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Table of ContentsDocument Number Rev. Document Title Page
NumberA307-000-WD-MR-3436
A LATROLETS 2
6-78-0001 0 Specification for Quality Mgt. System Requirements from Bidders 56-78-0003 0 Specification for Documentation Requirement from Suppliers 146-81-0001 2 Standard specification for Positive Material Identification (PMI) at
Supplier's Works26
6-81-0005 5 ITP for forged, seamless & welded fittings. 346-44-0054 5 Technical notes for butt welded, socket welded and screwed
fittings.40
A307-000-16-43-ATR-3436
A ADDITIONAL TECHNICAL REQUIREMENTS FOR LATROLETS 49
A307-000-16-43-TCL-3436
A TECHNICAL COMPLIANCE FORMAT FOR LATROLETS 51
A307-000-16-43-VDR-3436
0 VENDOR DATA REQUIREMENTS FOR LAROLETS 52
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for
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use
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EIL
- 5
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- 2
16 x
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ENGINEERS INDIA LIMITED
NEW DELHI
Project:
Client:
IREP
BPCL
Requisition No. Rev
A307-000-WD-MR-3436 A
Page 1 of 3
MATERIAL REQUISITION (TOP SHEET)
ITEM: LATROLETS Issue Status 1. -> Entire Requisition Issued
2. -> Only Revised Pages are Issued
(Fill 1 or 2 from below in this bracket)
DOCUMENT NUMBER(Always quote this document number given below as reference)
A307 000 WD 3436MR 03/06/2014 16/43A
JOB NO. UNIT/AREA
COST CENTRE
DOCCODE
SR.NO. REV DATE ORIGINATINGDIVN./DEPT
VENDOR NAME VENDOR CODE
Material to be delivered at (job site) BPCL, KOCHI, KERALA within the delivery period specified in the "Request For
Quotation" (RFQ).
Notes :This page is a record of all the Revisions of this Requisition.
The nature of the Revision is briefly stated in the "Details" column below, the Requisition in its entirety shall be considered for contractualpurposes.
When a Requisition is revised, only the revised pages may be issued.When revised pages only are issued, the revised pages shall form part of the original Requisition. The original requisition alongwith the revised pages shall be considered in its entirety for contractual purposes.
REV. DATE BY CHK. APPD.
A 03/06/2014 ISSUED FOR BIDS
DETAILS
[ ]
Vendors are required to quote strictly as per technical specifications / notes stipulated in the material requisition. The offers withdeviations are likely to be summarily rejected.
1.
2.
3.
4.
5.
MR Category :II (BLOCKWISE)
6. Vendors are required to furnish rates against the individual item only and NOT for the Block. EIL will calculate and sum the TotalPrice for each block. Vendor must quote for all items in a block without any exception. If a vendor regrets for any item of a block,the offer shall be straightway rejected for that block. Similarly, if a vendor omits the rates for one/more item of a block, the offershall be straightway rejected for that block. The offer shall be evaluated on the basis of total amount (after summation) of eachblock.
7. For items not clubbed together in a block, vendors to quote for individual items independently. Evaluation shall be on individualitem basis for such items.
SD RP LKK
This is a system generated approved document and does not require signature
Page 2 of 53
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not
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repr
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nor
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the
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ay a
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by
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by
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borr
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for
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-164
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ENGINEERS INDIA LIMITED
NEW DELHI
Project:
Client:
IREP
BPCL
Requisition No. Rev
A307-000-WD-MR-3436 A
Page 2 of 3
LIST OF ATTACHMENT
DOCUMENT TITLESR. NO DOCUMENT NO.REVISION
NO. DATE 1
2
3
4
5
6
7
8
ADDITIONAL TECHNICALREQUIREMENTS
TECHNICAL NOTES FOR BUTTWELDED, SOCKET WELDED ANDSCREWED FITTINGS
INSPECTION & TEST PLAN FORFORGED, SEAMLESS AND WELDEDFITTINGS
STANDARD SPECIFICATION FORPOSITIVE MATERIALIDENTIFICATION (PMI) ATSUPPLIER'S WORK
SPECIFICATION FOR QUALITYMANAGEMENT SYSTEM REQUIREMENTSFROM BIDDERS
SPECIFICATION FOR DOCUMENTATIONREQUIREMENTS FROM SUPPLIERS
VENDOR DATA REQUIREMENTS
BIDDER'S TECHNICALCONFIRMATIONS/ANSWERS
A307-000-16-43-ATR-3436
6-44-0054
6-81-0005
6-81-0001
6-78-0001
6-78-0003
A307-000-16-43-VDR-3436
A307-000-16-43-TCL-3436
A
5
5
2
0
0
0
0
02/06/2014
31/12/2013
17/06/2013
20/10/2011
04/06/2009
04/06/2009
04/06/2014
04/06/2014
Page 3 of 53
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agr
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hat i
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not
be
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xhib
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nor
used
exce
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the
limite
d w
ay a
nd p
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by
wri
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cons
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iven
by
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lend
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borr
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for
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. EIL
-164
1-51
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297
EIL
- 5
88 A
- 2
16 x
279
ENGINEERS INDIA LIMITED
NEW DELHI
Project:
Client:
IREP
BPCL
Requisition No. Rev
A307-000-WD-MR-3436 A
Page 3 of 3
MR ATTACHMENTSR.NO. DETAIL DESCRIPTION QTY. U. RATE TOT.VALUE
YLN02D4Z009ZZ06ZZ
YLN02D4Z015ZZ06ZZ
YLN02D4Z016ZZ06ZZ
YLN434ZZ016130914
YLN43D2Z016ZZ06ZZ
YLN43D2Z024ZZ06ZZ
YLN43D2Z028ZZ06ZZ
12 NOS
13 NOS
40 NOS
1 NOS
4 NOS
3 NOS
3 NOS
ITEMCODE
Block with Individual Items (Item serial No is as block No)
Item Description:
Item Description:
Item Description:
LATROLET, MNF'STD, ASTM A 105, SW, 9000
LATROLET, MNF'STD, ASTM A 182 GR.F304H, BW
LATROLET, MNF'STD, ASTM A 182 GR.F304H, SW, 3000
2.0 INCH, 1.0 INCH
6.0 INCH, 1.0 INCH
8.0 INCH, 1.0 INCH
8.0 INCH, 40S, 2.0INCH, 80S
8.0 INCH, 1.0 INCH
24.0 INCH, 1.0 INCH
32.0 INCH, 1.0 INCH
1
2
3
4
5
6
7
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151fRiseAstigat efaleg
ENGINEERSINI NA LIMITED/A “nul Ina. Lnden.,),
STANDARD SPECIFICATIONFOR POSITIVE MATERIALIDENTIFICATION (PMI) AT
SUPPLIER'S WORKS
STANDARD SPECIFICATION No.
