CLC-011 Lane Controller The CLC-011 (COMPLEX lane controller model 010) is specifically designed to meet the needs of the toll industry. The unit is designed for mounting located in the manual toll collection booth or automatic toll collection machine. An industrial PC is a main part of lane controller with CPU technology standard. Isolated digital I/O support, at least 6 serial and USB communication ports, parallel port, 10/100baseT network support, hard disk or flash disk storage, and the Windows operating system provide a solid platform to support manual toll collection, automatic toll collection machines, ETC, or weighing station. The lane controller designing is based on the high reliability and easy maintenance purpose. In the photo, shows the internal front view layout of lane controller cabinet with the equipment layout. The flexible sizes of Lane Controller can be designed to follow the toll booth spec and requirement. Additional options are supported to increase the Lane Controller performance. Summary Lane Controller Cabinet IPC Circuit Breakers Power Supply Opto-22 I/O Modules Processor : Intel Pentium M Dothan CPU (up to 2GHz) meets the requirement of ETA. The option is CPU without cooling fan for higher reliability and less maintenance. The operating is standard such as Windows XP, etc. Permanent Storage : Internal 80GB hard disk standard, larger disks and flash disks are supported. Offline Storage : Laptop/Notebook PC connection allows data to be transferred from the controller in the event that the network is not operational. Memory : 512MB RAM standard, 60ns speed. Additional memory can be supported. Operating System : Standard Windows based (XP or suitable version). Communications : Fast ethernet standard 10/100 BaseT with optional expansion of LAN port and fiber optic link. Power : 240VAC at least 250Watt power supply or higher power if required for higher power. MTFB is more than 100K hrs. Temperature : 0 to +55 o C (or optional -20 to 70). Dimensions : 110(H)x60(L)x20(W) cm, 30Kgs. IPC Chassis : Open frame with more space will be high benefit for easy maintenance and good air ventilation. Serial Communications : Standard 1 RS-232 and 1 RS-232/485 ports with additional multi-channel Serial Communication ports (RS-232 or RS-422). Digital I/O : I/O ports with at least 8-channel isolated input and 8-channel isolated output card with wiring and signal control board for field I/O control of gates, traffic lights, loops, alarms. AVC Controller (Automatic Vehicle Classification Controller) : Complex’s AVC is flexible for classification system based on the classification parameters. Enclosure : Steel, powder paint finish with custom order. Vehicle Picture Capture : Optional event recording for vehicle picture and license plate number recording are supported. This tool is very useful and high efficiency for audit. Other Optional Features : The flexible and special features are fully supported for specific and higher performance requirement. Loop Detectors AVC Wiring Board Bus Bar Complex Technology Co., Ltd. 159/2 Ranong 1 Rd., Dusit, Bangkok 10300, Thailand. Tel: 02-668-5080 Fax: (662) 668-5081 E-mail: [email protected]Web site: www.complextech-thai.com
Transcript
CLC-011 Lane Controller
The CLC-011 (COMPLEX lane controller model 010) is specifically designed to meet the needs of the toll industry. The unit is designed for mounting located in the manual toll collection booth or automatic toll collection machine.
An industrial PC is a main part of lane controller with CPU technology standard. Isolated digital I/O support, at least 6 serial and USB communication ports, parallel port, 10/100baseT network support,hard disk or flash disk storage, and the Windows operating system provide a solid platform to support manual toll collection, automatic toll collection machines, ETC, or weighing station.
The lane controller designing is based on the high reliability and easy maintenance purpose. In the photo, shows the internal front view layout of lane controller cabinet with the equipment layout. The flexible sizes of Lane Controller can be designed to follow the toll booth spec and requirement.
Additional options are supported to increase the Lane Controller performance.
Summary
Lane Controller Cabinet
IPC
Circuit Breakers
Power Supply
Opto-22 I/O Modules
Processor : Intel Pentium M Dothan CPU (up to 2GHz) meets the requirement of ETA. The option is CPU without cooling fan for higher reliability and less maintenance. The operating is standard such as Windows XP, etc.
Permanent Storage : Internal 80GB hard disk standard, larger disks and flash disks are supported.
Offline Storage : Laptop/Notebook PC connection allows data to be transferred from the controller in the event that the network is not operational.
Memory : 512MB RAM standard, 60ns speed.Additional memory can be supported.
Operating System : Standard Windows based (XPor suitable version).
Communications : Fast ethernet standard 10/100BaseT with optional expansion of LAN port and fiber optic link.
Power : 240VAC at least 250Watt power supply or higher power if required for higher power. MTFB is more than 100K hrs.
