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CLEANING & MAINTENANCEdhionfqi8jchf.cloudfront.net/jerseyhd/cleaningandmaintenence.pdf · CLEANING...

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CLEANING & MAINTENANCE While it’s tempting to use standard “auto parts store” branded cleaning and service supplies, hold out for the real thing. Genuine Harley-Davidson ® oils, filters, batteries and cleaning products are engineered for the unique surfaces and operating conditions your Harley ® motorcycle will encounter. For more information, visit www.harley-davidson.eu/mydreamharley and select "security & maintenance."
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Page 1: CLEANING & MAINTENANCEdhionfqi8jchf.cloudfront.net/jerseyhd/cleaningandmaintenence.pdf · CLEANING & MAINTENANCE While it’s tempting to use standard “auto parts store” branded

CLEANING & MAINTENANCEWhile it’s tempting to use standard “auto parts store” branded cleaning and service supplies, hold out for the real thing. Genuine Harley-Davidson ® oils, filters, batteries and cleaning products are engineered for the unique surfaces and operating conditions your Harley ® motorcycle will encounter.

For more information, visit www.harley-davidson.eu/mydreamharley and select "security & maintenance."

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MAINTENANCE TIPS 759

BATTERIES&CHARGERS

ExtendthelifeofyourHarley®AGMbatterywithaneasy-to-usecharger.Designedtomaintainafullchargebetweenrides,thequick-connectharnessesprovideasimpleplug-inconnection.

MAINTENANCE ON THE OUTSIDE

MAINTENANCE ON THE INSIDE

OIL&LUBRICANTS(RIGHT)

TestedandcertifiedforHarley-Davidson®engines,oilslikeScreamin’Eagle®SYN3®Lubricantareformulatedtoprovidesuperiorprotectioninhigh-temperature,air-cooledengines.

OILFILTERS(LEFT)

Cleanoilisthelifebloodofyourengine.Formaximumprotection,youshouldalwaysfollowrecommendedoilserviceintervals,andreplacethefilterwithHarleySuperPre-mium5™oilfilters.

TIRES&TIRECARE

CertifiedbyHarley-Davidson,model-specificDunlop®andMichelin®tireshavebeensubjectedtorigoroushandlingandreliabilitytesting.AndHarley®BlackProtectantshieldsthesidewallsfromharmfulUVrays.

MAINTENANCETOOLS

Harleyoffersacompletelineoftoolsthatmakelifeontheroadalittleeasier.Tiregaugesandcompacttoolkitsareeasytopackandhelpkeepyourbikereadyforthenextday’sride.

SOLVING COMMON CLEANING ISSUESBefore applying any protective or cosmetic product, you should always start off by washing your motorcycle with Sunwash ® Concentrate.

Don’t detail your bike in the direct light of the day. Sun-warmed clearcoat and hot surfaces may streak and swirl when drying.

To soften melted-on boot marks and tar from exhaust pipes, put a generous dab of Harley ® Glaze on the spot and let it set for a few minutes. Then scrape away the gunk with an H-D ® softcloth.

The natural acid in bug splatter is damaging to surface fi nishes, so be sure to act quickly. Apply Harley-Davidson ® Bug Remover, wait a minute to soften the residue, and rinse away the debris.

Don’t have time for a complete detailing session? Use Harley Gloss or Harley Spray Cleaner & Polish for quick jobs.

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760 MAINTENANCESurface Care Products

B.HARLEY-DAVIDSONDETAILINGKIT

A.HARLEY-DAVIDSONBIKEWASHKIT

A.HARLEY-DAVIDSON®BIKEWASHKITBike Wash Kit includes the essentials required to cleanyourbike.

• Sunwash® Concentrated Cleaner that is formulated topromotesheetingactionthatpreventshardwaterspots,andrinsescleanevenonhotsunnydays.Biodegradable.

• Bug Removerspraythatmeltsawaybugswithoutdamagingmetal,plasticorpaintedsurfaces.Biodegradable.

• Wash Mittthatfeaturespremiumqualitywool-blendedmate-rialwithextra-densepileforscrubbingpoweranddurability.Machinewashable.

• Soft Detailing Padthathelpsremovedebriswithoutscratch-ingsurfacefinishes.Easy-to-gripBar&Shieldlogoshape.

• Soft Drying Towel that is safe for use on all surfacefinishes.Syntheticmaterial isextraabsorbentanddrieswithoutstreaking.

• Microfiber Detailing Cloth thatcanbeusedforwashing,cleaningorbuffing.Theclothcanbeusedwetordry,andissafeforuseonallsurfaceandfinishes.

94701-09

B.HARLEY-DAVIDSON®DETAILINGKITDetailingKitincludestheessentialstomakeyourbikeshine.

• Harley®Glaze®Polish&Sealantspraythatprotectsagainstfading and the oxidizing effects of acid rain and harshairbornepollutants.Thedurable,breathable,clearpoly-seal-antwithUVprotectionissafeforuseonmostpaintedandchrome-platedsurfaces.(Notforuseonmatte,semi-glossandwrinklefinishpaints.)Biodegradable.

• Harley Gloss spray that produces a high-gloss finish intheshortestamountoftime.Thenon-abrasivesprayalsoprovidesUVprotection.Biodegradable.

• Bright Metal Polishpastethat is formulatedwithmicro-abrasivestorefurbishandrefinishmetalmotorcyclepartsthathavelosttheiroriginalluster.

• Bright Chrome Cleanerpastethatisnon-abrasiveandformu-latedtoensuremaximumshineonchrome-platedsurfaces.

• Swirl & Scratch Treatmentspraythatremovesfinescratchesandswirlsinoneeasystep.

• Spray Cleaner & Polishaerosolwaterlessquickcleaner/detailerthatfloatsdirtanddustoffthesurfaceforaquickandeasycleanup.

• Softclothdisposabletowelsthataredesignedtoprotectpaintedsurfacesandminimizeresiduallintwhilewaxingandpolishing.

94702-09

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C.HARLEY-DAVIDSON®WHEELCAREKITWheelCareKitincludestheessentialstokeepyourwheelsandtiresspotless.

•Wheel & Tire Cleanerspraythatcleanswheels,tiresandwhitewallsinseconds.Biodegradable.

•Soft Detailing Padthathelpsremovedebriswithoutscratch-ingsurfacefinishes.Easy-to-gripBar&Shieldlogoshape.

•Wheel and Spoke Brushistaperedtoreachintotightspaces,andfeaturesallnaturalfibersattachedtoapolypropylene-coatedbasetopreventscratching.

•Softstripsuntreatedclothsthataresizedtogetcleaningandpolishingcompoundsintohard-to-cleanareas.Idealforwheelspokesandcylindricalsurfaces.

•Harley® Black pigmented polymer formulation thatprovidesUVprotectionandrestoresthelustertoblacktiresidewalls.Biodegradable.

94703-09

D.“LITTLEHARLEY®HELPER”WASHSETThelittleoneshavebeenaskingforagoodwaytoshowyouhowmuchtheyappreciateallthoserides.TeachthelittleoneshowtohelpcareforyourHarley®motorcyclewiththe“LittleHarleyHelper”WashSet.Kitcontains(1)H-D®youth-sizedwashmitt,(1)H-Dadult-sizewashmitt,(1)2-oz.starterbottleofH-DSunwash®,and(1)H-DSoftDryingTowelpackagedinahandywashbucketwithhandleandlid.Agreatgiftidea.

94770-05

D.“LITTLEHARLEYHELPER”WASHSET

C.HARLEY-DAVIDSONWHEELCAREKIT

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B.HARLEY-DAVIDSONSURFACEBRIGHTENERS

A.HARLEY-DAVIDSONSURFACECLEANERS

A.HARLEY-DAVIDSON®SURFACECLEANERS 1.Harley-Davidson®BugRemover

Removebugswith littleeffort.Bugshavenaturalacids intheirsystemsthatcanprovetobeverydamagingtomotor-cyclefinishesifnotremoved.Harley-DavidsonBugRemovermeltsawaybugswithoutdamagingmetal,plasticorpaintedsurfaces.Biodegradable.

94657-98 8-oz.PumpSpray.

2.Harley-Davidson®Sunwash®CleanerConcentrateThisrevolutionarycleanerletsriderswashtheirbikeswheretheywanttointhesun.Mostbikewashproductscanbeusedonlyoncooldaysorintheshade.Harley-DavidsonSunwashCleanerhasauniqueformulatedsheetingactionthatpreventshardwaterspotsandrinsescleanevenonhotdaysinthesun.Biodegradable.

94659-98 8-oz.Bottle.

3.Harley-Davidson®Wheel&TireCleanerThe road provides plenty of nasty elements that can bepotentially damaging to the finish of motorcycle wheels.Harley-DavidsonWheel&TireCleanercleanswheels,tiresand whitewalls in seconds. Recommended for use onHarley-Davidsonblack-coatedexhaustpipesandmufflers.Biodegradable.

94658-98 16-oz.SprayBottle.

4.Harley-Davidson®DenimPaintCleanerSpecially-formulatedforHarleyDenimPaint,thishandyquickdetailercleansandprotectsthesilkymattefinish.Justsprayandgentlywipeawayoils,fingerprintsanddust.CompatiblewithallsurfacesonH-Dmotorcycles,thisformulacleanswith-outbuffing,soyoucanavoid“polishing”thedenimsurface.Heavily soiled surfaces should be washed with Harley-DavidsonSunwashandwaterbeforeapplication.

94866-10 16-oz.SprayBottle.

B.HARLEY-DAVIDSON®SURFACEBRIGHTENERS 1.Harley-Davidson®Swirl&ScratchTreatment

Designedtoremovethoseannoyingfinescratchesandswirls,this unique compound contains non-rigid abrasives thatprovidegoodinitiallevelingactiononclearcoatandslowlybecomelessaggressivewhilebeingbuffed.Thisstagingofgritsizeprovidesthebenefitsofaseveralstepprocessinoneconvenientbottle.Biodegradable.

94655-98 8-oz.Bottle.

2.Harley®GlazePolish&SealantForuseonallpaintedsurfaces(exceptdenim,semi-glossandwrinkle)andchrome-platedfinishes.HarleyGlazepolishandsealantisthreeproductsinonebottle.Adurable,breath-able,clearpoly-sealantwithUVprotectiontoprotectagainstfadingandtheoxidizingeffectsofacidrainandharshairbornepollutants.Anultrafinelevelingagenttolevelandremovefinescratchesandminorblemishesinclearcoatfinishes.Acleanertohandletar,treesap,stainsandpollutants.Easytoapplyandhandbuffforadeep,glass-likefinish.Biodegradable.

99701-84 8-oz.Bottle.

3.Harley®GlossThiseasy-to-applymistproducesthehighestpossibleglossfinishintheshortestamountoftime,yetisnon-abrasiveandprovidesUVprotection.Canbeusedonpaint,clearcoats,chrome,powder-coats,Lexan®,vinylandplastic.Containsnowaxes,silicones,oilsorhydrocarbonsolvents.WillnotremoveHarleyGlazepolishandsealant.Biodegradable.

94627-98 16-oz.SprayBottle.

4.Harley-Davidson®EngineBrightenerMakeyourengine looknewagain.H-DEngineBrightenerrefreshes and rejuvenates tired wrinkle black finishes onenginecases,cylinderfins,covers,oranywhereelsethecolorhasfadedorlostitsluster.Thisfinishrestorercleansdeepintothewrinkleblacksurface,and“moisturizes”thefinishtoreturntheoriginalsatinsheen.Justsprayiton,letitsoakin,andwipeawayforafreshlook.

93600002 12oz.Bottle.

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MAINTENANCE 763Surface Care Products

C.HARLEY®SPRAYCLEANER&POLISHThisaerosolwaterlessquickcleaner/detailerisperfectforthosetimeswhenthemotorcycleistoocleantowashandtoodirtytoride.Floatsdirtanddustoffthemotorcyclesurfaces,allowingforquickandeasycleaninganddetailing.ThesprayalsoreducesstaticattractiontodustandleavesagreatshineplusUVprotection.Providesaconvenientwaytokeepyourbikelookingclean,especiallywhentouring.

99817-99B 12-oz.AerosolCan.

D.HARLEY®BRIGHT™METALPOLISHProfessionalstrengthmicro-abrasivepolishformulatedtorefurbish/refinishmetalmotorcyclepartsthathavelosttheiroriginalfinish.Recommendedforuseonpolishedaluminumorpolishedstainlesssteelsurfacesthatarenotclearcoated.Donotuseonanypainted,chromedorplatedsurfaces,ordeco-rativebrushedaluminum/brushedstainlesssteelfinishes.FollowinstructionsontubeandalwaysuseacleanHarleySoftcloth.

99725-89 2-oz.Tube.

Alsoshown: HARLEY®BRIGHTCHROMECLEANER

Thiseasytouse,professionalstrength,non-abrasivecleanerisformulatedtoensuremaximumshineonchrome-platedsurfaces.Itisdetergentresistantforlong-lastingbrightnessandcanalsobeusedtocleandecorativebrushedaluminum/stainlesssteelfinishes.

94683-99 5.3-oz.Tube.

E.HARLEY®BLACKTIRESIDEWALLPROTECTANTBlackpigmentedpolymerformulationprovidesUVprotectionandrestoresthelustertoblacktiresidewalls.RecommendedasabasecoatbeforeapplyingcolorwithTireLetteringPenP/N98625or98619.Biodegradable.

94628-05 16-oz.Bottle.

F. WINDSHIELDWATERREPELLENTTREATMENTApprovedforuseonHarley-Davidson®modelLexan®wind-shields.Enhancevisibilityduringwet-weatherriding.Reducesthesurfacetensionofwater,allowingthewatertobeadanddissipatefromthewindshieldbytheairflowduringriding.Theconvenientdispensingcontainerincludestendisposablewipesforeasyapplicationofthetreatment.Youcanrepeatapplicationofthetreatmentasnecessary.Notrecommendedforuseonfaceshields.Notforuseasananti-fogproduct.

99841-01 10Wipes.

G.HARLEY®CARESTARTERKITIttakesawhiletocreatetheultimatebiker’sgarage,butyouhavetostartsomewhere.TheHarleyCareStarterKitistheperfectplace.Itincludesfour2-ouncerefillablesamplebottlesofhigh-quality,provenHarley-Davidson®cleaningproducts,includingSunwash®,HarleyGloss™,Wheel&TireCleanerandBugRemoverproducts.Whetheryou’reanoldhandatmotor-cyclemaintenanceorjustbeginning,theseproductsarethebestwaytocleananddetailyourbike.(Allcleaningproductscontainedinthiskitarebiodegradable.)

94671-99A Four2-oz.BottlesinBox.

C.HARLEYSPRAYCLEANER&POLISH D.HARLEYBRIGHTMETALPOLISHANDCHROMECLEANER

E.HARLEYBLACKTIRESIDEWALLPROTECTANT F.WINDSHIELDWATERREPELLENTTREATMENT

G.HARLEYCARESTARTERKIT

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764 MAINTENANCESurface Care Products

E.HARLEYGLAZEANDSOFTCLOTHSET

C.SOFTSTRIPS

A.HARLEY-DAVIDSONBIKEWASHBUCKETWITHMULTI-POCKETAPRON

D.SOFTCLOTHS

B.WASHMITT

A.HARLEY-DAVIDSON®BIKEWASHBUCKETWITHMULTI-POCKETAPRONTheperfectway tokeepyourbikecleanandyourgarageorganized.Thishandy3.5galloncleaningbucketfeaturesaremovableGritGuard®insertthatkeepsspongesandwashmittsawayfromthedirtparticlesthatsettletothebottom.Thebucketiswrappedwithaconvenientclip-onapronthatfeaturesclearvinylpocketswithmeshdrainsthataresizedtofitHarley-Davidsoncleaninganddetailingproducts(sold separately).Thesturdyhandleandsnaptightlidmaketrans-portationandstorageabreeze.

