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CNC Wirecut EDMs CNC EDMs EDMs EDM Consumables CNC ... · Wire spool capacity : 8 kg Stainless...

Date post: 04-Feb-2021
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CNC Wirecut EDMs CNC EDMs EDMs EDM Consumables CNC Machining Centres CNC Engraving Machines Advanced technology solutions www.electronicagroup.com
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  • CNC Wirecut EDMs

    CNC EDMs

    EDMs

    EDM Consumables

    CNC Machining Centres

    CNC Engraving Machines

    Advancedtechnology solutions

    www.electronicagroup.com

  • Lead

    wit

    h th

    e le

    ader

    About Electronica

    Electronica, with its 40 years of experience in manufacturing EDMs &

    WEDMs, is characterised by technology leadership, pertinent solutions,

    prompt service, highest machine population in India, significant presence in

    more than 40 countries excellent customer relations & best after sales

    service network.

    At Electronica, every action is pivoted around the customer, be it fast-paced

    product development, test center for pre-purchase trials, retrofitting

    facilities or nationwide network of qualified and trained engineers. This

    customer focus not only makes us the leader in our field, but also elevates us

    to the status of the most preferred company for EDMs & WEDMs by

    several leading corporates and thousands of jobbers in India and abroad.

    Electronica has also entered in the field of manufacturing & selling of CNC

    Vertical machining centers. VMC Machines will be available in different sizes

    & various controllers as per customer requirement.

    Read on. Discover more. For greater delight.

    01

  • High-Precision, High-Speed Submerged CNC Wirecut EDM

    eNova SeriesSubmerged type

    CN

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    irec

    ut

    ED

    M

    High-prescision 5 axes CNC

    eNova CNC Windows embedded

    CNC controller with TURBO motion

    control technology

    Capability of machining

    Poly-Crystalline Diamond

    FEA Verified Rugged Machine Tool

    Large stroke models available in

    Flush & Submerge

    320 x 220 mm

    200 mm

    500 kg

    100 x 100 mm

    35˚ /50 mm

    0.4 μ Ra

    eNova 0S

    Main axes traverse

    Max. work piece height

    Max. work piece weight

    Aux. axes traverse

    Max. taper angle

    Max cutting speed

    Best surface finish

    400 x 300 mm

    300 mm

    500 kg

    100 x 100 mm

    35˚ /50 mm

    0.4 μ Ra

    600 x 400 mm

    350 mm

    1000 kg

    120 x 120 mm

    35˚ /50 mm

    0.4 μ Ra

    eNova 1S eNova 2SMachine Tool

    2210 mm /min. (with 0.25 mm dia. special wire on 50 mm work piece height)

    02

  • Ultima SeriesFlush type

    CN

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    M

    Main axes traverse

    Max. workpiece height

    Max. workpiece weight

    Aux. axes traverse

    Max. taper angle

    Max. cutting speed

    Best Surface Finish

    320 x 220 mm

    200 mm

    300 kg

    80 x 80 mm030 /50 mm

    0.5 Raµ

    500 x 300 mm

    270 mm

    500 kg

    100 x 100 mm035 /50 mm

    0.5 Raµ

    ULTIMA 0F ULTIMA 1F ULTIMA 2F ULTIMA 3F

    600 x 400 mm

    350 mm

    1000 kg

    120 x 120 mm035 /50 mm

    0.5 Raµ

    800 x 600 mm

    450 mm

    500 mm (opt.)

    4000 kg

    120 x 120 mm035 /50 mm

    0.5 Raµ

    Compact footprint

    Directly coupled AC servo motors

    Wire spool capacity : 8 kg

    Stainless steel, non-corrosive,

    hardened, work table

    Resin bowl of 20 lit. capacity

    LCD touch panel

    Optical Auto Wire Threading (AWT)

    High-Precision, High-Speed, Flush Type CNC Wirecut EDM

    03

    Machine Tool

    2200mm /min. (with 0.25 dia. Special wire on 50 mm workpiece height)

  • Mark II

    High Speed with Optimised features, Versatile applications

    CN

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    Euromark Series

    X x Y : 300 x 400 mm

    Max. workpiece height : 250 mm

    Max. table size : 440 x 650 mm2Max. cutting speed : 200 mm / min.

