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CIUDEN CCS Technological De elopment Plant on CIUDEN CCS Technological Development Plant on Oxycombustion in Coal Power Generation M Lupion*, B Navarrete, P Otero, V Cortes 1 st Oxyfuel Combustion Conference 1 st Oxyfuel Combustion Conference 8-11 September 2009. Cottbus, Germany *Corresponding Author’s Email: [email protected]
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Page 1: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

CIUDEN CCS Technological De elopment Plant onCIUDEN CCS Technological Development Plant on

Oxycombustion in Coal Power Generation

M Lupion*, B Navarrete, P Otero, V Cortes

1st Oxyfuel Combustion Conference1st Oxyfuel Combustion Conference

8-11 September 2009. Cottbus, Germany

*Corresponding Author’s Email: [email protected]

Page 2: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

Presentation Outline

CIUDEN attributes and objectives1. CIUDEN attributes and objectives

The CO2 Capture Technological Development Plant

1.

2.

The Demo OXYCFB300 Project3.

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1. CIUDEN attributes1. CIUDEN attributes

and objectivesj

Page 4: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

CIUDEN: Fundación Ciudad de la Energía

An initiative of the Spanish Administration

DEPARTMENT DEPARTMENTOF SCIENCE

ANDINNOVATION

DEPARTMENT OF INDUSTRY AND TRADE

DEPARTMENTOF

ENVIRONMENT

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CIUDEN: Attributes

A public law body as registered in Spanish OJ 06/2006

A non-profit organisation as recognised by national law

A research organisation oriented to technological development

Conceived for collaborative research to establish excellence projects

Open for international cooperation with industry, smes, universities and research institutionsuniversities and research institutions

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CIUDEN: International Context

European Carbon DioxideSET PLAN

European Carbon Dioxide Capture and Storage

Laboratory Infrastructure

European EnergyResearch Alliance

European Technology Platform for Zero

Emission Fossil Fuel Power Plants

Berlin Forum on Fossil Fuels

Power Plants

Page 7: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

CIUDEN: International Context

International Energy Agency G h GGreenhouse Gas

Programme (IEA GHG)

Global Carbon Capture and Storage Institute

(GCCSI)Australia

Carbon SequestrationLeadership Forum

Australia

Page 8: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

CIUDEN: Technological objectives

CONTRIBUTION OF FOSSIL FUELS TO SPANISH ENERGY MIX*

PRIMARY

NATURAL

POWER GENERATION

NATURALOAL

7%

OIL

43,8%

NATURALGAS

21,8%

COAL

24%

OIL

6%

NATURALGAS

32%

+

RENEWABLESNUCLEAR

+

RENEWABLESNUCLEAR

7,0%9,8%

TOTAL 147 MTep

19%18%

TOTAL 312000 GWh*2007

Page 9: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

CIUDEN: General objectives

TO CREATE AND MANAGE A TECHNOLOGICAL DEVELOPMENT CENTER ON ADVANCED CCT

TECHNOLOGY APPLICATION

AL PROJECT WITH THE PARTICIPATION OF INTERNATIONAL EXPERTSAL PROJECT WITH THE PARTICIPATION OF INTERNATIONAL EXPERTS

ORGANISATIONSINDUSTRYUNIVERSITIES

A DEFINITIVE CO2 CAPTURE TRANSPORT ANDA DEFINITIVE CO2 CAPTURE, TRANSPORT AND STORAGE PROJECT

Page 10: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

CIUDEN: Structure

omote and financially support R&D+D for CO2 capture and storage technologies and territorial development

PROGRAMA

PROGRAMB

PROGRAMC

TECHNOLOGICAL LOPMENT PLANT FOR

CO2 CAPTURE

CO2 GEOLOGICALSTORAGE

TERRITORIAL DEVELOPMENT

2TECHNOLOGIES

ADDRESSING ADDRESSING ADDRESSING

OXYFUELPOST-COMBUSTION

TECHNOLOGIES

FULL SIZE INJECTION TESTS

IN SUITABLE

PUBLIC ACCEPTANCE

NATIONAL ENERGY TECHNOLOGIES

AT IN SUITABLE GEOLOGICAL

MUSEUM

INDUSTRIAL HERITAGE

Page 11: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

The CO2 Capture TechnologicalThe CO2 Capture Technological

Development Plantp

Page 12: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

CIUDEN: The site

Page 13: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

CIUDEN: The site

Page 14: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

CIUDEN: CO2 Capture TDP main characteristics

Main process: Oxycombustion

Complementary process: Postcombustion

Technologies: 2 boilers, PC and CFB (20+30 MWth)

Fuels: anthracites bituminous sub bituminous coal petFuels: anthracites, bituminous, sub bituminous coal, pet coke, biomass