6 -81 -0001 Rev. 2Page I of 8
c 1T covingii 4,flcomoict) TIPTth LI 111
f'6g itta-vr
STANDARD SPECIFICATION
FORPOSITIVE MATERIAL
IDENTIFICATION(PMI)
AT SUPPLIER'S WORKS
40D., 15,
2 20.10.11 REVISED AND RE-ISSUED AKC DM
1 15.07.08 REVISED AND RE-ISSUED NKR SSL SKP VC
0 07.12.00 ISSUED AS STANDARD SPECIFICATION AKC AKB AKB MI
Standards StandardsRev.No Date Purpose Prepared
byChecked
byCommitteeConvenor
BureauChairman
Approved by
Formal No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
Page 26 of 53
151M-ae? le. ' ENGINEERSimegver INDIA LIMITEDyin eRaWanJelwill Govl of India Undertakno
STANDARD SPECIFICATIONFOR POSITIVE MATERIALIDENTIFICATION (PM I) AT
SUPPLIER'S WORKS
STANDARD SPECIFICATION No.6-81-0001 Rev. 2
Page 2 of 8
Abbreviations:
API American Petroleum InstituteAS Alloy SteelLSTK Lump Sum Turn KeyPMI Positive Material IdentificationSch ScheduleSS Stainless SteelTPI or TPIA Third Party Inspection Agency
Inspection Standards Committee
Convenor: Mr.AK Chaudhary
Members: Mr. SS LotayMr. SC GuptaMr. RK SinghMr. Rajeev KumarMr. Anoop GoelMr. G SureshMr. G Poornachandra RaoMr. MP Jain (Projects)
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
Page 27 of 53
STANDARD SPECIFICATIONFOR POSITIVE MATERIALIDENTIFICATION (PMI) AT
SUPPLIER'S WORKS
151M4-e?fte ENGINEERSOgrir tfigtegW INDIA LIMITED
Gorl of India undertaking}
STANDARD SPECIFICATION No.
6-81-0001 Rev. 2Page 3 of 8
CONTENTS
1.0 SCOPE 4
2.0 REFERENCE DOCUMENTS 4
3.0 DEFINITIONS 4
4.0 PMI EXAMINATION 5
5.0 ACCEPTABLE METHODS FOR PMI 5
6.0 EXTENT OF PMI EXAMINATION 6
7.0 RECORDING AND DOCUMENTATION 7
8.0 MARKING 7
Copyright EIL —All rights reservedFormat No. 8-00-0001-F1 Rev. 0Page 28 of 53
STANDARD SPECIFICATIONFOR POSITIVE MATERIALIDENTIFICATION (PMT) AT
SUPPLIER'S WORKS
/ft ENCJNEERSbeire,altateg '-‘60- 1 INDIA LIMITED
STANDARD SPECIFICATION No.
6-81-0001 Rev. 2Page 4 of 8
1.0 SCOPE
1.1 This specification applies to the requirements for Positive Material Identification (PMI) to beperformed at the Supplier's works on Metallic Materials procured either directly by theOwner/EIL/ LSTK contractor or indirectly through the sub-Suppliers.
1.2 Any post order deviation from this specification must be approved by Owner/EIL in theDeviation/ Waiver Permit format (No. 5-0000-0180-F1) enclosed with Material Requisition.
1.3 This specification covers the procedures and methodology to be adopted to assure that thechemical composition of the material is consistent with the material specifications as specifiedin purchase documents using 'Alloy Analyzer' at the time of final inspection before dispatch.
1.4 The scope of this specification shall include but shall not be limited to Positive MaterialIdentification (PMI) to be performed on Materials listed below:
1.4.1 For alloy Steel materials as below:Alloy Steel Pipes including Clad PipesAlloy Steel Flanges & ForgingsAlloy Steel Fittings including Clad FittingsAlloy Steel FastenersAlloy Cast & Forged steel valvesAlloy Steel Instrumentation Items (Control Valves, Safety Valves etc.)Longitudinal Pipe & Fittings Welds.Gaskets (for Ring Type Joints)
1.4.2 For Carbon Steel materials as below:All Carbon Steel Piping items under NACE or HIC or H2Carbon Steel flanges and valves (Rating 900# and above)Carbon Steel Pipes & fittings for following thicknesses:Size 1"- 2" NB : Sch 160 & aboveSize 3" NB : Sch XS & aboveSize 4" - 12" NB : Sch 120 & above
Following items shall be excluded from scope of PMI examination.
Gaskets other than for Ring Type JointsInternal Components of Valves
1.5 All grades of material supplies including Stainless Steels shall be liable for PMI test at site. Incase of any defective materials being found at site, the Supplier shall be responsible to effectreplacement of such defective materials at project site without any delays to the satisfaction ofEIL site RCM (Resident Construction Manager).
2.0 REFERENCE DOCUMENTS
2.1 API Recommended Practice 578 (First Edition, May 1999) - Material Verification Program forNew and Existing Alloy Piping Systems.
3.0 DEFINITIONS
3.1 Supplier: Any Supplier or Manufacturer on whom an order is placed for the supply of referreditems. This definition shall also include any sub-Supplier or manufacturer on whom a sub-orderis placed by the Supplier.
Copyright EIL — All rights reservedFormat No. 8-00-0001-F1 Rev. 0
Page 29 of 53
STANDARD SPECIFICATIONFOR POSITIVE MATERIALIDENTIFICATION (PM I) AT
SUPPLIER'S WORKS
SaIRCIELM—; ENGINEERSPar taiReZ VW INDIA LIMITED
STANDARD SPECIFICATION No.
6-81-0001 Rev. 2Page 5 of 8
3.2 Inspection Lot: A group of items offered for inspection covered under same size, Heat andHeat treatment lot.
3.3 Alloy Material: Any metallic material (including welding filler materials) that containsalloying elements such as chromium, nickel, molybdenum or vanadium, which are intentionallyadded to enhance mechanical or physical properties and/or corrosion resistance.
4.0 PMI EXAMINATION
4.1 The Supplier shall submit a procedure of PMI to comply with the requirements of thisSpecification Approval of PMI Procedure shall be obtained from Owner/EIL/TPIA prior tocommencing manufacture/ inspection of product.
4.2 PMI examination of materials is independent of any certification, markings or colour codingthat may exist and is aimed at verifying that the alloy used are as per specified grades.
4.3 The Supplier shall identify all incoming alloy materials and maintain full traceability of all alloymaterials, including all off-cuts. Transfer of identification marks shall be undertaken prior tocutting to ensure maintenance of identification on off-cuts.
4.4 The Supplier shall ensure that all alloy materials are segregated and stored in separatelyidentified locations to prevent the mix up of materials of different alloy specifications or alloymaterial with carbon steel. Non ferro-magnetic materials shall be segregated at all times fromferro-magnetic materials.
