CIUDEN CCS Technological De elopment Plant onCIUDEN CCS Technological Development Plant on
Oxycombustion in Coal Power Generation
M Lupion*, B Navarrete, P Otero, V Cortes
1st Oxyfuel Combustion Conference1st Oxyfuel Combustion Conference
8-11 September 2009. Cottbus, Germany
*Corresponding Author’s Email: [email protected]
Presentation Outline
CIUDEN attributes and objectives1. CIUDEN attributes and objectives
The CO2 Capture Technological Development Plant
1.
2.
The Demo OXYCFB300 Project3.
1. CIUDEN attributes1. CIUDEN attributes
and objectivesj
CIUDEN: Fundación Ciudad de la Energía
An initiative of the Spanish Administration
DEPARTMENT DEPARTMENTOF SCIENCE
ANDINNOVATION
DEPARTMENT OF INDUSTRY AND TRADE
DEPARTMENTOF
ENVIRONMENT
CIUDEN: Attributes
A public law body as registered in Spanish OJ 06/2006
A non-profit organisation as recognised by national law
A research organisation oriented to technological development
Conceived for collaborative research to establish excellence projects
Open for international cooperation with industry, smes, universities and research institutionsuniversities and research institutions
CIUDEN: International Context
European Carbon DioxideSET PLAN
European Carbon Dioxide Capture and Storage
Laboratory Infrastructure
European EnergyResearch Alliance
European Technology Platform for Zero
Emission Fossil Fuel Power Plants
Berlin Forum on Fossil Fuels
Power Plants
CIUDEN: International Context
International Energy Agency G h GGreenhouse Gas
Programme (IEA GHG)
Global Carbon Capture and Storage Institute
(GCCSI)Australia
Carbon SequestrationLeadership Forum
Australia
CIUDEN: Technological objectives
CONTRIBUTION OF FOSSIL FUELS TO SPANISH ENERGY MIX*
PRIMARY
NATURAL
POWER GENERATION
NATURALOAL
7%
OIL
43,8%
NATURALGAS
21,8%
COAL
24%
OIL
6%
NATURALGAS
32%
+
RENEWABLESNUCLEAR
+
RENEWABLESNUCLEAR
7,0%9,8%
TOTAL 147 MTep
19%18%
TOTAL 312000 GWh*2007
CIUDEN: General objectives
TO CREATE AND MANAGE A TECHNOLOGICAL DEVELOPMENT CENTER ON ADVANCED CCT
TECHNOLOGY APPLICATION
AL PROJECT WITH THE PARTICIPATION OF INTERNATIONAL EXPERTSAL PROJECT WITH THE PARTICIPATION OF INTERNATIONAL EXPERTS
ORGANISATIONSINDUSTRYUNIVERSITIES
A DEFINITIVE CO2 CAPTURE TRANSPORT ANDA DEFINITIVE CO2 CAPTURE, TRANSPORT AND STORAGE PROJECT
CIUDEN: Structure
omote and financially support R&D+D for CO2 capture and storage technologies and territorial development
PROGRAMA
PROGRAMB
PROGRAMC
TECHNOLOGICAL LOPMENT PLANT FOR
CO2 CAPTURE
CO2 GEOLOGICALSTORAGE
TERRITORIAL DEVELOPMENT
2TECHNOLOGIES
ADDRESSING ADDRESSING ADDRESSING
OXYFUELPOST-COMBUSTION
TECHNOLOGIES
FULL SIZE INJECTION TESTS
IN SUITABLE
PUBLIC ACCEPTANCE
NATIONAL ENERGY TECHNOLOGIES
AT IN SUITABLE GEOLOGICAL
MUSEUM
INDUSTRIAL HERITAGE
The CO2 Capture TechnologicalThe CO2 Capture Technological
Development Plantp
CIUDEN: The site
CIUDEN: The site
CIUDEN: CO2 Capture TDP main characteristics
Main process: Oxycombustion
Complementary process: Postcombustion
Technologies: 2 boilers, PC and CFB (20+30 MWth)
Fuels: anthracites bituminous sub bituminous coal petFuels: anthracites, bituminous, sub bituminous coal, pet coke, biomass