Temperature : 0 to +55o C (or optional -20 to 70).
Dimensions : 110(H)x60(L)x20(W) cm, 30Kgs.
IPC Chassis : Open frame with more space will be high benefit for easy maintenance and good air ventilation.
Serial Communications : Standard 1 RS-232 and 1 RS-232/485 ports with additional multi-channel Serial Communication ports (RS-232 or RS-422).
Digital I/O : I/O ports with at least 8-channel isolated input and 8-channel isolated output card with wiring and signal control board for field I/O control of gates, traffic lights, loops, alarms.
AVC Controller (Automatic Vehicle Classification Controller) : Complex’s AVC is flexible forclassification system based on the classification parameters.
Enclosure : Steel, powder paint finish with custom order.
Vehicle Picture Capture : Optional event recording for vehicle picture and license plate number recording are supported. This tool is very useful and high efficiency for audit.
Other Optional Features : The flexible and special features are fully supported for specific and higher performance requirement.
Model No. Rating(Max.) Input Range(VAC) Frequency(Hz) DC Load Requirement +3.3V +5V +12V -5V -12V 5VSBMax. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min.
Model No. Rating(Max.) Input Range(VAC) Frequency(Hz) DC Load Requirement +3.3V +5V +12V -5V -12V 5VSBMax. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min.
EFFICENCY : • The power supply is a minimum of 60% efficient
under typical load. • The “Energy Star” efficiency of the power supply
is a minimum of 50% when the AC input power is 30W.
50mV150mV150mV50mV50mV50mVRipple & Noise
5%10%10%5%5%5%Cross Regulation (+,-)
5%10%10%5%5%5%Load Regulation (+,-)
1%2%2%1%1%1%Line Regulation (+,-)
0.1A0.1A0A1A2.5A1.4AMin. Load
1.5A1A0.5A10A25A14AMax. Load
+5Vsb-12V-5V+12V+5V+3.3VVOLTAGE
OUTPUT :
PROTECTION :• OVER CURRENT PROTECTIONOverload currents applied to the +5V and +12V outputs will cause the power supply to latch at 130% - 150% of rated output power.
• OVER VOLTAGE PROTECTIONThe power supply prods latch-mode over-voltage protection as defined below:
5.6V – 6.8V +5V
Trigger VoltageOutput Voltage
• SHORT CIRCUIT PROTECTIONA short circuit on any DC output will cause the power to latch. The power supply will withstand a continuous short circuit to the output without damage or overseers to the unit. The +5VSB can be shorted indefinitely and will recover automatically when the short is removed.
• NO LOAD OPERATIONNo hazardous conditions or damage to the supply will occur with all of the DC output connectors disconnected from the load.
• OVER SHOOT AT TURN-ON/TURN-OFFThe output voltage overshoot upon the application or removal of the input voltage is less than 10%.
OPERATING CONDITIONS • The power supply shall be capable of continuous operation and meet all electrical specification without need for adjustment when subjected to the following environ-mental conditions.
• AMBIENT OPERATION TEMPERATURE 0 ~ 50 (Output maximum 220W at 50)• AMBIENT OPERATION RELATIVE HUMIDITY 10% ~ 90%• AMBIENT STORAGE TEMPERATURE -20 ~ 80• AMBIENT STORAGE RELATIVE HUMIDITY 5% ~ 90%
Primary to Secondary：1500 Vac for 3 sec.Primary to Frame Ground：1500 Vac for 3 sec.
• INSULATION RESISTANCEPrimary to Secondary: 20 Meg. Ohms Minimum.Primary to Frame Ground: 20 Meg. Ohms Minimum.
• GROUND LEAKAGE CURRENTThe power supply ground leakage current shall be less than 3.5mA.
• GROUND CONTINUITYThe power supply grounding continuity shall be less than 100mΩ when the test current is at 25A.
• INPUT LINE CURRENT HARMONIC CONTENT (Optional)The power supply meet the requirements of IEC 1000-3-2, class A, at full rated power.
OTHER REQUIREMENTS • INPUT CONNECTIONSRefer to Mechanical Specifications for placement. The AC mains input are through a three-circuit IEC type connector mounted on the rear of the power supply chassis.
• RELIABILITY： (MTBF at 25 100,000 hours minimum.)When the power supply is operation within any of the limits of this specification, the power supply have a minimum predicted MTBF (MIL-STD-217E) of 100,000 hours of conditions operation at 25,maximum-output load, and nominal AC input voltage.