94811-10

B.WASHMITTThispremiumquality,wool-blendedwashmittfeaturesextradensepileforscrubbingpoweranddurability.Machinewash-able,thismittattainstheperfect levelofabsorbencyandhasaBar&Shieldlogosewnintothecuff.Includingathumbforaddeddexterity,thismittiscustomdesignedtobeusedwitheitherhandandmadespecificallyforwashingHarley-Davidson®motorcycles.

94760-99

C.SOFTSTRIPSDesignedfordetailingcylindricalsurfaces.UntreatedforusewithyourfavoriteHarley-Davidson®detailingcareproduct.Contains9Softstripsinthreeconvenientwidths:1-1/4"x24",3/4"x24",and1/2"x24".

94680-99

D.SOFTCLOTHSRagsoftencausescratchesinpaint,butthesedisposabletowelsaremadeofspecialmaterialspecificallydesignednottoscratchpaintwhilegreatlyreducingtheamountoflintleftbehindduringwaxingandpolishing.Toavoidcontamination,thesedisposabletowelscomeinahandyresealablebag.

94656-98 Packagecontains25towels.

E.HARLEY®GLAZE™ANDSOFTCLOTHSETThree-in-oneHarleyGlazepolishandsealantcleanspaintedandchrome-platedsurfaces,removesfinescratches,andsealsthefinishagainstfadingandoxidizing.Harley-Davidson®Softclothdisposabletowelsaredesignedtocleanandpolishwithoutscratchingthesurface.Thishandyboxedsetincludesa2-ozstarterbottleofHarleyGlazepolishandsealantandfourHarley-DavidsonSoftclothtowels.

94681-03

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MAINTENANCE 765Surface Care Products

F. MICROFIBERDETAILINGCLOTHSupersoftandabsorbentmicrofibersyntheticclothisthemulti-purposechoiceforwashing,cleaningorbuffing.Theclothcanbeusedwetordryandissafeforuseonallsurfacesandfinishes.Thisdurable16"squareclothismildew-resistantandmachinewashable.Includesconvenientstoragecontainer.

94663-02

G.SOFTDRYINGTOWELMade of synthetic material that is safe for use on allsurfacefinishes.Ensuresextraabsorbencywithoutstreak-ing.Stayssoftandsuppleevenwhendry.Durable,mildew-resistantandmachinewashable.12"x21"towelstoresinaconvenientcontainer.

94791-01

H.SOFTDETAILINGPADYou’llalwayshaveasofttouchwiththisfoamdetailingpad,whichhelpsremovedebriswithoutscratchingsurfacefinishes.Easy-to-gripBar&Shieldlogoshapefeaturesalaminatedcleaningface.

94790-01

I WHEELANDSPOKEBRUSHTheperfectpartnerforHarley-Davidson®Wheel&TireCleaner,thisbrushfeaturesallnaturalfibersattachedtoabasecoatedwithpolypropylenetopreventscratching.WithaBar&Shieldlogobrandedintothehandle,thebrushhasaconeshapeforefficientcleaninganddurabledesignthatwon’tmeltonhotsurfaces.

43078-99

J. CLEANINGBRUSHKITMakeeverycornerofyourbikeshine.Thissetof3wood-handledcleaningbrusheshelpsyoureachintothetightestplaces.Thechamoisbrushgentlyscrubsinbetweenenginefinsorcanbeusedafterrinsetosoakuphard-to-reachwater.Thereversespiralbrushisperfectforcleaningtiresidewallsorthosehard-to-reachspaceselsewhereonyourbike,andthesoftmopbrushwillleaveyourchromestreakfree.Allbrusheshavevinylcoatedwirestopreventscratching.

94844-10

I.WHEELANDSPOKEBRUSH

J.CLEANINGBRUSHKIT–REVERSESPIRALBRUSH

G.SOFTDRYINGTOWEL

J.CLEANINGBRUSHKIT–CHAMOISBRUSH

H.SOFTDETAILINGPAD

J.CLEANINGBRUSHKIT–MOPBRUSH

F.MICROFIBERDETAILINGCLOTH

J.CLEANINGBRUSHKIT

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E.SADDLEBAGSTORAGESTAND E.SADDLEBAGSTORAGESTAND

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766 MAINTENANCESurface Care Products

C.HARLEYGLOSS–INDIVIDUALWIPES

A.WINDSHIELDCLEANER–INDIVIDUALWIPES B.BUGREMOVER–INDIVIDUALWIPES

HARLEY-DAVIDSONSURFACECAREPRODUCTS–INDIVIDUALWIPES

D.HARLEYPRESERVEBAREALUMINUMPROTECTANT–INDIVIDUALWIPES

HARLEY-DAVIDSON®SURFACECAREPRODUCTS–INDIVIDUALWIPESThesehandytear-openpacketscontainonesingle-usefoldedwipethatcanbeconvenientlycarriedandusedatagasstoporwhileparkedonMainStreet.

A.WINDSHIELDCLEANER–INDIVIDUALWIPESWindshieldCleanerisapprovedforuseonHarley-Davidson®windshields,andremoveswaterspotsandgrimethatcanobstructyourview.Singleusedisposablewipereducesthechanceofscratchingtheshield,andcleansbetterthanthetypicalgrit-ladengasstationsqueegeeorpapertowel.

97406-10 OneSingleUseWipe.

B.BUGREMOVER–INDIVIDUALWIPESHarley-Davidson®BugRemoverclearsawaysplatterwithlittleeffort.Thenaturalacidsintheinsect’ssystemcanbeverydamagingtomotorcyclefinishesifnotremovedquickly.Harley-Davidson Bug Remover melts away bugs withoutdamagingmetal,plasticorpaintedsurfaces.Biodegradable.

97400-10 OneSingleUseWipe.

C.HARLEY®GLOSS–INDIVIDUALWIPESThiseasy-to-applyHarleyGlossproducesthehighestpossibleglossfinishintheshortestamountoftime,yetisnon-abrasiveandprovidesUVprotection.JustwipeonHarleyGloss,andpolishwithaHarleyMicrofiberDetailingCloth.Thisdetailercanbeusedonpaint,clearcoat,chrome,powder-coat,Lexan®,vinylandplastic.HarleyGlosscontainsnowaxes,silicones,oilsorhydrocarbonsolvents,andwillnotremoveHarleyGlazepolishandsealant.

97401-10 OneSingleUseWipe.

D.HARLEYPRESERVEBAREALUMINUMPROTECTANT–INDIVIDUALWIPESHarleyPreserveprovidessuperiorcorrosioncontrolforbarealuminumsurfacesbyformingaprotectivepolymericcoating.Thelong-lastingformulaisdetergentandUV-resistant,andiscompatiblewithHarley-Davidsonapprovedpaintedsurfaces.Ideal forbarealuminummachinedwheels.Shouldnotbeappliedtomirror-polishedsurfacesorareasthatwillachieveoperatingtemperaturesgreaterthan300degreesFahrenheit.

99846-10 OneSingleUseWipe.

E.SADDLEBAGSTORAGESTANDNeversetyoursaddlebagsonthegroundagain.Thisconve-nientfoldingrackholdsTouringhardsaddlebagswhileyouwashorworkonyourbike,andutilizesthebag’squarter-turnquick-disconnectfastenerstosecurelylocktheminplace.Thestrong,lightweightrackfeatures4adjustablefeettolevelthestandandkeepthebagsofftheground.Youcanwash,dry,detailandre-installthebagswithminimalhandling.Standaccommodatesbothstandardandextendedhardsaddlebags.

94778-10 ForusewithTouringmodelstandardandextended-lengthsaddlebags.

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MAINTENANCE 767Surface Care Products

F. HARLEY®REJUVENATORTREATMENTFORBLACKLEATHERHarleyRejuvenatorblack-pigmentedleathertreatmentputsnewlifebackintofadedblackleatherseatsandsaddlebags.Tore-colorandconditionweatheredleather,justcleanthesurfaceandapplythetreatmentwithaHarley®Softcloth.Wipeofftheexcess,bufftheleathersurfacestothedesiredshine,andyourleatherlookslikenew.Forlastingweatherprotection,followtheapplicationwithHarleyLeatherDressingP/N98261-91V.

98839-09 6-oz.Container.

G.LEATHERDRESSINGHarley-Davidson®LeatherDressingassuresyouthemosteffectiveweatherproofingandpreservativeactionforyourleatherproductssuchassaddlebags,tankpanels,gear,andapparel.Speciallyformulatedforsmooth,oil-tannedleather.

98261-91V 6-oz.Jar.

H.TIRELETTERINGPENEnhanceyourtiresidewallletteringbyapplyingWhitepaint.Acrylicesterresinpaintprovidesexcellentwaterresistancewithimprovedcolorandglossretention.Pumpactionpaintdispensing pen with replaceable tips allows either outlin-ingorfillingthelettering.Includestwoextratipsthatcanbeshapedortrimmedtoallowforcustomizedpaintflow.Harley®BlackTireSidewallProtectantisrecommendedasabasecoatbeforeapplyingcolorwithTireLetteringPen.

98625 1/3fluidoz.White.

I. SADDLEBAGSTRAPREPAIRKITFeaturesrivetsandwashersrequiredforsaddlebagstraprepair.Kitincludes16rivets(4sizes)and16washers.

88272-06

J. SEATBUTTONREPAIRKITUsetoreplacebuttonson’85-laterPillow-LookSeats.

52137-83

K.BIKEBRITE®BLUEBUSTER®POLISHINGKITPolishesawaybluediscolorationfromchromemotorcycleexhaustpipeswithoutstrippingawayglossorshine.Comeswithrubbinggelandpolishingdiscwhichallowspipestobepolishedwithoutremoval.

99835-94T

L. NOVUS®PLASTICCLEANER/PROTECTANTANDSCRATCHREMOVERHarley-Davidson®windshieldsareformedfromLexan®mate-rial.GeneralElectric(manufacturerofLexan®)recommendsveryfewproductsformaintenanceofyourwindshield.Novus®has been tested and approved by G.E. for use on Harley-Davidson® windshields.This combination of cleaner andpolishisperfectforuseonLexanwindshields,helmetfaceshieldsandLEDTailLamps.

Directionsforuse:• Removedried-onbugswithHarley®BugRemover.• WashwindshieldwithHarley-DavidsonSunwash®.• ApplyNovusproductswithacleanHarley®Softcloth.• Followdirectionsonproductlabel.

Novus®No.1Cleaner/ProtectantThismildabrasive-freecleanerwillleaveplasticwithalustrousshinewithoutscratchingandwillresistfogging,fingerprints,smudgingandsmears.Repelsdustandeliminatesstatic.

99837-94T 8-oz.Bottle.

Novus®No.2ScratchRemoverIfyourLexan®windshieldorhelmetfaceshieldhasminorscratchesorisfaded,NovusNo.2willremovethedamage.Easilyappliedpolishbuffsoutforalong-lastingdeepshinethatresistsaging,marking,andscratching.

99836-94T 8-oz.Bottle.

F.HARLEYREJUVENATORTREATMENTFORBLACKLEATHER

G.LEATHERDRESSING

H.TIRELETTERINGPEN–WHITE

I.SADDLEBAGSTRAPREPAIRKIT J.SEATBUTTONREPAIRKIT

K.BIKEBRITEBLUEBUSTERPOLISHINGKIT L.NOVUSPLASTICCLEANER/PROTECTANTANDSCRATCHREMOVER

GMA11_753_768 UK.indd 767 24/08/2010 11:14

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A

A B

768 MAINTENANCESurface Care Products

B.FILL-N-GOFUELTANKFUNNEL

A.HARLEY-DAVIDSONHOGBLASTERMOTORCYCLEDRYER

A.HARLEY-DAVIDSONHOGBLASTERMOTORCYCLEDRYER

A.HARLEY-DAVIDSON®HOG®BLASTER™MOTORCYCLEDRYERDryyourbikeinminuteswiththeHOGBlaster.Thispowerfuldryerblowsastreamofwarm,dry,filteredairat18,000feet/minute,allowingyoutocutyourdryingtimeupto75%.TheHOGBlasterreducesstreaksandwaterspotsbecausewatercan'thideinhardtoreachplaces.Nomoreannoyingdripsandrunswhenyoumoveyourbike.Withanergonomicallyfriendlydesignforcomfortablehandling,theHOGBlasterfeaturesadurableall-steeloutershell,a1.3hpmotor,andagroundedelectricalcord.Kitincludesblowerunit,flexiblehose,and2diffuserattachments.One-yearmanufacturer'swarrantyonblowerunit.

94865-09 220V,2-pinPlugEurope.

B.FILL-N-GOFUELTANKFUNNELThe Fill-N-Go fuel tank adapter eliminates fuel spills andsplashbackduringfill-ups,andreducestimeatthepump.JustinserttheFill-N-Gooverthefuelpumpnozzle,andbeginfill-ing-up.Whenthepumpclicksoff,yourtankisfull,withnoneedtotopoffthetank.KitincludesFill-N-Gotankadapterandaconvenientstoragepouch.

99894-09

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MAINTENANCE 769Tire Gauges & Travel Accessories

D. HARLEY-DAVIDSON DIGTAL TIRE PRESSURE GAUGE

C. COMPACT TIRE GAUGE AND TREAD DEPTH INDICATOR

C. COMPACT TIRE GAUGE AND TREAD DEPTH INDICATOR – STAINLESS STEEL LEAD

E. TIRE GAUGE AND TREAD DEPTH INDICATOR WITH EMBOSSED LEATHER POUCH

F. STYLUS PEN LIGHT – WHITE LENS

C C

D E

F

C. COMPACT TIRE GAUGE AND TREAD DEPTH INDICATORCombinationdialairpressureandtreaddepthgaugeprovideseasyaccesstothevalvestem.Adurableinternaldiaphragmprovidesaccurateairpressurereadingswithadualrangeindi-catorfor0-60psiand0-400kPareadings.Thepressurereliefvalveisactivatedbyapushbuttontoeliminateinnergaugeairpressureafteruse.Theintegratedtiretreaddepthgaugefeaturesadual-rangecolor-codedindicator,calibratedin1/32"(0-14/32")andmillimeters(0-11mm),formonitoringtreadwear.Aprotectiverubberbootcoversthehousingtoprotectthegaugefromimpactandabrasion.

75008-02A Compact.75137-98B Compactwithbraidedstainlesssteellead.

D. HARLEY-DAVIDSON® DIGITAL TIRE PRESSURE GAUGEBack-litdigitaltirepressuregaugeiseasytoreadatanytimeofday.Providingaccuratepressurereadingsin0.50psiincre-mentsupto60psi.ScalecanbechangedtoreadPSI,BAR,KgorKPapressurewiththetouchofabutton.Thisversatilegaugefeaturesa12"braidedlineand90degreeanglechuckforeasyaccesstovalvestems,andatoughrubberjackettoprotectthegaugefromdamage.Batteriesareincluded.