    Best surface finish : 0.6 μ Ra

    ePulse Technology14 / Axis control (Z axis on display)2

    Long life mineral bed filtration (DL 35 Unit)

    Z AXIS Prejog (Optional)

    16-step programmable flushing

    Semi auto wire threading (Sawt) - Optional0Max taper angle 30 /50mm

    CN

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    Euromark IIX x Y : 600 x 400 mm

    Max. workpiece height : 350 mm

    Max. table size : 910 x 580 mm2Max. cutting speed : 200 mm /min.

    0Taper : 30 over 50 mm

    Best surface finish : 0.6 µ Ra

    ePluse technology14 / Axis control (Z axis on display)2

    Long life mineral bed filtration

    (DL 35 Unit)

    Z AXIS Prejog

    Semi auto wire threading (SAWTl)

    16-step programmable flushing

    TurboInside

    Mark I

    TurboInside

    Euromark I

    +_

    0.6 to 0.8 0.6 to 0.8

    +_

    04

  • Optimised features, Versatile applications

    Sprintcut Series

    Sprintcut Win Plus

    CN

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    X x Y : 300 x 400 mm

    Max. workpiece height : 250 mm

    Max. table size : 440 x 650 mm2Max. Cutting speed : 170 mm /mm

    0Taper : ± 30 over 50 mm

    Best surface finish : 0.8 μ Ra14 / axis control (Z axis on display)2

    Long life mineral bed filtration (DL 35 Unit)

    Z AXIS Prejog (Optional)

    16 Step Programable Flushing

    Semi auto wire threading (SAWT) - Optional

    0.8 to 1.0 0.8 to 1.0

    05

    Sprintcut Dlx Plus

    CN

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    X x Y : 600 x 400 mm

    Max. workpiece height : 350 mm

    Max. table size : 910 x 580 mm2Max. Cutting speed : 170 mm /mm

    0Taper : ± 30 over 50 mm

    Best surface finish : 0.8 µ Ra14 / axis control (Z axis on display)2

    Long life mineral bed filtration (DL 35 Unit)

    Z AXIS Prejog (Optional)

    16 Step Programable Flushing

    Semi auto wire threading (SAWT)

  • Note : We can also make SPMs of various table size & higher taper angles.

    EcocutC

    NC

    Wir

    ecu

    t E

    DM X x Y : 250 x 350 mm

    Max. workpiece height : 200 mm

    Max. table size : 370 x 600 mm2Max. cutting speed : 70 mm/min.

    0Taper : ± 5 over 100 mm

    Best surface finish : 1.2 µ Ra

    Compact footprint

    ePulse technology

    Windows bases O.S.

    Ezee-win

    CN

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    irec

    ut

    DD

    M

    +-

    Lowest running costs

    Closed loop X, Y with linear scales

    Reciprocating Molybdenum wire

    Max. cutting speed :2100mm /min. on steel (HcHcr / WPS)

    Surface finish : 1.2~1.5 Ra (with multi-pass)µ 0Taper 3 /100 mm

    Inbuilt 2 axes DRO

    Machine Compatibility with Moly / Brass Wire

    LM guide for wire drum assembly

    Auto wire tension

    Aluminium cutting - optional

    LM guide ways & Ball screw for X, Y Axis

    Beginner’s choice

    Work Table Size

    XY table traverse

    Max Z height

    Max. Work piece hight

    Maximum work piece weight

    Max taper cutting angle

    Ezee-Win Models Unit EW400

    470 X 650

    280 X 350

    400

    300

    35003 / 100+-

    EW600

    540 X 760

    350 X 450

    600

    500

    60003 / 100

    EW800

    760 X 980

    550 X 650

    800

    700

    80003 / 100

    EW1000

    845 X 1190

    630 X 800

    1000

    800

    150003 / 100+- +- +-

    EW700

    650 X 860

    450 X 550

    700

    600

    65003 / 100+-

    06

    mm

    mm

    mm

    mm

    kg

  • Mega CNC

    CN

    C E

    DM

    Modular structure - Mega Series

    'No flush- No arc' machine

    Definable erosion axis

    ATC and Integrated C axis (optional)

    Erowa / System 3R

    Moving head, fixed table

    High-speed jump 3000 mm/min.