Complete gas depuration train
CO2 purification and compression unit2 p p
Complete monitoring system
CIUDEN: CO2 Capture TDP main characteristics
sign coals
ximate analysis as received (wet) Anthracite Bituminous
Coal
Sub-Bituminous
CoalPet Coke
ture (%) 8.8 7.5 26.8 6.8
tiles (%) 6.5 22.3 36.8 10.6
(%) 32.0 13.8 1.5 0.8(%) 32.0 13.8 1.5 0.8
d carbon (%) 52.7 56.4 34.9 81.8
High heat value
V (k l/k ) i dV. (kcal/kg) as received 4888 6550 4941 7785
CIUDEN: CO2 Capture TDP main characteristics
PHASE IIO2 STORAGEAND
VAPORISATIONAL
TION
20 MWth PC BOILER
STACK
ABSORPTIONSECTION
AIR
DeNOXCO2
PREHEATINGTRAIN
FGR1
15-30 MWth CFB BOILER
O2
FGR2 CO2COMPRESSION TRAIN
O2
PREHEATING
HIGHEFFICIENCY
DeSOXMIXERS
BAG FILTEREXPANDER
Simplified process diagram
BAG FILTER
Simplified process diagram
CIUDEN: CO2 Capture TDP main characteristics
The two boilers and the fuel preparation units
CIUDEN: CO2 Capture TDP main characteristics
two boilers and the fuel preparation units
CIUDEN: CO2 Capture TDP main characteristics
Flue gas cleaning andrecirculation systemsrecirculation systems
CIUDEN: CO2 Capture TDP main characteristics
PC Boilere (m) 24 x 7,6 x 4,5
rners 4 horizontal burners2 vertical burners
CS maxmbustionode
20odekg/h) 6600
culation w (kg/h) 17900
flow (kg/h) 26400flow (kg/h) 26400ow rate g/h) 3350
m (t/h) 25/ T (°C) 30 / 420/ T ( C) 30 / 420
CIUDEN: CO2 Capture TDP main characteristics
CFB Boiler sions (m) 21x2,7x2,4SCP maxombustion 30
(kg/h) 8775as recyclekg/h) 25532kg/h)
gas (kg/h) 28800
eed (kg/h) 5469
e feed (kg/h) 720e feed (kg/h) 720
am (t/h) 44,6r) / T (°C) 30 / 250
CIUDEN: Time schedule
2010 2011 2012 2013 2014 20152007 2008 2009 2010 2011 2012 2013 2014 20152007 2008 2009
STIGN
UPGRADEDDESIGN
PERMITTING
OPERATIONFOR R&DCONSTRUCTION
PERMITTINGAND
CONTRACTING
CIUDEN – ENDESA PROJECT
BUILDINGBLOCKSBLOCKS
VALIDATION
KNOWLEDGESHARING AND
DISSEMINATION
ASSISTANCETO ENGINEERING,TECHNOLOGISTS
UTILITIES
2010 2011 2012 2013 2014 20152007 2008 2009
CIUDEN: CO2 Capture TDP Status
h works ended February ´09
CIUDEN: CO2 Capture TDP Status
struction started April ´09
CIUDEN: CO2 Capture TDP Status
hnical Buildings
Fuel Preparation Building
Current StatusCurrent Status August/09
CIUDEN: CO2 Capture TDP Status
GASES DEPURATIONAWARD ON 09/09
FUEL PARATION
INTEGRATION ENGINEERING
CALL FOR TENDERS
tractors current status
CONTROL SYSTEMAWARD ON 09/09
PC BOILERON GOING
GASES RECIRCULATION AND MIXTURE
ON GOING
CFB BOILERAWARD ON 09/09
AWARD ON 09/09PARATION GOING
CALL FOR TENDERS
CO2 PURIFICATIONCALL FOR TENDERS
TECHNICAL BUILDINGS ON GOING
CIUDEN: Geological Storage Program
20152010 2011 2012 2013 20142007 2008 2009
bies
i t l Sit
ional dies
Reservoirs & sealsBasque-Cantabrian Basin
Pilot plant Geologicalstructure
rimental Site Update and development of new tools for characterization and storage engineering
Pilot plantconstruction
Modelling of injected CO2 behaviour
ot p a tsite selection structure
characterization
R&Dt Pl t
Research on storage engineering,
monitoring tech.