75158-10

E. TIRE GAUGE AND TREAD DEPTH INDICATOR WITH EMBOSSED LEATHER POUCHChrome-platedsteelgaugehousingwith“Harley-Davidson”scriptand90degreeairchuck.Dualrangeindicatorforairpressureandtiretreaddepthreadings.Calibratedfor10-50psiand0-32/32"treaddepthreadings.Rotatetheindicatorshaft90degreesinthehousingfor70-345kPaand0-30mmtread depth readings. Complete with a Bar & Shield logoembossedleatherpouch.

75110-98B

F. STYLUS® PEN LIGHT – WHITE LENSPutsomelightonthesituationwiththeStylusPenLightwith

“Harley-Davidson”script.Thispenlight iswaterproofwitha100,000hoursolid-stateLEDbulb.Thelightbeamisvisi-blefromoveronemileaway,andhasamomentaryblinkorconstant-onswitch.

94843-01

NEW

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770 MAINTENANCEBattery Chargers

C. BATTERY CHARGING HARNESS

B. 1.25 AMP BATTERY CHARGING STATION(TYPICAL RECHARGE TIME: 4-8 HOURS)

A. 1.25 AMP GLOBAL BATTERY CHARGER(TYPICAL RECHARGE TIME: 4-8 HOURS)

D. BATTERY CHARGING EXTENSION LEAD

A

B

C D

HARLEY-DAVIDSON® BATTERY CHARGERSExtendthelifeofyourmotorcyclebatterywithaneasy-to-useBatteryChargerorBatteryTender.Designedtomaintainfullchargeduringstorageorbetweenrides,allHarley-DavidsonBattery Chargers include quick-disconnect harnesses forsimpleplug-inconnection.

A. 1.25 AMP GLOBAL BATTERY CHARGERAuniversalpowersupplyunitenables theGlobalBatteryCharger to properly charge and maintain all H-D 12-voltbatteries.Advancedsolid-statecircuitryconstantlymoni-torsthebattery’svoltagewithoutoverchargingwhichcausesdamage.Switchestofloatmodeautomaticallyadjustingthechargerateupordowntokeepthebatteryproperlymain-tainedforextendedperiodsoftime.Acceptsworldwidevolt-age100to240VAC@50to60Hz.Maximumchargerateof1.25Amperes.Kitincludesaquick-disconnect7.5AmpfusedBatteryChargingHarnesswithringterminalsthatcanattachtothebatteryscrewterminalsforeasyconnection,anda7.5Ampfusedalligatorclipchargingharness.2yearmanufactur-er'swarranty.

99863-01B UnitedStates,Canada,MexicoandSouthAmerica(exceptArgentina).

B. 1.25 AMP BATTERY CHARGING STATIONKeepallyourbikesfullychargedandreadytoride.Harley-DavidsonBatteryChargerStationsaredesignedtofullychargeand maintain lead-acid motorcycle batteries,maintainingthem at proper voltage. The 4-step Supersmart charg-ingprocess(Initialization,Bulk,Absorption,Float)helpstopreventsulfationandreducestheeffectsofovercharging.Statusindicatorlightsallowyoutomonitorthechargingstateofeachconnectedbattery.TheChargingStationacceptsworldwidevoltage100to240VAC@50to60Hz.Maximumchargerateof1.25Amperes.

Thechargerissparkproofandreversepolarityprotected,andfeaturesshort-circuitprotectiontopreventdamagefromincorrect terminal connections.The durable, light-weightChargingStationisportable,butcanbewall-mountedforaddedconvenience.Kitincludesquick-disconnect7.5AmpfusedBatteryChargingHarnesswithringterminalsand7.5Ampfusedalligatorclipchargingharnessforeachbatteryoutput.2yearmanufacturerswarranty.

For12-voltbatteries.

1. 99829-09 2Bank,ChargingStation.2. 99847-09 4Bank,ChargingStation.

C. BATTERY CHARGING HARNESSHeavy-duty Battery Charging Harness with ring termi-nalsandin-line7.5AmpfuseprotectionforattachmenttoaHarley-Davidson®12-voltbattery.ThewiringharnessutilizesaplugconnectorthatiscompatiblewithallHarley-Davidson®BatteryChargersequippedwithblackconnectors.TheringterminalsareattachedtothebatterywiththeharnessroutedtoallowaccessfortheplugconnectorattachmenttoaH-D®BatteryCharger.Theharnessplugconnectorisprotectedwithanattachedweather-shieldcapwhennotinuse.

94624-97B FitsHarley-Davidson12-voltbatteries.

D. BATTERY CHARGING EXTENSION LEADIsyourmotorcycleparkingspottoofar fromyourgarageelectricaloutlet?ExtendthereachofyourHarley-DavidsonBattery Charger with these convenient Extension Leads.Low-loss leads feature the same quick-disconnect two-prongplugsasfoundonthechargerunitandtheavailablechargingharnesses.

ForusewithmostHarley-DavidsonBatteryChargers.

99821-09 12.5'.99828-09 25'.

12

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MAINTENANCE 771Battery Chargers

E. 5 AMP GLOBAL BATTERY CHARGERProfessionalchargingperformanceinacompactpackage.The5AmpGlobalBatteryChargerincorporatesallthefeaturesofthe1.25AmpGlobalCharger,andreducestypicalrecharg-ingtimeto1to2hours.Maximumoutputchargerateis5.0Amperes.Compatiblewith2-pinand3-pinchargingharnesses,theoutputcurrentautomaticallyswitchesbetween5Aand2.5A, depending upon the type of harness used.The full5Aoutputcurrent isavailablewhenusedwith3-pin typeharnessesand2-pinchargingharnessesarelimitedto2.5A.Theadvancedsolid-statecircuitryconstantlymonitorsandadjusts the voltage to maintain optimum battery energylevelswithoutoverchargingandautomaticallyswitchestofloatmodeformaintainingchargeoverextendedperiodsoftime.Thechargeracceptsworldwideinputvoltage100to240VAC@50to60Hz.Auniversalpowersupplyunitenablesthe5AmpGlobalBatteryChargertoproperlychargeandmain-tainallH-D12-voltbatteriesworldwide.Includesaspecificpowercordtoaccommodateregionalvariations inworld-wideACpowerconfigurations(refertogeographicfitmentmatrix).Chargerfeaturescablestoragepocketandoutputleadsequippedwith3-pinquick-disconnectthatiscompati-blewiththe7.5AmpfusedalligatorclipchargingharnessandtheBatteryChargingHarnesswithringterminals(included).2yearmanufacturer'swarranty.

99869-04 UnitedStates,Canada,MexicoandSouthAmerica(exceptArgentina).99874-04 Europe.99943-04 UnitedKingdom.99974-04 Australia.

F. 750mA SUPERSMART® BATTERY TENDER®

ManyofthesamefeaturesastheGlobalBatteryCharger,butsmallerandmoreeconomical.It’sbetterthanatricklechar-ger,becauseofthe“smart”featurethatturnsitselfonandoffasneeded,soyourbatteryneverovercharges.AcceptsNorthAmericanvoltage(120V),suppliedwith2-prongunpo-larizedplug.Output is12VDC@750mA.Chargeroutputleadisequippedwithquick-disconnectblackconnectors.Kitincludesaquick-disconnect7.5AmpfusedBatteryChargingHarnesswithringterminalsthatcanattachtothebatteryscrewterminalsforeasyconnection,anda7.5Ampfusedalli-gatorclipchargingharness.5yearmanufacturer'swarranty.

94654-98B For12-voltbatteries.

G. 800mA WATERPROOF BATTERY TENDER, INTERNATIONAL3-Stepfullyautomaticcharging(qualification,bulkcharge,float),waterproof,vibration&shockresistant,sparkproof,reversepolarityprotected,LEDCharge-Stepindicator.3yearmanufacturer'swarranty.

For12-voltbatteries.

99814-09 Europe.99816-09 U.K.99819-09 Australia.99820-09 Japan.

E. 5 AMP GLOBAL BATTERY CHARGER(TYPICAL RECHARGE TIME: 1-2 HOURS)

F. 750mA SUPERSMART BATTERY TENDER(TYPICAL RECHARGE TIME: 8-12 HOURS)

G. 800mA WATERPROOF BATTERY TENDER, INTERNATIONAL(TYPICAL RECHARGE TIME: 8-12 HOURS)

E F

G

GLOBAL BATTERY CHARGER POWER CORD MATRIX

Global Battery Chargers

Power CordRegion

800mA P/N

1.25 AMPS P/N

5.0 AMPS P/N

U.S., Canada, Mexico and

South America (exceptArgentina)

N/A 99863-01B 99869-04

Europe 99814-09 N/A 99874-04

United Kingdom 99816-09 N/A 99943-04

Australia 99819-09 N/A 99974-04

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A A

B C

D E

772 MAINTENANCETools

D. ALL-IN-ONE FOLDING TOOL

B. HARLEY-DAVIDSON TOOL KIT C. TOOL KIT FOR VRSC MODELS

A. H-D/SNAP-ON COMPACT TOOL KIT FOR ’00-LATER MODELS SHOWN

A. H-D/SNAP-ON SOFTAIL TOOL KIT FOR ’00-LATER SOFTAIL MODELS SHOWN

E. 8-IN-1 SCREWDRIVER

A. HARLEY-DAVIDSON®/SNAP-ON® TOOL KITSThese tool kits were developed specifically for Harley-DavidsonbySnap-On®toperformthemostfunctionswiththeleastamountoftoolsandweight.Providesalltherighttools,withoutcompromisingqualityordamagingyourmotorcycle’shardware.Lifetimewarranty.

H-D®/Snap-On Compact Tool KitDesigned to provide the most tools in the least amountofspace,thistoolkitrolls intoacompactpouchforeasytransport.

94684-00A Fits’00-latermodels(exceptFXR4andVRSC™models).94660-98 Fits’99-earliermodels.

H-D/Snap-On Softail® Tool KitTailoredtotheSoftail®motorcycle,thishigh-qualitytoolkitiscompacttotakeanywhere,andshapedtofitSoftailmodelsequippedwithteardrop-shapedtoolbox.

94668-00 Fits’00-laterSoftail®models.94661-98 Fits’99-earlierSoftailmodels.

B. HARLEY-DAVIDSON® TOOL KITThisistheidealcarry-alongtoolkitforyourHarley-Davidson®motorcycle.Thekitwasdevelopedtoperformmostservicefunctionsandweighaslittleaspossibletokeepyourloadlight.

94819-02 Fits’86-laterXL,XRand’99-laterTwinCam-equippedmodels.

C. TOOL KIT FOR VRSC™ MODELSDesignedspecificallyfortheV-Rod®motorcycle,thisistheidealcarry-alongtoolkitforyourVRSCmodel.Thekitincludesthemetrictoolsrequiredtoperformmostservicefunctionswiththeleastamountofcarryingweight.

94820-02 Fits’02-laterVRSCmodels.

D. ALL-IN-ONE FOLDING TOOLThiskitistheidealtravelingcompanion.StandardontheUltraClassic®andLimitedElectraGlide®model,thiscompactfold-ingtoolisequippedtoperformthebasic“on-the-road”servicefunctionsonmostlate-modelHarley-Davidson®motorcycles.Largecomfortablehandlewithasoftgripaddsleverage,andholdsthefoldawaytools.Toolselection:Torx®bits–T27,T40;HexBits–3/32,1/4,3/8;ScrewdriverBits–32Phillips,slot-ted;Openendwrenches(2)–9/16,1/2,10mm.KitincludesnylonpouchwithhookandloopclosureandBar&Shieldlogo.

94435-10 Fits’02-latermodels(exceptVRSCmodels).

E. 8-IN-1 SCREWDRIVERIdealtoolformostofthescrewsonH-D®products.Theunique8-in-1designconvenientlystoresall fittingswithinhandle.Includedare#40,30,27,and25Torx,#2and3Phillipsand2slotteddriverbits.QualityengineeredbySnap-On®withlife-timeguaranteeagainstbreakage.

94669-00 NEW

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J

IH

G

FF

1

2

3

J. COMBINATION AXLE WRENCH

I. SHOCK ADJUSTMENT SPANNERH. BELT TENSION TESTER TOOL

G. WHEEL BEARING REMOVAL AND INSTALLATION TOOL

F. SCREAMIN’ EAGLE NUT GRABBER LIGHTED PICK-UP TOOL KIT

F. SCREAMIN’ EAGLE NUT GRABBER LIGHTED PICK-UP TOOL XQKIT

MAINTENANCE 773Tools

F. SCREAMIN’ EAGLE® NUT GRABBER LIGHTED PICK-UP TOOL KITMakepickinguphardtogettodroppednutsandboltsaneasiertaskwiththeseuniquepickuptools.Bothtoolsfeatureilluminated tips for working in low-light areas, with LEDlampsthatarebrighter,moredurable,andlastlongerthantraditionalbulbs.

ThelightedClawToolfeaturesa22"longflexiblereachingarmthatistippedwithanexpandingfour-fingergrippingclaw.Easytooperatewithonehand,youjustpushtheplungertoopenthejawandgriptheobject,andthenreleasetograb.Thebrighttip-mountedLEDlampautomaticallyswitchesontohelpyousearchinlow-lightareas.Clawcanretrieveobjectsupto5lbs.

TheMagneticFlashlightfeaturesaflexibletelescopicarmthatextends20"toreachintodeep,tightareas.Thepower-fulmagnetictipcanretrieveobjectsupto3lbs.Tohelpfindobjectsinlow-lightareas,theflexibletoolisattachedtoapowerfulLEDflashlightthatilluminatesthemagnetictip.Youcaneasilymanipulatethetoolandlightwithonehand.

94148-10

G. WHEEL BEARING REMOVAL AND INSTALLATION TOOLThis unique tool permits easy installation and removal ofsealedwheelbearingswithstandardwrenches–nopressisrequired.Thehardenedsteeltoolisdesignedtoprotectthewheelandcanbeusedwith1",.75"and25mmI.D.bearings.

94134-09 Foruseon’02-laterVRSC™and’00-laterSportster®,Dyna®,Softail®andTouringmodels.

H. BELT TENSION TESTER TOOLUsetochecktensiononsecondarybelt.

40006-85

I. SHOCK ADJUSTMENT SPANNERTheUniversalSpannerissmallenoughtocarryinaH-D®ToolKit,andisdesignedtoadjustthespringloadonallmechani-callyadjustableH-Drearshockabsorbers.

94448-82B ForuseonmodelswithmechanicalyadjustableH-Drearshockabsorbers(exceptXRmodels).

J. COMBINATION AXLE WRENCHIndividualcombinationfrontandrearaxlewrenchesavailableforyourmodel.

1. 94696-08 3/4"&15/16"Fits’99-’01Touringand’00-’07Softail®models.2. 94695-08 3/4"&36mmFits’02-’07Touringmodels.3. 94697-08 15/16"&36mmFits’08-laterDyna®,SoftailandTouringmodels.

