Classic Series Treadmill CLST-XXXX-01
Customer Support Services
PARTS MANUAL rev 09 Apr 2008
2
CLASSIC TREADMILL CLST-0XXX-01
Contents S/N CLT100000 and up
Miscellaneous .......................................................................................................... 3
Rear End Caps and Cup Holders..................................................................................... 4
Scuff Pad, Tinsel, and Frame Tag Board .......................................................................... 5
Console and Related Components .................................................................................. 6
Uprights, Handrails, and Ergo Bar .................................................................................. 7
Ergo Bar with Heart Rate Assembly ................................................................................ 8
Motor Cover, Front Cover, and End Caps.......................................................................... 9
Belt, Deck, and Rear Roller.........................................................................................10
Lift Frame, Lift Motor, and IEC Receptacle......................................................................11
DSP Controller Assembly ............................................................................................12
Drive Motor Assembly................................................................................................13
Idler Arm Assembly and Static Brush..............................................................................14
Leg Leveler Assembly................................................................................................15
Front Roller Assembly ...............................................................................................16
Line Cords and Line Cord Options .................................................................................17
Block Diagrams .......................................................................................................18
3
CLASSIC TREADMILL CLST-0XXX-01
Miscellaneous S/N CLT100000 and up
Description Part No.
OPERATION MANUAL (CD) AK58-00634-0000
SERVICE MANUAL M051-00K58-A159
HARDWARE BAG AK58-00226-0000
TOUCH UP PAINT:
SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN
0017-00008-0204 0017-00008-0205 0017-00008-0206
ACCESS PANEL ASSY
CONSISTS OF: 1) 120” POWER EXT. CABLE 2) CONNECTOR MTG. PLATE 3) F-TYPE ADP CONNECTOR 4) F-TYPE PANEL CONNECTOR
AK58-00329-0000
AK32-00020-0002 0K58-01392-0000 0017-00021-2810 0017-00021-2846
INSTALLATION VIDEO M051-00K58-A160
4
CLASSIC TREADMILL CLST-0XXX-01
Rear End Caps and Cup Holders S/N CLT100000 and up
Rear End Cap0K58-01268-0000
Rear End Cap0K58-01268-0000
Screws (4)0017-00101-1772
Cup Holder, LTAK58-00247-0002
Cup Holder, RTAK58-00247-0001
5
CLASSIC TREADMILL CLST-0XXX-01
Scuff Pad, Tinsel, and Frame Tag Board S/N CLT100000 and up
Anti-Scuff Pad0K58-01376-0000 (2)
Anti-Static Tinsel
Tinsel Spring0017-00009-0901
0K58-01102-0001
ISO PCB
B084-92329-0000
6
CLASSIC TREADMILL CLST-0XXX-01
Console and Related Components S/N CLT100000 and up
Part Nos. Language
Console Assembly Overlay
Eng/Met AK58-00580-0001 0K58-01298-0001
Eng/Eur AK58-00580-0002 0K58-01298-0001
German AK58-00580-0003 0K58-01298-0003
Spanish AK58-00580-0004 0K58-01298-0004
Japanese AK58-00580-0006 0K58-01298-0006
French AK58-00580-0007 0K58-01298-0007
Italian AK58-00580-0008 0K58-01298-0008
Dutch AK58-00580-0009 0K58-01298-0009
PCB Assembly
A084-92184-A006
Rear Console Case0K58-01272-0000
Rear Console Decal
0K58-01357-0000
Console Screw (8)
0017-00101-1288
Console Accessory
Cover0K58-01280-0000
PCB Mounting Screw (8)
0017-00101-1275
Polar/E-Stop Cable Assy
AK58-00237-0000
Polar PCB W/Cable AssyAK39-00064-0000
Switch Membrane
118E-00001-0129
Front Console Case
0K58-01273-0001
Stop Switch
0K58-01321-0000
Micro-Switch0017-00032-0185