4.5 PMI examination is subject to surveillance inspection by Owner/EIL/TPIA.
5.0 ACCEPTABLE METHODS FOR PMI
5.1 The method used for PMI examination shall provide a quantitative determination of the alloyingelements like chromium, nickel, molybdenum or vanadium in Alloy Steel items.
5.2 Instruments or methods used for PMI examination shall be able to provide quantitative,recordable, elemental composition results for positive identification of alloying elementspresent.
5.3 The acceptable instruments for alloy analyzer shall be either "Portable X-Ray fluorescence" or"Optical Emission" type each capable of verifying the percentage of alloy elements withinspecified range.
5.4 Chemical spot testing, magnets, alloy sorters and other methods using eddy current ortriboelectric testing methods are not acceptable for PMI examination.
5.5 The PMI instrument used shall have the sensitivity to detect the alloying elements in thespecified range.
5.6 All PMI instruments shall have been serviced within a 6 month period of the time of use toverify the suitability of batteries, sources etc., and the data of the last service shall be stated onthe PMI Report Form (Sample enclosed).
5.7 Each analyzer must be calibrated according to the manufacturer's specification at the beginningand end of each shift. Instrument must be checked against known standard for each alloy typeto be inspected during the shift.
Copyright EIL — All rights reservedFormat No. 8-00-0001-F1 Rev. 0
Page 30 of 53
STANDARD SPECIFICATIONFOR POSITIVE MATERIALIDENTIFICATION (PMI) AT
SUPPLIER'S WORKS
ISillaZreqe ENGINEERSs'Ig7e2eg W INDIA UMITED
Govt a Inaa Undenakingi
STANDARD SPECIFICATION No.
6-81-0001 Rev. 2Page 6 of 8
5.8 Certified samples, with full traceability, of a known alloy materials shall be available for use asa random spot check on the instrument calibration.
5.9 The surfaces to be examined shall be prepared by light grinding or abrasive paper and solventcleaner. Evidence of Arc burn resulting from examination shall be removed by light grinding orabrasive paper. No permanent marks, which are injurious to the usage of product in service, areacceptable.
5.10 Alloy Steel ring type joint Gaskets shall be inspected by using portable X-Ray fluorescenceinstrument.
5.11 Testing shall be done as per the procedures outlined by the manufactures of alloy analyzerbeing used. Modification of these procedures if any must be approved by Owner/EIL.
5.12 The persons performing PMI shall demonstrate their capabilities to the satisfaction ofOwner/EIL/TPIA visiting engineer. If the Supplier has qualified operator on their rolls, he mayperform the examination. Otherwise PMI examination shall be sub-contracted to an independenttesting agency approved by EIL.
5.13 Whenever material is identified as not meeting requirements by the visiting engineer a rejectionnote shall be issued.
6.0 EXTENT OF PMI EXAMINATION
Following sampling plans shall be applicable for PMI examination of various items.
Flanges, Fittings 100%Valves, RTJ Gaskets
Pipes 100% (for pipes procured from traders).
2 random samples drawn from eachSize/Heat/Lot (for pipes procured directly from mills)
C. Fasteners
Lot Size Sample Size
Upto 100 2% (Min 2)101 to 500 1% (Min 3)501 and above 0.5% (Min 5)
Note:
For Welded Pipes and Fittings, PMI shall be performed on Base Metal as well asweldments.
Whenever any sample drawn to PMI test on the basis of percentage selection in B & Cabove, fails to meet specification requirements, 100% of items of lot shall be tested forPMI.
Copyright EIL — All rights reservedFormat No. 8-00-0001-F1 Rev. 0Page 31 of 53
STANDARD SPECIFICATIONFOR POSITIVE MATERIALIDENTIFICATION (PMI) AT
SUPPLIER'S WORKS
i.311-aelti. ENGINEERS
ogrir EiRtegi INDIA LIMITEDIA Go' at India Undertaking)
STANDARD SPECIFICATION No.6-81-0001 Rev. 2
Page 7 of 8
7.0 RECORDING AND DOCUMENTATION
The results of PMI examination shall be recorded in a Report Format as enclosed with thisspecification.
8.0 MARKING
8.1 All alloy materials tested by PMI shall be identified using either of the following methods byindicating "PMI OK"
Bar Code/Hologram StickerA low stress stamp marking
Copyright EIL — All rights reservedFormat No. 8-00-0001-F1 Rev. 0Page 32 of 53
STANDARD SPECIFICATIONFOR POSITIVE MATERIALIDENTIFICATION (PMI) AT
SUPPLIER'S WORKS
012-ael ie ENGINEERSst",ar &Reg W INDIALIMTED
GOA Of India undertakng)
STANDARD SPECIFICATION No.6-81-0001 Rev. 2
Page 8 of 8
POSITIVE MATERIAL IDENTIFICATION REPORTBULK MATERIALS
Page of
Project: Client Job No.
PMI Report No. Supplier/Sub-Supplier
Purchase Order No. Testing Agency
PurchaseRequisition No:
PMI Location
Bulk Item Type (as per Requisition)
Material Specification/Grade
Number of items in Lot
Requisition Item No./ Description Major content, Weight Percent RemarksAccept/Reject
Element Cr Mo Ni V
Specified Range
Actual observations
Instrument Type / ID
Last Service Date Inspection Agency Witnessed By
Copyright EIL — All rights reservedFormat No. 8-00-0001-F1 Rev. 0Page 33 of 53
VKJ SKP ND
SS MVKK VC
SPS SY SKG
Checked by
Standards Committee Standards Bureau Convenor Chairman
Approved by
INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
FOR 6-81-0005 Rev. 5
FORGED, SEAMLESS & WELDED FITTINGS Page 1 of 6 eremrean,,..,
k_71 ei ENGINEERS 51:gar lafgreg INDIA LIMITED
IA Govt of Ind. UndeddkInd)
04, 1.1141 -cf-4 tt‘4
.1 -taTur atrteTur INSPECTION AND TEST PLAN
FOR FORGED, SEAMLESS & WELDED FITTINGS
UA: C 4441t 5. 17.06.2013 REVISED AND RE-ISSUED TKK
4 15.07.2011 REVISED AND RE-ISSUED TKK
3 30.06.2010 REVISED AND RE-ISSUED RKB
2 31.01.2008 REVISED AND RE-ISSUED CS
1 30.06.2004 REVISED AND ISSUED FOR IMPLEMENTATION MS
Rev. No.
Date Purpose Prepared
by
RKS 4 SCG DM
SCG AKC DM
Format No 8-00-0001-F7 Rev. 0 Copyright EIL — All rights reserved
Page 34 of 53
,5-11faeiti7 5fgur lagteg
ofrWm evomvoav.loos.o
ENGINEERS INDIA LIMITED IA Govt al India Undertaking)
INSPECTION AND TEST PLAN
FOR FORGED, SEAMLESS & WELDED FITTINGS
STANDARD SPECIFICATION No.
