________________________________________________________________________________________________________________ E-mail: [email protected]www.servo.gr - www.e-servo.com KRITELAS ATHANASIOS MITROPOLEOS 86-88 52100 KASTORIA - GREECE TEL:+30 24670 23619 • FAX: +30 2467023886 Basic Systems Linear profile bearings. Linear Servo motors Co2 Laser Synrad Co2 Laser Speed of movement , 800 mm / second in axis Χ and Υ Repeatability : 0, 04 mm Positioning Accuracy: 0,025 Pci Cnc Controller Cutting table from alouminium Computer, touch screen monitor, windows xp Software for Laser
Linear profile bearings. Linear Servo motors Co2 Laser Synrad Co2 Laser Speed of movement , 800 mm / second in axis Χ and Υ Repeatability : 0, 04 mm Positioning Accuracy: 0,025 Pci Cnc Controller Cutting table from alouminium Computer, touch screen monitor, windows xp Software for Laser
Synrad’s original “all-metal” tube technology opened the door for sealed CO2 lasers in many industrial applications. After 20 years, it remains the industry standard for performance, reliability, long lifetime and low cost.
firestar v-series: 30 & 40W
firestar v30 : 30W firestar v40 : 40W
The firestar v-series is ideal for integration into desktop engravers and compact marking and coding systems.
Synrad's original "all-metal" tube technology opened the door for sealed CO2 lasers in many industrial applications. After 20 years, our 48-series remains the industry standard for performance, reliablity, long lifetime, and low cost.
Ideal for high-speed marking and engraving systems, ourfirestar t-series and f-series deliver high power in compact packages at power levels of 60, 80, and 100 watts.
Extending our "all metal" technology by using a folded resonator design, the evolution series provides output powers from 100-240W. Their long cavity lengths provide excellent power and wavelength stability, critical to many applications.
Using our proven Duo-lase® technology to combine two f100lasers into a single, 200W laser, Synrad's firestar f200 is the smallest, truly integrated, 200W CO2 laser on the market.
With a built-in gas purge system and integrated laser/RF, thefirestar f201 is designed to work in the harshest of environments. The f201's cavity length ensures excellent power stability and superior beam quality.
Using our Duo-Lase® technology to combine two f201 lasers into a single package, Synrad's firestar f400 offers users all the advantages of the f201 at the 400W power level.
The long cavity length of the Evolution series lasers provide an inherent power and wavelength stability critical to many applications. Rugged enough to be mounted on robot arms or on moving gantry systems, these lasers are ideal for large area cutting systems or high-speed production lines.
A key component to any industrial laser marking system, Synrad’s FH Flyer galvo-based scanning head features state-of-the-art digital technology. Paired with Synrad’s full line of CO2lasers from 10 to 125 watts and WinMark Pro laser marking software, FH Flyer provides a best in class solution for a wide range of marking applications.
The FH Series “Flyer”, marks stationary and moving parts via USB/Ethernet control.
An effective solution for OEMs and Systems Integrators, FH Flyer marks at speeds up to 450 characters per second.
All FH Marking heads are controlled with Synrad’s Windows®-based marking software, WinMark Pro®. With its easy-to-use pull-down menus, dialog boxes, and toolbars, WinMark Pro®enables users to import numerous file formats and set up automated processes such as serialization and batch-coding. This flexible software program allows you to choose from hundreds of fonts, logos, graphics, barcode and date code formats.
Ideal for a wide range of product marking applications, Fenix Flyer utilizes new, all-digital technology to produce faster, better marks than ever before on stationary or moving parts. Based on
Synrad’s 48-2, 25W CO2 laser, Fenix Flyerincorporates a galvo-based marking head plus internal cooling fans and power supplies in a self-contained system.
LASER APPLICATIONS
Plastic parts fabrication Polished edge acrylic fabrication Decorative raster imaging (wood, plastic, metal) Light metal machining (up to 8mm) Surface mapping for parts with inconsistent thickness Leather cutting Fabric cutting Wood machining
Synrad Co2 Laser
Maximum power and performance from an air-cooled CO2 laser is the drive behind our firestar t-series technology. Synrad’s firestar t-series lasers are built on technology using a patented hybrid-unstable resonator design.