    Built-in 'GURU'

    Drop door tank

    Canned orbiting cycles

    Electrode holding kit - (optional)

    Erowa / System 3R

    X, Y, Z, Axis with LM guide & Ball screw

    Direct coupled AC servo for X, Y, Z, Axis

    Best surface finish - 0.3 µ Ra

    Note : Fixed bed moving column structure, versatile for big job machining, available in CNC & ZNC type controller

    Expertise at your fingertips

    X x Y x Z

    Work tank

    Table size

    Max. Work

    piece Weight

    Unit Mega 0

    450 x 350 x 300 mm

    1080 x 700 x 450 mm

    700 x 400 mm

    1000 kg

    Mega 1

    600 x 400 x 400 mm

    1500 x 900 x 500 mm

    900 x 600 mm

    2500 kg

    Mega 3

    1200 x 600 x 500 mm

    2100 x 1250 x 620 mm

    1250 x 800 mm

    4500 kg

    Mega 4

    1600 x 800 x 550 mm

    2500 x 1500 x 700 mm

    1700 x 1000 mm

    6000 kg

    Mega 2

    800 x 500 x 400 mm

    1800 x 1100 x 570 mm

    1100 x 600 mm

    3000 kg

    mm

    mm

    mm

    mm

    Mega ZNC

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    Programable Z Axis

    Hand-held remote control

    99 programs, 50 steps per program

    Built-in 'Ez-GURU'

    Fixed colum, moving table

    Pulse generator uoto 50 Amp.

    Motorised X & Y Axis with LM Guide &

    Ball screw

    Z Axis AC servo

    Best surface finish - 0.3 µ Ra

    X x Y x Z

    Work tank

    Table size

    Max. Work

    Piece Weight

    Unit Mega 0

    450 x 350 x 300 mm

    1080 x 700 x 450 mm

    700 x 400 mm

    1000 kg

    Mega 1

    600 x 400 x 400 mm

    1500 x 900 x 500 mm

    900 x 600 mm

    2500 kg

    Mega 3

    1200 x 600 x 500 mm

    2100 x 1250 x 620 mm

    1250 x 800 mm

    4500 kg

    Mega 4

    1600 x 800 x 550 mm

    2500 x 1500 x 700 mm

    1700 x 1000 mm

    6000 kg

    Mega 2

    800 x 500 x 400 mm

    1800 x 1100 x 570 mm

    1100 x 600 mm

    3000 kg

    mm

    mm

    mm

    mm

    07

  • Smart ZNC

    Smart CNC solution

    Smart solution for mould making

    Smart CNCC

    NC

    ED

    M

    X x Y x Z : 300 x 200 x 250 mm

    Work tank : 800 x 500 x 350 mm

    Moving table type design

    Definable erosion axis

    High-speed jump 1500 mm/min.

    Built-in 'GURU'

    Canned orbiting cycles

    ZN

    C E

    DM

    X x Y x Z : 300 x 200 x 250 mm

    mmWork tank : 800 x 500 x 350

    Programmable Z axis

    99 programs, 50 steps per program

    Z Axis NC

    Hand-held remote control

    Built in 'Ez - GURU'

    Head orbital (optional)

    Table size - 550 x 350mm

    6040 ZNC

    Smart solution for mould making

    ZN

    C E

    DM

    X x Y x Z : 350 x 250 x 250 mm

    mmWork tank : 1000 x 600 x 350

    Programmable Z axis

    99 programs, 50 steps per program

    Z Axis NC

    Hand-held remote control

    Built in 'Ez - GURU'

    Head orbital (optional)

    Table size - 600 x 400 mm

    08

  • Economy plus performance

    550 x 350 NC/ZNC X, Y, Z : 300 x 200 x 250 mm

    Work Tank : 800 x 500 x 350 mm

    Speed-up function

    Z Axis NC/ZNC

    Integral design with compact footprint

    NRB for co-ordinate table

    Ergonomically designed control panel

    Day/Night mode for 24 hours operation

    Reverse servo for reverse sparking

    Reverse polarity for easy operation

    Z Axis AC servo for ZNC / DC servo for NC

    Ball screw on X & Y Axis

    Table size - 550 x 350 mm

    Ele

    ctri

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    ines

    500 x 300 NC/ZNC

    Smart Drill

    ED

    M D

    rill

    550 x 350 ZNC

    550 x 350

    Economy plus performance

    X, Y, Z : 280 x 200 x 250 mm

    Work Tank : 725 x 415 x 315 mm

    Speed-up function

    Z Axis NC/ZNC

    Integral design with compact footprint

    NRB for co-ordinate table

    Ergonomically designed control panel

    Day/Night mode for 24 hours operation

    Reverse servo for reverse sparking

    Reverse polarity for easy operation

    Z Axis AC servo for ZNC / DC servo for NC

    Ball screw on X & Y Axis

    Table size - 500 x 300 mm

    Ele

    ctri

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    X,Y,Z : 300 x 400 x (280+300) mm