6-81-0005 Rev. 5
Page 2 of 6
Abbreviations:
CEIL Certification Engineers International Limited MRT Mechanical Run Test CIMFR Central Institute of Mining & Fuel Research NDT Non Destructive Testing CE Carbon Equivalent NPSH Net Positive Suction Head DFT Dry Film Thickness PO Purchase Order DPT Dye Penetrant Testing PESO Petroleum Explosive Safety Organization DHT De-hydrogen Heat Treatment PQR Procedure Qualification Record ERTL Electronics Regional Test Laboratory PR Purchase Requisition FCRI Fluid Control Research Institute PMI Positive Material Identification HT Heat Treatment RT Radiography Testing HIC Hydrogen Induced Cracking SSCC Sulphide Stress Corrosion Cracking ITP Inspection and Test Plan TC Test Certificate IP Ingress Protection TPI or TPIA Third Party Inspection Agency IHT Intermediate Heat Treatment UT Ultrasonic Testing IC Inspection Certificate VDR Vendor Data Requirement IGC Inter Granular Corrosion WPS Welding Procedure Specification MPT/MT Magnetic Particle Testing WPQ Welders Performance Qualification MTC Material Test Certificate
Inspection Standards Committee
Convenor : Mr. S C Gupta
Members:
Mr. R.K. Singh
Mr. Rajeev Kumar Mr. Himangshu Pal Mr . Neeraj Mathur
Mr. T Kamalakannan Mr. Deepak Gupta (Project) Mr. Mayank Jain
Format No. 8-00-0001-F7 Rev.O
Copyright EIL — All rights reserved
Page 35 of 53
INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
FOR 6-81-0005 Rev. 5
FORGED, SEAMLESS & WELDED FITTINGS Page 3 of 6
ENGINEERS INDIA LIMITED • ($TA elecnre int,Aenki) (A Govt of India Undertaking)
1.0 SCOPE
This Inspection and Test Plan covers the minimum testing requirements of Forged, Seamless & Welded Fittings.
2.0 REFERENCE DOCUMENTS
PO/PR/Standards referred therein/ Job specifications /Approved documents.
3.0 INSPECTION AND TEST REQUIREMENTS
SL NO.
STAGE/ ACTIVITY CHARACTERISTICS QUANTUM OF
CHECK RECORD
SCOPE OF INSPECTION
SUB SUPPLIER
SUPPLIER EIL/TPIA
1.0 Procedure
1.1 Heat Treatment / NDT Documented Procedures 100% Procedure Documents
- H R
1.2 WPS,PQR & WPQ Welding Parameters &
Qualification 100%
WPS,PQR &WPQ
- H W- New
R- Existing
2.0 Material Inspection
2.1 Raw Material Identification
(Billets, Rounds, Pipes, Coil, Plates, etc.)
Chemical and Mechanical Properties
100%
Mill test certificate, Supplier's Inspection
Report
- H R
Copyright EIL — All rights reserved Format No. 8-00-0001-F7 Rev.O
Page 36 of 53
STANDARD SPECIFICATION No.
6-81-0005 Rev. 5
Page 4 of 6
zi ENGINEERS fg-ar lages w INDIA LIMITED
IA Govt of India Undertaking)
INSPECTION AND TEST PLAN
FOR
FORGED, SEAMLESS & WELDED FITTINGS
SL NO.
CHARACTERISTICS QUANTUM OF
CHECK RECORD
SCOPE OF INSPECTION
STAGE/ ACTIVITY SUB SUPPLIER
SUPPLIER EIL/TPIA
3.0 In Process Inspection
3.1 Forming &Welding Forming & Welding
Parameters 100%
Supplier's records
- H -
3.2 Ferrite Check Of SS Welds
(If Applicable) % Ferrite Check
Inspection 100% Report - H R
3.3 Heat Treatment
Stress Reliving, Normalising, Tempering, Solution
Annealing, Stabilization Heat Treatment etc. as applicable
100% HT chart /
Report - H R
3.4 NDT
As Applicable Surface & Internal
Imperfections As per PR/Purchase
Specification NDT
Reports - H R
3.5 Identification of Test Samples Product Chemical,
Mechanical, Impact, IGC and Other test as applicable
100% Test
Reports - H
H (Note-1)
3.6 Product Analysis Chemical Composition As per PR/Purchase
Specification Test
Reports - H R
3.7 Destructive Testing Mechanical, Impact, IGC
and Other test as applicable 100%
Test Reports
- H H
(Note-1)
Copyright EIL — All rights reserved Format No. 8-00-0001-F7 Rev.O
Page 37 of 53
STANDARD SPECIFICATION No.
6-81-0005 Rev. 5
Page 5 of 6
■31 ENGINEERS LO Rgreg INDIA LIMITED ,
(A Gov( of India Uoderlak,A91
INSPECTION AND TEST PLAN
FOR FORGED, SEAMLESS & WELDED FITTINGS
SL NO.
STAGE/ ACTIVITY CHARACTERISTICS QUANTUM OF
CHECK RECORD
SCOPE OF INSPECTION
SUB SUPPLIER
SUPPLIER EIL/TPIA
3.8 Galvanizing
(If Applicable) Integrity Of Galvanised
Coating 100%
Inspection Report - H -
4.0 Final Inspection
4.1 Visual and Dimension Size, Thickness / Schedule,
Dimensions, Surface quality, Marking, etc.
100% Inspection
Repo rt - H
RW (Note-1)
4.2 PMI Check
Chemical Check As Per EIL Spec.
6-81-0001 Inspection
report - H RW
4.3 Final Stamping Stamping Of Accepted
Fittings
Stamping of Fittings which are witnessed
by EIL/TPIA.
Inspection Report
- H H
(Note-1)
5.0 Painting
5.1 Rust Preventive Coating & Color
Coding Visual & Color Coding as
applicable Report 100 %
Inspection
- W -
6.0 Documentation & IC
Copyright EIL — All rights reserved Format No. 8-00-0001-F7 Rev.O
Page 38 of 53
INSPECTION AND TEST PLAN
FOR
FORGED, SEAMLESS & WELDED FITTINGS
e1 ENGINEERS lafireg INDIA LIMITED
IA Govt of India Undertaking)
STANDARD SPECIFICATION No.
6-81-0005 Rev. 5
Page 6 of 6
SL NO.
STAGE/ ACTIVITY CHARACTERISTICS QUANTUM OF
CHECK RECORD
SCOPE OF INSPECTION
SUB SUPPLIER
SUPPLIER EIL/TPIA
6.1 Documentation & Inspection
Certificate(IC)
Review of Stage Inspection Reports / Test Reports &
Issue of IC 100%
Supplier TC & IC
- H H
Legend: H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% ( min.1 no. of each size and type of Bulk item)), R-Review, W-Witness (Give due notice, work may proceed after scheduled date).