t Plant
Public acceptance and Communication
ural Analogues Research on natural analogues
3. The Demo OXYCFB300 3. The Demo OXYCFB300
Projectj
Large Scale and Demo projects
ent State of the Technology – Past, Present to Future
fuel Combustion
dustrial Scale xperiments
2008
Pilot Plants and Industrial Scale Experiments
2012
LOT PLANTS with CO2 Capture and StorageVattenfall (Germany): 2008 30 MWt Lignite/CoalSchwarze PumpeTotal (France): 2008 30 MWt NGCS Energy (Australia): 2010 90 MWt CoalCallide ProjectCIUDEN (Spain): 2010 20/30 MWt Anthracite/Coal/ CIUDEN (Spain): 2010 20/30 MWt Anthracite/Coal/
Coke/Biomassdustrial Large Scale Burner Testing
Doosan Babcock (UK) 2009 40 MWt CoalAl t (USA) 2010 15 MW C lAlstom (USA) 2010 15 MWt CoalHitachi Babcock (DE) 2011 30 MWt Coal
Large Scale and Demo projects
fuel Combustionent State of the Technology – Past, Present to Future
dustrial Scale xperiments
2008
Pilot Plants and Industrial Scale Experiments
2012
LOT PLANTS with CO2 Capture and StorageVattenfall (Germany): 2008 30 MWt Lignite/CoalSchwarze PumpeTotal (France): 2008 30 MWt NGCS Energy (Australia): 2010 90 MWt CoalCallide ProjectCIUDEN (Spain): 2010 20/30 MWt Anthracite/Coal/CIUDEN (Spain): 2010 20/30 MWt Anthracite/Coal/
Coke/Biomassdustrial Large Scale Burner Testing
Doosan Babcock (UK) 2009 40 MWt CoalAl t (USA) 2010 15 MW C lAlstom (USA) 2010 15 MWt CoalHitachi Babcock (DE) 2011 30 MWt Coal
Large Scale and Demo projects
ent State of the Technology – Past, Present to Future
fuel Combustion
dustrial Scale xperiments
2008
Pilot Plants and Industrial Scale Experiments
2012
Demonstration Power Plant
2020
Vattenfall (Janschwalde, Germany) 2014
300 MWe Oxy-PC
E d / CIUDEN (C till S i ) 2015Endesa/ CIUDEN (Compostilla, Spain) 2015
300 MWe Oxy-CFB
KOSEP / KEPRI (Yong Dong, S. Korea) 2016
100 MW Oxy PC 100 MWe Oxy-PC
Black Hills Power / B&W (Wyoming, USA)
100 MWe Oxy-PC
NY State Power / Praxair (Jamestown USA)NY State Power / Praxair (Jamestown, USA)
50 - 75 MWe Oxy-CFB
Large Scale and Demo projects
ent State of the Technology – Past, Present to Future
fuel Combustion
dustrial Scale xperiments
2008
Pilot Plants and Industrial Scale Experiments
2012
Demonstration Power Plant
2020
Vattenfall (Janschwalde, Germany) 2014
300 MWe Oxy-PC
E d / CIUDEN (C till S i ) 2015Endesa/ CIUDEN (Compostilla, Spain) 2015
300 MWe Oxy-CFB
KOSEP / KEPRI (Yong Dong, S. Korea) 2016
100 MW Oxy PC 100 MWe Oxy-PC
Black Hills Power / B&W (Wyoming, USA)
100 MWe Oxy-PC
NY State Power / Praxair (Jamestown USA)NY State Power / Praxair (Jamestown, USA)
50 - 75 MWe Oxy-CFB
The Demo OXYCFB300 Project
EemshavenPre
LongannetPost
Hatfield
EERP: CCS DEMO PROJECTS
JaenschwaldeOxy-PC
Pre
Rotterdam 2
Pre
TilburyPost
BelchatowPost
Rotterdam 2Post
HuerthPre
KingsnorthPost
CompostillaOxy-CFB
Porto TollePost
CIUDEN: Time schedule
2010 2011 2012 2013 2014 20152007 2008 2009 2010 2011 2012 2013 2014 20152007 2008 2009
STIGN
UPGRADEDDESIGN
PERMITTING
OPERATIONFOR R&DCONSTRUCTION
PERMITTINGAND
CONTRACTING
CIUDEN – ENDESA PROJECT
BUILDINGBLOCKS
CIUDEN – ENDESA PROJECT
BUILDINGBLOCKSBLOCKS
VALIDATION
KNOWLEDGESHARING AND
DISSEMINATION
ASSISTANCETO ENGINEERING,TECHNOLOGISTS
UTILITIES
BLOCKSVALIDATION
KNOWLEDGESHARING AND
DISSEMINATION
ASSISTANCETO ENGINEERING,TECHNOLOGISTS
UTILITIES
2010 2011 2012 2013 2014 20152007 2008 2009
More informationwww ciuden eswww.ciuden.es