    Drilling capacity : 0.3 mm to 3.0 mm dia.

    Granite work table

    Brass and Copper tubes as electrodes

    Water / Coolant soap as dielectric

    Ball screw on X & Y Axis

    Fast drilling in hard metals

    09

  • Arjun Series 650 / 850 / 1100Robust Design

    Wide base bed with large span guide ways

    Full fetured Advance CNC System

    Available in various sizes 650 / 850 / 1100

    Precise

    Fast

    ReliableVer

    tica

    l M

    ach

    ine

    Cen

    tre

    X-StrokeModel

    650

    850

    1100

    Arjun 650

    Arjun 850

    Arjun 1100

    Y-Stroke

    450

    500

    600

    Y-Stroke

    500

    550

    600

    Table Size

    800 x 450

    1000 x 500

    1200 x 600

    Smart Mill - EM4S

    Turr

    et M

    illin

    g M

    ach

    ine

    Table Size

    T-solt (WxNOxD)

    Travel for XYZ

    Spindle Quill Travel

    Ram Travel

    Spindle Motor

    Spindle Taper

    Type of Guide Ways

    Change of Speed

    Spindle Speed R.P.M.

    Headstock Swivel & Incline

    Machine Weight

    254 x 1370mm (10x54)

    16x3x65mm

    950x400x400mm

    (37.4x15.7x15.7)

    127mm (5)

    600 (300+300)mm

    3HP

    R8

    X Z V, Y Flat

    16 Step Speed

    66-4540 RPM0 0R & L90 F & R 45

    @1200kg

    10

  • Jewellery Industry Mould and Die Making Shoe Industry

    EngravingC

    NC

    En

    gra

    vin

    g

    Mac

    hin

    e

    High Speed compact Bridge

    type with & without ATC

    Specially for shoe moulds

    Spindle RPM 24000

    Spindle Oil cooling system

    Full featured CNC system

    mm

    mm

    mm

    mm

    Kg

    mm/min

    mm/min

    rpm

    kW

    mm

    mm

    No

    Kva

    mm

    kg

    350/450/150

    50-200

    500X385

    5-14X74

    150

    7500

    7500

    ER-16

    INBUILT MOTOR

    30000

    1.5

    0.01

    0.01

    -

    4

    1500X1420X2300

    1,500

    500/600/230

    130-360

    635X555

    5-14X108

    300

    7500

    6000

    ER-25 (BT/ISO-30)

    INBUILT MOTOR

    24000

    4

    LNC528

    0.01

    0.01

    10

    1800X1700X2150

    2,300

    400/500/160

    190-350

    570X470

    5-14X92

    150

    7500

    6000

    ER-20 (ISO20)

    INBUILT MOTOR

    24000

    2.2

    0.01

    0.01

    -

    6

    1560X1600X1900

    1,800

    600/700/270

    100-370

    660X600

    5-14X128

    350

    7500

    6000

    ER-32 (BT/ISO-30)

    INBUILT MOTOR

    18000

    5.5

    0.01

    0.01

    10

    1950X1800X2300

    2,600

    (Line-6)(Corousal, 8/12/16)

    700/700/300

    90-390

    700X800

    5-14X128

    600

    X,Y-15000,Z-7500

    6000

    ER-32 (BT/ISO-30)

    INBUILT MOTOR

    18000

    5.5

    0.01

    0.01

    12

    2300X1950X2400

    3,500

    (Line-6)(Corousal, 8/12/16)

    (Umbrella 12/16)

    1000/800/350

    110-460

    905X720

    5-14X114

    1000

    X,Y-15000,Z-7500

    6000

    ER-32 (BT/ISO-30)