NOTES (As applicable): 1. For Non NACE & Non Hydrogen service Carbon Steel Fittings up to size 14" will be accepted on review of Supplier Test Certificates. Supplier Test Certificate
to be reviewed by EIL/TPIA. 2. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be applicable.( unless otherwise agreed
upon) 3. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred there in /Job Specification /Approved Documents. 4. For orders placed on stockist, items shall be accepted based on manufacturer's TC with EN10204 type 3.2 certification from EIL approved suppliers.
Copyright EIL —All rights reserved Format No. 8-00-0001-F7 Rev.O
Page 39 of 53
TECHNICAL NOTES FOR BUTT STANDARD SPECIFICATION No. ENGINEERS WELDED, SOCKET WELDED INDIA LIMITED 6-44-0054 Rev. 5 IA Govl ot India Undellakng) AND SCREWED FITTINGS Page 1 of 9
fc~ Fri ch chrl
TECHNICAL NOTES FOR BUTT WELDED, SOCKET WELDED AND
SCREWED FITTINGS
5 31.12.13 REVISED AND ISSUED AS STD SPECN UK ?1:H N SC
4 04.07.08 REVISED AND ISSUED AS STD SPECN RN SC DM VC
3 15/03/00 REVISED AND ISSUED AS STD SPECN RN BRB NS AS
2 04/04/94 HYDROTEST AND I.G. TEST CLAUSE REVISED
AKG BPV GRR AS
1 31/05/92 ISSUED AS GENERAL REVISION AKG/BPV MSD GRR RNS
0 01/03/90 ISSUED AS STANDARD SPECIFICATION RKJ GRR RCPC
Rev. No
Date Purpose Prepared
by Checked
by
Standards Committee Convenor
Standards Bureau
Chairman
Approved by
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
Page 40 of 53
ENGINEERS TECH. NOTES FOR BUTT
2d-iteg INDIA LIMITED WELDED, SOCKET WELDED 911.3,47,71)
STANDARD SPECIFICATION No.
6-44-0054 Rev. 5 Page 2 of 9
IA Govt of Indo Undertalong) AND SCREWED FITTINGS
Abbreviations:
AARH Arithmetic Average Roughness Height ANSI American National Standards Institute API American Petroleum Institute ASME American Society of Mechanical Engineers ASTM American Society for Testing & Materials BHN Brinell Hardness Number CS Carbon Steel DP Dye Penetrant HAZ Heat Affected Zone HIC Hydrogen Induced Cracking IBR Indian Boiler Regulations IGC Inter Granular Corrosion IS Indian Standard LT Low Temperature MP Magnetic Particle MR Material Requisition MSS Manufacturer's Standardisation Society NACE MR National Association of Corrosion Engineers : Material Requirement NB Nominal Bore PMI Positive Material Identification PO Purchase Order PR Purchase Requisition SMYS Specified Minimum Yield Strength SS Stainless Steel
Piping Standards Committee
Convenor : Mr. R. Nanda
Members : Mr. M. Ismaeel Mr. Amrendra Kumar Mr. G. Balaji Mr. Ajay Shrivastava Mr. K.J. Harinarayanan (HMTD) Mr. P P Lahiri / Mr. S. Ghoshal (SMMS) Mr. G.K. Iyer (Construction) Mr. K.V.K. Naidu (Projects)
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
Page 41 of 53
ENGINEERS TECH. NOTES FOR BUTT
181W-g INDIA LIMITED WELDED, SOCKET WELDED I .F2F1aYemrt ,151,7~,
STANDARD SPECIFICATION No.
6-44-0054 Rev. 5 Page 3 of 9
IA Govt ol Intha Undenaiong) AND SCREWED FITTINGS
CONTENTS
1.0 GENERAL 4
2.0 IBR REQUIREMENTS 8
3.0 ACCEPTABLE DEVIATIONS 9
4.0 MARKING AND DESPATCH 9
5.0 REFERENCES 9
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL —All rights reserved
Page 42 of 53
,zic4 ENGINEERS TECH. NOTES FOR BUTT WELDED, SOCKET WELDED AND SCREWED FITTINGS
STANDARD SPECIFICATION No.
6-44-0054 Rev. 5 Page 4 of 9
Og"af R51C-5 14117,1 29~,61,7,14.41
INDIA LIMITED IA Govl of Undella.g)
1.0 GENERAL
1.1
Chemical composition, physical properties, tests, dimensions and tolerances, heat treatment and marking shall conform to the applicable latest codes / standards / specifications as specified in the material requisition (MR). Supplier shall strictly comply with MR/PR stipulations and no deviations shall be permitted. Post Order Waiver/ Deviation format 5- 0000-0180-F1 as mentioned in Cl. 5.18 of Specification for Quality Management System Requirements from Bidders (6-78-0001) is not applicable.
1.2 Testing
1.2.1 Test reports shall be supplied for aIl mandatory tests as per the material specifications. Test reports shall also be furnished for any supplementary tests as specified in the MR, Clauses 1.7.8, 1.9, 1.10 & 1.11. Material test certificates (physical properties, chemical composition & heat treatment report) shall also be furnished for fittings supplied.
1.2.2 Positive Material Identification (PMI) shall be performed as per scope and procedures defined in the Specification for Positive Material Identification (PMI) at Supplier's Works (6-81- 0001).
1.2.3 Refer to specification no.6-81-0005 for Inspection and Test plan for forged, seamless and welded fittings.
1.3 All fittings shall be seamless in construction unless otherwise specified. If fittings are specified as welded, the same shall conform to clause 1.7.
1.4 Outside diameters and wall thickness (unless otherwise mentioned) of butt welded fittings shall be in accordance with ASME B36.10 and ASME B36.19 as applicable.
1.5 For reducing butt weld fittings having different wall thicknesses at each end, the greater wall thickness of the fitting shall be employed and inside bore at each end shall be matched with the specified inside diameter.
1.6 Beveled ends for all fittings shall conform to ASME B16.25. Contour of bevel shall be as follows:
Material Wall Thickness Weld Contour
Carbon Steel (Except Low Temp. Carbon Steel)
Upto 22 mm Figure 2 Type A
> 22 mm Figure 3 Type A
Alloy Steel, Stainless Steel & Low Temp. Carbon Steel
Upto 10 mm Figure 4
> 10 mm & Upto 25 mm Figure 5 Type A
> 25 mm Figure 6 Type A
1.7 Welded Fittings
1.7.1 All welded fittings shall be double welded. Inside weld projection shall not exceed 1.6 mm. Welds shall be ground smooth at least 25 mm from the ends.