Complete gas depuration train

CO2 purification and compression unit2 p p

Complete monitoring system

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CIUDEN: CO2 Capture TDP main characteristics

sign coals

ximate analysis as received (wet) Anthracite Bituminous

Coal

Sub-Bituminous

CoalPet Coke

ture (%) 8.8 7.5 26.8 6.8

tiles (%) 6.5 22.3 36.8 10.6

(%) 32.0 13.8 1.5 0.8(%) 32.0 13.8 1.5 0.8

d carbon (%) 52.7 56.4 34.9 81.8

High heat value

V (k l/k ) i dV. (kcal/kg) as received 4888 6550 4941 7785

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CIUDEN: CO2 Capture TDP main characteristics

PHASE IIO2 STORAGEAND

VAPORISATIONAL

TION

20 MWth PC BOILER

STACK

ABSORPTIONSECTION

AIR

DeNOXCO2

PREHEATINGTRAIN

FGR1

15-30 MWth CFB BOILER

O2

FGR2 CO2COMPRESSION TRAIN

O2

PREHEATING

HIGHEFFICIENCY

DeSOXMIXERS

BAG FILTEREXPANDER

Simplified process diagram

BAG FILTER

Simplified process diagram

Page 17: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

CIUDEN: CO2 Capture TDP main characteristics

The two boilers and the fuel preparation units

Page 18: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

CIUDEN: CO2 Capture TDP main characteristics

two boilers and the fuel preparation units

Page 19: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

CIUDEN: CO2 Capture TDP main characteristics

Flue gas cleaning andrecirculation systemsrecirculation systems

Page 20: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

CIUDEN: CO2 Capture TDP main characteristics

PC Boilere (m) 24 x 7,6 x 4,5

rners 4 horizontal burners2 vertical burners

CS maxmbustionode

20odekg/h) 6600

culation w (kg/h) 17900

flow (kg/h) 26400flow (kg/h) 26400ow rate g/h) 3350

m (t/h) 25/ T (°C) 30 / 420/ T ( C) 30 / 420

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CIUDEN: CO2 Capture TDP main characteristics

CFB Boiler sions (m) 21x2,7x2,4SCP maxombustion 30

(kg/h) 8775as recyclekg/h) 25532kg/h)

gas (kg/h) 28800

eed (kg/h) 5469

e feed (kg/h) 720e feed (kg/h) 720

am (t/h) 44,6r) / T (°C) 30 / 250

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CIUDEN: Time schedule

2010 2011 2012 2013 2014 20152007 2008 2009 2010 2011 2012 2013 2014 20152007 2008 2009

STIGN

UPGRADEDDESIGN

PERMITTING

OPERATIONFOR R&DCONSTRUCTION

PERMITTINGAND

CONTRACTING

CIUDEN – ENDESA PROJECT

BUILDINGBLOCKSBLOCKS

VALIDATION

KNOWLEDGESHARING AND

DISSEMINATION

ASSISTANCETO ENGINEERING,TECHNOLOGISTS

UTILITIES

2010 2011 2012 2013 2014 20152007 2008 2009

Page 23: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

CIUDEN: CO2 Capture TDP Status

h works ended February ´09

Page 24: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

CIUDEN: CO2 Capture TDP Status

struction started April ´09

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CIUDEN: CO2 Capture TDP Status

hnical Buildings

Fuel Preparation Building

Current StatusCurrent Status August/09

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CIUDEN: CO2 Capture TDP Status

GASES DEPURATIONAWARD ON 09/09

FUEL PARATION

INTEGRATION ENGINEERING

CALL FOR TENDERS

tractors current status

CONTROL SYSTEMAWARD ON 09/09

PC BOILERON GOING

GASES RECIRCULATION AND MIXTURE

ON GOING

CFB BOILERAWARD ON 09/09

AWARD ON 09/09PARATION GOING

CALL FOR TENDERS

CO2 PURIFICATIONCALL FOR TENDERS

TECHNICAL BUILDINGS ON GOING

Page 27: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

CIUDEN: Geological Storage Program

20152010 2011 2012 2013 20142007 2008 2009

bies

i t l Sit

ional dies

Reservoirs & sealsBasque-Cantabrian Basin

Pilot plant Geologicalstructure

rimental Site Update and development of new tools for characterization and storage engineering

Pilot plantconstruction

Modelling of injected CO2 behaviour

ot p a tsite selection structure

characterization

R&Dt Pl t

Research on storage engineering,

monitoring tech.

t Plant

Public acceptance and Communication

ural Analogues Research on natural analogues

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3. The Demo OXYCFB300 3. The Demo OXYCFB300