NEW NEW

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A A

B B

C D

D. OIL FILTER REMOVAL WRENCHC. STAINLESS STEEL TRAYS WITH MAGNETIC BASE

774 MAINTENANCETools

B. CODE MASTER SERVICE CODE READER B. CODE MASTER SERVICE CODE READER

A. ENGINE ASSEMBLY/DISPLAY STAND (SHOWN WITH OPTIONAL MAGNETIC

HARDWARE TRAY)

A. ENGINE ASSEMBLY/DISPLAY STAND (SHOWN WITH OPTIONAL MAGNETIC

HARDWARE TRAY)

A. ENGINE ASSEMBLY/DISPLAY STAND ThisdualpurposeenginestandprovidessupporttotheTwinCamAlpha(Dyna®/Touring)crankcaseduringenginetear-downandassembly,andalsoprovidesameanstodisplaythecompletedengine.Heavydutysteelstandcanbeusedfree-standingonitsnon-markingrubberfeet,orboltedtothebenchforaddedstability.Standfeaturesalaser-cutBar&Shieldlogo.

94845-10 ForusewithTwinCamDyna®andTouringengines.

B. CODE MASTER SERVICE CODE READERDiagnosticcodescannereasilyretrievestroublecodesfromyourvehicle’scomputertodiagnoseproblems.Thepocket-sizeddiagnosticcodereadersimplyplugsintoyourbike’svehi-cleport,andautomaticallyconnectstotheonboardcomputer.ItreadstheDiagnosticTroubleCodes(DTC)anddisplaystheDTCdescriptiononabrightLCDscreen.TheCodeMasterallowsyoutoclearcodeswiththetouchofabutton,andalsoletsyoucheckthecurrentcalibrationIDforyourmotorcycle.TheCodeReaderispoweredbyyourbikewhenconnected.Kitincludespalm-sizedreader,J1850connectioncord,andinstructions.

32312-10 Foruseon’02-’11VRSC™,’07-’11XLandXR,’02-’11Dyna®,’01-’10Softail®,and’02-’11TouringmodelsequippedwithJ1850protocolOn-BoardDiagnosticsinformationplug.

C. STAINLESS STEEL TRAYS WITH MAGNETIC BASEConvenientstoragetraywithamagneticbasesecuressmallmetallicpartsduringmaintenance.Useithorizontally,verti-callyorupsidedown.Themagneticbaseiscoveredwithaprotectivecoatingtopreventdamagetosurfacefinishes.

94821-01 4"Diameter.94793-01 6"Diameter.

D. OIL FILTER REMOVAL WRENCHThisslip-resistantwrench,featuringastainlesssteelband,isdesignedtomaketheremovalofyouroilfiltermucheasier.Fitsallmodelswithspin-onoilfilters.

94686-00

NEW

NEW

NEW

NEW

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E F

G H

I J

MAINTENANCE 775Tools

E. OIL FILTER WRENCH – END CAP STYLESimplifyoilfilterremovalandinstallationwiththisconvenientend-capstyleFilterWrench.Thewrenchgripsthefilterwith-outcrushingthecanister,andallowsthespin-onfiltertobeturnedwitha3/8"drivesocketwrench.

94863-10 ForusewithallH-D®spin-onoilfilters.

F. DISPOSABLE OIL ABSORBENT WORK STATION MATIdealfor liningaworkbenchorforuseasafloormat,thisabsorbentmattrapsoildripsandkeepsthemlockedinside.Manufacturedfromthick,durablefelt, thematfeaturesaplasticlinerandboundedgestocontainthemess.Properlydisposeofthesaturatedmataccordingtolocalregulations.

97409-10 36"x48"

G. TRANSMISSION/CRANKCASE FILL FUNNELFillyourtransmissionandcrankcasewithoutthemess.Thisfunnelisshapedtofitintotightspaces,andisdesignedtoreacheventhetoughestaccesspoints.Theanti-burpdesigninsuressmoothoilflow,andthesmoothorangeplasticsurfaceiseasytocleanafteruse.

63799-10

H. PRIMARY OIL FILL FUNNELThisre-usablefunnelmakesiteasytoaddoiltoyourprimarycavity.On’07-laterTwinCammodels,thefunnelsimplysnapsintothederbycoveropeningtopermithands-freefilling.ForearlierTwinCammodels,aconvenienttaballowsyoutoholdthefunnelinposition.Theflatconeshapemakesiteasytofillatightareawithnomessorspills.Smoothorangeplasticsurfaceiseasytocleanafteruse.

63797-10

I. OIL CATCHER DRAIN OIL FUNNELAvoidspillingoilontoyourenginewhenremovingtheoilfilter.TheOilCatcher funnelslipsbelowthefilter,andprovidesaccesstospinthefilteroffitsmount.Oiliscapturedinthefunnel,andissiphonedintoabottleorcatchbasinthroughthedraintube.Smoothorangeplasticsurfaceiseasytocleanafteruse.

63794-10 Fits’04-laterXL,’08-laterXR,and’99-laterDyna®andTouringmodels.

J. ROAD FUNNELThisdisposablefoldingfunnelcanbetakenontheroadandusedforthosetimesyouneedtoreplenishyourbike’sfluids.The funnel fits easily into your luggage, does not take upvaluablestoragespace,andcanbethrownawayafteruse.Convenienttear-off3-packmeansyouwillalwaysbeprepared.

97410-10

E. OIL FILTER WRENCH – END CAP STYLE F. DISPOSABLE OIL ABSORBENT WORKSTATIONMAT

G. TRANSMISSION/CRANKCASE FILL FUNNEL H. PRIMARY OIL FILL FUNNEL

I. OIL CATCHER DRAIN OIL FUNNEL J. ROAD FUNNEL

NEW

NEW

NEW

NEW

NEW NEW

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A

B C

D E

1 2 3

776 MAINTENANCESealants & Lubricants

E. LOCTITE SILVER GRADE ANTI-SEIZED. LOCTITE THREADLOCKER STICK

B. LOCTITE 243 THREADLOCKER AND SEALANT – BLUE

C. LOCTITE 262 THREADLOCKER AND SEALANT

A. LOCTITE THREADLOCKER

A. LOCTITE® THREADLOCKER 1. Loctite 271 Threadlocker and Sealant – Red

Highprevailingstrengththreadlockerforheavy-dutyappli-cations.Especiallywell-suitedforpermanentlylockingstudsandpressfitassemblies.Adds3000PSIholdingpoweronslipandpressfitassemblies.Locksagainstvibrationloosen-ing.Requiresextraeffortorspecialtoolsforremoval.

99671-97 Red6ml.Tube.

2. Loctite 290 Threadlocker and Sealant – GreenApenetratinggradethreadlockingliquid,Green290wicksalongthethreadsofpre-assembledfastenerstosecuretheminplace.Alsosealsporositiesinweldsandmetalparts.Idealforfastenersrangingfrom#2to1/2"(2.2to12mm)insize.Localizedheatingandhandtoolsarerequiredfordisassembly.

99809-97 Green6ml.Tube.

3. Loctite 222 MS Threadlocker and Sealant – Purple(Formerly222Threadlocker)Alowstrengthproductthatisperfectforsmallfasteners,#2to1/4"diameter(6mm),longengagement length fasteners and components requiringoccasionaladjustment.Thispurplethreadlockerisappliedtothreadedpartsbeforeassembly.Disassemblypossiblewithhandtools.222MSmeetsMIL-S-46163A.

99811-97 Purple6ml.Tube.

B. LOCTITE® 243 THREADLOCKER AND SEALANT – BLUEWorldwidereplacementfor242®Threadlocker.Amediumstrength,generalpurposethreadlockingadhesive,especiallywell-suitedforfastenersbetween1/4"and3/4"diameter(6to20mm).Appliedtothrevadedcomponentsbeforeassembly,Blue243hascontrolledlubricityforaccurateclamploads.Disassemblypossiblewithhandtools.

99642-97 Blue6ml.Tube.11100005 Blue50ml.Bottle.

C. LOCTITE® 262 THREADLOCKER AND SEALANTLoctite262isapermanent,highbreak-awaystrengthprod-uctdesignedforsecuringfasteners3/8"to1"indiameterthatmustwithstandheavyshock,vibration,orextremechemicalorenvironmentalconditions.Localizedheatingandhandtoolsarerequiredfordisassembly.

94759-99 6ml.Tube.11100006 Red50ml.Bottle

D. LOCTITE® THREADLOCKER STICKLoctiteQuickStix™Threadlockerisformulatedtolockandsealthreadedmetalfasteners.Thewax-likesemi-solidwon’tdriplikeliquidformulas,andisconvenientlypackagedinaself-feedingstickapplicator.AvailableinMediumandHigh-Strengthformulas.

9 Gram Stick11100003 Blue248–MediumStrength.11100004 Red268–HighStrength.

E. LOCTITE® SILVER GRADE ANTI-SEIZEHeavydutymetal-freeanti-seizeformulationprotectsmetalparts fromrust,corrosion,gallingandseizing.Anti-Seizeeasesdisassemblyofslipfit,pressfitandthreadedjoints,andprovidesoutstandinglubricationtoallmetalsincludingstain-lesssteel,aluminum,andsoftmetals.Withstandstempera-turesupto1600°F.Semi-solidstickforeasyapplication.

11100001 20gmStickApplicator.

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MAINTENANCE 777Sealants & Lubricants

F. LOCTITE® INSULATING AND SEALING WRAPDesignedforthetemporarilyrepairofchafedwiresorhoseleaks,thisinnovativewrapcontainsnoadhesiveandleavesnoresidue.Whenstretchedandwrappedaroundasurface,itbondstoitself,andprotectsthecoveredarea.Thetapealsoprovidesanextralayerofheatprotection.TheUV-resistanttapecanbeusedas“noresidue”maskingtape.Wrapwith-stands temperatures of -65°F to 500°F, has a dielectricstrengthof400VPM,andisresistanttooils,water,saltwa-terandfuels.

11100007 1"x10'Roll.

G. LOCTITE® FREEZE & RELEASE PENETRATING LUBEFreeze&ReleasePenetratingLubeinstantlychillsseizedandrustedbolts,nutsandstudsdownto-45F(-43C).Theexcep-tionalshock-freezeeffectofthispenetratingoilcausesmicro-scopiccracks inthe layerofrust,allowingthe lubricatingingredienttowickdirectlyintotherustbycapillaryaction.Therustedboltassemblycanbeeasilydismantledafterallowingonly1-2minutespenetrationtime.Aerosolnozzleandstrawdirectthesprayforpinpointapplication.

11100002 400ml.AerosolCan.

H. LOCTITE® 272Requiredtoservicethecaliperpinson’04-laterSportster®models.

98618-03 10ml.Bottle.

I. LOCTITE® AND PIN GREASE 1. Loctite 7649 Cleaner / Primer

UsethisproducttoensurethemostperformancefromLoctitebrandthreadsealants.Usefulonallfasteners.Includesbrushincapandpumpsprayer.

98968-99 1.75-oz.Bottle.

2. Dow Corning® Moly 44 Brake Pin GreaseThesamegreaseappliedatthefactorytobrakepinsisnowavailableasareplacementproducttobeusedwithallHarley-Davidson®BrakePinsonFloatingCalipers(except’04-laterXLmodels).

94674-99 2cc.Packet.

J. LOCTITE® 565 THREAD SEALANTFormulated specifically for metal, tapered, pipe threadfittings,PST565curesrapidlytoprovideimmediatelowpres-suresealing.Itscontrolledlubricitypreventsgalling,anditprotectsmatedthreadedareasfromrustandcorrosion.565canbeusedonfittingsupto2"(50mm) indiameterandhasatemperaturerangeof-65°Fto300°F(-54°Cto149°C).Disassemblypossiblewithhandtools.

1. 99818-97 6ml.Tube.

Anti-Seize LubricantAnimprovedformulationtomeetrevisionEofMIL-A-907E.Itisaheavy-duty,hightemperatureantiseizethreadcompound.Itresistsgalling,corrosionandreduceswearinheavypres-sure applications.This lubricant is based on a syntheticgrease formulation containing graphite, aluminum, andcopperandissensorsafe.Itwillnotevaporateorhardenwhenexposedtoextremeheatorcold.Meets1600°Ftemperaturerequirements.

2. 98960-97 1-oz.Tube.

K. HYLOMAR® GASKET AND THREAD SEALANTRecommendedforholdinggasketsinplaceduringengineassembly.

99653-85 3.5-oz.Tube.

F. LOCTITE INSULATING AND SEALING WRAP

H. LOCTITE 272 I. LOCTITE AND PIN GREASE

J. LOCTITE 565 THREAD SEALANT AND ANTI-SEIZE LUBRICANT

K. HYLOMAR GASKET AND THREAD SEALANT

G. LOCTITE FREEZE & RELEASE PENETRATING LUBE

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778 MAINTENANCEOil & Lube

WHEN CAN I START USING SYN3 FULL SYNTHETIC MOTORCYCLE LUBRICANT?Rightaway.SYN3®FullSyntheticMotorcycleLubricantisapprovedforallstagesofengine life, includingthefirstserviceinterval–whichmeansit’snotdetrimentaltoenginebreak-in.Youcanevenuseitasafirstfillupondeliveryofanewmotorcycle.

SINCE SYN3 FULL SYNTHETIC MOTORCYCLE LUBRICANT IS A HIGH-PERFORMANCE LUBRICANT, CAN I WAIT LONGER BETWEEN CHANGES?No.As with petroleum-based engine lubricants, youshoulddrainandreplacethesyntheticmotorcyclelubri-cantinyourengineatevery5,000-mileserviceinterval.Youshouldalsochangeyouroilfilteranytimetheenginelubricantischanged.Ifyourideyourmotorcyclehard,underdustyconditions,orincoldweather,youshouldchange your SYN3® Synthetic Motorcycle Lubricantandoilfiltermoreoften.Youshouldalwayschangeyourenginelubricantandfilterpriortoanyextendedstoragesothatyourengineiscleanandfreeofanycontaminantsduringthistime.

TESTED-CERTIFIED SYN3® SERVICE INTERVALS:Primary Chaincase’84-laterBigTwinmodelswithwet-typediaphragmspringclutch.Every 10,000 miles, or prior to winter or extended storage periods.

TransmissionAllBigTwinmodels.Every 20,000 miles, or prior to winter or extended storage periods.

Transmission’70-earlierXLandKmodels.Every 10,000 miles, or prior to winter or extended storage periods.

Primary/Transmission’71-laterXLand’83-’84XR1000models.Every 10,000 miles, or prior to winter or extended storage periods.

BODYGUARDINABOTTLEIntroducingabreakthroughinpowertrainprotection–Screamin’Eagle®SYN3®FullSyntheticMotorcycleLubricant.Foruseinengines,transmissionsandprimarychaincases,it’sjustthelatestinalineofproductsformulatedspecificallytokeepyourHarley®motorcyclerunningstrong,mileaftermile.

HOW OFTEN SHOULD I CHANGE MY MOTORCYCLE ENGINE OIL?Youshouldchangeyourmotorcycleengineoilandengineoil filter at the first 1,000-mile service interval and atevery5,000-mileserviceintervalthereafter.Ifyourideyourmotorcyclehard,underdustyconditions,orincoldweather,theengineoilandfiltershouldbechangedmoreoften.Youshouldalwayschangeyourengineoilandfilterpriortowinterstorage(oranyextendedstorage)sothatyourengineoiliscleanandfreeofcontaminantsforthistimeperiod.