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Page 43 of 53
31 ENGINEERS TECH. NOTES FOR BUTT
R-ar fdljt-eg w INDIA LIMITED WELDED, SOCKET WELDED >717,, Cr7.17 0,13,31,1
STANDARD SPECIFICATION No.
6-44-0054 Rev. 5 Page 5 of 9
Govt ot Ineha UndenakIng) AND SCREWED FITTINGS
1.7.2 For fittings made out of welded pipe, the welded pipe shall be double welded type & shall be manufactured with the addition of filler metal.
1.7.3 Welded tees shall not be of fabricated (stub-in) type.
1.7.4 All welded fittings shall be normalized & 100% radiographed by X-ray on all welds made by fitting manufacturers & also on the parent materials.
1.7.5 Welded pipes employed for manufacture of fittings shall be made by automatic welding only.
1.7.6 Specified heat treatment for carbon steel & alloy steel fittings shall be carried out again after weld repairs.
1.7.7 Irrespective of the material code requirement, all welded fittings indicated in the MR as "Cryo"& "LT" shall meet impact test requirements of ASME B31.3. The impact test temperature shall be -196°C & -45°C for stainless steel & carbon steel respectively unless specifically mentioned otherwise in the MR.
1.8 Stainless Steel Fittings
1.8.1 All stainless steel fittings shall be supplied in solution heat treated condition.
1.8.2 Solution annealing for stainless steel fittings shall be carried out again after weld repairs.
1.8.3 For all stainless steel fittings Inter Granular Corrosion (IGC) test shall have to be conducted as per the following:
ASTM A 262 Practice "B" with acceptance criteria of "60 mils/year (max.)". Or
ASTM A 262 Practice "E" with acceptance criteria of "no cracks as observed from 20X magnification" & "microscopic structure to be observed from 250X magnification".
1.8.4 When specifically asked for in MR for high temperature application of some grades of austenitic stainless steel (eg. SS309, 310,316,316H etc.) ASTM A 262 Practice "C" with acceptance criteria of "15 mils/year" shall have to be conducted.
1.8.5 For the IGC test as described in Clauses 1.8.3 & 1.8.4, two sets of samples shall be drawn from each solution treatment lot, one set corresponding to the highest carbon content and other set to the highest fitting thickness. When testing is conducted as per ASTM A 262 Practice "E", photograph of microscopic structure shall be submitted for record.
1.8.6 For dual grades of SS where specified, chemical composition and mechanical properties of I both grades specified shall be ensured.
1.9 NACE/HIC Requirements
1.9.1 Fittings under "NACE" category or those designated as "HIC1" shall meet the requirements of NACE MR-0103 unless otherwise specified.
1.9.2 Fittings made from plates and designated as "HIC1" shall meet the HIC requirements of EIL specification 6-79-0013 unless otherwise specified.
1.10 Thickness/schedule lower or higher than specified for the finished product shall not be accepted.
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Page 44 of 53
k5-11 ENGINEERS TECH. NOTES FOR BUTT WELDED, SOCKET WELDED AND SCREWED FITTINGS
STANDARD SPECIFICATION No.
6-44-0054 Rev. 5 Page 6 of 9
5ZII OfAeg tt>oRtrt
INDIA LIMITED IA Govt ot Indo UnOettakingt
For manufacturing of elbows from pipes, same size of pipe as that of elbow shall be used and the nominal wall thickness of the starting pipes shall have positive tolerance only. However, where the manufacturer has an established automatic/semi-automatic process for the manufacture of elbows, the starting pipe may be permitted to be of lower size with higher schedule as required. Starting pipe of higher size than that of the elbow shall not be permitted.
1.11 The gasket contact surfaces of stub ends shall be flat with face finish specified in the requisition. Interpretation on the specified face finish is as follows: 125 AARH : Serrations with 125 to 250 t in AARH
1.12 Seamless stub ends shall not have any welds on the body. Stub ends shall be long pattern type.
1.13 Galvanized fittings shall be coated with zinc by hot dip process conforming to IS 4736 / ASTM A153.
1.14 Threaded ends shall have NPT taper threads in accordance with ASME/ANSI B1.20.1 up to 1.5" NB & IS 554 from 2" to 6" NB.
1.15 Unless and otherwise specified in the MR, all socket welded and screwed fittings shall be in accordance with ASME B16.11 to the extent covered in the specification except for unions which shall be in accordance with MSS-SP-83.
1.16 Special fittings like weldolet, sockolet, sweepolet, latrolet, elbolet etc., the dimensions of which are not covered in ASME, MSS-SP & EIL Standards, shall be as per manufacturer's std. Contours of these fittings shall meet the requirements of ASME B31.3. Manufacturer shall submit drawings / catalogues of these items for records after acceptance of offer.
1.17 Length of all long half couplings shall be 100 mm unless otherwise specified in the MR.
1.18 For reducers to manufacturers' standard, length of reducer shall not be less than 0.7D where D 1 is the outside diameter of the larger end.
1.19 All seamless pipes employed for manufacturing of fittings shall be required to have undergone hydrostatic test to ASTM A 530. Welded pipes employed for manufacture of fittings shall be tested as given below :
Welded Pipe Employed For Manufacture Of Welded Fittings. Test Criteria
ASTM A671 Gr. C65,70 (C1.32) ASTM A672 Gr. C60,65,70 (C1.12, 22) ASTM A671 Gr. CF60,65,70,66 (C1.32) ASTM A691 Gr. V2Cr, 1Cr, 11/4Cr, 21/4Cr, SCr, 9Cr (C1.42), 91 (C1.42)
P= 2ST /D S = 90% of SMYS. T = Nom. Wall Thickness D = O.D. of Pipe.
API 5L ASTM A358 TP 304, 304L, 304H, 318, 318L, 318H, 321, 347 (C1.1, 3, 4)
P=2ST/D S = 85% of SMYS. T = Nom. Wall Thickness D = 0.D. of Pipe.
ASTM B725 ASTM B725
ASTM B517 ASTM B517
ASTM B514 ASTM B514
1.20 The bevel ends of all butt weld fittings shall undergo 100% MP / DP test.
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Page 45 of 53
k-11 ENQNEERS TECH. NOTES FOR BUTT
02-eg IND1A LIMITED WELDED, SOCKET WELDED AND SCREWED FITTINGS
STANDARD SPECIFICATION No.
6-44-0054 Rev. 5 Page 7 of 9
twcrl, ,151~)
1.21 Abbreviations for ends of swages and nipples shall be as follows: PBE
Plain Both Ends TBE
Threaded Both Ends TOE
Threaded One End TSE
Threaded Small End TLE
Threaded Large End
1.22 All types of SS321 or SS347 fittings shall be in stabilized heat treated condition. Stabilizing heat treatment shall be carried out subsequent to normal solution annealing. Soaking temperature and holding time for stabilizing heat treatment shall be 900°C and 4 hours respectively.
