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CNC Internal grinding machine CNC Internal grinding machine SMART IG 150 / GI 100 CNC The ideal...

Date post: 30-Dec-2015
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CNC Internal grinding machine CNC Internal grinding machine SMART IG 150 / GI 100 CNC The ideal grinder combining precision, high speed and productivity for large batch and mass production in automobile, bearings and allied industries. MODULAR CONFIGURATION - Machine with single grinding spindle - Machine with twin grinding spindle and linear indexing - Machine with 4-station turret holding 4 HF spindles to perform multi operations in a single set-up. www.engineersportal.in
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CNC Internal grinding machineCNC Internal grinding machineSMART IG 150 / GI 100 CNC

The ideal grinder combining precision,

high speed and productivity for large

batch and mass production in

automobile, bearings and allied industries.

MODULAR CONFIGURATION

- Machine with single grinding spindle- Machine with twin grinding spindle and linear indexing- Machine with 4-station turret holding 4 HF spindles to perform multi operations in a single set-up.

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CNC INTERNAL GRINDING MACHINE - CNC GI-50

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CNC INTERNAL GRINDING MACHINE - CNC GI-100

Ideal grinder combining precision, high speed and productivity for large batch and mass production in automobile and allied industries

2 Axis CNC Internal Grinder that can be easily introduced on to the production line for cost effective batch production

Can also effectively meet the critical tool room requirements

Useful in automobile, auto ancillaries, anti friction bearing industry and defence production

Can be employed for grinding bores of connecting rods, bore grinding of gears, bushes and bearing races etc.

MACHINE FEATURES

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CNC INTERNAL GRINDING MACHINE - CNC GI-100

Main Specifications

Max. grinding bore size - standard mm 100

Min. grinding bore size - with belt driven spindle mm 10

- with H.F. spindle mm 4

Smallest chucking dia mm 8

Largest swing in spray cap. mm 290

Largest grinding length at largest bore mm 100

WHEEL INFEED SLIDE (X-AXIS)

Rapid traverse rate M/min 5

Min. infeed rate mm/min 0.06

Min. resolution on X-axis mm 0.001

Spark out time sec 0 - 99

Manual electronic hand wheel adjustment mm 0.001 or 0.010

(depending upon the selection)

Maximum infeed of grinding wheel mm 40

Infeed motor Servo motor

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CNC INTERNAL GRINDING MACHINE - CNC GI-100

Main Specifications contd...

TABLE (Z-AXIS)

Rapid traverse rate M/min 10

Minimum infeed rate mm/min 0.06

Minimum resolution on Z-axis mm 0.001

Manual electronic hand wheel adjustment mm 0.001 or 0.010

(depending upon the selection)

Table Stroke - Maximum mm 360

Infeed motor AC Servo motor

WORKHEAD - spindle speeds rpm 280 - 900 (6 steps)

WHEEL HEAD

Belt driven grinding spindles (offered as rpm 12000 to 35000

special accessory)

High frequency spindle (on request) rpm 12000 to 150000

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Shoe centreless grinding with auto loading/ Shoe centreless grinding with auto loading/ unloading.unloading.

Internal track grinding machineInternal track grinding machine Internal contour grinding machineInternal contour grinding machine Super finishing for outer races of taper and Super finishing for outer races of taper and

cylindrical roller bearings cylindrical roller bearings

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SPECIAL EXECUTIONS ON INTERNAL GRINDING MACHINE

Various SPMs can also be offered on Internal Grinding Machine such as:

Base and Bottom Grinding Machine

Shoe Centreless Grinding Machine for bore grinding of bearing

races and Radii grinding of inner track of outer race of bearings.

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INTERNAL CYLINDRICAL GRINDING APPLICATION Sector- Automobile

Component Counter BalanceOperation Bore dia22

Ball SeatOGrinding Spherical Dia 30

Customers:Bajaj AutoLML LimitedMajestic AutoMoped India

Customers: SRMTAshok Leyland

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INTERNAL GRINDING MACHINE APPLICATIONSector- Automobile

I C BushCircularity 0.003mmConcentricity 0.010 mm

Cusomers:EscortsMahindra & MahindraHMT Tractors

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INTERNAL GRINDING MACHINE APPLICATION Sector- Automobile

Operation Grind bore Operation Grind bore and face

Component : Corona Gear

Customers:- Bajaj AutoLML limited

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INTERNAL GRINDING MACHINE APPLICATIONSector- Automobile

Component : Bevel GearOperation : Bore Grinding Dia 18 +0.018 mm

Component Brake drumOperation : Grind 30-0.032 mm

CustomersBharat GearsGajra Gears

Customers Bajaj Auto LML Limited

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Component Taper bushOperation Grind taper bore

INTERNAL GRINDING MACHINE APPLICATION Sector- GENERAL ENGG

Component Differential gear

Operation Bore Dia 28+0.033 mm

Customers Bajaj auto LML limited

Customers Ashok Leyland (3 M/cs) Escorts limited

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Component Main shaft

Operation Grind bore dia. 20 +0.025 mmClamping Special Diaphragm chuck with centre support

INTERNAL GRINDING MACHINE APPLICATION Sector- Automobile

CustomerBajaj Auto (3 M/cs)

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INTERNAL CYLINDRICAL GRINDING APPLICATION

Component : Satellite GearOperation : Bore Grinding ø 11

(+0.064 to +0.050)

Clamping : Outside in Diaphragm ChuckSpindle : 32000 rpmQuill : 6 x 15Wheel : 10x13x3Stock Removal : 0.4 mm on Dia

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INTERNAL GRINDING MACHINE CNC GI-50 CNC APPLICATION

Component : Connecting rodOperation : Bore Grinding

Dia 15 (2 nos. at a

time)Clamping : Face clamping

Spindle : 51000 rpm (HF Spindle)

Quill : 10 x 20Wheel : 16 x 16 x 16Stock removal : 0.4 mm on dia.

-0.009

+0.004

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INTERNAL GRINDING MACHINE CNC GI-50 CNC APPLICATION

Component : Corona Gear Operation : Grind bore Clamping : On outside dia in

Diaphragm chuckSpindle : 12000 rpm Quill : 32 x 16Wheel : 60 x 40 x 20 (cup

wheel) (Recess 39x32Stock removal : 0.1 mm on dia.

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SPM BORE AND BOTTOM FACE GRINDING MACHINE

Component : Corona Gear Operation : Grind bore and face Clamping : Special Diaphragm chuck

with face clampingSpindle : 12000 rpm Quill : 40 x 25 Wheel : dia 60 x 40Stock removal : 0.3 mm on dia. And 0.1

mm on Face (Max.) www.engineersportal.in

HMT Machine Tools LimitedAJMER

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