CAN I GO LONGER BETWEEN OIL CHANGES BY CHANGING THE FILTER?NO! The job of the oil filter is to remove dust, soot andother solid matter. Filters cannot remove water, gasolineor acids and cannot do the job of oil additives that havebeenusedup.Youshouldchangeyouroilfilteratthefirst1,000-mile service interval and at every 5,000-mileservice interval thereafter or prior to winter or extendedstorageperiods.

WHAT VISCOSITY GRADE SHOULD I USE IN MY HARLEY® MOTORCYCLE?The recommended viscositygrade forall temperatureconditionsisSAE20W50Harley-DavidsonMotorOil.SAE10W40H-DMotorcycleOilisalsoavailableandappropriateforlowtemperatureclimates.TheSAE50H-DMotorcycleOil issatisfactoryinambienttemperaturesof60-80°F,andtheSAE60H-DMotorcycleOilinambienttempera-turesabove80°F.SAE20W50coversthebroadestrangeofoperatingtemperatures.

SAE 20W500 20 40 60 80 100° F

-18 -6 4 16 27 28° CSAE 10W40 SAE 50 SAE 60

WHAT ARE THE KEY BENEFITS TO USING SYN3® MOTORCYCLE LUBRICANT?

• SYN3Lubricantoffersimprovedfilmstrengthforsuperiorwearprotectionathightemperatures,andimproveddepositcontrolforacleanerengine,transmission,andprimarychaincase.

• SYN3Lubricantcanbeusedintheengine,primarychaincase,andtransmission.

• SYN3Lubricantisformulatedforreducedoilconsumption,improvedwearprotection,high-temperaturestability,andsuperioroverallfieldperformance.

WHAT’S THE DIFFERENCE BETWEEN SYNTHETIC AND PETROLEUM-BASED LUBRICANTS?Both synthetic and petroleum-based lubricants arederivedfromthesamecrudeoils.Butthat’sprettymuchwherethesimilaritiesend.Unliketheirpetroleum-basedcounterparts,whichinheritphysicalcomponents(includ-ing contaminants) of the source crude oil in the refin-ingprocess,syntheticlubricantsaremanufacturedfrombasestocksthatarecustom-designedfromscratchtohavedesiredpropertiesforspecificpurposes,meaningthatengineershavecompletecontrolofthelubricantfromstarttofinish–atthemolecularlevel.

WHAT DOES SYN3® FULL SYNTHETIC MOTORCYCLE LUBRICANT DO FOR MY DRIVETRAIN?SYN3®FullSyntheticMotorcycleLubricantoffersallthebenefitsofGenuineHarley-Davidson®360MotorcycleOil,and:

• Offerssuperiorwearprotectionathighertemperatures• Keepsengines,transmissionsandprimary

chaincasescleaner• Meetstheanti-wearlubricityrequirementsofall

transmissiongears• Lubricatesallprimarychaincasecomponents• Deliverssmooth,sureclutchoperation• Provideslong-termprotectionofallinternalcomponents• Improvessealandgasketperformance• Offerssuperiorperformanceinhigh-outputengines

ENGINE OIL FAQ'S SYN3 ENGINE, PRIMARY AND TRANSMISSION OIL FAQ'S

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MAINTENANCE 779Oil & Lube

A. SCREAMIN’ EAGLE® SYN3® FULL SYNTHETIC MOTORCYCLE LUBRICANT, SAE 20W50TESTED-CERTIFIED for use in Harley-Davidson® engine,primarychaincaseandtransmissionapplications,Screamin’Eagle®SYN3®FullSyntheticLubricantmakeschangingandtopping-offfluidsasimpleone-productprocess.Developedwith a proprietary three synthetic basestock formula,Screamin’EagleSYN3Lubricantisformulatedtoprovideforlong-termprotectionandenginecleanlinessrequirements,andtoprovidesuperiorhigh-temperatureprotectionforhigh-outputengines.SYN3Lubricantisformulatedtomaintainthecoefficientoffrictionforproperclutchoperationandtoprovidetheproperlubricationtotheprimarychaindrive.Inaddition,SYN3Lubricantisdesignedtoprovidethecorrectlubricityfortheanti-wearrequirementsoftransmissiongearsandforimprovedsealprotection.ThisformulaisapprovedbyHarley-Davidsonforuseinallstagesofenginelifeandisnotdetrimentaltothebreak-instageofengines.

FormulatedforuseinHarley-DavidsonEngines,TransmissionsandthefollowingPrimaryChaincaseapplications:’71-laterXL,’83-’84XR1000,and’84-laterBigTwinmodelswithwet-typediaphragmspringclutch.

99824-03/EULT Liter.

B. SCREAMIN’ EAGLE SYNTHETIC BLEND MOTORCYCLE ENGINE OIL – SAE 20W50Screamin’ Eagle Synthetic Blend 20W50 motorcycle oilprovidesallthequalityandprotectionofHD360mineral-basedoil,withtheaddedbenefitofimprovedhigh-tempera-tureoilstability,improvedoilflowatcoldenginestart-up,andimprovedviscosityunderhighengineload.Feeladdedconfi-denceknowingthatScreamin’EagleSyntheticBlendMotorOilwastestedtoHarley-DavidsonMotorCompany'srigor-ousstandardsandcertifiedforuseinyourHarley-Davidsonenginecavity.Thisoilisapprovedforuseinallstagesofenginelife,includingduringenginebreak-in.

99854-10 Liter.FormulatedforuseinHarley-Davidsonenginecavityonly.

C. GENUINE HARLEY-DAVIDSON® H-D® 360 MOTORCYCLE OILHarley-DavidsonGenuineH-D360MotorcycleOil isdevel-opedandtestedforuseinHarley-Davidson®motorcycles.Ouruniqueadditivepackagehelpspreventenginewearandhelpskeepyourenginecooler,cleaner,freeofsludge,varnishandcorrosion.

Harley-Davidson V-Twin motorcycles operate at highertemperaturesthanwater-cooledautomobiles,thusaspecifichightemperatureadditivepackageisnecessarytoprotecttheengine.Beassured,H-D360OilcanbetrustedinaHarley-Davidsonengine.

Available in SAE 10W40, SAE 20W50, SAE 50, and SAE60.RefertoyourHarley-Davidsonowner’smanualfortheproperSAEgraderecommendationbasedontheclimateandtemperaturerangeyouridein.

99816-1040/EULT Liter-SAE10W40.99816-2050/EULT Liter-SAE20W50.99816-50/EULT Liter-SAE50.99816-60/EULT Liter-SAE60.99820-2050/004-L 4Liter-SAE20W50.

A. SCREAMIN’ EAGLE SYN3 FULL SYNTHETIC MOTORCYCLE LUBRICANT, SAE 20W50

B. SCREAMIN’ EAGLE SYNTHETIC BLEND MOTORCYCLE ENGINE OIL – SAE 20W50

C. GENUINE HARLEY-DAVIDSON H-D 360 MOTORCYCLE OIL

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E. DOT 4 BRAKE FLUID

C. SCREAMIN’ EAGLE FORK OIL

A. FORMULA+ TRANSMISSION AND PRIMARY CHAINCASE LUBRICANT

D. DOT 5 BRAKE FLUID

B. HARLEY-DAVIDSON FORK OIL

A. FORMULA+ TRANSMISSION AND PRIMARY CHAINCASE LUBRICANTDeveloped with a proprietary mineral basestock formula,TESTED-CERTIFIED by Harley-Davidson Motor Company.Formulatedtoprovidelubricityfortheanti-wearrequirementsoftransmissiongears.Formulatedtomaintainthecoefficientoffrictionforproperclutchoperationandprovideadequatelubricationtotheprimarychain.Approvedforuseinallstagesoftransmissionandprimarychaincaselife.Notforuseinthecrankcaseasamotoroil.

TESTED-CERTIFIED Extended Service Intervals:

Primary Chaincase’84-laterBigTwinmodelswithwet-typediaphragmspringclutch.Every 10,000 miles, or prior to winter or extended stor-age periods.

TransmissionAllBigTwinmodels.Every 20,000 miles, or prior to winter or extended storage periods.

Primary/Transmission’71-laterXLand’83-’84XR1000models.Every 10,000 miles, or prior to winter or extended storage periods.

99851-05/INLT Liter FormulatedforuseinHarley-Davidson®TransmissionsandthefollowingPrimaryChaincaseapplications:’71-laterXL,’83-’84XR1000,’08-laterXR,and’84-laterBigTwinmodelswithwet-typediaphragmspringclutch.

B. HARLEY-DAVIDSON® FORK OIL Refer to Owner’s Manual for required type.

99880-73 TypeB.16-oz.Bottle.99884-80 TypeE.16-oz.Bottle.

BIG PISTON FORK OIL (not shown) Blendedspecificallyfor’10-laterXR1200Xsuspension.

99885-10 16-oz.Bottle.

C. SCREAMIN’ EAGLE® FORK OIL Performance

Aheavierblendedoilthatprovidesextradampinginperfor-manceapplications.

99881-87 16-oz.Bottle.

RacingDesignedandblendedforthesevereconditionsontheracetrack.Notintendedforstreetuse.

99909-93R 16-oz.Bottle.

D. DOT 5 BRAKE FLUIDFor use in all models (except ’06-laterVRSC™, ’07-laterXL,’08-laterXR,’06-laterDyna®andSoftail®,and’05-laterTouringmodels).

99902-77 12-oz.Bottle. 99901-77 1Gallon.(not shown)

E. DOT 4 BRAKE FLUIDFor use in all ’06-later VRSC, ’07-later XL, ’08-later XR,’06-laterDynaandSoftail,and’05-laterTouringmodels.

99953-99A 12-oz.Bottle.

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MAINTENANCE 781Oil & Lube

F. HARLEY® LUBEHarleyLubeisaHarley-Davidsonapprovedgenerallubrica-tionoilthatisperfectforlubricatingclutchcables,Tour-Pak®hinges,hand levers, footboards, footpegs,andwindshieldclamps.Handyneedledispenserforprecisionapplication.

94968-09

G. SCREAMIN’ EAGLE® ASSEMBLY LUBEScreamin’Eagle®AssemblyLubeprovidessuperiorprotec-tionduringinstallationorservicingofinternalenginecompo-nents.Formulatedwithahightackifier,thislubricantclingstopartsandprovidesexcellentstart-upandbreak-inprotection.Itprovidesexcellentcorrosionresistance,anditwon’tdripofflikecommonoilwhenyousetcoatedpartsasidetoworkontherestoftheengine.That’swhyweuseitonallofourtestengines.Don’tstartyourre-builtorservicedenginewithoutit.Recommendedapplications:cams,gears,crankpins,pistonwristpins,oilpumps,valveguides,rockerarmandpushrodtips,androllertappetwheels.

94971-09

H. ELECTRICAL CONTACT LUBRICANTIdealforuseonmulti-pinconnectors,bulbbases,andbatteryterminals, this specially formulated Electrical ContactLubricantoffersexcellentfilmstrengththatisresistanttowater(includingsaltwater).Preventsfrettingcorrosioninconnectorsthatoftenoccurswithtemperaturevariationsandvibration.Safeforuseontin,nickel,copper,brass,goldandsilvercontacts,theformulaiscompatiblewithelectricalconnectorplasticsandelastomers.

99861-02 1-oz.squeezetube.

I. BEARING GREASES Special Purpose Grease

Factory lubricantfor ’97-laterSoftail®andDyna®steeringheadbearings.Donotuseonwheelbearings.

99857-97 14-oz.StandardGreaseGunCartridge.

Wheel Bearing GreaseRecommendedforwheelbearings,steeringheadbearings(otherthan’97-laterSoftailandDyna)andrearswingarmbearings.

99855-89 1-lb.Can. 99856-92 14-oz.StandardGreaseGunCartridge.

Poly-Oil (not shown)Recommended for the engine compensator sprocket onprimarybeltdrivemodels.

99860-81 2-oz.Tube.

J. CHAIN LUBE PLUSHighperformancechainlubecleansasitprotects.CanalsobeusedonO-ringchains.

99865-81A 12-oz.Aerosolcan.

K. AEROSOL LUBES AND CLEANERS 1. PJ1® Super Cleaner

99878-87T 13-oz.Aerosolcan.

2. PJ1 Blue Label Chain Lube99875-86T 5-oz.Aerosolcan.

Brake/Parts Cleaner (not shown)94564-98 19-oz.Aerosolcan.

F. HARLEY LUBE G. SCREAMIN’ EAGLE ASSEMBLY LUBE

H. ELECTRICAL CONTACT LUBRICANT I. BEARING GREASES

J. CHAIN LUBE PLUS K. AEROSOL LUBES AND CLEANERS

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782 MAINTENANCEOil & Lube

C. GENUINE HARLEY-DAVIDSON EXTENDED LIFE ANTIFREEZE AND COOLANT

B. WINTER IDLE BOOST

D. HARLEY-DAVIDSON HIGH-PERFORMANCE SEALANT – GRAY

A. HARLEY-DAVIDSON FUEL STABILIZER

E. DEFINITIVE5 FILTER ELEMENT

A. HARLEY-DAVIDSON® FUEL STABILIZERIdealforwinterstorage,thispremiumfuelstabilizerkeepsfuelfreshforupto12months.Blendedwithcorrosioninhibi-ters,thisFuelStabilizerisformulatedtoprotectfueltanks,fuellines,carburetorsandinjectorsfromlong-termexposuretotheadverseaffectsofethanol-blendedfuel.Itfightsdepositsthatcanaccumulateasaresultofethanolproducedsolvents,andactsasademulsifiertoeliminatecondensationinyourfuelsystem.4ouncestreats10gallonsoffuel.

94874-10 4-oz.Bottle.

B. WINTER IDLE BOOSTFormulatedtoreducedrivabilityproblems,suchaserraticidleandlackofpower,whichmayoccurduringhighhumid-ity/lowtemperatureridingconditions.NOTE:thisproductisnotintendedforfuelstorage.Convenientmetereddispensingbottletreats16gallonsoffuel.

99889-91A 4-oz.Bottle.

C. GENUINE HARLEY-DAVIDSON® EXTENDED LIFE ANTIFREEZE AND COOLANTFormulatedforthehigh-performingRevolution®engine,thisantifreezeispre-dilutedwithdeionizedwatertoeliminatecooling system contamination. Formulated to use at fullstrength(do not add water),thiscoolantprovidesexceptionalheattransferproperties.Protectstheentirecoolingsystemagainstcorrosion.Formulaissilicate-free,phosphate-free,nitrate-freeandborate-free.Onegalloncontainer.

99822-02 Fits’02-laterVRSC™models.

D. HARLEY-DAVIDSON® HIGH-PERFORMANCE SEALANT – GRAYHigh-performance,roomtemperaturevulcanized(RTV)sili-cone type liquid gasket is a low-odor, non-corrosive andnon-conductive sensor-safe formula. Sealant allows highelongationwhencuredtoabsorbthermalanddynamicmove-mentofthematingsurfacesandisresistanttomostchemi-calsandsolvents.TemperatureRange-76°Fto482°F(-60°Cto 250°C).Approved for use as crankcase sealant on allHarley-Davidsonpowertrains.

99650-02 1.9-oz.(54g)tube.