1.23 For Hydrogen service fittings following special requirements shall also be met:
a. A11 carbon steel fittings having wall thickness 9.53 mm (0.375") and above shall be normalised. Cold drawn fittings shall be normalised after the final cold draw pass for all thicknesses. In addition, fittings made from forgings shall have Carbon- 0.35 % max. and Silicon- 0.35 % max. The normalising heat treatment shall be a separate heating operation and not a part of the hot forming operation
b. A11 alloy steel (Cr-Mo) fittings shall be normalised and tempered. The normalising and tempering shall be a separate heating operation and not a part of the hot forming operation. The maximum room temperature tensile strength shall be 100,000 psi.
c. For carbon steel fittings, hardness of weld and HAZ shall be 200 BHN (max.). For alloy steel fittings, hardness of weld and HAZ shall be 225 BHN (max.).
d. For all austenitic stainless steels, the weld deposit shall be checked for ferrite content. A Ferrite No.(FN) not less than 3% and not more than 10% is required to avoid sigma phase embrittlement during heat treatment. FN shall be determined by Ferritescope prior to post weld heat treatment.
e. For all Carbon steel and Alloy steel fittings with wall thickness over 20mm, Charpy-V Notch impact testing shall be carried out in accordance with paragraph UG-84 of ASME Section VIII, Div-1 for weld metal and base metal from the thickest item per heat of material and per heat treating batch. Impact test specimen shall be in complete heat treated condition and accordance with ASTM A370. Impact energies at 0°Celsius shall average greater than 27J (20 ft-lb) per set of three specimens, with a minimum of 19J (15 ft-lb).
1.24 For all welded alloy steel fittings with mandatory requirements of heat treatment and radiography, radiography shall be performed after heat treatment.
1.25 All 1Cr-0.5Mo & 1.25Cr-0.5Mo fittings shall be normalized and tempered. A11 2.25Cr-1 Mo, 5Cr-0.5Mo, 9Cr-lMo & 9Cr-1Mo-V welded fittings shall be normalized and tempered.
1.26 Fitting material as per ASTM A234 Gr.WP5/WP9/WP91, wherever specified, shall be as per 'C1.1', unless otherwise specified.
1.27 Materials designated as structural steel grades like IS 2062, SA 36 etc. or similar specification are not permitted for manufacture of fittings.
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Page 46 of 53
ENGINEERS TECH. NOTES FOR BUTT
INDIA LIMITED WELDED, SOCKET WELDED G" ind" Unden*"9) AND SCREWED FITTINGS
STANDARD SPECIFICATION No.
6-44-0054 Rev. 5 Page 8 of 9
2.0 IBR REQUIREMENTS
2.1 IBR Documentation Required
2.1.1 Fittings under the purview of "IBR" (Indian Boiler Regulations) shall be accompanied with original IBR certificate in Form III-C duly approved and countersigned by IBR authority / local authority empowered by Central Boiler Board of India. Photocopy of the original certificate duly attested by the local boiler inspector where the supplier is located is the minimum requirement for acceptance.
2.1.2 For materials 11/4Cr - 1/2Mo (ASTM A 234Gr.WP11 & ASTM A234 Gr.WP11W) & 21/4Cr - 1Mo (ASTM A 234 Gr.WP22 & ASTM A234 Gr. WP22W) & 9Cr-lMo-V (A234 Gr.WP91/ A234Gr.WP91W),where fittings are manufactured from pipe, Form III-C approved by IBR shall include the tabulation of Et, Sc, & Sr values for the entire temperature range given below. Et, Sc, & Sr values shall be such that throughout the temperature range
E,/ 1.5
S, / 1.5
Sc SA
SA Allowable stress at the working metal temperature. E, Yield point (0.2% proof stress at the working metal temperature) Sc The average stress to produce elongation of 1%(creep) in 100000 hrs at
the working metal temperature. Sr The average stress to produce rupture in 100000 hrs at the working metal
temperature and in no case more than 1.33 times the lowest stress to produce rupture at this temperature.
SA (psi)
Temp( F) Material
500 600 650 700 750 800 850 900 950 1000 1050 1100
A234Gr.WP11/ A234Gr.WP11W
21700 20900 20500 20100 19700 19200 18700 13700 9300 6300 4200 2800
A234Gr.WP22 / A234Gr.WP22W
17900 17900 17900 17900 17900 17800 14500 12800 10800 7800 5100 3200
A234Gr.WP91/ A234Gr.WP91W
28100 27700 27300 26700 25900 24900 23700 22300 20700 18000 14000 10300
Note : SA values shall be as per the latest edition prevailing.
2.2 For carbon steel pipes under IBR the chemical composition shall conform to the following:
Carbon (max) 0.25% Others (S, P, Mn) As prescribed in IBR.
The chemical composition as indicated in this clause is not applicable for pipes other than IBR services.
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Page 47 of 53
STANDARD SPECIFICATION No.
6-44-0054 Rev. 5 Page 9 of 9
ENGINEERS TECH. NOTES FOR BUTT
22-g INDIA LIMITED WELDED, SOCKET WELDED G" "" Unde""ng) AND SCREWED FITTINGS
3.0 ACCEPTABLE DEVIATIONS
3.1 Seamless fittings are acceptable in place of welded fittings, however, welded fittings are not acceptable in place of seamless fittings. Forged fittings are acceptable in place of wrought fittings. However, wrought seamless fittings are acceptable in place of forgings only in case of swages.
3.2 Fittings of Grades SS317 of corresponding material are acceptable in place of Grades SS316 or SS316(2.5Mo min.).
3.3 Fittings of Grades SS317L of corresponding material are acceptable in place of Grades SS316L or SS316L(2.5Mo min.).
4.0 MARKING AND DESPATCH
4.1 Each fitting shall be legibly and conspicuously stamped in accordance with the requirements of applicable standards along with special condition like "IBR", "Cryo", "NACE" and "H2" etc.
4.2 Steel die marking with round bottom punch may be permitted on body of butt weld CS & lower alloy steel fittings, but for SS & higher alloy steel fittings, the same should be marked by electro-etching only.
4.3 Paint or ink for marking shall not contain any harmful metals or metal salts such as Zinc, Lead or Copper which causes corrosive attack on heating.
4.4 Fittings shall be dry, clean and free of moisture, dirt and loose foreign materials of any kind.
4.5 Fittings shall be protected from rust, corrosion and mechanical damage during transportation, shipment and storage.
4.6 Rust preventive used on machined surfaces to be welded shall be easily removable with a petroleum solvent and the same shall not be harmful to welding.
4.7 Fittings under "IBR", "CRY0", "NACE" and "H2" shall be painted in red, light purple, canary yellow and sea green stripes respectively for easy identification. Width of stripe shall be 25mm.