This creates a compact laser with excellent beam quality that can be focused to the smallest achievable spot size, delivering the maximum possible power density on a work surface. The result is faster processing speeds, higher resolution and optimized quality for cutting, marking and engraving applications. With its high performance RF circuitry designed specifically to match its compact resonator, firestar t-series lasers have typical rise times of better than 75µsec with outstanding square-wave performance. When combined with excellent beam profile and mode quality numbers (M²) of <1.1±0.1, the t-series delivers high power, fast pulsing capabilities and optical quality ideally suited for applications where rapid scanning or pulsing of the laser beam is required.
Designed for ease-of-integration, firestar t-series lasers incorporate a unique 3-point mounting system giving the user flexibility and ease of mounting into his system design. Synrad’s firestar v and t-series lasers also share common beam exits, ensuring virtual drop-in replaceablity. As with all Synrad lasers, the t-series can be operated from a 0-100% duty cycle, with laser power adjusted using a pulse width modulation (PWM) control. All t-series lasers operate from separate RF power supplies, with three standard cable lengths available, providing the lightest mounting weights for the laser heads. Synrad t-serieslasers are available in key switch or OEM configurations, and the air-cooled lasers can be supplied with or without fans (fan-cooled version shown above).
With a range of output powers to match the application, combined with the benefits and cost savings of air-cooled
operation, Synrad’s firestar t-series lasers are the ideal choice for laser engravers, laser markers and high-speed laser coders.
The firestar t100 features:
• 100 Watts
• Excellent Beam Quality and Pulsing Characteristics
• Fast Rise and Fall Time (<75µs)
• Built-in “tickle” generator
• Color-coded LED’s mirror user outputs
• Common footprint and beam exit locations
• Opto-Isolated +5-24 VDC inputs and outputs
• Available in keyswitch fan or water-cooled versions
• OEM (no keyswitch/shutter) air, fan, or water-cooled
The t100 combines its outstanding beam quality and fast pulsing capabilites with 100 watts of output power. By combining the t-series compact resonator design with its matched 30 VDC RF supply and air-cooling option, thefirestar t100 was created to minimize its footprint while maximizing power and performance. In comparison to other 100-watt CO2 lasers in today's industrial laser market, the t100's beam characteristics excel in both Mode (TEM00 95% purity) and Beam Quality Numbers (M²< 1.1 ± 0.1). This typically means no additional beam shaping optics are needed to provide focused laser power for the end-user applications. In addition, the t100's fast rise and fall times and excellent square pulse profile optimize applications where higher frequency performance is key. For applications requiring mounting on an X/Y gantry or a full 3D robotic arm, where the mass of the laser is critical to system speed and performance, the firestar t100 provides the smallest and lightest 100 watt laser solution available today.
The UC-2000 Universal Laser Controller provides an easy user interface for total control of laser power, duty cycle, and modulation frequency.
Power control is achieved by pulse width modulation (PWM) at selectable clock frequencies of 5, 10, and 20 kHz. Compatible with Synrad's entire line of CO2 lasers, the all-digital UC-2000 features an easy-to-read LCD screen and easy set-up. Available in standard or rack-mountable packages.
The Power Wizard™ power meter from Synrad offers a unique solution to the measurement of laser power and serves as a service tool to ensure maximum laser performance at any time.
Designed to measure power levels from 1-250W, the PW-250 provides accurate measurement of average laser power, which is displayed on an easy-to-read LCD screen.
To facilitate the implementation of laser technology into production processes, we offer a wide range of accessories including beam delivery components, visible diode pointers,closed loop kits, AC/DC power supplies, and laser safety glasses.
Beam delivery components include Synrad's family of focusing lenses, mirrors, beam tubes, and gas manifolds. All are based on a common design and can be easily configured to meet any application's requirements.
Easily mounted to the faceplate of any Synrad laser, the Diode Pointer serves as an accurate and convenient alignment tool and eliminates the need for cumbersome IR viewing instruments such as thermal image plates and ultraviolet lights.
The Closed Loop Stabilizer kits include a beam sampler and closed loop control system that stabilize the output power of Synrad’s water-cooled 48-1 and 48-2 lasers.
