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Circuit Diagram Eng 5582-2-01

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Circuit Diagram CONTENTS Page Product Manual S4Cplus 1 1 General Information ........................................................................................................ 1-0 Block Diagram.............................................................................................................. 1-1 View of Control Cabinet............................................................................................... 1-2 View of Control Cabinet............................................................................................... 1-3 Designation ................................................................................................................... 1-4 Designation ................................................................................................................... 1-5 2 Mains Connection and Power Supply ............................................................................ 2-0 Mains Connection ......................................................................................................... 2-1 Transformer Unit .......................................................................................................... 2-2 Power Supply................................................................................................................ 2-3 Power Supply................................................................................................................ 2-4 3 Computer Unit and Connector Unit............................................................................... 3-0 Block Diagram / Computer Unit .................................................................................. 3-1 Cabling in Computer Unit ............................................................................................ 3-2 Main Computer and Hard Disk / Flash Disk Drive ...................................................... 3-3 Compute Cooling.......................................................................................................... 3-4 Base Connector Board and I/O Computer .................................................................... 3-5 Connector Board and I/O Computer............................................................................. 3-6 Connector Board and Axis Computer .......................................................................... 3-7 Base Connector Unit ..................................................................................................... 3-8 Connector Plate on Controller Panel ............................................................................ 3-9 4 Emergency Stops and Run Chain ................................................................................... 4-0 Emergency Stop............................................................................................................ 4-1 Run Chain ..................................................................................................................... 4-2 Run Chain ..................................................................................................................... 4-3 Power Unit .................................................................................................................... 4-4 5 Drive System and Robot Cable ....................................................................................... 5-0 Block Diagram.............................................................................................................. 5-1 Rectifier, Fans and Bleeder .......................................................................................... 5-2 Drive System Signal Connection 2 Drive Units ........................................................... 5-3 Drive System Signal Connection 3 Drive Units ........................................................... 5-4 Servo Drive Units / IRB 140 ........................................................................................ 5-5 Servo Drive Units / IRB 340 ........................................................................................ 5-6 Servo Drive Units / IRB 640, 840 ................................................................................ 5-7 Servo Drive Units / IRB 1400, 2400 ............................................................................ 5-8 Servo Drive Units / IRB 4400, 6400S/PE .................................................................... 5-9 Servo Drive Units / IRB 6400R.................................................................................... 5-10 Control Cable IRB 140 ................................................................................................. 5-11 Control Cable IRB 340, 1400 and 2400 ....................................................................... 5-12 Control Cable IRB 640, 840, 4400, and 6400S/PE ...................................................... 5-13 Control Cable IRB 6400R ............................................................................................ 5-14 6 External Axes.................................................................................................................... 6-0 External Axes ............................................................................................................... 6-1 Axes Computer 2 and Connector Board ....................................................................... 6-2 Expansion Board Axis Connector Board...................................................................... 6-3 Drive System Signal Connection External Axes .......................................................... 6-4 External Axes no. 7th - 9th Control Signal Connection ............................................... 6-5
Transcript

Circuit Diagram

CONTENTSPage

1 General Information ........................................................................................................1-0 Block Diagram..............................................................................................................1-1 View of Control Cabinet...............................................................................................1-2 View of Control Cabinet...............................................................................................1-3 Designation...................................................................................................................1-4 Designation...................................................................................................................1-5

2 Mains Connection and Power Supply ............................................................................ 2-0 Mains Connection.........................................................................................................2-1 Transformer Unit ..........................................................................................................2-2 Power Supply................................................................................................................2-3 Power Supply................................................................................................................2-4

3 Computer Unit and Connector Unit............................................................................... 3-0 Block Diagram / Computer Unit ..................................................................................3-1 Cabling in Computer Unit ............................................................................................3-2 Main Computer and Hard Disk / Flash Disk Drive ......................................................3-3 Compute Cooling..........................................................................................................3-4 Base Connector Board and I/O Computer....................................................................3-5 Connector Board and I/O Computer............................................................................. 3-6 Connector Board and Axis Computer .......................................................................... 3-7 Base Connector Unit.....................................................................................................3-8 Connector Plate on Controller Panel ............................................................................ 3-9

4 Emergency Stops and Run Chain...................................................................................4-0 Emergency Stop............................................................................................................4-1 Run Chain ..................................................................................................................... 4-2 Run Chain ..................................................................................................................... 4-3 Power Unit ....................................................................................................................4-4