CD Tray, Rubber Pad
0K58-01359-0000
Tether Stop AssyAK58-00322-0000
Magnet Disc0K40-01070-0000
See Table
See Table
7
CLASSIC TREADMILL CLST-0XXX-01
Uprights and Handrails S/N CLT100000 and up
Handrail Hex Nut (4)
0017-00103-0327
Handrail (2)AK58-002569-0000
Top RT Handrail Boot0K58-01303-0001
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Bottom RT
Handrail Boot
0K58-01304-0001Handrail Mounting
Screw (4)
0017-00101-1774
Handrail Boot
Screws (6)
0017-00101-1770
Bottom LT
Handrail Boot0K58-01304-0002
Console Mounting
Screw (4)0017-00101-1773
Top LT Handrail Boot0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail End Cap (2)
0K58-01396-0000
Upright, RT
AK58-00311-0003
Upright, LT
AK58-00311-0004
Upright Tube Cap (2)
0K58-01302-0000Upright TubeCap Screw (2)
0017-00101-1772
Grommet (2)
0017-00042-0326
Upright Plug (2)0K58-01305-0002
Upright Mounting
Screw - 0017-00101-1778 (6)
Washer - 0017-00104-0325 (6)
Upright, Plug (2)
0K58-01305-0002
ERGO Bar W/HR Assembly
AK60-00147-0000
8
CLASSIC TREADMILL CLST-0XXX-01
Ergo Bar with Heart Rate Assembly S/N CLT100000 and up
ERGO-BAR OVERMOLD ASSY: PURCH. DAK58-00376-0000
8-16X18 PHL PAN PLT ST BO B (2) 0017-00101-0824
Heart Rate Sensor Kit KIT: SERV; MFG; ELECTRODES; LARGEGK20-00002-0005
GASKET: ERGOBAR0K58-01347-0000
COVER: I/R LENS SENSOR0K58-01103-0000
Ergo Bar with Heart Rate AssemblyAK60-00147-0000
9
CLASSIC TREADMILL CLST-0XXX-01
Motor Cover, Front Cover, and Front End Caps S/N CLT100000 and up
Front End Cap (2)0K58-01267-0000
End Cap Screws (4)0017-00101-1772Front Cover
0K58-01266-0000
0017-00101-1771Screws (4)
Motor Cover Screws (4)0017-00101-1772 Motor Shroud Assy.
AK58-00397-0001
Bug Medallion AssemblyAK58-00245-0000
Felt Strip - 28”0017-00081-0294
10
CLASSIC TREADMILL CLST-0XXX-01
Belt, Deck, and Rear Roller S/N CLT100000 and up
Deck
0K65-01263-0000
Deck Mounting Screws (4)
0017-00101-1775
Grommet (2)0017-00042-1147
TECSPAK Spring (8)0K40-01026-0002
Washer (8)
0017-00104-0072
TECSPAK Tinnerman Clip (8)
0017-00103-0198
TECSPAK Mounting Screw (8)
0017-00101-1652
Belt Limit Label, RT
M051-00K58-A100
Caution Label
M051-00K58-A014
Striding Belt
0K58-01400-0000
Belt Limit Label, LTM051-00K58-A101
Rear Roller Guard, LF
0K58-01390-0002
Round Grommet0017-00042-0326
Roller Guard Screw (4)
0017-00101-1776
Rear Roller Guard, RT0K58-01390-0001
Square Grommet0017-00042-1147
Screw0017-00101-1776
Washer
0017-00104-0043
Rear Roller0K58-01002-0000
Rear RollerAdjusting Screws0017-00101-1779
11
CLASSIC TREADMILL CLST-0XXX-01
Lift Frame, Lift Motor, and IEC Receptacle S/N CLT100000 and up
Cotter Pin
0017-00007-0208
Clevis Pin0017-00007-0214 Lift Motor
0K58-01062-0000
Lock Nuts (2)
0017-00103-0285
Hex Screws (2)
0017-00101-1777
Flat Washers (2)
0017-00104-0259
Bronze Sleeves (2)0K58-01089-0000
Line Cord Clip0017-00042-0840
Lift Frame
0K58-01066-0000
Lock Nut
0017-00103-0025
Lift Motor Hex Bolt0017-00101-1021
Vinyl Cap
0017-00042-1075
Wheels (2)
0K58-01071-0000
Phillips Screws (2)
0017-00101-1612
Washers (2)0017-00104-0189
Lift Frame End Caps (4)
0017-00042-1076
Frame Screws (2)0017-00101-1723
Frame Screws *0017-00101-1723
Line-Cord Socket Brkt *0K58-01419-0000
Line Cord
(see line cord page)
Lower Receptacle Brkt0K58-01420-0000
Frame Screws (2)0017-00101-1723
IEC Receptacle *0017-00003-0949
COVER: PIVOTS;
LIFT-FRAME (2)
0K58-01322-0000
* RECEPTACLE-ASSY: MFG; RECESS B
AK58-00514-0000
12
CLASSIC TREADMILL CLST-0XXX-01
Motor Controller Assembly S/N CLT100000 and up
DSP w/Cables100-120V AK58-00547-0001200-240V AK58-00547-0003
13
CLASSIC TREADMILL CLST-0XXX-01
Drive Motor Assembly S/N CLT100000 and up
Poly-V Pulley0K58-01057-0001
Locking Nuts (4)0017-00103-0027
Insulating Shoulder Washers (4)
0K58-01255-0000
Insulating Pads (2)0K58-01256-0001 FLYWHEEL: CAST-IRON;
W/TAPER
0K58-01092-0004
Setscrews (2)
0017-00101-0333
Note: key is part of the drive motoronly, not available separately.
