name Remarks

0661 1000 25 • 2 Seal Washer1089 0384 50 • 1 Solenoid1088 1001 01 • 1 Label

3001 5311 15 Kit CV-OSV Q-050663 2111 58 • 1 O-ring0663 2102 89 • 1 O-ring0663 2111 66 • 3 O-ring0663 2106 15 • 1 O-ring1614 8979 00 • 1 Spring1614 8978 00 • 1 Spring1614 8977 00 • 1 Check Valve0335 2165 00 • 1 Circlips0661 1000 25 • 1 Seal Washer1635 0715 00 • 1 Valve Oil Stop0634 1002 13 • 1 Victaulic coupling0663 2109 68 • 1 O-ring

3001 5311 13 Kit MPV (D vessel)0665 9301 49 • 1 Guide Ring (8,5-8,6 bar)0665 0800 78 • 1 Seal (10-10,4-13,8-14 bar)0665 0800 79 • 1 Seal0665 0701 56 • 1 Seal0663 2106 17 • 1 O-ring0663 7126 00 • 3 O-ring0663 2109 49 • 1 O-ring0663 2103 22 • 1 O-ring0663 2107 36 • 1 O-ring0634 1000 61 • 1 Seal Victaulic coupling1614 7279 00 • 1 Plain Washer0211 1102 16 • 2 Screw0661 1000 27 • 2 Seal Washer0661 1000 26 • 1 Seal Washer

Spring MPV (will NOT bereplaced during overhaul) -NO kit

1623 0456 02 • 1 Spring (D vessel - 8,5-8,6-13,8-14 bar)

Ref. Part number Qty Name Remarks

1623 0456 01 • 1 Spring (D vessel - 10-10,4bar)

2230 0020 00 Kit element overhaul Q50101 1951 67 • 2 Parallel pin0147 1963 84 • 15 Screw0211 1328 00 • 10 Cap screw0211 1407 00 • 3 Hexagon socket screw0508 1100 87 • 2 Bearing0663 2107 82 • 1 O-ring0663 2111 41 • 1 O-ring0686 9124 00 • 1 Plug0686 9144 00 • 1 Protecting plug0686 9152 00 • 1 Protecting plug1616 7072 00 • 2 Wave spring1616 7538 00 • 1 Spacer1616 7546 00 • 2 Set

The spacers are NOTincluded in the overhaul kit

1616 7100 01 • Spacer Th = 0,050 mm1616 7100 02 • Spacer Th = 0,025 mm

3001 5311 22 Kit 8000 hrs for GA160+-315 CSA-UL

3001 5311 11 1 Air-oil filter kit3001 5311 10 1 Unloader C242 kit3001 5311 20 1 EWD kit CSA-UL

3001 5311 24 Kit 16000 hrs for GA160+-315 CSA-UL / D-vessel -

3001 5311 22 1 8000 hrs kit for CSA-ULunits

3001 5311 15 1 CV-OSV Q-05 kit3001 5311 13 1 MPV kit D-vessel

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Notes:

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Notes:

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PM

No.

AP

FS

5100

86v0

0 /

2015

- 0

2 P

rint

ed i

n B

elgi

um

www.cp.com


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