AC/DC Power Supplies can be provided by Synrad. All our lasers must be operated by an external AC or DC Power Supply. Typically, the DC supply provided is a switching supply manufactured by Power One or Astec.
Protective eyewear should be worn at all times when working with Class IV lasers. Synrad can provide safety glasses, manufactured by Sperian.
Our family of focusing lenses, mirrors, beam tubes and gas manifolds are based on a common design and can be easily configured to meet any application.
Standard lenses provide a choice of focal lengths to optimize spot size and/or depth of field. Gas jet manifolds incorporate a nozzle to blow a suitable gas onto the work surface. Beam expanders/collimators enhance the quality of the final focused spot. With standard threads, these components make the design and assembly of any beam delivery system simple and quick.
Easily mounted to the faceplate of any Synrad laser, the Diode Pointer emits a visible red laser beam which, when coaligned with a CO2 laser beam, serves as an accurate and convenient alignment tool.
This eliminates the need for cumbersome IR viewing instruments such as thermal image plates and ultraviolet lights. Additionally, it provides the important safety benefit of enabling the laser user to clearly monitor the location of the beam.
The Closed Loop Stabilizer kits include a beam sampler and closed loop control system that stabilize the output power of Synrad’s water-cooled 48-1 and 48-2 lasers. Performance of the system is typically ±2%.
They are factory installed and include a UC-2000. Power to the kit is provided through a wall plug transformer delivering 24VDC.
All of our lasers require a well-regulated DC power supply for operation. Synrad offers a corresponding DC supply for each laser model, typically a switching supply manufactured by Power One, Emerson, or XP Power.
Protective eyewear should be worn at all times when working with Class IV lasers. Synrad offers laser saftey glasses with these specifications:
Style 100-45-101
Color Clear
VLT 84%
Filter # 100
Filter Type CO2
These CO2 laser safety glasses offer protection and a comfortable frame with a coated scratch-resistant polycarbonate CO2 laser filter. Lenses have superior optical clarity with virtually no distortion to reduce eye fatigue. It is ideal for use in most laser applications and comfortable for long periods of wear. 101 laser filter offers protection from CO2 lasers (10600 nm) but will provide protection for UV lasers (OD7 @ 190-385 nm and OD6 @ 10,000 - 11,000 nm). Filter specifications are permanently engraved on the glasses.
These laser safety glasses meet and/or exceed US ANSI Z136 standards for use with lasers.
Detailed Parameter: ■ PCI bus interface ■ Improved motion algorithm with better machining quality ■ Selectable Pulse output frequency,160KBit/s or 1MBit/s ■ Differential output/input signals with better reliability ■ CCD Auto positioning can eliminate error of installation and silk-screen ■ Extended boards with simpler wire connection ■ Expiration limit on hardware ■ Support functions of Advance Start, Breakpoint Resume, MPG Wizard, Reverse Cutting, and so on
Motion Control Card
PCIMC-6A Servo or Stepping
PCIMC-83A Servo or Stepping
Axis
Maximum axis number
3
Servo Driver Interface
Position signal Pulse/direction
Signal type Differential
Pulse frequency
160KBit/s
Encoder zero signal
Yes
V9 Software Features
Look ahead Yes, intelligent
Maximum file size 2 G byte
Feedrate percent 0 – 120%
Spindle rev. percent
50 – 150%
Simulation Yes
Operation mode Auto/Serial/Increment/MDI /Reference point
• Secondary part (magnetic rail MS) can be combined from various elements
• Control with single-phase or three-phase servo inverters
The Slm series linear motors are linear 3-phase servo motors in various sizes and any length at an optimal price/performance ratio.
The integrated Hall sensors provide the position information for commutating the motors. The primary part features a temperature sensor to protect the motor. Permanently electrical connection (Hall, spools and temperature sensor) is made via permanently attached cables.
The direct power transmission eliminates all mechanical transmission elements such as spindles and tooth belts, completely eliminating any friction and backlash. This allows higher speeds and dynamics to be realised.
The therefore reduced cycle times lower production costs and increase productivity. Since the drive itself does not contain any mechanical elements, noise, wear and maintenance costs incurred are minimised. Drive mechanisms with linear motors compared to other linear drives are more accurate, quicker, free of backlash (no dead signal range) and more robust.