    INBUILT MOTOR

    18000

    8

    0.01

    0.01

    15

    250X2120X2550

    5,100

    (Line-6)(Corousal, 8/12/16)

    (Umbrella 12/16)

    (Line-6)(Corousal, 8/12/16)

    (Umbrella 12/16)

    850/1050/350

    110-460

    795X1000

    6-14X130

    1000

    X,Y-15000,Z-7500

    6000

    ER-40 (BT/ISO-30)

    INBUILT MOTOR

    18000

    8

    0.01

    0.01

    15

    2600X2100X2400

    5,100

    11

  • Horizontal Machining Centers

    Hig

    h S

    pee

    d, P

    reci

    sion

    , R

    obu

    st D

    esig

    nVertical Machining Centers

    Pre

    cisi

    on

    Rob

    ust

    Des

    ign X- Stroke - 600 to 3000 mm

    Spindle drive Belt/ Direct Coupled /

    Gear Box / Built in Spindle

    Guide ways - LM Ball/ LM Roller/Box type

    CNC System Mitsubishi/Fanuc /Siemens.

    Through Spindle Coolant 18 to 70 bar.

    Optimum Foot Print

    Ergonomically Designed

    Efficient Chip Management

    CV- Die Mold

    MV- Precision comp.

    DV- Direct Drive Spindle

    DM Built in Spindle

    BV/SV Box type Guide ways

    Models

    Pallet Size 300 x 300 to 1250 X 1250

    Pallet Changer Rotary, Shuttle

    CNC System Mitsubishi / Fanuc / Siemens.

    Ball Screw Cooling

    Spindle Oil Cooling System

    Roller LM Guide ways

    Efficient Chip management

    High Rapid Feed Optimize Foot Prints

    Quick & Easy Access for Maintenance

    5 axes Machining Centers

    Hig

    h S

    pee

    d P

    reci

    sion Table to Table Configuration

    With/Without ATC

    Bridge type construction

    Heidenhein /Seimens system

    X stroke 450 3000 mm

    Configuration with AB,

    AC, BC Axes.

    Direct drive spindle

    Roller type linear guide ways

    12

  • Robust design & rigid construction

    Available in various sizes

    from X stroke = 1500 to 8000

    Square shape Gantry Ram

    to increase the rigidity

    Double Column Machining Centrers

    X-axis travel

    Y-axis travel

    Z-axis travel

    Table size ( L x W)

    Gate width

    Maximum Load on the table

    Spindle speed

    Spindle taper

    Spindle motor

    Space requirement (L x W)

    Machine height

    New Machine weight

    X-axis travel

    Y-axis travel

    Z-axis travel

    Table size ( L x W)

    Gate width

    Maximum Load on the table

    Spindle speed

    Spindle taper

    Spindle motor

    Space requirement (L x W)

    Machine height

    New Machine weight

    Travel

    Travel

    Table

    Table

    Spindle

    Spindle

    CNC Controller

    CNC Controller

    mm

    mm

    mm

    mm

    kgs

    rpm

    kw

    mm

    T

    mm

    mm

    mm

    mm

    kgs

    rpm

    kw

    mm

    T

    Parameter

    Parameter

    Unit

    Unit

    1500

    1000

    1500 x 900

    3500

    4500 x 3200

    12.5

    3200

    2200

    1000

    3000 x 1800

    1000

    3500

    7750 x 4650

    4800

    36

    4200

    2200

    1000

    4000 x 1800

    1000

    4000

    9900 x 4650

    4800

    40

    4200

    2700

    1000

    3000 x 2300

    1200

    4500

    7840 x 5150

    4850

    41

    5200

    2700

    1000

    5000 x 2300

    1200

    5000

    11840 x 5150

    4850

    51

    6200

    4000

    1250

    6000 x 2600

    1500

    6000

    15000 x 7500

    6250

    92

    8200

    4000

    1250

    8000 x 2600

    1500

    6000

    19000 x 7500

    6250

    105

    GS - 1015

    GS - 2230

    2000

    1000

    2000 x 900

    4000

    5500 x 3200

    15.5

    1800

    1200

    1800 x 1100

    4500

    5000 x 3800

    19

    2400

    1200

    2400 x 1100

    5000

    6000 x 3800

    22

    2200

    1500

    1000/1200

    2200 x 1300

    5800 x 4000

    25

    3000

    1500

    1000/1200

    3000 x 1300

    7500 x 4000

    28

    GS - 1020

    GS - 2240

    GS - 1218

    GS - 2740A GS - 2750

    GS - 1224

    GS - 3460

    GS - 1522

    GS - 3480

    GS - 1522

    600/800 800/1000

    1000 1500

    6000

    1200

    2F two speed gearbox (1:1/1:4) / 40-6000

    7/24 Taper No. 50

    15/18.5

    2F two speed gearbox (1:1/1:4) / 6000 (4000)