5 Drive System and Robot Cable .......................................................................................5-0 Block Diagram..............................................................................................................5-1 Rectifier, Fans and Bleeder ..........................................................................................5-2 Drive System Signal Connection 2 Drive Units...........................................................5-3 Drive System Signal Connection 3 Drive Units...........................................................5-4 Servo Drive Units / IRB 140 ........................................................................................5-5 Servo Drive Units / IRB 340 ........................................................................................5-6 Servo Drive Units / IRB 640, 840 ................................................................................ 5-7 Servo Drive Units / IRB 1400, 2400 ............................................................................ 5-8 Servo Drive Units / IRB 4400, 6400S/PE ....................................................................5-9 Servo Drive Units / IRB 6400R....................................................................................5-10 Control Cable IRB 140 .................................................................................................5-11 Control Cable IRB 340, 1400 and 2400 ....................................................................... 5-12 Control Cable IRB 640, 840, 4400, and 6400S/PE ......................................................5-13 Control Cable IRB 6400R ............................................................................................5-14

6 External Axes....................................................................................................................6-0 External Axes ...............................................................................................................6-1 Axes Computer 2 and Connector Board....................................................................... 6-2 Expansion Board Axis Connector Board...................................................................... 6-3 Drive System Signal Connection External Axes..........................................................6-4 External Axes no. 7th - 9th Control Signal Connection ...............................................6-5

Product Manual S4Cplus 1

Circuit Diagram

Page

Axis Computer 2 and Axis Connector Unit if External Axis Cabinet ......................... 6-6 Connection to External Axis Cabinet ........................................................................... 6-7

7 I/O Units and Field Bus Modules ................................................................................... 7-0 I/O Unit Position .......................................................................................................... 7-1 Digital Part of Combi I/O and Digital I/O Unit Input Part........................................... 7-2 Digital I/O Unit Output Part ......................................................................................... 7-3 Combi I/O Unit Digital and Analogue Output Part...................................................... 7-4 Digital Input Part of 120V AC I/O Unit....................................................................... 7-5 Digital Output Part of 120V AC I/O Unit .................................................................... 7-6 Relay I/O Unit Input 1-16 ............................................................................................ 7-7 Digital with Relays I/O Output 1-8 .............................................................................. 7-8 Digital with Relays I/O Output 9-16 ............................................................................ 7-9 Analogue I/O Unit ........................................................................................................ 7-10 Remote I/O Unit For Allen Bradley PLC..................................................................... 7-11 Interbus-S Master/Slave - Interbus-S Master ............................................................... 7-12 Profibus DP Slave ........................................................................................................ 7-13 Encoder Unit................................................................................................................. 7-14 Profibus DP Master/Slave ............................................................................................ 7-15

8 Other Options................................................................................................................... 8-0 Floppy Disk .................................................................................................................. 8-1 Service Equipment Supply ........................................................................................... 8-2 External Connection System Signals ........................................................................... 8-3 Position Switches on Manipulator................................................................................ 8-4 Customer Signals.......................................................................................................... 8-5 Customer Power/Signal IRB 2400, 4400, 6400S/PE ................................................... 8-6 Customer Cable Power/Signal/CAN IRB 6400R......................................................... 8-7 External Control Panel ................................................................................................. 8-8 Extension Cable Teach Pendant ................................................................................... 8-9 Time Relay ................................................................................................................... 8-10 External I/O CAN-Bus Connection.............................................................................. 8-11

9 External Axis Cabinet...................................................................................................... 9-0 Block Diagram ............................................................................................................. 9-1 View of External Axis Cabinet .................................................................................... 9-2 Designation................................................................................................................... 9-3 Mains Connection......................................................................................................... 9-4 Transformer Unit .......................................................................................................... 9-5 Power Supply, I/O Supply............................................................................................ 9-6 Power Unit.................................................................................................................... 9-7 Rectifier, Fans and Bleeder .......................................................................................... 9-8 Drive Unit Signal Connection 1 External Drive Unit .................................................. 9-9 Drive Unit Signal Connection 2 External Drive Units................................................. 9-10 Drive Unit Signal Connection 3 External Drive Units................................................. 9-11 Drive Unit and Control Cable Drive Unit GT.............................................................. 9-12 Drive Unit and Control Cable Drive Unit GT+CCB.................................................... 9-13 Drive Unit and Control Cable ...................................................................................... 9-14 Service Equipment Supply ........................................................................................... 9-15