E. DEFINITIVE5 FILTER ELEMENT TESTED-CERTIFIEDSyntheticFiltermediaprovidesnominal

5micronfiltration.Increasedretainedcapacityfordust,sootandothersolidmatter.Lowinternalpressuredrop.63834-07 FitsmodelsequippedwithDEFINITIVE5FiltrationSystem.

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MAINTENANCE 783Oil Filters

F. SUPERPREMIUM5™OILFILTERS–5MICRONUtilizing advances in synthetic media technology, theSuperPremium5™OilFiltersareTested-Certifiedtoprovidefiltrationtoretaindust,sootandothersolidmatterwithlowinternalpressuredrop.Filteralsoincludesinternalpressurereliefandanti-drainbackvalves.

Fits ’99-later Twin Cam and Evolution ® models(except ’08-later XR models), and can be used as an upgrade for any motorcycle that requires Oil FilterP/N63796-77A,63805-80A,63812-90or63813-90.

63798-99A Chrome.63731-99A Black.

SuperPremium10™OilFilter–10Micron(not shown)Fits’02-laterVRSC™models.

63793-01K Black.

G.GENUINEHARLEY-DAVIDSON®OILFILTERSConsistofcuredresin impregnatedpaperwhichremovesharmfulforeignparticlesfromtheoil.Metalendcapsandthermalsettingadhesiveprovidepositiveseals,preventingbypassingofcontaminant-ladenoil.

Spin-OnFits’91-’98Dyna®models.

63812-90 Black,ExtraLong. 63813-90 Chrome,ExtraLong.

Fitslate’82-’84FLH-80Classics,’82-’86FXWG,FXSB,FXEF,’79-early’84XLmodels.

63782-80 Chrome,Short. 63810-80A Black,Short.

Fits ’80-’98FLT,FLHT,FLHR, ’82-’94FXR, ’84-’98Softail,’84-’95FXRP,FLHTP,late’84-laterXLand’08-laterXRmodels.

63796-77A Chrome,Long.63805-80A Black,Long.

Element63835-87T InOilTankCartridge. Fits’53-early’82FL,FLH-80Classics,’71-early’82FX,’54-’78KH,XL,andXLHmodels.63840-48A Externaltype. Fits’41-’64FLmodels.

CLASSICMOTORPARTSOILFILTERS(not shown)Qualityfiltersatagreatprice.

63837-92T Perf-form™cartridgereplacesP/N63840-53or63835-87Twithacartridgetypefilterandspring.63813-90T Chrome,Spin-On,ExtraLong. Fits’91-’98Dynamodels.Lowrestriction.63796-77T Chrome,Spin-On,Long. Fits’80-’98FLT,’82-’94FXR,’84-’98Softail,late’84-laterXLand’08-laterXRmodels.Lowrestriction.

F.SUPERPREMIUM5OILFILTERS

F.SUPERPREMIUM5OILFILTERS

G.GENUINEHARLEY-DAVIDSONOILFILTERS

Gasket–Premiumnitrilerubberwithspeciallubricitycompoundtoreducetorqueduringinstallationandremoval.

Bar&ShieldStamp

BypassValve–OilPressureReliefValveiscalibratedtoprotectengine.TheBypassValveisdesignedtoensureoilflowinsituationsofexcessivefilterelementflowrestriction.

CenterTube–Preventsfilterelementcollapse.

Shell–Thickershellmaterialforextrastrength.Theheaviershellprovidesextrasecurityagainstpuncturefromroaddebris.

CheckValve–Siliconeanti-drainbackvalvepreventsdrystartsbyeliminatingoildrainbackduringshutdown.Siliconeoutperformsandoutlastsstandardnitrilerubberinbothextremecoldandhottemperatures.

SteelBackplate–Zinc-platedforsuperiorrustprevention.Extralargeinletholesforlowerflowresistance.

FilterElement–100%wire-backedsyntheticmediaprovidessuperiorfiltrationwhilekeepingflowrestrictionlow.

MetalEnd-Cap–Providespositivesealforfilterelementassembly.

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B. K&N AIR FILTER CARE PRODUCTS

A. HARLEY-DAVIDSON ORIGINAL EQUIPMENT AIR FILTER ELEMENTS

A. HARLEY-DAVIDSON® ORIGINAL EQUIPMENT AIR FILTER ELEMENTSLate-model pleated paper type elements with aluminumbackplates.

29331-04 Fits’04-laterXLmodels.29377-08 Fits’08-laterXRmodels.29437-01 Fits’02-laterVRSC™models.29461-99 Fits’99-’06carburetedTwinCam-equippedmodels,’01-laterEFISoftail®models(exceptFLSTSB)and’02-’07EFITouringandDyna®models.29633-08 Fits’08-laterTouringmodels.29191-08 Fits’08-laterDynamodels.29314-08 Fits’08-laterFLSTSBmodels.29509-06 Fits’06-'10FLHTCUSEmodels.29462-99 Fits’99-’01EFITwinCammodels(except’01Softailmodels).29330-96 Fits’96-’00Evolution®1340modelswithcarburetors.29291-95 Fits’95-’99Evolution1340modelswithelectronicfuelinjection(EFI).29259-91A Fits’91-’95Evolution1340FLT,FLHT,FLHR,Softail®models,Dyna®models,andFXRmodels.29331-96 Fits’88-’03EvolutionXLmodels.29036-86 Fits’86-’87EvolutionXLmodels.29259-89 Fits’90Evolution1340models.29259-86 Fits’86-’89Evolution1340models.29259-83A Fits’84-’85Evolution1340SoftailandFXRmodels.29036-72 Fits’66-early’73and’83-’85XL,’71-early’75FX,’67-early’75FLHmodels.29255-78 Fits’79-’82XL,’82-’83FXR,’80-’82FLT,late’78-’84FX/FLHmodels.29325-95A Fits’95-’03EvolutionXLandEvolution1340models.(Internationalmodelsonly.SeeyourDealer.)

B. K&N® AIR FILTER CARE PRODUCTS

1. K&N Filter Care Service Kit99850-92T Completekittocleanandre-oilK&N-typeairfilters.Includesone12-oz.bottleAirFilterCleanerandone6.5-oz.aerosolAirFilterOil.

2. K&N Air Filter Oil99882-88T 12-oz.Aerosol.

3. K&N Power Kleen Air Filter Cleaner93600004 32-oz.withSprayer.

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C MAINTENANCE 785Batteries

C.H-D®AGM*ORIGINALEQUIPMENTBATTERIES**GenuineH-D®Batteriesofferthelatesttechnologyforhighercold cranking amps, long life and improved rechargeabil-ity.FeaturingthelatestAGMtechnologyandgreatHarley-Davidson®graphics,thesebatteriesaredurable,long-lastingandtrouble-free.MadeintheU.S.A.

Completelysealed,valveregulatedmaintenance-freedesigneliminatesacidspillsandcorrosiondamage.

Re-engineeredventsystemisspeciallydesignedtominimizeleakage.

Exclusivemoldedterminaldesignincreasesstrengthanddurability.

Uniquepositivepostbushingresistsvibrationdamageandretardsacidleaksandcorrosion.

Heatsealedcoverpreventselectrolyteleakageandimprovesreliability.

Largerdiameterthrough-partitionweldsdirectmorepowertothestartingmotor.

Heavytopleadimprovesplate-to-lugadhesionforvibrationresistanceandlonglife.

Platesarelock-bondedtogether,reducingvibrationdamageforlongerlife.

Exclusivecalcium/calciumalloygridsprovidehighestcrankingampsandlowestself-discharge.Fullframe,powerpathdesigndirectsmorepowertotheterminalsforquick,surestarts.

Highdensityoxideprovidesmaximumpower-per-poundordependable“highcycling”service.

Tear-resistantAGM*separatorsprotectplates,ensuringlonglife.

Exclusivedemineralizedelectrolyteimprovesservicelife.Meteredadditionofelectrolytemeansnoexcessacid.

Positiveterminalprotector(not shown)protectsagainstshortcircuitsandsparks.

Stainlesssteelterminalbolts(not shown)won’trustorcorrode.

DistinguishedHarley-DavidsonBar&Shieldismoldedintocase,forquick,confidentrecognition.

*AbsorbedGlassMat

65989-97C Dual(TopandSide)TerminalDesign.Fits’97-’03XLmodels,’97-laterDyna®andSoftail®and’07-laterVRSC™(except’07VRSCR)models.66010-97C Dual(TopandSide)TerminalDesign.Fits’97-laterFLHR,FLHT,andFLTRTouringmodels.65948-00A Fits’02-’06VRSC™and’07VRSCRmodels.65958-04A Fits’04-laterXLandXRmodels.65991-82B Fits’73-’94electricstartFXandFXR;’77-’78XLCR,’79-’96XLmodels;’84-’90Softail®models;’99-’00FXRmodels.ReplacesP/N65991-82Aand65991-75C.66010-82B Fits’80-’96FLHR,FLHT,andFLTTouringmodels.65989-90B Fits’91-’96Dyna®andSoftailmodels.

NOTE:BatterydimensionsofHarley-DavidsonAGMBatteriesP/N65989-97A,65989-90Band65991-82BmaynotallowuseofaccessorysidecoversonXLandDynamodels.

CONVENTIONALBATTERIES*(not shown)66006-29F 6V. Fits’64-earlierFLand’63-earlierGEmodels.66006-70 12V. Fits’70-laterkickstartFX,andXLCHmodels.

HEAVY-DUTYHIGH-CRANKINGPREMIUMBATTERY*66007-84 12V.Fits’65-’84FL,FLH;’67-’78XLH(except’77-’78XLCR);’64-laterGEmodels.

C.H-DAGMORIGINALEQUIPMENTBATTERIES

**WARNING:Batteryposts,terminalsandrelatedacces-soriescontainleadcompounds,chemicalsknowntotheStateofCaliforniatocausecancerandbirthdefects.

MotorcyclebatteriesbuiltandrigorouslytestedtoHarley-Davidson’sexactingrequirements.H-D®AGMbatteryratingsaredeterminedbythestrictregulationsandtestingoftheBatteryCouncilInternational.

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A

B C

786 MAINTENANCESpark Plugs

B.HARLEY-DAVIDSONGOLDSPARKPLUGS

A.HARLEY-DAVIDSONDOUBLEPLATINUMSPARKPLUGS

C.HARLEY-DAVIDSONORIGINALEQUIPMENTSPARKPLUGS

A.HARLEY-DAVIDSON®DOUBLEPLATINUMSPARKPLUGSDoublePlatinumsparksurfacesoffersuperiorerosionresis-tanceevenaftermillionsofsparks.H-D®DoublePlatinumplugsalsofeatureasemiconductorsuppressor,atriple-coatedshellwithspecialanti-seizecoating,coppercorecenterelec-trodeforhighthermalcapacityandpeakperformanceatallenginespeeds,taperedcenterandplatinumsideelectrodesformaximumcombustibility.Specialhighaluminainsulatorprovidesself-adjustingtemperatureformaximumresistancetofouling.Harley-Davidson’slongestlastingsparkplugs.

32364-04 (6R12PP)Fits’86-laterEvolution-equippedXL®modelsand’99-laterTwinCam-equippedmodels.32334-05 (10R12APP)Fits’02-laterVRSC™models.

B.HARLEY-DAVIDSON®GOLDSPARKPLUGSAspecialthreadandshellcoatingensuresquickandeasyremovalfromaluminumheadsandresistscorrosion.Agoldpalladium insert extends life and improves resistance tocorrosion.Thetaperedtipprovidesbettersparkexposuretoair/fuelmixtureandallowsthemixturetoflowmoreeasilythroughgapareaformaximumcombustibility.Foulingresis-tanceisimprovedwithsmallerdiametercenterelectrodewireandinsulatortip.Plus,acopper-coredgroundelectroderunscoolerforextendedlife.

32365-04 (6R12G)Fits’86-laterXLand’99-laterTwinCam-equippedmodelsoruseinplaceofNo.6R12.32366-04 (4R5G)Fits’71-’85Sportster®modelsoruseinplaceofNos.3,4Rand4R5.32367-04 (5R6AG)Fitslate’78-’84Shovelheadand’84-’99Evolution1340-equippedmodelsoruseinplaceofNos.5R6Aand5RL.32331-05 (10R12AG)Fits’02-laterVRSC™models.27794-08 (10R12X)Fits’08-laterXRmodels.

C.HARLEY-DAVIDSONORIGINALEQUIPMENTSPARKPLUGS32335-04 (10R12A)Fits’02-laterVRSCmodels.32342-04 (5R6A)Fitslate’78-’84Shovelheadand’84-’99Evolution1340-equippedmodels.32362-04 (6R12)Fits’86-laterEvolution-equippedXLmodelsand’99-laterTwinCam-equippedmodels.32343-04 (5RL)Fitslate’82-’84Shovelheadmodels.32338-04 (4R5)Fits’71-’85IronSportster.32336-04 (4R)Fits’54-’56KH,’57-’70XL-900,’71-’85IronSportster,’48-’74FLH/FX.32337-04 (3-4)Fits’48-’74FLH/FX.32339-04 (3)Fits’48-’74FLH/FX,’54-’56KH,’57-’78IronSportster.

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D MAINTENANCE 787Spark Plugs

D.SCREAMIN’EAGLE®STPERFORMANCESPARKPLUGScreamin’ Eagle ST Spark Plugs feature double platinumcoating forsuperiorerosionresistanceandextended life.The“V”trimmedgroundelectrodereducesshroudingoftheflamefronttopromoteflamepropagation,andthefinewirecenterelectrodeenhancesstartupsandignitability.Screamin’EagleSTPlugsfeatureRibbedCoreTechnology(RCT)thatprovidesresistancetofouling,andaredesignedwithOriginalEquipment-stylenoisesuppressiontopreventelectricalinter-ferencewithradiosandCBcommunicationequipment.Worksgreatwithracingapplicationswhererichairfuelconditionsarerequired.UniquestylewithScreamin’Eaglelogo.(Soldinpackagesoftwo.)

HighCompressionApplicationsTheseplugsaredesignedforhighperformanceapplicationsinvolvingmodificationsinhighflowaircleaners,camshafts,exhaust,performanceheads, ignitioncomponents,highercompressionratiosaboveOriginalEquipmentconfigurationsorenginesspecificforracingapplications.

32186-10 Fits’99-laterTwinCam-equippedmodels,’86-laterXLandXRmodels,and1340EvolutionmodelsequippedwithScreamin’EaglePerformanceCylinderHeads.32188-10 Fits’84-’99Evolution1340-equippedmodels,’75-’81Shovelhead74and80ci,and’83-’84XR1000models.

StockCompressionApplicationsDesignedformodifiedenginesincludingperformancecarbu-retors,high-flowaircleaners,camshafts,exhaustsystemsandignitionsystemsinconjunctionwithstockcompressionratios.

32187-10 Fits’72-’85XL1000(exceptXR1000).32189-10 Fits’84-’99Evolution®1340-equippedmodels,’75-’81Shovelhead74and80cimodels.32192-10 Fits’99-laterTwinCam-equippedmodels,and’86-laterEvolutionSportster883,1100and1200models.

D.SCREAMIN’EAGLESTPERFORMANCESPARKPLUG

Terminalconstructionensuressolidwatertightconnectionwithstandardorperformancesparkplugwires.