• SHOCK AND VIBRATIONThe power supply will withstand the following imposed conditions without experiencing non-recoverable failure or deviation form specified output characteristics. Storage –40G, 11mSec. half-sine wave pulse in both directions on three mutually perpendicular axes. Operating –10G, 11mSec. half-sine wave pulse in both directions on three mutually perpendicular axes. Vibration Operation-Sine wave excited, 0.25G maximum acceleration, 10 to 250Hz swept at one octave/mine. Fifteen-minaret dwell at all frequencies at which the device under test experience excursions two times large than non-resonant excursions.
Features :• 85V-265VAC 47-440Hz input frequency • -20 to 60deg,C Operating Temperature • High precision and stable DC output for long term operation • No min. load operation • Most suitable for LCD panel PC application.• MTBF > 20 year • Output Spec. at 50deg.C
335,800 hrs9A 4A7A 2.5AHS-P050
MTBF HoursPeak Load+5V +12V
Max. Load+5V +12VModel
Note: The max. output is at 50deg.C free air environment.Output Power Derating: Derate output power and current linearly 2%/deg.C from 50 to 60deg.C
Specifications :• Max. Input Current : 2A/115VAC or 1A/230VAC • Inrush Current : Will not exceed 30A/115VAC or 60A/230/VAC • Ripple and Noise : The peak to peak ripple and noise for each output is less than 1% at rated load.
Measuring is done by 15MHz band width limited oscilloscope and terminated each output with a 0.47 uF capacitor.
• Line Regulation : The line regulation for each output is less than +/-1% while measuring at rated load and +/-10% of input voltage changing.
• Load Regulation : The output voltage load regulation is less than the values in the followng table by hanging each output load +/-40% from 60% rated load, and keep all other outputs at 60% rated load. output# +5V : +/-3%, +12V : +/-5%
• Hi-Pot Isolation : 4300VDC, input to output for one minute2200VDC, input to ground for one minute 500VDC, output to ground for one minute.
• Leakage Current : about 0.9mA, Line to Ground • Hold-up Time : Hold-up Time is 16ms typical by measuring from
the last AC line changing pulse to the point that +5V drop down to +4.75V.• Intput Protection : Input line fuse provided.Internally located • Output Protection : The built-in over voltage protection circuit will shut down the outputs
to prevent damaging external circuits. The trip point of crowbar circuit is around 5.7V to 7.0V The power supply will go into latch off against short circuit or over load conditions, and will have to turn OFF and ON the input line to restart the power supply.
• Efficiency : The efficiency is higher than 73% by measuring at norminal line and rated load.• Safety : Meet the following standards UL 478,1012,1950 D3
TUV EN60 950 and CSA 22.2 No.234• EMI : Designed to meet the following standards FCC docket 20780 curve "B"• Input Connectors : EN50081-2 : CISPP22 "B“, IEC 801-2,8KV (Air Discharge) cirteria B
IEC 801-3,10V/M cirteria B, IEC 801-4,2KV cirteria B, IEC 801-5,2KV cirteria B • Connectors : AC Input : TB1, Molex 5277-02A or equivalent
Output Connectors: two Power connectors for HDD, one for 3.5" FDD, P8 and P9for AT-type passive backplane or motherboard
• DC Output Voltage/Current :
0.2Amp.0.2Amp.2.5Amp.7Amp.-12V-5V+12V+5V
6541
• Dimensions: 112(L) x 101(W) x 33(H) mm • Operating Temperature : -20 to 60deg.C• Storage Temperatur: -30 to 85deg.C
The PFD-011 (COMPLEX Patron Fare Display or Toll Fare Indicator) is specifically designed to meet the needs of the toll industry. The unit is designed for mounting located in the manual toll collection booth or automatic toll collection machine that are not free flow toll collection system.
An industrial micro-controller board is a main processing part of PFD. The ultra-brightness LEDscan display as 7-segment digit toll fare with optional vehicle classes and balance of driver account, etc. With optional colors and features, thePFD will be able to adjust the suitable brightness of LEDs for different day and night time display.
The PFD is outdoor and waterproof equipment. No mechanical moving part of 7-segment display suitable for more reliability for hush environment. In the photo, shows the external front view layout of PFD cabinet with the data-to-display layout. The flexible size and data-to-display of product can be designed to follow the toll booth spec and requirement.
Summary
Processor : Industrial micro-controller board of each segment is standard.
7-Segment LED : Each digit has 84 pieces of 5mm diameter Ultra-brightness amber or red LEDs.
7-Segment LED Size : Digit size 10.5(H)x6.5(W)cm., or 12.3(H)x8.3(W)x3.2(D) cm. included digit enclosures.
Traffic Sign : Red and green sign with 12/24V 8Wlamps with optional LEDs instead of incandescent lamps. Some toll collection systems want only traffic sign without patron fare display.