4.8 Each end of fitting shall be protected with a wood, metal or plastic cover.
4.9 Each size of fitting shall be supplied in separate packaging marked with the purchase order number, item code number, material specification, size and schedule / thickness / rating. For small quantities, fittings of different sizes may be packed in separate packing size-wise and these packing may be packed in a bigger package/ container clearly identifying the contents.
5.0 REFERENCES
6-81-0001 Specification for Positive Material Identification (PMI) at Supplier's Works
6-81-0005 Inspection & test plan for forged, seamless and welded fittings
6-79-0013 Material requirements for carbon steel components used in sour service for petroleum refinery environments
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
Page 48 of 53
ADDITIONAL TECHNICAL
REQUIREMENTS
DOCUMENT No.
A307-000-16-43-ATR-3436 Rev. A
Page 1 of 2
A 02.06.2014 ISSUED FOR BIDS NN RP LKK
Rev. No Date Purpose Prepared
by Checked by Approved by
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
ADDITIONAL TECHNICAL REQUIREMENTS
(FOR LATROLETS) CAT-II
Page 49 of 53
ADDITIONAL TECHNICAL
REQUIREMENTS
DOCUMENT No.
A307-000-16-43-ATR-3436 Rev. A
Page 2 of 2
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
ADDITIONAL TECHNICAL REQUIREMENTS (FOR LATROLETS, CAT-II)
1. Bidder to note that bid evaluation may be carried out without any post bid correspondence.
2. Bidder shall furnish quotations only for those items (as per Vendor’s enlistment with EIL) which he can supply as per MR specifications including fulfillment of Qualification criterion as per MR.
3. If the bid does not include complete scope and technical/performance data, proven
track record (PTR) etc, required to be submitted with the bid, the offer shall be liable for rejection.
4. The submission of prices by the Bidder shall be construed as compliance with all technical specifications for the corresponding item(s).
5. Bidders shall categorically confirm compliance to the following specifications attached with the requisition:
a) Additional Technical Requirements, A307-000-16-43-ATR-3436. b) Technical Notes for Butt welded, Socket welded and Screwed Fittings,
6-44-0054. c) Inspection and Test Plan for Fittings, 6-81-0005. d) Specification for quality management system requirements from
bidders, 6-78-0001. e) Specification for documentation requirements from suppliers, 6-78-
0003. f) Standard specification for positive material identification (PMI) at
supplier’s works, 6-81-0001. g) Vendor Data Requirements for Latrolets, A307-000-16-43-VDR-3436. h) Bidder’s Technical Confirmations/ Answers, A307-000-16-43-TCL-3436
6. Bidder shall furnish the Proven Track Record (PTR) consisting of the purchase order,
approved drawings & inspection release note of previously supplied Latrolets, along with the offer, as per the following requirements. a) The Bidder shall be enlisted in EIL under O’LETS group for materials CS/SS.
b) The Bidder shall submit the PTR in respective material group as per MR.
7. Bidder shall submit drawings/catalogues for Latrolets along with the offer.
8. Bidder to note that submission of duly filled Bidder’s Technical Confirmations/
Answers (A307-000-16-43-TCL-3436) is a pre-requisite for evaluation of Bidder’s
offer. Non-submission of the same shall call for rejection of offer.
9. In case of any conflict amongst various documents enclosed with the MR, the most
stringent requirement shall govern and Owner/EIL decision in this regards shall be
final.
Page 50 of 53
VENDOR’S SIGNATURE & STAMP
Format No. EIL 1641-532 Rev.1 Copyrights EIL – All rights reserved D:\edmsdocs\temp\0900020081a76018\0900020081a78cdb_A4.docx
Document No. A307-000-16-43-TCL-3436
Rev.A
Page 1 of 1
BIDDER’S TECHNICAL
CONFIRMATIONS/ANSWERS
Sl.No COMMENT / QUERY
BIDDER’S CONFIRMATION / ANSWER
1.0 Bidder to clearly highlight any deviation from the MR requirements on separate sheet. General remarks that “Refer our Offer” for deviations shall not be acceptable. In case no deviation is provided separately, it shall be construed that offer is strictly in line with MR requirements. Bidder shall note that post-order waivers or deviations shall not be permitted, and therefore, Waiver/ Deviation Request (Format No.5-0000- 0180-F1) attached with Document No. 6-78-0001, is not applicable.
2.0 Bidder to confirm categorical compliance to all the attachments listed in “List of Attachment” of MR.
3.0 Bidder to provide catalogue/ dimensional drawing for Latrolets as per MR.
4.0 Bidder to provide the Proven Track Record (PTR) as per Doc.No.A307-000-16-43-ATR-3436, along with offer. The submitted documents(PO, drawings and IRN) shall be properly correlated and as per requisite requirements.
5.0 Bidder to note that drawings/catalogues enclosed with offer shall be reviewed only from design consideration. All material and test requirements shall be as per MR, bidder to confirm compliance.
Page 51 of 53
VENDOR DATA REQUIREMENTS
FOR
LATROLETS
0 04-JUN-2014 ISSUED FOR BIDS NN RP LKK
Rev.No.
Date Purpose Prepared by Checked by Approved by
VENDOR DATA REQUIREMENTSFOR
LATROLETS of 2
Document No.A307-000-16-43-VDR-3436
Rev. 0
Page 1
Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved
Page 52 of 53
VENDOR DATA REQUIREMENTS
The following drawings/documents marked " " shall be furnished by the bidder.
VDR
Notes :
1. "TICK" denotes applicability.
2. Post order, drawing / document review shall commence only after approval of Document Control Index (DCI).
3. All post order documents shall be submitted / approved through EIL eDMS portal.
4. Final documentation shall be submitted in hard copy (Six prints) and soft ( two CDs/DVDs ) in addition to
submission through EIL eDMS.
5. Refer - 6-78-0001: Specification for quality management system from Bidders.
6. Refer - 6-78-0003: Specification for documentation requirement from Suppliers.
7. All drawings & documents shall be submitted in A4 or A3 paper sizes. Documents in higher paper size shall
be submitted in exceptional circumstances or as indicated in the MR/Tender.
8. Post order- The schedule of drawing / data submission shall be mutually agreed between EIL & the bidder /
contractor / supplier during finalization of Document Control Index (DCI).
S.NO.
DESCRIPTION WITHBID
POST ORDERREMARKSFOR
REVIEWFOR
RECORD
WITHDATABOOK
(FINAL)
1. Document Control Index
2. The Proven Track Record (PTR) for Latroletsas per MR requirements.
3. The duly filled Bidder's confirmations/Answers,A307-000-16-43-TCL-3436.
4. The detailed dimensional drawings &catalogues for Latrolets.
VENDOR DATA REQUIREMENTSFOR
LATROLETS of 2
Document No.A307-000-16-43-VDR-3436
Rev. 0
Page 2
Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved
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