TAPERED DRIVE MOTOR
MOTOR-DRIVE ASSY: MFG; W/LBL B
AK58-00171-0002
3/8 -16X16 UNS HXW L BLT G5 ZN B
0017-00101-1885
Washers (4)0017-00104-0409
14
CLASSIC TREADMILL CLST-0XXX-01
Idler Arm Assembly and Static Brush S/N CLT100000 and up
Idler Arm AssemblyAK58-00053-0002
Idler Pin0017-00007-0248
Idler Spring Damper0K26-02055-0000Idler Spring0K58-01085-0000
Wire Clamp0017-00042-1072Screw0017-00101-1193
Limit Switch0017-00032-0195Limit Switch CableAK58-00027-0000
Motor Pulley0K58-01057-0001Allen Screw0017-00101-0333
Grommet0017-00042-0326
Drive Belt0K58-01114-0000
Idler Pulley0K26-01731-0000
Threaded Idler 0K58-01084-0002Lock Nut: Idler0017-00103-0324
Shaft
Anti Static Brush0K58-01263-0001Tinsel Bracket Screw(2)0017-00101-1193
15
CLASSIC TREADMILL CLST-0XXX-01
Leveler Assembly S/N CLT100000 and up
Bracket Leveler
0K58-01083-0000
Pivot Pin
0K58-01098-0000
Leveling Foot0K58-01110-0000
Stop Nut0K58-01099-0000
Hex Bolt (4)
0017-00101-1652
Lock Washer (4)
0017-00104-0333
Flat Washer (4)0017-00104-0190
Leveler AssemblyAK58-00370-0000
16
CLASSIC TREADMILL CLST-0XXX-01
Front Roller Assembly S/N CLT100000 and up
Polley V Pulley 8”0K58-01105-0000
Hex Bolt0017-00101-1632 Flat Washer0017-00104-0330
Lock Washer0017-00104-0005
Flat Washer0017-00104-0043
Mounting Bolt0017-00101-0974
3.5” Front Roller0K58-01001-0001
Front Roller AssemblyAK58-00066-0000
17
CLASSIC TREADMILL CLST-0XXX-01
Line Cords and Line Cord Options S/N CLT100000 and up
Optional Line Cords
Description Length(feet)
Part No.
LINE-CORD: 120V; 20A; 12' 0017-00003-0947
LINE-CORD: R/A 120V 8' 0017-00003-0915
LINE-CORD: R/A; NEMA 5-20 144"
12' 0017-00003-0980
LINE-CORD: R/A; W/PLUG 220/60
7.5' 0017-00003-0981
LINE-CORD: 220V; 15A; 12' 0017-00003-0948
Standard Line Cords
Model # Model Description Part No.
CLST-0100-01 CLST ENG/ENG 120/60 DOM LOW VOLTAGE
CLST-0300-01 CLST FRN/MET 120/60 DOM LOW VOLTAGE
CLST-0400-01 CLST SPN/MET 120/60 DOM LOW VOLTAGE
0017-00003-0974 LINE-CORD: R/A; 96"; W/RECP
CLST-0103-01 CLST ENG+MET 220/60 DOM HIGH VOLTAGE
CLST-0705-01 CLST JAP/MET 100/50 DOM LOW VOLTAGE
CLST-0706-01 93T JAP/MET 200/50 DOM HIGH VOLTAGE
0017-00003-0781 LINE-CORD: R/A; 220V; USA
CLST-0101-01 93T ENG+MET 230/50 CON HIGH VOLTAGE
CLST-0201-01 93T GER/MET 230/50 CON HIGH VOLTAGE
CLST-0301-01 93T FRN/MET 230/50 CON HIGH VOLTAGE
CLST-0401-01 93T SPN/MET 230/50 CON HIGH VOLTAGE
CLST-0501-01 93T ITL/MET 230/50 CON HIGH VOLTAGE
CLST-0601-01 93T DUT/MET 230/50 CON HIGH VOLTAGE
0017-00003-0696 LINE-CORD: R/A; CEE7;
103" 10A 250V
CLST-0102-01 93T ENG+MET 240/50 UK HIGH VOLTAGE 0017-00003-0890
LINE-CORD: U.K; R/A
CLST-0104-01 93T ENG+MET 240V+ AUS HIGH VOTAGE 0017-00003-0996
LINE-CORD: IEC; AUSTRALIAN; 230/50
18
CLASSIC TREADMILL CLST-0XXX-01
Block Diagram S/N CLT100000 and up
POLARRECEIVER PCB
AK39-00064-0000
P1
P11
P6P7
P3 P2
DISPLAY
SIDE CONSOLE
7-7 SEGMENT
P8
P1P4 USED ON 97Ti &93/95T-0705 JAP &93/95T-0706 JAP ONLY
P14 P5
COAX VIDEO IN
VOLT ON TV P.S.