Digits : The PFD will have 3(digits)x1 (line) with optional customer-made order.
Brightness Display : TCS has a special option of brightness control of PFD. With special option, the PFD will automatically adjust the suitable brightness of display for the day and night time by system parameter set up by Plaza or Main Center.
Communications : RS-422/485 or electrical current loop for high accuracy data communication.
Power : 120/240VAC 1A or 12/24VDC 3A forinternal PFD circuit.
Temperature : 0 to +55oC operating temperature with optional -20 to +70oC
Dimensions : 60(H)x45(W)x20(D)cm, 20Kgs.including 10.5cm diameter of the traffic sign(red/green lamp) with optional size depended on the data to display.
Enclosure : Steel, powder paint finish with optional colors and design.
Maintenance : Easy to maintenance with long life.The display can be controlled as test running for easy to test the fault digit. The maintenance technician can test the fault LEDs easily.
Other Optional Features : Flexible style design supports to the suitable data to display. The next page is some samples of PFD support several payment system such as prepaid, instant, and credit payment. The other technology of display modules can be supported such as Magnetic flip-flop display, sunlight readable LCD, etc. The LCD display will be new concept for colorful with flexible and powerful display for patron fare display. The PFD can be added weather sensors for automatic brightness adjustment.
The PFD-020 (COMPLEX Sunlight Readable LCD Patron Fare Display or Toll Fare Indicator) is specifically designed to meet the needs of the toll industry. The PFD is designed for mounting located in the manual toll collection booth or automatic toll collection machine, not for free flow toll collection system.
The PFD-020 is designed for new concept of patron fare display with latest technology (sunlight readable LCD). The flexible colorful messages can be displayed such as text, graphics, symbols and pictures.
PFD-020 is high brightness suitable for even strong sunlight environment called sunlight readable LCD. The special programmable brightness will adjust the brightness for suitable visible of patron because of different brightness environment such as day and night time.
The colorful display will be attractive and good image of toll way. The form & pattern of messages can be easily changeable without changing hardware saving a lot of costs.
Summary
Resolution : Standard 800x600, 1024x768 pixels, 16M colors.
Brightness : Minimum 800 cd/sq.m.
Size : The standard size of LCD is 17” diagnostic length but the other optional sizes can be supported such as 20.1” or bigger.
Traffic Sign : Red and green sign with 8-24 watts incandescent lamps with optional LEDs instead of incandescent lamps. Some toll collection systems want only traffic sign without patron fare display.
Digits : The PFD is flexible to display digits and lines with pre-design for the customer satisfaction.
Brightness Display : With brightness control option, PFD will be automatically able to adjust the suitable brightness of display for the day and night time by system parameter set up by Plaza or Main Center.
Communications : Complex’s standard system is no need to have communication of between the PFD and the Lane Controller. Additional option can be added RS-232 or RS422/485 or LAN forhigh accuracy data communication for the existing or new system.
Power : 240VAC 65Watt power supply or 24VDC.
Temperature : 0 to +50oC operating temperature with optional -20 to +70oC
Dimensions : 60(H)x45(W)x20(D) cm (includingcabinet), 25Kgs. including the 7cm diameter traffic sign with optional size depended on the requirement.
Enclosure : Steel, powder paint finish with optional color.
Attractive Display : Colorful and flexible of display with graphic, text, number, and moving picture.The pages of display will be able to upload from the Main Control Center or Toll Plaza system.
Other Optional Features : Flexible style design supports to the suitable data to display. The next page of this brochure is some samples of PFDsupport several payment system such as prepaid,instant, and credit payment.
Other Benefits : With the Complex’s standard TCS with LCD PFD is not only powerful toll for display with new concept. It helps to reduce a lot of maintenance time and costs.
These are samples of PFD (Patron Fare Display) with and without Traffic Sign. We really understand and support each specific requirement of clients. Size and display data of PFD will be selected to maximize your satisfaction.
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New Sunlight Readable LCD PFD with Traffic Light and Alarm Beacon and Siren
The CRS-010 (COMPLEX Class Repeat Sign) is specifically designed to meet the needs of the toll industry. The CRS unit is designed for mounting located in the manual toll collection booth or automatic toll collection machine. The purpose of CRS is for supervisor in the toll plaza watching the real time operations of toll collection.
An industrial micro-controller board is a main partof CRS. The special ultra-brightness red and amber LEDs can display as 7-segment digit of vehicle classes from booth operator or/and classification system. With option, the CRS will adjust the suitable brightness of LEDs for different day and night time display.