    7/24 Taper No. 50

    15/18.5

    4000 46004300

    Fanuc oiMD / Mitsubishi M70

    Fanuc oiMD / Mitsubishi M70

    Technical Specifications

    13

  • Special Purpose Wirecut EDM MachinesSuitable for Machining of aerospace applications

    We cater all types of SPM EDM & WEDM Machines

    CN

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    Submerged Type Wirecut Examples

    Flush Type

    14

  • Also available in Twin Head Type

    CNC / ZNC Controller

    Mega SeriesZ

    NC

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    Technical Specifications

    X*Y*Z Travel (mm)

    Working table size L*W (mm)

    Max electrode weight (Kg)

    Machine load (kg)

    Distance between electrode and working table (mm)

    Work Tank (mm)

    Machine weight (kg)

    Machine Tool Mega 5 TH

    1500 x 800 x 600

    2500 x 1200

    300

    8000

    750-1350

    3500x1800x800

    16000

    Pulse Generator Mega 5 TH

    Maximum Working Current (A)

    Max. MRR (Cu - St) (mm3/min)

    Max. MRR (Gr-St EDM 1) (mm3/min)

    Min. electrode wear (%)

    Best surface finish (Cu-St) μRa

    70 per head

    400

    700

  • 300 x 400 mm

    80 x 80 mm

    600 x 410 mm

    ± 30˚ /50 mm

    250 mm

    300 kg

    0.0005 mm

    6 kg

    0.25 mm (standard) 0.15, 0.2 (optional)

    DIN 125, DIN 160, P-3-R, P-5-R

    Maxicut Classic

    Main Axes Traverse (X, Y)

    Aux. Axes Traverse (u, v)

    Work Table Size

    Max. Taper Angle

    Max. Work Piece Height

    Max. Work Piece Weight

    Resolution

    Max. Wire Spool Capacity

    Wire Electrode Diameter

    Wire Spool Size

    Machine Tool

    Clipper

    X,Y,u,v simultaneous

    0.001 mm

    0.001 mm

    3 phase AC 415 ( ±1%) 50 Hz (Alternate)

    7 KVA

    9 KVA

    Keyboard : Std. KBD Wireless, Optical Mouse, USB Port,

    Ethernet Port (LAN)

    CNC Controller

    Controlled Axes

    Least Input Increment

    Least Command Input (X,Y,u,v)

    Input power supply

    Average Power Consumption

    Connected Load

    Data Input / Output

    Pulse Generator

    De-ionized water

    320 Liters

    16 Liters

    Paper filter

    Dielectric Fluid

    Dielectric Tank Capacity

    De-icon Capacity

    Filtration System

    Dielectric Unit

    *Alternate voltage rating available on request

    Maxicut Classic

    16

    CN

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    ED

    M

    ELCAM - Windows - based

    Powerful part programming software2Max. Cutting Speed: 140 mm per min.

    Best surface finish : 1.0 µ Ra

    AC Servomotors (X,Y,U,V)

    Most compact footprint

    Single Lift Machine

    Advantages

    Integrated U, V axes

    Precision LM guide ways

    Program transfer through USB, ethernet

    Advance Slot and corner finding features

    Most compact footprint

    AC Servo motors (X,Y,U,V)

    Centralized Lubrication (Manual)

    Auto alignment of the workpiece14 / Axes CNC2

    NEW

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    WEDM Wire EDM Oil

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    For EDMs & CNC Wirecut EDMsWire Guides

    CONSUPACK for various models availables

    One-Stop-Shop for Consumables, Accessories & Services

    Standalone Generators

    for old EDMs & WEDMs

    Current Pickups Flushing Nozzles

    Filters Icon Exchange Resin Coreless Brass Electrodes

    17

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