ACCESSPANEL
E STOP
POLAR &END SESSION LIFE PULSE KEYPADS
MAIN PWR/SCI
CBL-ASSY: SIDE-CONSOLEAK58-00031-0000
MESSAGE CENTER CONSOLE
CSAFECARDIO THEATER 1
CSAFECARDIO THEATER 2
CBL-ASSY: H/R SENSORSAK58-00041-0001
CBL-ASSY: POLAR/E-STOP
AK58-00237-0000
CBL-ASSY: EMERGENCY-STOP
AK58-00036-0000
TO DSPCONTROLLER
CBL-ASSY: PWR EXT; 120"
AK32-00078-0001
CBL-ASSY: COAX; 120"
AK32-00020-0002
19
CLASSIC TREADMILL CLST-0XXX-01
Block Diagram - Continued S/N CLT100000 and up
BLACK
RED
BROWN
YELLOW
ORANGE
GRAY
WHITE
GREEN
PURPLE
BLUE
38 9 10 21 6 7 4 5
376 21098 541
3
12
P5
34
21
5120VOUT
6
AUTOX-FRMR
220/230V IN
1234
100V IN
240V IN
200V IN
COM
654321
WHITE
BLACK
RED
P11 P13
NE
UT
RA
L1
20
VIN
23
0V
OU
T
1 2
GR
EE
N/Y
EL
LO
WB
LA
CK
RE
DW
HIT
E
BL
UE
BL
UE
46 5 23 1 321 4
GR
N/Y
LW
BL
AC
K
RE
DW
HIT
E
RED
P9DSP
CONTROLLER
JUMPER; POWER;
LCD-CONSAK58-00522-0000
CBL-ASSY
CBL-ASSY:CONSOLE
AK58-00034-0001
P7
P12
P4
P6
CBL-ASSY:
AUTO-XFRMR; 20"
AK58-00527-0000
200-240V unitsCIRCUIT-BREAKER:2A
0017-00003-0626
100V units
CIRCUIT-BREAKER:4A
0017-00003-0950
LIFTMOTORDRIVE
MOTOR
P1P8
5
34
21
20
CLASSIC TREADMILL CLST-0XXX-01
Block Diagram - Continued S/N CLT100000 and up
120V DOMESTIC
200-240V ONLY
BLACK
WHITE
BLK
WHT
NE
U
WHT
HO
T
GN
DBLK
GRN/YLW
21
LINE FILTER
N
L
LO
AD L
INE
N
L
GRN/YLW
1 2
MOV1
2
POWER CABLE PLUGS INTOP7 ON THE DSP CONTROLLER
ON/OFFSWITCH
BLACK
WHITE
BLK
WHT
NE
U
WHT
HO
T
GN
D
BLK
GRN/YLW
21
LINE FILTER
N
L
LO
AD L
INE
N
L
GRN/YLW
1 2
MOV1
2
3 POWER CABLE PLUGS INTOP7 ON THE DSP CONTROLLER
ON/OFFSWITCH
CBL-ASSY: JUMPER; BLK; 4"AK58-00081-0000
CBL-ASSY: JUMPER; GR/YL; 5"AK58-00083-0000
CBL-ASSY: JUMPER; WHT; 6"AK58-00082-0000
CBL-ASSY: POWER; 230-240V; LEDAK58-00596-0001
CBL-ASSY: MOV; FILTERAK58-00224-0001
CBL-ASSY: HI-POT JUMPERAK58-00263-0000
FILTER: LINE; 20A0017-00003-1015FILTER: LINE; 10A
0017-00003-0898
FILTER: LINE; 20A0017-00003-1015
CBL-ASSY: HI-POT JUMPERAK58-00263-0000
CBL-ASSY: JUMPER; WHT; 6"AK58-00082-0000
CBL-ASSY: JUMPER; GR/YL; 5"AK58-00083-0000
CBL-ASSY: JUMPER; BLK; 4"AK58-00081-0000
CBL-ASSY: MOV; FILTERAK58-00224-0001
CBL-ASSY: POWER; 100-200VAK58-00520-0000