Projectj

Page 29: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

Large Scale and Demo projects

ent State of the Technology – Past, Present to Future

fuel Combustion

dustrial Scale xperiments

2008

Pilot Plants and Industrial Scale Experiments

2012

LOT PLANTS with CO2 Capture and StorageVattenfall (Germany): 2008 30 MWt Lignite/CoalSchwarze PumpeTotal (France): 2008 30 MWt NGCS Energy (Australia): 2010 90 MWt CoalCallide ProjectCIUDEN (Spain): 2010 20/30 MWt Anthracite/Coal/ CIUDEN (Spain): 2010 20/30 MWt Anthracite/Coal/

Coke/Biomassdustrial Large Scale Burner Testing

Doosan Babcock (UK) 2009 40 MWt CoalAl t (USA) 2010 15 MW C lAlstom (USA) 2010 15 MWt CoalHitachi Babcock (DE) 2011 30 MWt Coal

Page 30: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

Large Scale and Demo projects

fuel Combustionent State of the Technology – Past, Present to Future

dustrial Scale xperiments

2008

Pilot Plants and Industrial Scale Experiments

2012

LOT PLANTS with CO2 Capture and StorageVattenfall (Germany): 2008 30 MWt Lignite/CoalSchwarze PumpeTotal (France): 2008 30 MWt NGCS Energy (Australia): 2010 90 MWt CoalCallide ProjectCIUDEN (Spain): 2010 20/30 MWt Anthracite/Coal/CIUDEN (Spain): 2010 20/30 MWt Anthracite/Coal/

Coke/Biomassdustrial Large Scale Burner Testing

Doosan Babcock (UK) 2009 40 MWt CoalAl t (USA) 2010 15 MW C lAlstom (USA) 2010 15 MWt CoalHitachi Babcock (DE) 2011 30 MWt Coal

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Large Scale and Demo projects

ent State of the Technology – Past, Present to Future

fuel Combustion

dustrial Scale xperiments

2008

Pilot Plants and Industrial Scale Experiments

2012

Demonstration Power Plant

2020

Vattenfall (Janschwalde, Germany) 2014

300 MWe Oxy-PC

E d / CIUDEN (C till S i ) 2015Endesa/ CIUDEN (Compostilla, Spain) 2015

300 MWe Oxy-CFB

KOSEP / KEPRI (Yong Dong, S. Korea) 2016

100 MW Oxy PC 100 MWe Oxy-PC

Black Hills Power / B&W (Wyoming, USA)

100 MWe Oxy-PC

NY State Power / Praxair (Jamestown USA)NY State Power / Praxair (Jamestown, USA)

50 - 75 MWe Oxy-CFB

Page 32: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

Large Scale and Demo projects

ent State of the Technology – Past, Present to Future

fuel Combustion

dustrial Scale xperiments

2008

Pilot Plants and Industrial Scale Experiments

2012

Demonstration Power Plant

2020

Vattenfall (Janschwalde, Germany) 2014

300 MWe Oxy-PC

E d / CIUDEN (C till S i ) 2015Endesa/ CIUDEN (Compostilla, Spain) 2015

300 MWe Oxy-CFB

KOSEP / KEPRI (Yong Dong, S. Korea) 2016

100 MW Oxy PC 100 MWe Oxy-PC

Black Hills Power / B&W (Wyoming, USA)

100 MWe Oxy-PC

NY State Power / Praxair (Jamestown USA)NY State Power / Praxair (Jamestown, USA)

50 - 75 MWe Oxy-CFB

Page 33: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

The Demo OXYCFB300 Project

EemshavenPre

LongannetPost

Hatfield

EERP: CCS DEMO PROJECTS

JaenschwaldeOxy-PC

Pre

Rotterdam 2

Pre

TilburyPost

BelchatowPost

Rotterdam 2Post

HuerthPre

KingsnorthPost

CompostillaOxy-CFB

Porto TollePost

Page 34: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

CIUDEN: Time schedule

2010 2011 2012 2013 2014 20152007 2008 2009 2010 2011 2012 2013 2014 20152007 2008 2009

STIGN

UPGRADEDDESIGN

PERMITTING

OPERATIONFOR R&DCONSTRUCTION

PERMITTINGAND

CONTRACTING

CIUDEN – ENDESA PROJECT

BUILDINGBLOCKS

CIUDEN – ENDESA PROJECT

BUILDINGBLOCKSBLOCKS

VALIDATION

KNOWLEDGESHARING AND

DISSEMINATION

ASSISTANCETO ENGINEERING,TECHNOLOGISTS

UTILITIES

BLOCKSVALIDATION

KNOWLEDGESHARING AND

DISSEMINATION

ASSISTANCETO ENGINEERING,TECHNOLOGISTS

UTILITIES

2010 2011 2012 2013 2014 20152007 2008 2009

Page 35: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

More informationwww ciuden eswww.ciuden.es

Page 36: CIUDEN CCS Technological De elopment Plant onCIUDEN CCS ...

Thank you!!!

Monica Lupion

Fundacion Ciudad de la Energia CIUDENg

[email protected]


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