2 Product Manual S4Cplus

Revision

01No. of sheetssheet

1-0 91

Circuit D

iagram 3H

AC

5582-21 General Information

Revision

01No. of sheetssheet

1-1 91

Circuit D

iagram 3H

AC

5582-2

Block Diagram

Revision

01No. of sheetssheet

1-2 91

Circuit D

iagram 3H

AC

5582-2

View of Control Cabinet

Revision

01No. of sheetssheet

1-3 91

Circuit D

iagram 3H

AC

5582-2

View of Control Cabinet

Revision

01No. of sheetssheet

1-4 91

Circuit D

iagram 3H

AC

5582-2

Designation

Revision

01No. of sheetssheet

1-5 91

Circuit D

iagram 3H

AC

5582-2

Designation

Revision

01No. of sheetssheet

2-0 91

Circuit D

iagram 3H

AC

5582-22 Mains Connection and Power Supply

Revision

01No. of sheetssheet

2-1 91

Circuit D

iagram 3H

AC

5582-2

Mains Connection

Revision

01No. of sheetssheet

2-2 91

Circuit D

iagram 3H

AC

5582-2

Transformer Unit

Revision

01No. of sheetssheet

2-3 91

Circuit D

iagram 3H

AC

5582-2

Power Supply

Revision

01No. of sheetssheet

2-4 91

Circuit D

iagram 3H

AC

5582-2

Power Supply

Revision

01No. of sheetssheet

3-0 91

Circuit D

iagram 3H

AC

5582-23 Computer Unit and Connector Unit

Revision

01No. of sheetssheet

3-1 91

Circuit D

iagram 3H

AC

5582-2

Block Diagram / Computer Unit

Revision

01No. of sheetssheet

3-2 91

Circuit D

iagram 3H

AC

5582-2

Cabling in Computer Unit

Revision

01No. of sheetssheet

3-3 91

Circuit D

iagram 3H

AC

5582-2

Main Computer and Hard Disk / Flash Disk Drive

Revision

01No. of sheetssheet

3-4 91

Circuit D

iagram 3H

AC

5582-2

Compute Cooling

Revision

01No. of sheetssheet

3-5 91

Circuit D

iagram 3H

AC

5582-2

Base Connector Board and I/O Computer

Revision

01No. of sheetssheet

3-6 91

Circuit D

iagram 3H

AC

5582-2

Connector Board and I/O Computer

Revision

01No. of sheetssheet

3-7 91

Circuit D

iagram 3H

AC

5582-2

Connector Board and Axis Computer

Revision

01No. of sheetssheet

3-8 91

Circuit D

iagram 3H

AC

5582-2

Base Connector Unit

Revision

01No. of sheetssheet

3-9 91

Circuit D

iagram 3H

AC

5582-2

Connector Plate on Controller Panel

Revision

01No. of sheetssheet

4-0 91

Circuit D

iagram 3H

AC

5582-24 Emergency Stops and Run Chain

Revision

01No. of sheetssheet

4-1 91

Circuit D

iagram 3H

AC

5582-2

Emergency Stop

Revision

01No. of sheetssheet

4-2 91

Circuit D

iagram 3H

AC

5582-2

Run Chain

Revision

01No. of sheetssheet

4-3 91

Circuit D

iagram 3H

AC

5582-2

Run Chain

Revision

01No. of sheetssheet

4-4 91

Circuit D

iagram 3H

AC

5582-2

Power Unit

Revision

01No. of sheetssheet

5-0 91

Circuit D

iagram 3H

AC

5582-25 Drive System and Robot Cable

Revision

01No. of sheetssheet

5-1 91

Circuit D

iagram 3H

AC

5582-2

Block Diagram

Revision

01No. of sheetssheet

5-2 91

Circuit D

iagram 3H

AC

5582-2

Rectifier, Fans and Bleeder

Revision

01No. of sheetssheet

5-3 91

Circuit D

iagram 3H

AC

5582-2

Drive System Signal Connection 2 Drive Units

Revision

01No. of sheetssheet

5-4 91

Circuit D

iagram 3H

AC

5582-2

Drive System Signal Connection 3 Drive Units

Revision

01No. of sheetssheet

5-5 91

Circuit D

iagram 3H

AC

5582-2

Servo Drive Units / IRB 140

Revision

01No. of sheetssheet