RCT(RibbedCoreTechnology)providesimprovedresistancetoplugfouling.Therib’sproximitypromotessparkdischargetotheshellonplugsthatarestartingtofoul,allowingtheair/fuelchargeinthecylindertoigniteandcleartheplug.

Built-insuppressor/resistorreducesradionoiseandinterference.

Platedjackethelpspreventcorrosioninharshweatherandtemperatureconditions.

FineWireCenterElectrodepromotesignitabilityandenhancesstartup.

“V-trimmed”groundelectrodereducesshroudingtopromoteflamepropagation.

Platinumpadsonbothelectrodesreducegaperosionforlongerpluglife.

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788 MAINTENANCETires

DUNLOP®TIRESSince1984,DUNLOPTireshasprovidedOriginalEquipmentandservicereplacementtiresforHarley-Davidson®Motorcycles.DUNLOPisrecognizedastheworld-leaderinmotorcycletiredesign,engineeringandmanufacturingexcellence.

Please refer to the tables on page 790 for proper fitment.

D407/D408TOURINGTheD407/D408tire isconstructedfor’09-laterFLTouring,selectSoftail,andspecificCustomVehicleOperations™(CVO)models,andisavailableexclusivelythroughHarley-Davidson®Dealers.TheFLTouringreartiresfeatureDunlop’sadvancedMT(Multi-Tread)technology.

• Tirefeaturesbold“Harley-Davidson”scriptonthesidewall.

• MTMulti-Treadreartireincorporatesatoughtreadcompoundinthecenterthatrunscoolertoprovidestabil-ity,excellenttractionunderbrakingandlonglife,andtoeachsideisasectionoflateral-gripcompoundthatenhancestractionathigherleananglesforgreatgripwhilecornering.

• Reinforcedmulti-layertirecarcassgivesthetirestrengthforlonglifeandprovidesstabilityathighwayspeedsandmaximumleanangles.

• Bold,angledlateralgroovesinthetreadpatternevacuatewaterfromthecontactpatchonwetroads.

• TheD407/408isavailableinblackwall,slimwhiteandwide-whitesidewallstyles.

D407/D408FTouringSlimWhitewall

D407FLTOURINGMULTI-TREADTECHNOLOGY

D407Long-WearingCompoundThecenterofthetirehasatoughtreadcompound

thatrunscoolertoprovidestability,excellenttractionunderbrakingandlongtreadlife.

LateralGripCompoundTotheleftandrightofthecenter,thiscompoundenhancestractionathigherleananglesforgreat

gripwhilecornering.

Bold,Angled,LateralGroovesTreadpatternevacuateswateraway

fromcontactpatchonwetroads.

ReinforcedMulti-LayerTireCarcass

Givestiremaximumstrengthforlonglifeandprovidesgreathandlingatall

speedsandleanangles.

WARNING:UseonlyHarley-Davidsonapprovedtires.SeeaHarley-Davidsondealer.Usingnon-approvedtiresormixingapprovedtiresfromdifferentmanufacturersonthesamemotorcycle,canadverselyaffectstability,whichcouldresultindeathorseriousinjury.

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MAINTENANCE 789Tires

NOTE:Harley-DavidsonrecommendstheuseofapprovedMichelin®andDunlop®TubesandRimBands.

WARNING:UseonlyHarley-Davidsonapprovedtires.SeeaHarley-Davidsondealer.Usingnon-approvedtiresormixingapprovedtiresfromdifferentmanufacturersonthesamemotorcycle,canadverselyaffectstability,whichcouldresultindeathorseriousinjury.

D401CRUISERAn advanced tread pattern and specificallyformulatedcompounddeliveroutstandinggripinwetordryweatherandprovidelongtirelife.

• D401tiresusebiasorbias-beltedconstructionandincorporateacomputer-optimizedtreadprofiletoreducecuppingforevenwear.

D402TOURINGBuiltwithathree-plypolyestercasingwithtwofiberglassbelts,theD402offersgreater load-carryingcapacityandstability.

• Computer-optimizedtreadprofilewithoffsetcentergrooveimprovesriderconfidenceoverraingroovesandsteel-gratedbridges,whilereducingcuppingforevenwear.

• TheD402isavailableinblackwall,slimwhiteandwide-whitesidewallstyles.

D402 Blackwall

D401 Blackwall

D401 Wide Whitewall

NEW SIZES AVAILABLE (SEPTEMBER 2010)

100/90-19 150/80B16

D402 Wide Whitewall

D402 Slim Whitewall

D402 Engraved Wide Whitewall

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790 MAINTENANCETires

DUNLOP®•HARLEY-DAVIDSON®TIRESERIESOriginalEquipmentandrecommendedreplacementtires.

PartNumber Descriptions ModelFitment

43124-94B 16"Front,D402FMT90B16WideWhitewallwithEngraved“Harley-Davidson”Logo

’81-later FLSTC, ’81-’08 FLH, FLHS, FLHR, FLHT, FLHX, FLT, FLSTN, FLSTF, FLSTS (except ’07-’08 FLHRSE, ’07-’10 FLSTF), ’04-later TLE/Ultra Sidecar, ’09-later FLSTN, FLSTSB, FLHXXX and FLHTCUTG.

43118-92A 16"Front,D402FMT90B16WideWhitewall ’81-later FLSTC, ’81-’08 FLH, FLHS, FLHR, FLHT, FLHX, FLT, FLSTN, FLSTF, FLSTS (except ’07-’08 FLHRSE, ’07-’10 FLSTF), ’04-later TLE/Ultra Sidecar, ’09-later FLSTN, FLSTSB, FLHXXX and FLHTCUTG.

43115-91A 16"Front,D402FMT90B16SlimWhiteStripe ’81-later FLSTC, ’81-’08 FLH, FLHS, FLHR, FLHT, FLHX, FLT, FLSTN, FLSTF, FLSTS (except ’07-’08 FLHRSE, ’07-’10 FLSTF), ’04-later TLE/Ultra Sidecar, ’09-later FLSTN, FLSTSB, FLHXXX and FLHTCUTG.

43022-91A 16"Front,D402FMT90B16Blackwall ’81-later FLSTC, ’81-’08 FLH, FLHS, FLHR, FLHT, FLHX, FLT, FLSTN, FLSTF, FLSTS (except ’07-’08 FLHRSE, ’07-’10 FLSTF), ’04-later TLE/Ultra Sidecar, ’09-later FLSTN, FLSTSB, FLHXXX and FLHTCUTG.

43218-08 16"Front,D427F130/90B16Blackwall ’08-’11 FXDF, ’09-’10 FXDFSE/2.

43211-09A 16"Front,D408F130/90B16WideWhitewall ’09-’11 FLHRC models and FLHRC/TLE Sidecar.

41474-06B 17"Front,D408F140/75R17Blackwall ’06 FLSTFSE2, ’07-’11 FLSTF, ’10-’11 FLSTFB.

43109-09A 17"Front,D408F130/80B17Blackwall ’09-’11 FLTR/U, FLHR, FLHT, FLHTC, FLHTCU, FLHTK, FLHTCUSE4/5 and TLE Sidecar (except FLHRC/TLE). ’09- FLHX.

43115-09A 17"Front,D408F130/80B17SlimWhiteStripe

’09-’11 FLTR/U, FLHR, FLHT, FLHTC, FLHTCU, FLHTK, FLHTCUSE4/5 and TLE Sidecar (except FLHRC/TLE). ’09- FLHX.

43371-07†† 18"Front,D402F130/70-18Blackwall ’04-’08 FL Touring models equipped with 18" accessory Front Wheel (except ’07-’08 FLHRSE).

41999-07B 18"Front,D408F130/70R18Blackwall ’07-’08 FLHRSE, ’08-’09 FXSTSSE2, ’10-’11 FLSTSE.

43229-08 18"Front,D209FRP120/70ZR18Blackwall ’08-’11 XR1200 models.

44026-09A 18"Front,D408F130/70B18Blackwall ’10-’11 FLHX and FLTRX, ’09 FLTRSE, ’10-’11 FLHXSE/2.

40567-90A 19"Front,D401F90/90-19Blackwall ’81-’90 XL (except XR1200, XL1200), ’81-’85 FX, ’82-’83 FXR (except FXRT).

41566-08B 19"Front,D408F90/90-19Blackwall ’08-’11 FXCW, FXCWC.

55055-11 19"Front,D408130/80B19 ’11 FLHXSE2 and Touring models equipped with 19" Accessory Agitator wheels.

43112-91A 19"Front,D401F100/90-19Blackwall ’91-’11 XL883 (except Custom), ’88-’11 XL1200 (except Custom, Sport), ’83-’84 XR1000, ’83-later FXRT, ’84-later FXR (except FXLR, FXR2), ’91-’11 Dyna models (except FXDWG, ’00-’01 FXDX, ’07-’10 FXDSE, ’08-’10 FXDF).

43172-01B 19"Front,D208F120/70ZR19Blackwall ’02-’11 VRSC models.

55193-10 19"Front,D401100/90-19WideWhitewall ’04-later XL models.

43104-93A 21"Front,D402FMH90-21Blackwall ’96-’11 XL883/XL1200 Custom, ’84-’07 FXST, FXSTC, FXSTB, FXSTS, FXSTD, ’93-’08 FXDWG, ’86-earlier FXDWG, ’94-earlier FXLR, ’99 FXR2, ’07-’08 FXDSE.

43390-08A 21"Front,D408FMH90-21Blackwall ’08-’11 FXST, FXSTB, FXSTC.

43125-94B 16"Rear,D402MT90B16WideWhitewallwithEngraved“Harley-Davidson”Logo

’81-’03 FLH, FLHS, FLHR, FLHT, FLT, FLSTC, FLSTN, FLSTF, FLSTS, (except ’03 FLSTS), ’95-’02 FXSTC, FXSTS, ’81-’03 Harley-Davidson Sidecar models CLE, RLE, TLE/Ultra.

43119-92A 16"Rear,D402MT90B16WideWhitewall ’81-’03 FLH, FLHS, FLHR, FLHT, FLT, FLSTC, FLSTN, FLSTF, FLSTS, (except ’03 FLSTS), ’95-’02 FXSTC, FXSTS, ’81-’03 Harley-Davidson Sidecar models CLE, RLE, TLE/Ultra.

43114-91B 16"Rear,D402MT90B16SlimWhiteStripe ’81-’03 FLH, FLHS, FLHR, FLHT, FLT, FLSTC, FLSTN, FLSTF, FLSTS, (except ’03 FLSTS), ’95-’02 FXSTC, FXSTS, ’81-’03 Harley-Davidson Sidecar models CLE, RLE, TLE/Ultra.

43102-91B 16"Rear,D402MT90B16Blackwall ’81-’03 FLH, FLHS, FLHR, FLHT, FLT, FLSTC, FLSTN, FLSTF, FLSTS, (except ’03 FLSTS), ’99-’02 FXSTB, ’95-’02 FXSTC, FXSTS, ’81-’03 Harley-Davidson Sidecar models CLE, RLE, TLE/Ultra.

43167-08 16"Rear,D402MU85B16WideWhitewallwith-EngravedLogo

’03 FLSTS, ’04-’08 FLTR, FLHR, FLHT, FLHTC, FLHTCUI, (except ’07-’08 FLHRSE), ’05-’11 FLSTN, ’09-’11 FLSTC.

43353-03 16"Rear,D402MU85B16WideWhitewall ’03 FLSTS, ’04-’08 FLTR, FLHR, FLHT, FLHTC, FLHTCUI, (except ’07-’08 FLHRSE), ’05-’11 FLSTN, ’09-’11 FLSTC.

43332-04†† 16"Rear,D402MU85B16SlimWhiteStripe ’03 FLSTS, ’04-’08 FLTR, FLHR, FLHT, FLHTC, FLHTCUI, (except ’07-’08 FLHRSE), ’05-’11 FLSTN, ’09-’11 FLSTC.

43200001 16"Rear,D402MU85B16Blackwall ’03 FLSTS, ’04-’08 FLTR, FLHR, FLHT, FLHTC, FLHTCUI, (except ’07-’08 FLHRSE), ’05-’11 FLSTN, ’09-’11 FLSTC.

40565-91B 16"Rear,D401130/90B16Blackwall ’81-’03 XL (except XL1200 Sport), ’82-later FXR, FXRT, ’84-’94 FXSTC, FXSTS, ’91-’01 Dyna models (except ’00-’01 FXDX).

43264-02 16"Rear,D401150/80B16Blackwall ’02-’05 Dyna, ’03-’05 Softail (except FXSTD, FLSTS), ’06-later FLSTC, ’05-later FLSTSC, ’04-later XL (except XR1200).

43228-08 16"Rear,D427180/70B16Blackwall ’08-’11 FXDF, ’09-’10 FXDFSE/2.

43329-09 16"Rear,D407180/65B16Blackwall ’09-’11 FLTR/U, FLTRX, FLHR, FLHX, FLHT, FLHTC, FLHTCU. FLHTK and FLHTCUSE4/5 models.

43332-09 16"Rear,D407180/65B16SlimWhiteStripe ’09-’11 FLTR/U, FLTRX, FLHR, FLHX, FLHT, FLHTC, FLHTCU, FLHTK and FLHTCUSE4/5/6 models.

43230-09 16"Rear,D407180/65B16WideWhitewall ’09-’11 FLHRC models.

55192-10 16"Rear,D401150/80B16WideWhitewall ’04-later XL models.

43169-00A 17"Rear,K591160/70B17Blackwall ’00-’07 FXSTD (except ’04 FXSTDSE2), ’06-’11 Dyna (except ’07-’08 FXDSE, ’08-’11 FXDF).

41998-07 17"Rear,D407170/60R17Blackwall ’07-’08 FLHRSE, ’07-’08 FXDSE.

43242-06A 17"Rear,D407200/55R17Blackwall ’06-’11 FXST, FXSTB, FXSTC, FXSTS, FLSTFSE2, ’07-’11 FLSTF, ’10-’11 FLSTFB and ’07-’08 FXSTSSE.

43970-08 17"Rear,D401200/55R17Blackwall ’08-’11 FLSTSB models.

43231-08 17"Rear,D209HD180/55ZR17Blackwall ’08-’11 XR1200/X models.

41771-10 18"Rear,D407200/50R18Blackwall ’10-’11 FLSTSE/2.

43173-01 18"Rear,D207180/55ZR18Blackwall ’02-’08 VRSC models (except ’06 VRSCSE2, ’07-’08 VRSCAW, VRSCDX, VRSCX and VRSCF).

41688-08 18"Rear,D407240/40R18Blackwall ’08-’11 FXCW, FXCWC, ’09 FXSTSSE3.

41473-06†† 18"Rear,D419240/40R18Blackwall ’06 VRSCSE2, ’07-’11 VRSCAW, VRSCDX, VRSCX and VRSCF. Replacement Tire for Harley-Davidson Wide Tire Kit P/N 43687-06.

44006-09 18"Rear,D407180/55B18Blackwall ’09 FLTRSE, ’10-’11 FLHXSE/2.

††

WARNING:UseonlyHarley-Davidsonapprovedtires.SeeaHarley-Davidsondealer.Usingnon-approvedtiresormixingapprovedtiresfromdifferentmanufacturersonthesamemotorcycle,canadverselyaffectstability,whichcouldresultindeathorseriousinjury.