The CRS is outdoor and waterproof equipment. No mechanical part of 7-segment display helps more reliability for dusty and hush environment. In the photo, shows the external front view layout of CRS cabinet. The flexible size and data-to-display of product can be designed to follow the toll booth spec and requirement. CRS is a standard part of many toll collection systems.
Summary
Processor : Micro-controller board of each segment is standard.
7-Segment LED : Each digit is composed of 5mmdiameter Ultra-brightness LEDs.
7-Segment Digit : The digits of CRS display can be designed from 1 to 3 digits or more with different colors. Some lanes of toll collection system have different requirement such as class data of operation from toll booth operator, payment type,or/and class from AVC.
7-Segment LED Size : Digit size 35.5(H)x19.5(W)cm.,
Digits : The CRS will have 2 digits with optional custom-made order.
Brightness Display : TCS has a special option of automatic brightness control of CRS. The CRS will automatically adjust the suitable brightness of display for the day and night time by system parameter set up by Plaza or Main Center.
Communications : RS-422/485 for high accuracy data communication.
Power : 240VAC 50Watt Power Supply.
Temperature : 0 to +60oC operating temperature with optional -20 to +70oC
Dimensions : 44(H)x75(W)x10(D) cm, 10Kgs.with optional sizes depended on the data to display.
Enclosure : Steel, powder paint finish with optional color. The other enclosure materials are able to be supported.
Maintenance : Easy to maintenance with long life than mechanical display. The display can be controlled as test running for easy to test the fault digit. Self diagnostic firmware can test the fault LEDs helping the maintenance technician easily tests at site.
Other Optional Features : Flexible style design supports to the suitable data to display. The optional special digit can be supported of payment type: C (Cash), U (Voucher), P (Prepaid Card), A (Automatic payment), E (Exempt), etc.The other technology of display modules can be supported such as Magnetic flip-flop display, etc.The system can be added weather sensors as options for automatic brightness adjustment.
Function Control : Power On/Off, OSD menu, +-, Auto
Power Form : Imbedded universal power / AC / DC Adapter
High Brightness LCD Monitor
The LCD-010H (COMPLEX High Brightness LCD Monitor for Toll Collector) is VDU (Visual Display Unit), an important data output equipment for toll collector (or toll booth operator). The LCD-010H will be integrated to support the Complex’s TCS for higher performance than general CRT monitors.
The VDU of toll collector shows the data from TCS to the toll collector. While the KB (Keyboard) is also an important part that helps the toll booth collector communicate with the TCS.
The LCD-010H of Complex’s Toll System standard is a high brightness LCD designed suitable for strong sunlight environment. The display will be bright and clear for toll collector. The LCD-010H will be installed front temper glass for LCD surface protection with high reliability and low maintenance time and costs.
The LCD-010H-TS will be an option for LCD-010H with Touch Screen for non-keyboard operations. However, the touch screen monitor needs to be designed the suitable factors such as the in-booth collector desk and its height, etc.
Keyboard Type : 7 row by 15 column configuration with Cherry keyswitch, repositionable single and dual and quadruple keycaps, custom-definable keyboard layout
I/O Ports : One internal connection for TTL-signal magnetic stripe reader (up to 3 tracks), one keyboard wedge interface port for connection with host computer, one RS-232 port for interface with host computer, one keyboard wedge port for connection with keyboard input device such as external PC keyboard or bar code scanner, one RS-232 port for connection with RS-232 input device such as bar code scanner, etc.
Keyboard Communication (Ports) : Keyboard wedge interface or RS-232 interface
Power Requirements : RS-232 port +12V DC from host directly or via 110V/220V, 50/60Hz power adapter Keyboard wedge port +5V DC from Lane Controller directly
Physical Dimensions : 335x190x55 mm (LxWxH) Weight: 1.2 kgs
The KB-010 (COMPLEX Toll Collector Keyboard)is an important equipment for toll collector (or toll booth operator). The KB-010 will be integrated to support the Complex’s TCS for higher performance than general PC keyboards.
The KB (Keyboard) of toll collector is a data input equipment of TCS receiving data from the toll collector to TCS. While the VDU (Visual Display Unit) is an important part as data output equipment of TCS to display to the toll collector.
The KB is designed as user-friendly concept : key functions, key positions, frequency of each key, size of each key, heavy duty, low maintenance time and costs, etc. The KB-010 will be installed collector ID magnetic card reader as an option.
Some VDU may be installed touch screen for non-keyboard operations. However, the touch screen VDU needs for designed suitable area of toll booth front desk such as position and desk height, etc. While the touch screen is installed, the KB can be also installed for second data input equipment.
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