5-6 91

Circuit D

iagram 3H

AC

5582-2

Servo Drive Units / IRB 340

Revision

01No. of sheetssheet

5-7 91

Circuit D

iagram 3H

AC

5582-2

Servo Drive Units / IRB 640, 840

Revision

01No. of sheetssheet

5-8 91

Circuit D

iagram 3H

AC

5582-2

Servo Drive Units / IRB 1400, 2400

Revision

01No. of sheetssheet

5-9 91

Circuit D

iagram 3H

AC

5582-2

Servo Drive Units / IRB 4400, 6400S/PE

Revision

01No. of sheetssheet

5-10 91

Circuit D

iagram 3H

AC

5582-2

Servo Drive Units / IRB 6400R

Revision

01No. of sheetssheet

5-11 91

Circuit D

iagram 3H

AC

5582-2

Control Cable IRB 140

Revision

01No. of sheetssheet

5-12 91

Circuit D

iagram 3H

AC

5582-2

Control Cable IRB 340, 1400 and 2400

Revision

01No. of sheetssheet

5-13 91

Circuit D

iagram 3H

AC

5582-2

Control Cable IRB 640, 840, 4400, and 6400S/PE

Revision

01No. of sheetssheet

5-14 91

Circuit D

iagram 3H

AC

5582-2

Control Cable IRB 6400R

Revision

01No. of sheetssheet

6-0 91

Circuit D

iagram 3H

AC

5582-26 External Axes

Revision

01No. of sheetssheet

916-1

Circuit D

iagram 3H

AC

5582-2

External Axes

Revision

01No. of sheetssheet

916-2

Circuit D

iagram 3H

AC

5582-2

Axes Computer 2 and Connector Board

Revision

01No. of sheetssheet

916-3

Circuit D

iagram 3H

AC

5582-2

Expansion Board Axis Connector Board

Revision

01No. of sheetssheet

916-4

Circuit D

iagram 3H

AC

5582-2

Drive System Signal Connection External Axes

Revision

01No. of sheetssheet

916-5

Circuit D

iagram 3H

AC

5582-2

External Axes no. 7th - 9th Control Signal Connection

Revision

01No. of sheetssheet

916-6

Circuit D

iagram 3H

AC

5582-2inet

Axis Computer 2 and Axis Connector Unit if External Axis Cab

Revision

01No. of sheetssheet

916-7

Circuit D

iagram 3H

AC

5582-2

Connection to External Axis Cabinet

Revision

01No. of sheetssheet

7-0 91

Circuit D

iagram 3H

AC

5582-27 I/O Units and Field Bus Modules

Revision

01No. of sheetssheet

917-1

Circuit D

iagram 3H

AC

5582-2

I/O Unit Position

Revision

01No. of sheetssheet

917-2

Circuit D

iagram 3H

AC

5582-2

Digital Part of Combi I/O and Digital I/O Unit Input Part

Revision

01No. of sheetssheet

917-3

Circuit D

iagram 3H

AC

5582-2

Digital I/O Unit Output Part

Revision

01No. of sheetssheet

917-4

Circuit D

iagram 3H

AC

5582-2

Combi I/O Unit Digital and Analogue Output Part

Revision

01No. of sheetssheet

917-5

Circuit D

iagram 3H

AC

5582-2

Digital Input Part of 120V AC I/O Unit

Revision

01No. of sheetssheet

917-6

Circuit D

iagram 3H

AC

5582-2

Digital Output Part of 120V AC I/O Unit

Revision

01No. of sheetssheet

917-7

Circuit D

iagram 3H

AC

5582-2

Relay I/O Unit Input 1-16

Revision

01No. of sheetssheet

917-8

Circuit D

iagram 3H

AC

5582-2

Digital with Relays I/O Output 1-8

Revision

01No. of sheetssheet

917-9

Circuit D

iagram 3H

AC

5582-2

Digital with Relays I/O Output 9-16

Revision

01No. of sheetssheet

917-10

Circuit D

iagram 3H

AC

5582-2

Analogue I/O Unit

Revision

01No. of sheetssheet

917-11

Circuit D

iagram 3H

AC

5582-2

Remote I/O Unit For Allen Bradley PLC

Revision

01No. of sheetssheet

917-12

Circuit D

iagram 3H

AC

5582-2