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MAINTENANCE 791Tires

DUNLOP®•HARLEY-DAVIDSON®PERFORMANCETIRESPartNumber Descriptions ModelFitment

40554-04A 19"Front,GT502F100/90-19Blackwall ’00-’01 FXDX, ’02-later Dyna (except FXDWG, ’07-later FXDSE, ’08-later FXDF), ’96-’03 XL1200 Sport, ’04-later XL (except Custom and XR1200). Installation on ’04-later XL models requires installation of matching GT502 Rear Tire P/N 40555-04.

43117-09 21"Front,GT502F80/90-21Blackwall ’96-’11 XL883C, XL1200C, ’93-’11 FXDWG, ’84-’07 FXST, FXSTB, FXSTC, FXSTD and FXSTS.

40556-06†† 16"Rear,GT502130/90B16Blackwall ’96-’03 XL1200 Sport.

40555-04†† 16"Rear,GT502150/80B16Blackwall ’00-’01 FXDX, ’02-’05 Dyna, ’03-’05 Softail (except FXSTD, FLSTS), ’06-’08 FLSTC and ’10 FLSTC, ’04-later XL (except XL1200X, XR1200). Installation on ’04-later XL models with 19" front wheel requires installation of matching GT502F Front Tire P/N40554-04A. Replacement tire for Harley-Davidson Wide Tire Kits P/N 43684-99A, 43685-00A, 44490-00A.

43197-04B 17"Rear,GT502180/60B17Blackwall ’10-’11 FXDWG, ’04 FXSTDSE2, Replacement Tire for Harley-Davidson Wide Tire Kits P/N 44075-04, 43705-06, 43768-06.

DUNLOP®•HARLEY-DAVIDSON®SIGNATURETIRESFORTRIKEMODELSPartNumber Descriptions ModelFitment

83324-09 15"Rear,P205/65R15Blackwall ’09 FLHTCUTG models.

83665-11 16"Rear,P205/60R16Blackwall H-D Trike models equipped with accessory wheel P/N 55069-11, 55130-11.

DUNLOP®TUBESPartNumber Descriptions

40558-82 16-inch,MT/MU90-16SideMetalValve.

40575-05 16-inch,MT/MU90-16CenterMetalValve.ForSmoothProfileLacedWheels.

40592-09 16-inch,180/65-16CenterMetalValve.

40593-09 17-inch,130/80-17CenterMetalValve.

40502-06 17-inch,160/70-180/60-17CenterMetalValve.

41491-08 17-inch,200/55R17RadialCenterMetalValve.

41188-06 19-inch,MJ/MM90-19CenterMetalValvewithAdapterRingtofitCenterRubberValveRims.

41007-07 19-inch,120/70R19RadialCenterMetalValve.

43140-80 21-inch,MH90-21CenterMetalValve.

††

DUNLOPRIMBANDSPartNumber Descriptions

43164-05 16-inchCenterValveRims.ForSmoothProfileLacedWheels.

43147-40 16-inch,MT90-16SideValveRims.

43099-09 16-inch,180/65-16CenterValveRims.

43101-06 17-inchCenterValveRims.

40916-08 17-inchCenterValveRadialRims.

43341-09 17-inch,130/80-17CenterValveRims.

43145-47 19-inchCenterValveRims.

41996-07 19-inchCenterValveRadialRims.

43939-89 21-inchCenterValveRims.

GT502PERFORMANCEGT502 PerformanceTires feature an optimizedprofile,contactpatchandcompoundforsuperiorgrip indryconditions,withsolidgripduringwetweatherridingconditions.

SIGNATURESERIESSignatureSeriesTiresarepackedwithfeaturesforresponsive handling and confident cornering totightentheconnectionbetweenyouandtheroad.

GT502Blackwall

P205

Blackwall

NOTE:Harley-DavidsonrecommendstheuseofapprovedMichelin®andDunlop®TubesandRimBands.

WARNING:UseonlyHarley-Davidsonapprovedtires.SeeaHarley-Davidsondealer.Usingnon-approvedtiresormixingapprovedtiresfromdifferentmanufacturersonthesamemotorcycle,canadverselyaffectstability,whichcouldresultindeathorseriousinjury.

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Page 35: CLEANING & MAINTENANCEdhionfqi8jchf.cloudfront.net/jerseyhd/cleaningandmaintenence.pdf · CLEANING & MAINTENANCE While it’s tempting to use standard “auto parts store” branded

792 MAINTENANCETires

MICHELIN®TIRESSince1889,Michelinhasbeenaleaderinthetireindustry.Fromintroducingtheworld’sfirstradialtirein1946,tobeingthefirsttouseradialmotorcycletiresinracecompetition,Michelinhasdemonstrateditsdedicationtoproducingsomeoftheworld’smostinnovativetireproducts.Aleaderinracingtechnology,Michelinresearches,tests,anddevelopstiresolutionsinthemostdemandingformofracingcompetition.Harley-Davidson®motorcycleridersbenefitfromthattechnology,asMichelintransferstracktechnologyintoHarley-Davidsonmotorcycleridingconfidenceandperformance.

Harley-Davidson has tested and certified the following tires for use on the listed fitments.

TheScorcheristhefirstMichelin–Harley-Davidsonco-brandedtire,withabold“Harley-Davidson”scriptonthesidewall.Featuringanexceptionalcombinationofdurability,comfortandhandling.TheScorcher“11”andScorcher“31”arefactory-installedonmanymodels,andcanbeinstalledasareplacementtireonotherspecifiedmodels.

19"Scorcher®“31”100/90Front

17"Scorcher®“31”160/70Front

• RearTireArchitectureprovidesstability,great handling,pluscomfort

• 3PolyesterCarcassPliesstrongandsupplecasingfor comfortonlongrides

• 2AramidBeltPliesmaintainsconsistentcontactpatchfora longandevenwearlife

MICHELIN®SCORCHER®TIRESMadeexclusivelyforHarley-Davidson

3PolyesterCarcassPlies

2AramidPlies

Non-TrackingCentralGroove

AllNewTreadFormulation

NOTE:Harley-DavidsonrecommendstheuseofapprovedMichelin®andDunlop®TubesandRimBands.

WARNING:UseonlyHarley-Davidsonapprovedtires.SeeaHarley-Davidsondealer.Usingnon-approvedtiresormixingapprovedtiresfromdifferentmanufacturersonthesamemotorcycle,canadverselyaffectstability,whichcouldresultindeathorseriousinjury.

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Page 36: CLEANING & MAINTENANCEdhionfqi8jchf.cloudfront.net/jerseyhd/cleaningandmaintenence.pdf · CLEANING & MAINTENANCE While it’s tempting to use standard “auto parts store” branded

MAINTENANCE 793Tires

16"Commander150/80Rear

21"Commander®

MH90Front16"Commander

MT90BFront19"Commander

100/90Front16"Commander

MU85BRear16"Commander

MT90BRear

MICHELIN®COMMANDER®TIRESWiththeireasy-steeringprofile,ultra-comfortablehighwayrideanddistinctivestyling,Michelin®Commander®tirescombineacustomlookwithsuperbhandlingandprecisesteering.YetCommander®tireshelpdeliverthelongmileagethatseriousridersexpect.

Harley-Davidson has tested and certified the following tires for use on the listed fitments.

• Rayoncarcasspliesinsteadofmore-commonpolyester,foraremarkablycompliantrideandstablehandling.

• AramidbeltsinrearCommander®tires,insteadofless-costlyfiberglass.aramidhelpscontrolthecentrifugalgrowthofthetire,promotingalargecontactpatch,excellenttractionandevenwear.

• High-densitycordcountinrearCommander®tireshelpsinhibitdeformationofthecasing.

• Uniquetreadpatterncombinesgoodlookswithexcellentwaterevacuation,evenwearpatterns,andresistancetowanderingoverraingrooves.

• Superbwetanddrygrip.

• Remarkablystableandcomfortableride.

MICHELININNERTUBES41314-10 17"CenterMetalValve.Fits17"160/70-17and180/60-17tiresandrimswithCenterValve.41316-10 19"CenterMetalValve.Fits19"100/90-19tiresandrimswithCenterValve.43233-11 19"CenterMetalValve.FitsVRSCmodelswith120/10-19Radialfronttires.40572-11 16"SideMetalValve.Fits130/90-16,150/80-16,MT90-16andMU85-16tiresandrimswithsidevalve.40876-11 16"CenterMetalValve.Fits130/90-16,150/80-16,MT90-16andMU85-16tiresandrimswithcentervalve.40941-11 21"CenterMetalValve.Fits80/90-21andMH90-21tiresandrimswithcentervalve.

MICHELINRIMBANDS41319-10 4.5"x17/18".Fits17"CenterValverims.41323-10 1.6/2.0"x18/19".Fits19"CenterValverims.42039-11 2.15/3"x17/18/19"Fits19"CenterValverims.FitsVRSCModelswith120/10-19Radialfronttires.40875-11 3"x16".Fits16"SideMetalValverims.40877-11 3"x16".Fits16"CenterMetalValverims.40954-11 1.6"/1.85"x17"/18"/19".Fits21"CenterMetalValverims.

MICHELIN®SCORCHER®SERIES

PartNumber Descriptions ModelFitment

43258-07B 19"Front,Scorcher“31”,100/90-19Blackwall ’02-later Dyna (except FXDWG, ’04-’07 FXDSE).

40879-11 18"Front,Scorcher“11”,120/70ZR18BlackwallRadial ’11 XL883L.

43213-11 19"Front,Scorcher“11”,120/70ZR19BlackwallRadial ’06 VRSCSE2, ’07-later VRSCAW, VRSCD, VRSCDX, VRSCX, and VRSCF.

43250-07B 17"Rear,Scorcher“31”,160/70B17Blackwall ’06-later Dyna models (except FXDF and ’07-’08 FXDSE).

43216-11 17"Rear,Scorcher“11”,150/60ZR17BlackwallRadial ’11 XL883L.

43189-11 18"Rear,Scorcher“11”,240/40R18BlackwallRadial ’06 VRSCSE2, ’07-later VRSCAW, VRSCDX, VRSCX, and VRSCF.

MICHELIN®COMMANDER®SERIES

PartNumber Descriptions ModelFitment

43304-07 21"Front,Commander,MH90-21Blackwall ’95-’05 FXST, FXSTC, FXSTB, and FXSTS models, ’00-’07 FXSTD (except ’04 FXSTDSE2), ’06-’08 FXDWG, and ’04-later XL883/1200 Custom models.

40159-10 19"Front,Commander,100/90-19Blackwall ’02-later Dyna (except FXDWG, ’07-’08 FXDSE), ’04-later XL models (except ’04-later Custom models and XR models).

43303-07 16"Front,Commander,MT90B16Blackwall ’81-’08 FL Touring, ’81-later FLSTC, FLSTF, FLSTN, and FLSTS models (except ’07-’08 FLHRSE, ’07-later FLSTF, and ’05-later FLSTN), also fits ’81-’08 CLE/TLE Ultra sidecars.

43288-07 16"Rear,Commander,MT90B16Blackwall ’81-’03 FL Touring, FLSTC, FLSTF, FLSTS, (except ’03 FLSTS), ’95-’02 FXSTC and FXSTS models.

43284-07 16"Rear,Commander,MU85B16Blackwall ’04-’08 FL Touring (except ’07-’08 FLHRSE), ’05-later FLSTN models.

43252-07 16"Rear,Commander,150/80-16Blackwall ’02-’05 Dyna, ’03-’05 Softail (except FXSTD, FLSTS, and FLSTN models), ’06-’11 FLSTC, ’04-later XL models (except XR models).

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CB

A

C.HIGHLOADDRIVEBELTB.EMERGENCYDRIVEBELTREPLACEMENTKITS

A.H-DORIGINALEQUIPMENTBRAKEPADS

794 MAINTENANCEBrake Pads & Belts

A.H-D®ORIGINALEQUIPMENTBRAKEPADS42739-08 Front.Fits’08-laterXRmodels.42310-08 Rear.Fits’08-laterXRmodels.44082-08 Front.Fits’08-laterDyna®and’08-’10Softail®(exceptSpringer)models.46363-11 Front.Fits’11Softailmodels(exceptSpringer).42298-08 Rear.Fits’08-laterDynaandSoftailmodels.42897-08 Front.Fits’08-laterVRSC™models.41854-08 Front.Fits’08-laterTouringmodels.41852-08A Rear.Fits’08-laterTouringmodels.83911-09A Rear.Fits’09-laterTrikemodels.44082-00D Front/Rear.Fitsfrontandrearbrakeson’00-’03XL,’00-’05VRSC,’00-’07Dyna®andTouringmodels.’00-’07Softail®models(exceptfrontbrakesonFXSTSandFLSTSSpringer).Doesnotfit’06-’07rearbrakesonFXSTS,FXST,FXSTB,andFLSTFSE2models.46721-06A Rear.Fits’06-laterFXSTS,FXST,FXSTB,andFLSTFSE2models.42897-06A Front.Fits’06-’07VRSCmodels.42850-06B Rear.Fits’06-laterVRSCmodels.42831-04A Front.Fits’04-laterXLmodels.42836-04A Rear.Fits’04-’06XLmodels.42029-07 Rear.Fits’07-laterXLmodels.44209-87C Rear.Fitslate’87-’99XL,FXR,Softail®and’91-’99Dynamodels.43957-86E Rear. Fits’86-’99FLT,FLHT,FLHS,FLHRmodels.44063-83C Front.Fits’84-’99XL,’84-’86FX,’84-’99Softail,’84-’99FXR,’84-’99FLT/FLHT/FLHR,’91-’99Dyna,and’00-laterFXSTSandFLSTSmodels.44209-82A Rear. Fits’82-early’87XL,FXRand’84-early’87Softail,’84-’86FXmodels.43957-80A Rear. Fits’80-’85FLT,FLHT,and’81-’84FLHmodels.44032-79A Rear. Fits’79-’83XL,’82-’83FXRandlate’78-’83FXmodels.43395-80A Front/Rear. Fits’80-’83FLT/FLHTfrontand’79-’81XLrear.44005-78A Front/Rear. Fitsfrontlate’78-’83FX,late’78-’80FLH(rear)andfitslate’78-’83FX,late’78-’84FLH(front).44135-74A Front/Rear. Fitsfrontandrear’73-early’78FX,’72-early’78FLHand’73XLH/XLCH(front).

B.EMERGENCYDRIVEBELTREPLACEMENTKITSFor temporary replacement of secondary belt. Containssplicedbelt,alignmentfixtureblock,hardware,Allenwrenches,andinstructions.

40112-97 (139-Tooth). Fits’97-’06FLTouringmodels.40100-85 (136-Tooth).Fits’85-’94DomesticFXRmodels,’85-’96DomesticFLTmodels,and’96InternationalFLTmodels.40109-86 (132-Tooth).Fits’86-’92and’94DomesticSoftailand’89-’93InternationalFLTandFXRmodels.Canalsobeusedon’91-’06Domesticand’91-’92InternationalDynamodelsand’97-’06InternationalDynamodels,’94-’95InternationalFLTand’99-’00FXRmodelsand’00-’06Dynamodelswitha133-Toothbelt.

C.HIGHLOADDRIVEBELTThishighstrengthbeltismanufacturedtoimprovebeltlifeduetotheheavydutyloadsrequiredbytheadditionofasidecartothemotorcycle.

40130-03 Fits’97-’03FLTmodels.

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