Interbus-S Master/Slave - Interbus-S Master

Revision

01No. of sheetssheet

917-13

Circuit D

iagram 3H

AC

5582-2

Profibus DP Slave

Revision

01No. of sheetssheet

917-14

Circuit D

iagram 3H

AC

5582-2

Encoder Unit

Revision

01No. of sheetssheet

917-15

Circuit D

iagram 3H

AC

5582-2

Profibus DP Master/Slave

Revision

01No. of sheetssheet

8-0 91

Circuit D

iagram 3H

AC

5582-28 Other Options

Revision

01No. of sheetssheet

918-1

Circuit D

iagram 3H

AC

5582-2

Floppy Disk

Revision

01No. of sheetssheet

918-2

Circuit D

iagram 3H

AC

5582-2

Service Equipment Supply

Revision

01No. of sheetssheet

918-3

Circuit D

iagram 3H

AC

5582-2

External Connection System Signals

Revision

01No. of sheetssheet

918-4

Circuit D

iagram 3H

AC

5582-2

Position Switches on Manipulator

Revision

01No. of sheetssheet

918-5

Circuit D

iagram 3H

AC

5582-2

Customer Signals

Revision

01No. of sheetssheet

918-6

Circuit D

iagram 3H

AC

5582-2

Customer Power/Signal IRB 2400, 4400, 6400S/PE

Revision

01No. of sheetssheet

918-7

Circuit D

iagram 3H

AC

5582-2

Customer Cable Power/Signal/CAN IRB 6400R

Revision

01No. of sheetssheet

918-8

Circuit D

iagram 3H

AC

5582-2

External Control Panel

Revision

01No. of sheetssheet

918-9

Circuit D

iagram 3H

AC

5582-2

Extension Cable Teach Pendant

Revision

01No. of sheetssheet

918-10

Circuit D

iagram 3H

AC

5582-2

Time Relay

Revision

01No. of sheetssheet

918-11

Circuit D

iagram 3H

AC

5582-2

External I/O CAN-Bus Connection

Revision

01No. of sheetssheet

9-0 91

Circuit D

iagram 3H

AC

5582-29 External Axis Cabinet

Revision

01No. of sheetssheet

919-1

Circuit D

iagram 3H

AC

5582-2

Block Diagram

Revision

01No. of sheetssheet

919-2

Circuit D

iagram 3H

AC

5582-2

View of External Axis Cabinet

Revision

01No. of sheetssheet

919-3

Circuit D

iagram 3H

AC

5582-2

Designation

Revision

01No. of sheetssheet

919-4

Circuit D

iagram 3H

AC

5582-2

Mains Connection

Revision

01No. of sheetssheet

919-5

Circuit D

iagram 3H

AC

5582-2

Transformer Unit

Revision

01No. of sheetssheet

919-6

Circuit D

iagram 3H

AC

5582-2

Power Supply, I/O Supply

Revision

01No. of sheetssheet

919-7

Circuit D

iagram 3H

AC

5582-2

Power Unit

Revision

01No. of sheetssheet

919-8

Circuit D

iagram 3H

AC

5582-2

Rectifier, Fans and Bleeder

Revision

01No. of sheetssheet

919-9

Circuit D

iagram 3H

AC

5582-2

Drive Unit Signal Connection 1 External Drive Unit

Revision

01No. of sheetssheet

919-10

Circuit D

iagram 3H

AC

5582-2

Drive Unit Signal Connection 2 External Drive Units

Revision

01No. of sheetssheet

919-11

Circuit D

iagram 3H

AC

5582-2

Drive Unit Signal Connection 3 External Drive Units

Revision

01No. of sheetssheet

919-12

Circuit D

iagram 3H

AC

5582-2

Drive Unit and Control Cable Drive Unit GT

Revision

01No. of sheetssheet

919-13

Circuit D

iagram 3H

AC

5582-2

Drive Unit and Control Cable Drive Unit GT+CCB

Revision

01No. of sheetssheet

919-14

Circuit D

iagram 3H

AC

5582-2

Drive Unit and Control Cable

Revision

01No. of sheetssheet

919-15

Circuit D

iagram 3H

AC

5582-2

Service Equipment Supply

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